Manual FMS PDF

FMS375
with control panel 50006538

USER’S MANUAL
Original Instructions
REFERENCE REFERENCE DESCRIPTION
FMS Flush Mounted Slip
This document contains proprietary and confidential VarcoBJ BV
information which is the property of National Oilwell Nijverheidsweg 45
Varco, L.p, its affiliates or subsidiaries (all collectively referred
to hereinafter as "NOV"). It is loaned for limited purposes
4879 AP Etten-Leur
only and remains the property of NOV. Reproduction, in P.O. Box 17
whole or in part, or use of this design or distribution of this 4870 AA Etten-Leur
information to others is not permitted without the express The Netherlands
written consent of NOV. This document is to be returned to
NOV upon request or upon completion of the use for which Tel + 31-76-5083000
it was loaned. This document and the information contained Fax + 31-76-5046000
and represented herein is the copyrighted property of NOV. www.nov.com
DOCUMENT NUMBER REV
50006032-MAN-001 D
April 2013
www.nov.com
User’s Manual
FMS375 pn 50006032 with control
panel pn 50006538
ORIGINAL INSTRUCTION

FMS375 Flush Mounted Slip
This document contains proprietary and confidential information which is VarcoBJ BV

the property of National Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited Nijverheidsweg 45
purposes only and remains the property of NOV. Reproduction, in whole 4879AP Etten-Leur
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
Tel: +31-76-5083000
document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000
the use for which it was loaned. This document and the information
contained and represented herein is the copyrighted property of NOV.
DOCUMENT NUMBER REV
50006032-MAN-001 D
www.nov.com
Document number 50006032-MAN-001
Revision D
Page 2 of 78
Revision History
D April 2013 Update

C December 2012 Update
- 18.08.2003 Issued for Implementation
Rev Date Reason for issue
Change Description
Revision Change Description

- First Issue
C Manual Control Panel 5006538 added to all chapters
C Control panels added + spare parts + new style
C Chapter Appendixes: added Reception, storage, transport and decommissioning
C Chapter Drawings: added Material Safety Data Sheets
C Chapter Lubrication and Maintenance: added Recommended grease/hydraulic fluid, MPI,
changed inspection.
C Chapter Operation: added alignment warning
C Chapter Installation and commissioning: added Lifting procedure adapter plate
D Chapter Installation and commissioning: changed hinge point adapter plate
D Chapter Drawings: added MDS Denso tape/ test procedures
D All Chapters: small changes
© Copyright 2013 NOV Varco LP. All rights reserved.

NOV is a registered trademark of NOV Varco I/P reg. U.S. Patent & Trademark Office. This publication is the
property of, and contains information proprietary to Varco International, Inc. No part of this publication may be
reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording
or otherwise, without the prior written permission of NOV Varco IP®.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners. Information in this manual is subject to change without notice.
www.nov.com
Revision D
Page 3 of 78
Table of Contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Notes, Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identification numbers FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identification numbers Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . 11
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warning plates FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warning plates Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications and requirements FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications and requirements Control Panel 50006538 . . . . . . . . . . . . . . . . . . 19
General description FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FMS restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General description Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . 20
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Size components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Top and bottom guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Casing with straight and spiral centralizers . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Casing with positive centralizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Open center system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Closed center sytem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Return line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lubrication & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Recommended hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Recommended slot coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Daily Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Revision D
Page 4 of 78
Table of Contents
6 Monthly Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Annual (1 year) Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . 30
Magnetic Particle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Evaluations of indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Qualifications and certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Criteria for API 7K equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Slip test (paper test) procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
General maintenance issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Inspection of lifting eye swivel rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Inspection of bottom guides guide keepers . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Inspection of hydraulic filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Wear data criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Inspection levelling beam spindle pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Slip test (paper test) procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Charging the accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Checking accumulator pre-charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Pressurization accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Nitrogen pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Hydraulic pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Filling the accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Correction for full pressure related to temperature . . . . . . . . . . . . . . . . . . . . . 39
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hydraulic installation of the Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Adjusting the pressure setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Reset when basic settings of the control panel are lost. . . . . . . . . . . . . . . . . . 44
Optional: Interlock manifold p/n 50008225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Lifting the FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Safety instruction hoist rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lifting of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Installation in the rig-floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Adapter plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lifting procedure Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operation of Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Pre-operation jobs FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
(Re)dressing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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Revision D
Page 5 of 78
Table of Contents
Dressing with inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Installing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
To split FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
To close FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Removing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Changing top guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Installation bottom guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Determining pipe crushing loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pre-operation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fitting the FMS in the Rotary Table & connection . . . . . . . . . . . . . . . . . . . . . . 57
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Back up torque (depending on properties of used pipe) . . . . . . . . . . . . . . . . . 59
Slips up forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Maintenance during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Stopping procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Assembly of the FMS-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Checking cylinder alignment of a FMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Prior to trouble shooting a problematic FMS . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Pressure on control unit doesn’t drop after FMS stopped moving . . . . . . . . . 66
FMS doesn’t move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
No pressure on secondary function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Flow to secondary function is not stable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FMS375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Initial checkes, solves most problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
The FMS functions incorrect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The pipe is slipping through the inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The slips do not set/open properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The slips are traveling up / down too slow . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Incorrect slips set / slips up signal observed . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Appendixes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Conclusion Risk assessment EN 12100:2010 . . . . . . . . . . . . . . . . . . . . . . . . 69
Applicable standards FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Applicable standards Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . 69
Reception, storage, transport & decommissioning . . . . . . . . . . . . . . . . . . . . . . . . 70
Immediatelly after reception* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Inspection and test during storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Storage after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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Revision D
Page 6 of 78
Table of Contents
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Torque values (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Torque values (metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Critical drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
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1: General Information
Revision D
Page 7 of 78
General information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling

; ,

,

, ,

NOV. ,

,

.

