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印 塔 电 冷

Cooling Towers Performance Test Procedure of


India Talwandi Powerplant 3×660MW

编 写 Prepared by :徐
审 核 Checked by :张
批 准 Approved by :刘
目录

1. PURPOSE OF TEST 试 1

2. SYSTEM SPECIFICATION 系 1

3. TEST CODE 试 2

4. TEST CONDITION 试 3

5. TEST ITEM 测 3

6. TEST INSTRUMENTS AND MEASURING POINTS ITEM 试


3

7. PRECONDITIONS AND REQUIREMENTS OF TEST 试 4

8. CALCULATION METHOD AND EQUATIONS 计 4

9. ACCEPTANCE CRITERIA 验 5

10. APPENDIX 附 6
Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

1 PURPOSE OF TEST 试验目的


This test is a function test to check whether the cooling performance of the cooling
towers of INDIA TALWANDI power plant meet design requirement or not.

2 SYSTEM SPECIFICATION 系统参数


2.1 The meteorological data 气

No. Items Value


1 Design air temperature(dry bulb) Maximum 最 48.2℃ ; Minimum 最
设 3.9℃
2 Design Ambient for all Electrical 50℃
Equipment所
3 Relative humidity 相 Minimum 最 33% ; Maximum 最
90% ; Design 设 60%
4 Maximum annual rainfall 693mm

2.2 Natural draft cooling tower自


One 9500m2 wet evaporative natural draft, counter flow type cooling tower with film
type PVC stuffing material is built for per unit.
每 9500m2 的 PVC。
Design dry bulb and wet bulb temperature and relative humidity respectively are :
34.5℃/27℃/60%.
设 / 湿 / 相 34.5℃/27℃/60% 。
The cooling range of cooling tower is 9℃ , the water temperature of cooling
tower outlet is < 35.4℃ in TMCR.
在 TMCR 工 9℃ , 35.4℃ 。
Cold water basin details : Storage capacity between normal to lowest water
level, Approx. 12000m3 ;
冷 12000m3 ;
Minimum permissible slope of basin floor towards sludge pit : 1:150.
坡 1:150 。

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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

2.3 Circulating water pumps 循

No. Item Value


1 Model 型号 96LKXA-32
2 Type 型 Vertical mixed flow pump 湿立
3 Flow rate 流 12.8m3/s
4 Design head 扬程 32m
5 Rotating speed 额定转速 370 r/min
6 Efficiency 效 87%
7 Shaft power 额定 4571.4kW
8 Manufacturer 制 厂 Changsha Water Pump Works Co., Ltd 长沙 泵

2.4 Condenser 凝
Double back pressure, double shells, single flow, surface cooling type condenser
will be adopt in this project. We will use rigid support at the bottom and elastic
connection between top and low pressure cylinder exhaust outlet. Condenser tube
bundle will adopt stainless steel TP304. Tube plate will adopt complex material
(Q235B+TP304). Water chamber will be painted anticorrosive dope and adopt cathodic
protection. The oxygen content at outlet is less than 30μg/l.













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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案


























汽口之间的连接采用弹性连接(弹性膨胀节)。凝汽器传热管管束采用不锈钢材料,管板采用
Q235B+TP304
复 30μg/l.
Turbine-generator unit VWO operation, circulating water temperature rise is
8.9℃,clean coefficient is 0.9,under the conditions above, condenser average back
pressure will reach to 10.2kPa(a), cooling water in pipe velocity <2.19m/s.
凝 VWO 工
8.9℃ ,清洁系数 0.9 的条件下,凝汽器平均背压达到10.2kPa(a) ,冷却水管内流速<
2.19m/s 。

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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

3 TEST CODE 试验标准


3.1 DL/T552-95 , The testing code of dry cooling tower and condenser of
thermalpower plant 火 空
3.2 DL/T 1027—2006 , Directive rules of industry cooling tower 工

4 TEST CONDITION 试验工况


Under designed load 在 (主 )情 :
1) 100% designed flow 水 100% 额
2) 70%~80% designed flow水 70% ~ 80% ;
3) 60%~70% designed flow水 60% ~ 70% 左

5 TEST ITEM 测试项目


5.1 Speed and direction of wind 大
5.2 Atmospheric dry-bulb temperature大
5.3 Inlet temperature of cooling tower 进
5.4 Outlet temperature of cooling tower 出
5.5 CCW flow 冷
5.6 Outlet air temperature of cooling towers 出
5.7 Wind speed inside cooling tower 塔

6 TEST INSTRUMENTS AND MEASURING POINTS ITEM 试验仪表和


测点清单
6.1 Wind speed and direction: propeller anemometer, 30m away from the cooling
towers, 2m from the ground, solar light-avoidance.
大 30米 2米
6.2 Atmospheric dry-bulb temperature: Assmann ventilated psychrometer.

6.3 Inlet temperature of tower: standard platinum resistance, two measuring points are
at the vertical well for water distribution of each cooling tower.
进 2个
6.4 Oulet temperature of tower: standard platinum resistance, two measuring points are
at the outlet of each cooling tower.

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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

出 2个
6.5 CCW flow: FSCS10C1-00C ultrasonic flowmeter of 1.0 precision grade,
manufactured by Fuji, Japan. 冷 1.0 级
FSCS10C1-00C 型
6.6 Outlet air temperature of cooling tower: standard platinum resistance, 2m above the
water channel of each cooling tower.
出 2米 20个
6.7 Wind speed inside cooling tower:Semiconductor anemometer, 2m above the water
channel of each cooling tower.
塔 2米
6.8 Table 1 is the measuring point list. 试 附表 10.1 。

7 PRECONDITIONS AND REQUIREMENTS OF TEST 试验条件及要求


7.1 The performance test must not be carried out in rain, snow or while wind speed is
over 4m/s. 雨 4m/s时
7.2 Maintaining cistern water level of cooling tower at lower.

7.3 Adjusting the load and keeping it stably. 调
7.4 During testing, maintain the CCW flow at corresponding condition to measure the
CCW flow. 试 不








度 变
7.5 Inputing the test instruments and making them in running state.
投 试 行




7.6 The unit should run at test condition stably for enough time (30 min at least).
机 够 时
足 不

间 少
7.7 Checking the data collection system again and making sure that they runs normally.
Testers are on ready.
检 数 采

集 、

及 认 工 正
确 验


常 指 定
入 。


7.8 Start data collection system and record simultaneously at scheduled time.
按 一 据 录 。

7.9 Maintaining the CT running at test condition stably, and starting the test after they
run stably for 30min. The test would last 60min. The measuring of the flow would last
10min, and than get the average value. 保 30
分 始 。
开 间


试 60分 。 较 稳
比 定 , 在 10
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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

分 数 , 值 的
算 均
平 。
7.10 After the test, the principal gathers all of the datas and checks them, if they are
normal, they are in effect..
试 结 负

试 据 本


正 次 有 效

8 CALCULATION METHOD AND EQUATIONS 计算方法和公式


8.1
The actual Cooling Number can be calculated by Simpson Approximate Integral method,
the equation is: 实 冷 求 解 , 其 系
积 法 :
t1 c dt c Dt � 1 4 1 �
W=�w = w � + + �
t2 h��-h - h1 hm�
6 �h2�
� �- hm h1�
- h2 �

NOTES 式 :
Ω - Cooling Number 冷
Cw - Specific Heat of water (kJ/kg ∙℃) 水 比 (kJ/kg ∙℃) ;

Δt - Temperature difference of water in/out CT (℃) 进 (℃ ) ;

i″1, i″2, i″m - Saturated air enthalpy at water inlet, outlet and average temperatures

(kJ/kg) 分 为 , 出 饱 焓 (kJ/kg) ;

i1, i2, im - Enthalpy of air inlet, outlet and the average value of them(kJ/kg)

分 为 和 值 (kJ/kg) 。

8.2
Valuation of CT cooling capacity: 塔 价
评 :

h = Dtt Dt
d

NOTES 式 :

η - Measured cooling capacity based on measured cooling water temperature

按 测 算 实

Δtt - Measured temperature difference of inlet/outlet cooling water ( ℃)

实 差 (℃ ) ;

Δtd - Designed temperature difference of inlet/outlet cooling water calculated by


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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

measured condition 按 测 算 差 (℃ ) 。

9 ACCEPTANCE CRITERIA 验收标准


If η is greater than 95%, it is demonstrated to meet the designed requirement.If η is

greater than 100%, it is demonstrated to exceed the designed value. 如 η值

95% ,即表 达 ; 大 100% 即 要



10 APPENDIX 附件
10.1 The performance test measuring points list of TALWANDI

Table 10.1 The performance test measuring points list of TALWANDI

表 10.1 印
N POINT NO. INSTRUMENT PERIODIC(min/time)
o. 测 名 数 仪 记 ( /

1. Generator power 1 power collector 功 表 1

2. CCW flow 冷 2 ultrasonic flowmeter 10

3. Speed and direction of 1 propeller anemometer 10
wind 大 大
4. Atmospheric dry-bulb 1 Assmann ventilated 10
temperature psychrometer
大 阿
5. Atmospheric pressure 1 Pressure meter 10
大 大
6. Inlet water temperature of 2- standard platinum 1
tower进 4 resistance 标
7. 1
Outlet water temperature 2- standard platinum
of tower 出 4 resistance 标
8. 1
Outlet air temperature of 20- standard platinum
tower出 24 resistance 标
9. 20
Wind speed inside cooling 20- Semiconductor

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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案

N POINT NO. INSTRUMENT PERIODIC(min/time)


o. 测 名 数 仪 记 ( /

towers 塔 24 anemometer

10.2 Manul recording Table of test 试


Table 10.2. Manul recording table 人

TIME( every Speed and Atmospheri


10 direction of c dry-bulb Atmospheric
No. DATE CCW flow
minutes ) wind temperature pressure
序 日 冷
时 隔 10 大 大 大
分 ) 气 气
1
2
3
4

Table 10.3. Manul recording table 人

TIME( every 20
No. DATE Wind speed inside cooling
minutes )
序 日 towers 塔
时 隔 20分 )
1
2
3
4

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Cooling Towers Performance Test Procedure of INDIA TALWANDI Power Plant
印度塔尔万迪电厂冷却塔性能试验方案
10.3 Auto recording Table of test 试
Table 10.4. Auto recording table( same as Turbine HeatRate test )自
Outlet air
Inlet water Outlet water
TIME Generator temperatu
No. temperature of temperature
DATE ( every 1 power re of
序 tower of tower
minute ) 发 tower
进 出

1
2
3
4
5

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