: www.NOV.com/drilling
Pvodní návod je zveejn!n v angli"tin!; pokud si koncový uivatel peje získat peklad
návodu v úedním jazyce zem!, ve které se zaízení bude pouívat, me se obrátit na
místního zástupce spole"nosti NOV. Upozor$ujeme, e tato sluba nemusí být zdarma.
Pvodní návod je k dispozici ke staení na adrese www.NOV.com/drilling
Juhendi originaal on avaldatud inglise keeles. Kui lõppkasutaja soovib tõlget selle riigi
ametlikus keeles, kus seadmeid kasutatakse, palume pöörduda NOV-i kohaliku esindaja
poole. Palume silmas pidada, et see teenus ei pruugi olla tasuta. Juhendi originaali saab alla
laadida veebisaidilt www.NOV.com/drilling.
Instrukcij% originalas yra skelbiamas angl% kalba. Jei galutinis vartotojas nor&t% gauti i%
instrukcij% vertim( ) alies, kurioje )rengimai turi b*ti naudojami, oficiali(j( kalb(, reik&t%
kreiptis ) vietin) NOV atstov(. Praome atkreipti d&mes), kad i paslauga gali b*ti mokama.
Instrukcij% original( galima parsisi%sdinti i tinklalapio www.NOV.com/drilling
o nor0d1jumu ori2in0lvaloda ir ang3u valoda; gad1jum0, ja j*s k0 gala lietot0js v4laties

sa5emt nor0d1jumu tulkojumu t0s valsts ofici0laj0 valod0, kur0 1 ma1na tiks lietota, l*dzu,
sazinieties ar viet4jo NOV p0rst0vi. L*dzu, 5emiet v4r0, ka is var neb*t bezmaksas
pakalpojums. Nor0d1jumus ori2in0lvalod0 varat lejupiel0d4t no vietnes
www.NOV.com/drilling
A használati utasítások eredetileg angol nyelven kerülnek kiadásra. Amennyiben a

végfelhasználó meg szeretne kapni azon ország hivatalos nyelvén készült fordításukat, ahol a
gépet használni fogják, akkor kérjük, vegye fel a kapcsolatot a NOV helyi képvisel8jével.
Kérjük, vegye figyelembe, hogy ezt a szolgáltatást esetleg nem tudjuk díjmentesen nyújtani.
Az eredeti használati utasítás a www.NOV.com/drilling oldalról tölthet8 le.
Oryginalne instrukcje zosta9y wydane w j<zyku angielskim. Aby uzyska= t9umaczenie tych
instrukcji na j<zyk kraju, w którym urz(dzenie ma by= u>ywane, nale>y skontaktowa= si<
z lokalnym przedstawicielem firmy NOV. Nale>y pami<ta=, >e taka us9uga jest p9atna.
Oryginaln( instrukcj< mo>na pobra= na stronie www.NOV.com/drilling
As Instruções Originais são publicadas em inglês; se o utilizador final pretender obter uma
tradução destas instruções no idioma oficial do país onde a maquinaria vai ser utilizada,
deverá contactar o representante local da NOV. Chamamos a atenção para o facto de este
serviço poder não ser gratuito. As Instruções Originais podem ser transferidas a partir do site
www.nov.com
Revision D 1: General Information
Page 8 of 78
Instruc?iunile originale sunt publicate în limba englez@; în eventualitatea în care utilizatorul

final doreBte s@ ob?in@ o traducere a acestora în limba oficial@ a ?@rii în care se vor folosi
utilajele, v@ rug@m s@ lua?i leg@tura cu reprezentantul NOV local. V@ rug@m s@ re?ine?i c@ este
posibil ca acest serviciu s@ nu fie gratuit. Instruc?iunile originale pot fi desc@rcate de pe
Pôvodný návod je vydaný v anglickom jazyku. Ak si koncový pouívateD elá získaF preklad
v úradnom jazyku tátu, v ktorom sa stroj bude pouívaF, obráFte sa na miestneho zástupcu
spolo"nosti NOV. Upozor$ujeme, e táto sluba nemusí byF bezplatná. Originálny návod je k
dispozícii na prevzatie zo stránky www.NOV.com/drilling.
Originalna navodila so objavljena v angle"ini; "e kon"ni uporabnik eli prevod teh navodil v
uradnem jeziku drave, kjer se bodo stroji uporabljali, se obrnite na lokalnega predstavnika
podjetja NOV. Ta storitev mogo"e ne bo brezpla"na. Originalna navodila lahko prenesete s
spletne strani www.NOV.com/drilling
De originale anvisninger er udgivet på engelsk. Måtte slutbrugeren ønske at få en oversættelse

af disse i det officielle sprog af det land, hvor maskineriet skal bruges, henvises der til den
lokale NOV-repræsentant. Bemærk venligst at denne service måske ikke er gratis. De
originale anvisninger kan downloades fra www.NOV.com/drilling
Die Originalanleitung erscheint in englischer Sprache. Wünscht der Endverbraucher eine

Übersetzung dieser Anleitung in der offiziellen Sprache des Landes, in dem die Maschine
benutzt werden soll, dann wenden Sie sich bitte an Ihren örtlichen NOV-Vertreter. Bitte
beachten Sie, dass diese Dienstleistung möglicherweise nicht kostenlos ist. Die
Originalanleitung können Sie unter folgendem Link herunterladen: www.NOV.com/drilling.
Las instrucciones originales son publicadas en inglés. En el caso de que el usuario final quiera
obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada, debe
ponerse en contacto con su representante local de NOV. Tenga en cuenta que este servicio
puede conllevar gastos. Es posible descargar las instrucciones originales desde
www.NOV.com/drilling.
Alkuperäiset ohjeet on julkaistu englannin kielellä; mikäli loppukäyttäjä haluaa saada niiden
käännöksen sen maan virallisella kielellä, jossa konetta käytetään, on otettava yhteys
paikalliseen NOV-edustajaan. On mahdollista, että tästä palvelusta peritään maksu.
Alkuperäiset ohjeet voi ladata osoitteesta www.NOV.com/drilling
Les consignes originales sont publiées en anglais; dans le cas où lutilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
être utilisée, veuillez contacter le représentant NOV sur place. Le service de traduction peut
être payant. Les consignes originales peuvent être téléchargées du site
www.NOV.com/drilling.
Foilsítear Treoracha bunúsacha sa Bhéarla; i gcás ar mian leis an úsáideoir aistriúchán a fháil i
dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil
NOV le do thoil. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. Is
féidir Treoir Bhunúsach a íoslódáil ag www.NOV.com/drilling
www.nov.com
Revision D
Page 9 of 78
YZ [\]Z^_` x{|}~` {|xZ|^[ | }}Z^ }[. x Z^` ]\|` _Z [

Z Z[ \[| x{|}Z | ~|| }[ |` ]\[` x [ ]\|ZxxZ|~
x |]|[, x\~ [ Z^xZ x xZ^ [` [Z\x |` NOV.
\x_ }Z[~ [ | |\~[ x\~ [ | ~[Z {\. Z` [\]Z^_` x{|}~` x\~
[ Z` ^[ [ x www.NOV.com/drilling.
Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio può non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling
Istruzzjonijiet oriinali bl-Ingli>; jekk l-uttent aari jixtieq jakwista traduzzjoni ta dawn fil-
lingwa uffijali tal-pajji> fejn il-makkinarju gandu jintu>a kkuntattja r-rappre>entant lokali
tan-NOV. Innota li dan is-servizz huwa bxejn. L-istruzzjoni oriinali jista jitni>>el minn
De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een

vertaling van de instructies wil ontvangen in de officiële taal van het land waar de machine
zal worden gebruikt, neem dan contact op met uw plaatselijke NOV vertegenwoordiger. Let
op dat er kosten aan deze service verbonden kunnen zijn. De oorspronkelijke instructies
kunnen worden gedownload op www.NOV.com/drilling.
Originalinstruktionerna publiceras på engelska. Om slutanvändaren önskar en översättning av

dessa till det officiella språket i det land där utrustningen ska användas, kontakta den lokala
NOV-representanten. Observera att denna tjänst eventuellt inte är kostnadsfri.
Originalinstruktionerna kan laddas ned från www.NOV.com/drilling
Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this manual may contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each NOV
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.
Illustrations
Illustrations (figures) represent a graphical representation of equipment components for use in
identifying parts or establishing nomenclature. These figures may or may not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the technical
drawings that accompany your NOV documentation.
www.nov.com
Page 10 of 78
Intended Audience
This manual is intended for use by field engineering, installation, operation and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. NOV®
2013, NOV LP, will not be held liable for errors in this material or for consequences arising from
misuse of this material.
Conventions
Notes, Cautions and Warnings
Notes, cautions and warnings are used throughout this manual to provide readers with additional
information and to advise the reader to take specific action to protect personnel from potential
injury or lethal conditions. They may also inform the reader of actions necessary to prevent
equipment damage.
Please pay close attention to these advisories.
NOTE: The note symbol indicates that additional information is provided

about the current topics.
CAUTION: The caution symbol indicates that potential damage to

equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.
WARNING: The warning symbol indicates a definite risk of equipment
damage or danger to personnel. Failure to observe and
follow proper procedures could result in serious or fatal
injury to personnel, significant property loss or significant
equipment damage.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous operations and situations. Proper service and repair is important for safe and reliable
operation. Operation and service procedures provided by NOV manuals are the recommended
methods of performing those operations.
CAUTION: To avoid injury to personnel or equipment damage, carefully observe

the following safety requirements.
Personnel Training
All personnel performing installation, operations, repair or maintenance procedures on the
equipment or those in the vicinity of the equipment should be trained on rig safety, tool operation
and maintenance to ensure their safety.
CAUTION: During installation, maintenance or repair of equipment, personnel

should wear protective gear. Protective gear must be worn during certain
operation.
Contact the NOV training department for more information about equipment operation and
maintenance training.
www.nov.com
Revision D
Page 11 of 78
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose being
described. NOV recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when using service procedures or tools not
specifically recommended by NOV.
General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic or cooling water.
WARNING: Care should be taken to avoid creating possible ignition sources

like sparks, due to improper use of the tool in combination with other
equipment.
CAUTION: Before installing or performing maintenance or repairs on equipment,

read the following instructions to avoid endangering exposed persons or damaging
equipment.
 Isolate all energy sources before beginning work.

 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance or repair.
Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labelled during
disassembly and reassembly of equipment to ensure correct installment.
 Replace failed or damaged components with NOV certified parts. Failure to do so could
results in equipment damage or personal injury.
Proper Use of Equipment
NOV equipment is designed for specific functions and applications, and should be used only for
their intended purpose.
Routine Maintenance
Equipment must be maintained on a regular and routine basis. See the manual for maintenance
recommendations.
CAUTION: Failure to conduct routine maintenance could result in equipment

damage or injury to personnel.
Identification numbers FMS

You will find the identification of the tool stamped into the body. The serial number is preceded by
NL..........
Identification numbers Control Panel 50006538

You will find the identification of the tool on the side plate (see picture). The serial number is also
stamped in the bottom plate. In addition the manifold is also marked with its own serial number.
To find this number the manifold needs to be removed from it’s protecting box.
www.nov.com
Page 12 of 78
Side plate
Serial number bottom plate
Serial number manifold
CE marking
Ex II 2G c T4 Tamb 55° C
CE marking FMS
www.nov.com
Revision D
Page 13 of 78
Ex II 3G T5
CE marking Control Panel
The CE marking is only applicable when the system consists of:

 FMS375 and/or SSW30
 Control Panel 50006538
Application of any other tool voids the CE marking.
Warning plates FMS

WARNING: The warning plates and labels must be present on the FMS. Do
not remove them.
Warning plate p/n # 201425: Be careful. Do not place hands in the FMS.
Read the user’s manual prior

to using the equipment.
Manuals for this product are
available from www.nov.com
or your local NOV Service Center.
National Oilwell Varco, P.O. Box 17, Etten-Leur, The Netherlands pn 50000125 Rev -
Information plate 50000125. URL to user’s manuals and read manual prior to use.
www.nov.com
Page 14 of 78
R
R
This product is made in Holland by National Oilwell Varco, P.O. Box 17,
Etten-Leur, The Netherlands and embodies features covered by one or
more pending U.S. and foreign patents
US, 6,845,814 B 2 D VARCO I/P INC.
EQUIPMENT TYPE:
SIZE RANGE:
RATING:
PART NUMBER:
pn 50000321 Rev C
SERIAL NUMBER: NL
MAX. WEIGHT:
DATE OF Mfg:
Ex
API
Type plate p/n 50000321
www.nov.com
Revision D
Page 15 of 78
Warning plates Control Panel 50006538

WARNING: The warning plates and labels must be present on the
Control Panel. Do not remove them.
www.nov.com
Page 16 of 78
Page intentionally left blank
www.nov.com
2: Specifications
Revision D
Page 17 of 78
Specifications
Specifications and requirements FMS
Item Subject Description
Weight &
Weight FMS without slip assembly 5,392 lbs / 2,446 kg
Dimensions
Weight FMS slips set with inserts 360 - 600 lbs / 163 - 272 kg
Dimensions See Dimensional Drawings
Pipe range 4.1/2” up to 14”
RATING Max. 500 STON (454 TONNE)
Rotary size 37,5” (National configuration)*
Max. back up torque @ 2,500 psi (17,235 40,000 ft.lbs max at 14” pipe size
kPa) hydraulic pressure 54,233 Nm max at 14” pipe size
*in combination with other brand or sizes Rotary Tables, please use an adapter plate, see
chapter Installation & commissioning.
All tubing and hoses connecting the
FMS with the HPU must have a min.
Hydraulic system Tubing and hoses
diameter of 1/2”.
Recommended is 3/4”
The tank line must be connected
Tank line directly into tank to prevent back
pressure
Type of tool The FMS is a Closed Center Tool
Using a Control Box
Minimum inlet pressure 1,500 psi (10,342 kPa)
50006538
Recommended inlet pressure 2,000 psi (13,790 kPa)
Maximum inlet pressure 2,500 psi (17,236 kPa)
5 gpm (19 l/min)@ 2,000 psi (13,790
Using non NOV For a cycle time of appr. 4 to 5 seconds, the
kPa) to 12 gpm (45 l/min)@ 1,000 psi
FMS Control Box following flow and pressure is required
(6,895 kPa)
Recommended inlet pressure Slips UP 500-750 psi (3,447-5,171 kPa)
Maximum pressure Slips UP 1,000 psi (6,895 kPa)\
Standard setting pressure Slips DOWN 1,800 psi (12,410 kPa)
Maximum pressure Slips Down 2,500 psi (17,236 kPa)
Power unit Required system Depending on control box.

Minimum pressure differential between
200 psi (1,378 kPa)
pressure line and return line
Maximum allowed pressure in return line 200 psi (1,378 kPa)
Hydraulic oil used shall be according the SAE class 6
following specification: ISO 18/15
NAS class 9
Filters Filter to be applied before HUK in return line @10 μm
Filter to be applied in hydraulic supply line @40 μm
Design
Ambient temperature range -4°F (-20°C) up to 104°F (+40°C)
temperatures*
Recommended 104°-122°F / 40°-
Working / operational / oil temp 50°C
Maximum 140°F / 60°C
Surface temperature FMS375 (ATEX T5) Maximum 212°F / 100°C
Surface temperature Control panel (ATEX
T5)
*It is up to the user to ensure the temperatures as indicated will not be exceeded
www.nov.com
Revision D 2: Specifications
Page 18 of 78

Environment Maximum Humidity: 100% RH
IP Rating: IP66
FMS: Category 2 G
ATEX Category:
Explosion safety Control Panel: Category 3G
ATEX Gas Group: IIB
Control Panel: T5
ATEX T Class:
FMS: T4
ATEX EPL: Gb
Trained persons only (Users
Limits Use Limits:
responsibility)
External limits defined by
Space Limits:
Defined in the Users Instructions
Time Limits: Design life = 20 years
www.nov.com
2: Specifications
Revision D
Page 19 of 78
Specifications and requirements Control Panel

50006538
Weight &
Weight 220 lbs / 100 kg
Dimensions
16.22” x 18.15” x x15.55”
Dimensions
412 mm x 461 mm x 395 mm
All tubing and hoses connecting the
FMS with the HPU must have a min.
Hydraulic system Tubing and hoses
diameter of 1/2”.
Recommended is 3/4”
Minimum pressure 1,500 psi (10,342 kPa)
Recommended pressure 2,000 psi (13,790 kPa)
Maximum pressure 2,500 psi (17,236 kPa)
Flow max. 15 gpm (57 l/min)
Recommended pressure Slips UP 1,000 psi (6,895 kPa)
Fixed pressure Slips UP (may not be altered
1,000 psi (6,895 kPa)
without connecting NOV)
Maximum pressure Slips Down 2,500 psi (17,236 kPa)
Minimum pressure Slips Down 1,050 psi (7,239 kPa)
Preset pressure Slips DOWN 1,800 psi (12,410 kPa)
Power unit Maximum pressure outlet 3,000 psi (20,684 kPa)
Minimum pressure differential between
200 psi (1,378 kPa)
pressure line and return line
Maximum allowed pressure in return line 200 psi (1,378 kPa)
Flow range 5 - 50 gpm (19 - 189 l/min)
SAE class 6
Hydraulic oil used shall be according the
ISO 18/15
following specification:
NAS class 9
Design
Ambient temperature range -4°F (-20°C) up to 131°F (+55°C)
temperatures*
Recommended 104°-122°F / 40°-
Working / operational / oil temp 50°C
Surface temperature (ATEX T5) Maximum 212°F / 100°C
*It is up to the user to ensure the temperatures as indicated will not be exceeded
Environment Maximum Humidity: 100% RH
IP Rating: IP66
ATEX Category: Category 3 G
Explosion safety
ATEX Gas Group: IIB
ATEX T Class: T5
ATEX EPL: Gb
Trained persons only (Users
Limits Use Limits:
responsibility)
External limits defined by
Space Limits:
Defined in the Users Instructions
Time Limits: Design life = 20 years
www.nov.com
Page 20 of 78
General description FMS

 The FMS is a hydraulic operated power slip which is equipped with replaceable slips to
handle casing.
 The power down force generated eliminates the need for a manual casing tong.
 The powered down slips allow the first casing joints to be run in with the FMS.
 The FMS can be used in combination with the Rotary Support Table.
 The FMS slips will set or raise when a command is given by the driller. Setting and raising
slips of the FMS is remote controlled. By detecting the signal-line pressure from the FMS it
is determined that the FMS slips are set.
 The design-safety factor and the design verification of the FMS is in accordance with
requirements of API specification 7K.
FMS restrictions
 Static Loads + Dynamic Loads (combined) must not exceed 500 STON (454 TONNE)
 Applied torque value must not exceed 40,000 ft.lbs (54,233 Nm) at 14” pipe-size.
General description Control Panel 50006538
The control panel is a combination of hydraulic valves integrated in a manifold for controlling the
direction and pressure of the FMS, creating an open center and/or supplying oil to a open center
tool while maintaining pressure on the FMS. To control the movement and the pressures of the
FMS the control panel is equipped with a directional valve and two pressure reducing valves.
The control panel has also connections for a Power Unit and a Power Tong.
www.nov.com
2: Specifications
Revision D
Page 21 of 78
Major components
Leveling
beam pins
Leveling
beams
Hinge pin )2 Manifold

plc) block
Body (2 pcs)
Cylinder (4 plc)
Leveling beam pin
Control Panel
www.nov.com
Page 22 of 78
Size components
Casing Slip Body Slip Set Insert Qty Top Guide p/n Bottom Guide p/n
Size Size p/n Set*
(Inch) (Inch) p/n
ID ID
(inch) (inch)
4.1/2 5.1/2 13842Y3 2168 16B-32 18419-1 5.3/4 11787 5.3/4
5 5.1/2 13842Y2 2169 16-B-32 18419-2 6.1/4 11788 6.1/4
5.1/2 5.1/2 13842Y1 2170 48 18419-3 6.3/4 11789 6.3/4
6.1/4 5.1/2 13841Y62 17080 24B-48 18419-62 7.1/2 11789-62 7.1/2
6.5/8 7.5/8 13841Y3 2632 24B-48 18419-4 8.1/4 11791 8.1/4
7 7.5/8 13841Y2 2623 24B-48 18419-4 8.1/4 11791 8.1/4
7.1/2 7.5/8 13841Y74 2669 72 18419-18 9.1/4 11792 9.1/4
7.5/8 7.5/8 13841Y1 2633 72 18419-5 8.7/8 11792 9.1/4
7.3/4 7.5/8 13841Y4 2649 72 18419-5 8.7/8 11792 9.1/4
8.1/8 7.5/8 13841Y81 2633 72 18419-81 9.1/2 11792-81 9.1/2
8.5/8 9.5/8 13840Y3 2640 32B-64 18419-6 9.7/8 11793 10.1/4
8.3/4 9.5/8 13840Y5 2650 32B-64 18419-6 9.7/8 11793 10.1/4
9.5/8 9.5/8 13840Y1 2633 96 18419-7 10.7/8 11794 11.1/4
9.3/4 9.5/8 13840Y4 2649 96 18419-15 11.1/4 71231 11.1/2
10 10.1/8 94035Y1 2637 96 18419-15 11.1/4 71231 11.1/2
10.3/4 11.3/4 13839Y3 2640 40B-80 18419-8 12.1/8 11795 12.3/8
10.7/8 11.3/4 13839Y4 2650 40B-80 18419-8 12.1/8 11795 12.3/8
11 11.3/4 13839Y5 2638 40B-80 18419-8 12.1/8 11795 12.3/8
11.3/4 11.3/4 13839Y2 2637 120 18419-9 13.1/8 11796 13.5/16
11.7/8 11.3/4 13839Y1 2651 120 18419-9 13.1/8 11796 13.5/16
12.3/4 14 70734Y7 2657 40B-80 18419-13 14.1/4 72229 14.1/2
13.3/8 14 70734Y5 2636 40B-80 18419-10 14.3/4 11797 15
13.1/2 14 70734Y4 2652 40B-80 18419-12 15 71228 15.1/4
13.5/8 14 70734Y3 2653 40B-80 18419-12 15 71228 15.1/4
13.3/4 14 70734Y2 2655 40B-80 18419-12 15 71228 15.1/4
14 14 70734Y1 2635 120 18419-11 15.3/8 15939 15.5/8
NOTE: With slips fully open, throat opening is at least 3.1/4” bigger than
applicable pipe diameter. Max. throat opening of body without slips and guides is
16.1/2”
www.nov.com
2: Specifications
Revision D
Page 23 of 78
Top and bottom guides

Casing with straight and spiral centralizers
Pipe Coupling O.D. Com- Top Remove** Bottom R&S***
size O.D. pressed Guide TG while Guide while
centralizer tripping in? tripping out?
4.1/2 5 <= 5.5/8 V18419-1 N 11787 N
> 5.5/8 V18419-2 N 11788 N
5 5.9/16 <= 6.1/8 V18419-2 N 11788 N
> 6.1/8 V18419-3 N 11789 N
5.1/2 6.13/256 <= 6.5/8 V18419-3 N 11789 R&S
> 6.5/8 V18419-3 Y 11789 N
6.5/8 7.25/64 All sizes 18419-4 N 11791 N
7 7.11/32 <=8.1/8 18419-4 N 11791 N
> 8.1/8 18419-5 N 11792* R&S
7.5/8 8.1/2 <= 8.3/4 18419-5 N 11792 N
> 8.3/4 18419-5 Y 11792 N
8.5/8 9.5/8 <= 9.3/4 18419-6 N 11793 N
> 9.3/4 18419-7 N 11793 N
9.5/8 10.5/8 <= 10.3/4 18419-7 N 11794 N
> 10.3/4 18419-15 N 11794 N
103/4 11.3/4 <= 12 18419-8 N 11795 N
> 12 18419-8 NX 11795 N
11.3/4 12.3/4 <= 13 18419-9 N 11796 N
> 13 18419-9 NX 11796 N
13.3/8 14.3/8 <= 14.5/8 18419-10 N 11797 N
> 14.5/8 18419-12 N 11797 N
13.5/8 18419-12 N 71228 N
13.3/4 18419-12 N 71228 N
14 18419-11 N 15939 N
* = may not be placed during tripping in

** = only to let centralizer pass
R&S = Raise and Split FMS
X = absolute maximum size centralizer
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Page 24 of 78
Casing with positive centralizers

Pipe Coupling Centralizer Top Remove** Bottom R&S*** R&S***
size O.D. O.D. (solid) Guide TG while Guide while while
tripping tripping tripping
in? out? always?
4.1/2 5 <= 6.1/8 V18419-2 N 11788 N
6.1/8< .<= 6.5/8 V18419-3 N 11789 N
6.5/8< . <= 7.1/4 V18419-1 Y 11787 Y
. >7.1/4 V18419-1 11787 Y
5 5.9/16 <= 6.5/8 V18419-3 N 11789 N
6.1/8< . <= 7.3/4 V18419-2 Y 11788 Y
. > 7.3/4 V18419-2 11788 Y
5.1/2 6.13/256 <= 8.1/4 18419-4 Y 11791 Y
> 8.1/4 V18419-3 11789 Y
6.5/8 725/64 <= 8.1/8 18419-4 N 11791 N
8.1/8< . <= 9.3/8 18419-4 Y 11791 Y
> 9.3/8 18419-4 11791 Y
7 7.11/32 <= 9.3/4 18419-4 Y 11791 Y
> 9.3/4 18419-4 11791 Y
7.5/8 8.1/2 <= 9.1/8 18419-5 Y 11792 N
9.1/8< . <= 10.3/
18419-5 Y 11792 Y
8
. > 10.3/8 18419-5 11792 Y
8.5/8 9.5/8 <= 10.1/8 18419-6 Y 11793 N
10.1/8< . <=
18419-6 Y 11793 Y
11.3/8
> 11.3/8 18419-6 11793 Y
9.5/8 10.5/8 . <= 11.3/8 18419-15 N 11794 N
11.1/8< . <=
18419-7 Y 11794 Y
12.3/8
. > 12.3/8 18419-7 11794 Y
10.3/4 11.3/4 . <= 12 18419-8 N 11795 N
12 < . <= 13.1/2 18419-8 Y 11794 Y
. > 13.1/2 18419-8 11795 Y
11.3/4 12.3/4 . <= 13 18419-9 N 11796 N
13 < . <= 14.1/2 18419-9 Y 11794 Y
. > 14.1/2 18419-9 11796 Y
13.3/8 14.3/8 . <= 14.7/8 18419-12 N 11797 N
14.7/8< . <=
7/8 18419-12 Y 11797 Y
16.1/8
. > 16.1/8 18419-12 11797 Y
14 18419-12 11797
* = may not be placed during tripping in

** = only to let centralizer pass
R&S = Raise and Split FMS
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2: Specifications
Revision D
Page 25 of 78
Hydraulics
The pressure on the ‘Slips Down’ connection is variable and can be set between 1,050 psi
(7,239 kPa) and 2,500 psi (17,236 kPa).
When the ‘Slips Down’ pressure is set above 2,175 psi (14,996 kPa) it will fluctuate between the
set value and 2,175 psi (14,996 kPa) because of the hysterese of the unload valve.
Open center system

In order to create a open center system and keep the pressure on the FMS the panel is
equipped with a unloader valve, a check-valve, an accumulator and an orifice. The accumulator
is connected to the FMS circuit. When the power-unit is started oil will flow from the ‘Pressure
power-unit’ connection directly to the FMS circuit; This means the FMS will start moving.
When the cylinders reach the end of the stroke the pressure in the cylinders and also the Power-
unit will rise; when the pressure reaches a level of 1,960 psi (13,513) the unit will start filling the
accumulator through the orifice. At that moment the Power-unit pressure is maximum and oil is
relieved over the power-units relief valve. It will take a short period for the accumulator to fill over
the orifice and the FMS circuit.
When pressure on the accumulator circuit exceeds 2,500 psi (17,236 kPa) ( the unloader valve
will open and the oil can flow freely from pressure to the Pressure power-tong connection;
Pressure of power-unit will drop from maximum to the level witch is needed to overcome the
pressure drop over the hoses/attached tools.
Closed center sytem

When no open center tool is connected, the by-pass valve between Pressure power tong
connection and Return power-unit connection can be opened to create an open center system.
NOTE: It should be closed when an open center tool is connected.
The check valve secures the FMS circuit when the unloader valve is opened and the orifice is
used to stabilize the system. Since there is a small leakage of oil over the spool valve and the
pressure regulating valves the accumulator will feed the FMS system to compensate for the oil
lost.
When oil pressure in the accumulator falls beneath 2,150 psi (14,823) the unloader valve will
shut off so the oil flow is fed into the FMS circuit until the pressure reaches 2,500 psi (17,236
kPa) again.
This type of operation will result in a intermitting demand of pressure of the Power-unit.
Under normal conditions this means the power-unit needs to feed the accumulator once every
20-30 seconds for a period of 2 seconds. When an open center tool is connected the available
flow will be available in the same frequency.
Booster
The control panel is equipped with hydraulic booster unit to compensate the oil leakage over the
internal valves to achieve a constant oil support to the secundairy function. This function will only
work when there is a load of min. 335 psi (2,310 kPa) on the open center tool; i.e. when making
up a pipe connection.
The boosting function is based upon a minimum pressure drop in the open center tool
depending on the chosen intensification factor (standard i=1:6,6 what means Delta p = 385 psi
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Page 26 of 78
(2,654 kPa)). This means that the boosting function only works when the open center tool is
operated. When the open center tool is idle, the booster has no power to feed the FMS system
and the unit will operate with its normal unloading sequence.
When in operation the hydraulic booster will boost up the pressure in the accumulator circuit to
2,900 psi (19,994 kPa).
This maximum value is set by a pressure reducing valve with limits the pressure on the inlet of
the hydraulic booster (setting is about 435 psi (2,999 kPa)).
In the pressure line to the hydraulic booster an additional filter is mounted to protect the booster.
Return line
Increasing the return line pressure with 100 psi (689 kPa) as a result of using a very long or a
small bore hose will result in a relief valve setting of 3,150 psi (21,718 kPa)
Since the return line pressure also influences (decreases) the hysterese needed for the
unloading function to operate a high return line pressure even can result in a malfunction of the
panel.
Accumulator
To protect the accumulator an additional relief valve is mounted on the accumulator circuit with a
setting of 3,050 psi (21,029 kPa).
To unload the accumulator the circuit the panel also has a bleed-off valve. For normal operation
this valve should be closed. For all pressure setting and maintaining functions counts that the
values are sensitive to the return line pressure. I.e. the return line pressure with ad directly to the
setting of the accumulator relief valve. The valve was set at the factory at 3,050 psi (21,029 kPa)
with a return line pressure of 45 psi (310 kPa).
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3: Lubrication and maintenance
Revision D
Page 27 of 78
Lubrication & Maintenance

Recommended inspections
NOTE: The owner and user together with the manufacturer should jointly develop
and update inspection, maintenance, repair and remanufacture procedures
consistent with equipment application, loading, work environment, usage and
operational conditions.
These factors may change as a result of new technology, product improvements or
fundamental changes in service conditions.
Alternatively, NOV recommends using the Periodic inspection and maintenance
Categories and Frequencies as mentioned in API RP8B Table 1. Long-term planning
shall be adjusted in order not to interfere unnecessarily with the running operations.
Safety
WARNING: It is not allowed to weld on a FMS or the control panel. Please
contact an authorized NOV repair facility.
WARNING: Ensure that all hydraulic lines are disconnected before ANY work
is performed on the FMS. It’s not always sufficient to isolate the hydraulic lines
by using a ball valve, as the hoses might function as an accumulator, which
could generate movement of the elevator. The ball-valve is installed to ease
connecting and disconnecting the QD with pressure still on the line and for
disconnecting the elevator from the power source.
WARNING: No grease or pipe dope should be used for lubricating the inserts
and insert slots as this will reduce the friction coefficient resulting in higher
loads on the slip toe and thus higher stress.
WARNING:FMS which have experienced wear or are found to have cracks

must be replaced or repaired by a NOV authorized repair facility.
WARNING: Only original NOV OEM parts must be used. FMS are produced
from cast alloy heat treated steel and must not be welded in the field. Improper
welding can cause cracks and brittleness in heat-affected areas which can
result in dramatic weakening of the part and possible failure. Repairs
involving welding and/or machining should be performed only by a NOV
authorized repair facility. Using a FMS that has been improperly welded or
repaired is dangerous.
NOTE: To reduce the chance of inserts seizing in the insert slots, NOV recommends
to remove the inserts after each job and coat the insert slot with a corrosion
preventive ISO-L-REE according to ISO 6743-8:1987.
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Revision D 3: Lubrication and maintenance
Page 28 of 78
Recommended hydraulic fluid

The requirements for the hydraulic oil are based upon the best
performance of the actuators at specific temperatures / viscosity.
Mineral oil type HVLP (DIN 51502), HV (ISO 6743-4) or
Recommended oil type
equivalent
Determination of the required viscosity class regarding the working
temperature
Viscosity class Working temperature (acc. ISO 3448) ° C
32 30 up to 50 ° C (86° F up to 122° F)
46 40 up to 60 ° C (104° F up to 140° F)
68 50 up to 70 ° C (122° F up to 158° F)
Recommended grease
Grease type
ISO-L-XCCHB2
Applica- Temperature range Brand Type Part Remarks
tion Number
This type is
For warmer and colder area’s
conform
Back of slips Minimum temperature --30°C
Autol TOP 2000 59000194 Norwegian
/ bowl Maximum temperature +
Environmental
120°C
OLF Standard
Recommended slot coating

NOV recommends to coat the insert slot with a corrosion preventive ISO-L-REE according to
ISO 6743-8:1987
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Revision D
Page 29 of 78
Inspection
Daily Inspection (when tool is in use)
Category I.
This category involves observing the equipment during operation for indications of inadequate
performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or
connections, elongation of parts, and other signs of wear, corrosion or overloading. Any equipment found to
show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment
shall be visually inspected by a person knowledgeable in that equipment and its function.
Category II.
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing
components, deterioration, proper lubrication, visible external cracks, and adjustment.
Procedure
Observe and repair when needed (cat I + II)

Observe the functioning of the FMS375 as follows:  OK
1) Set and raise the slips 5 times. Slips should set and raise completely at each cycle,
 OK
check for a flawless movement of the slips
2) Observe equipment during operations for indications of inadequate performance  OK
Procedure
Visually inspect and repair when needed (cat I + II)

1. Check for worn and damaged parts  OK
2. Check for loose and missing parts  OK
3. Check correct sizes of slips, insert carriers and top guide  OK
4. Check correct installation of these parts  OK
5. Check for leakage free fittings, tubes, hoses, valves & cylinders.  OK
6. Inspect hoist swivel ring parts for:  OK
• corrosion  OK
• wear  OK
• damage  OK
• if bail is bent or elongated  OK
7. Check proper locking of all slips lock bolts and nuts  OK
8. Check that all slips are well seated and retained  OK
9. Check that all slips are locked  OK
10.Check hoses for signs of cracks, wear or abrasion  OK
11.Check the proper locking of:
• Bolts and nuts  OK
• Safety chains/wires  OK
• Slotted nuts & cotter pins  OK
• Lock tabs & lock bars  OK
• Roll pins and dowel pins  OK
• Snap rings  OK
• Cotter pins  OK
• Locking rings  OK
• Lock wire  OK
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Page 30 of 78
6 Monthly Inspection (when tool is in use)

Category III
This is Category II inspection plus further inspection, which should include NDT of critical areas
and may involve some disassembly to access specific components and to identify wear that
exceeds the manufacturer's allowable tolerances.
Procedure 6 Monthly Inspection
Procedure on rig (cat III) ;

Disassemble the following parts of the tong for dimensional check according to max. allowable wear (see
this chapter):
• Stationary hinge pin
• Removable hinge pin
• Stationary hinge pin hole
• Removable hinge pin hole
Annual (1 year) Inspection (when tool is in use)

Category IV
This is Category III inspection plus further inspection for which the equipment is disassembled to
the extent necessary to conduct NDT of all primary-load-carrying components as defined by
manufacturer. Equipment shall be:
Disassembled in a suitably-equipped facility to the extent necessary to permit full inspection of
all primary-load-carrying components and other components that are critical to the equipment &
Inspected for excessive wear, cracks, flaws and deformations.
Corrections shall be made in accordance with the manufacturer's recommendations. Prior to
Category III and Category IV inspections, all foreign material such as dirt, paint, grease, oil,
scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping,
steam-cleaning, grit-blasting).
Procedure Annual (1 year) Inspection
Annual (1 year)* Inspection (cat IV)

MPI FMS load bearing components critical areas as per MPI-procedure, using the Critical Area Drawings.
Major load bearing components are:
• Body FMS375 (CA-239)
• Slips CAM-00018
• Hinge pins (considered 100% critical)
* Depending on frequency and load pattern of strings handled with the elevator drill pipe bushing
segments, it is recommended to decrease the time intervals for MPI inspection for drill pipe bushings to be
carried out on a 3 monthly basis.
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Revision D
Page 31 of 78
Magnetic Particle Inspection

The NOV critical area drawings will indicate which areas are considered as to be critical or non-
critical. In general; for load bearing components, in case no critical area drawing exists, the
complete component is considered critical.
Carry out MPI according to ASTM E709 or ASME BPVC sub section A, article 7 and subsection
B, article 25; determine the type of defects and the degree by comparing defects to ASTM E125
reference photographs to the acceptance criteria.
Only cracks may develop and as such need to be reviewed. All other indication types have been
addressed by the manufacturer during production. As such, the elevator has left the factory with
indication (if at all) which were deemed acceptable. All cracks which have developed in service
are relevant and need to be examined.
Machined surfaces shall be examined by the wet fluorecent method, other surfaces shall be
examined by wet or dry method.
NOV elevators should be MPI examined according to the maintenance procedures. The areas
subject to inspection shall be inspected according to the procedures developed by the user or,
alternatively, as per API RP 8B.
Evaluations of indications
Relevant indications: Only those indications with major dimensions greater than 1/16 Inch (2
mm) and associated with a surface rupture shall be considered relevant. Relevant indications
are indications that results from discontinuities within the test part.
NOTE: If any relevant indications are found, contact NOV to determine the next course of
action. Preferably an inspection report (with photograph or sketch) detailing the serial
number of the equipment and the type, length and location of the indication should be
presented. NOV will be able to advise the proper and most efficient repair.
Qualifications and certification

All personnel performing and interpreting MPI shall be qualified in accordance with the
guidelines of ASNT SNT-TC-1A (latest edition) or an equivalent standard and shall be trained in
the use of the reference photographs and the interpretation of the MPI with regard to the
acceptance criteria and ASTM E125 reference photographs.
Criteria for API 7K equipment

Type Discontinuity description Max. degree critical Max. degree non-
areas critical areas
I Hot tears, cracks None Degree I
II Shrinkage Degree II Degree II
III Inclusions Degree II Degree II
IV Internal chills and chaplets Degree I Degree I
V Porosity Degree I Degree II
Grey area NOT applicable for MPI for equipment in service.
NOTE: Only a NOV authorized repair facility is allowed to remanufacture

FMS375 which have indications outside the acceptance criteria.
Slip test (paper test) procedure

A paper test is the best way to determine the degree of rotary equipment wear of slips and bowl.
For details, see TSEL-0158
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Page 32 of 78
General maintenance issues

WARNING: Non-petroleum based or fire resistant fluids must not be used as
they are not compatible with the seals used in the FMS.
NOTE: To reduce the chance of inserts seizing in the insert slots, NOV
recommends to remove the inserts after each job and coat the insert slot with a
corrosion preventive ISO-L-REE according to ISO 6743-8:1987.
Inspection of lifting eye swivel rings

WARNING: Follow the proper hoist ring assembly and lifting procedures. A
falling load may cause serious injury or death.
Procedure
1. Inspect hoist ring before use.
2. Regularly inspect hoist ring parts.
3. Never use hoist ring that shows signs of corrosion, wear or damage.
4. Never use hoist ring if bail is bent or elongated.
5. Before using a new hoist ring ensure that threads on shank and receiving holes are clean,
not damaged and fit properly.
6. Always check torque (100 ft-lbs, 135 Nm) before using an already installed hoist ring.
(Mount new hoist rings with bearing Loctite and torque to 100 ft-lbs, 135 Nm).
7. Always make sure there are no spacers (washers) used between bushing flange and the
mounting surface. Remove any spacers (washers) and torque before use.
8. Always ensure free movement of bail. The bail should pivot 180º and swivel 360º.
9. Always be sure total work piece surface is in contact with hoist ring bushing mating
surface. Drilled and tapped hole must be 90º to load (work piece) surface.
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Revision D
Page 33 of 78
Inspection of bottom guides guide keepers

Procedure
NOV recommends inspecting the guide keepers and their overlap on the guide prior to all jobs.
1. When the guide is placed and the guide keeper is placed, the guide should be positioned
hard to the left side of the E/S body half.
2. On the right side, the guide keeper should have an overlap of a minimum of 1/8”
3. The guide should then be pushed hard the right side of the body and the overlap of the
guide keeper on the left side should be checked.
4. Repeat this procedure for the other body half.
Guide keeper
Guide keeper does not overlap guide with 1/8” Easy to slide out
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Page 34 of 78
Inspection of hydraulic filter

NOTE: Depending on the quality of the hydraulic fluids, it is important to check the
condition of the filters with regular intervals. The filters are designed to stand for at
least one year in conditions as required in this manual. However, rig conditions may
differ from these required conditions, or change by contamination, incidents, repairs
etc. Depending on the rig conditions it is advised to carry out a filter check after
ONE month of service, after SIX months and after ONE YEAR of service.
Depending on the results of the checks the intervals between checks can be
increased or decreased.
Lubrication
CAUTION: Do not use pipe dope (anti seize compound) for lubricating the FMS.
CAUTION: All lubrication procedures are based on the use of the recommended
grease quality. If the recommended grease is not available, the frequency of
lubrication must be tripled (e.g. when using EP1 or 2 grease).
NOTE: NOV strongly recommends applying grease at the beginning and finish of
every job of the FMS
Greasing points
Daily Lubrication
After every run of 75 joints and/or prior to cementing
When load is hanging for more than 1 hour
Prior to storage
Grease point How to apply Number
1. Dove tail insert carrier Brush 4x
2. Body hinge pin Grease nipple 4x
3. Upper link pin Grease nipple 4x
4. Lower link pin Grease nipple 4x
5. leveling beam indicator Grease nipple 1x
6. leveling beam pin Grease nipple 4x
7. Insert carrier lock pin Grease nipple 8x
Grease nipples via top cover
8. Back of slips 8x
bolts
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Revision D
Page 35 of 78
Hinge
pins 2plc
Grease
nipples 8 plc
(via top
cover bolts)
Hinge
pins 2 plc
Leveling beam Leveling Lower Upper Leveling

indicator beam pin leveling leveling beam
beam beam brackets
link pins link pins 8 plc
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Page 36 of 78
Inspection for wear

Wear data criteria
Hinge pin wear data FMS375
Stationary hinge pin 200940-1
Removable hinge pin 50008022
Total clearance "A" 0.050” (1.27 mm)
Hinge pin min. dia new 3,490” (88.646 mm)
Max. bore dia new 3,505” (89.027 mm)
Bore wear worn max. 3.530” (89.662 mm)
Inspection levelling beam spindle pin

The following items need to be checked:
 check spindle pin retainer for wear, the cam must not be damaged
 check spindle pin end for wear
spindle pin retainer
spindle pin end
Slip test (paper test) procedure

A paper test is the best way to determine the degree of rotary equipment wear of slips and bowl.
For details, see TSEL-0158.
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Revision D
Page 37 of 78
Maintenance Control Panel 50006538

WARNING: Ensure that all hydraulic supply is disengaged before ANY work is
carried out to the control panel.
NOTE: NOV recommends maintenance according to API-RP8B
 Always observe local rules and regulations

 Be sure to drain the accumulator before performing any work.
 Always disengage the power unit before performing any work.
The control panel is build of components that need little maintenance.
Most components depend on a steel on steel sealing, wich means that in case of malfunction it
is better to replace the complete item rather then try to repair it. Except for the filter element only
available repair parts is the seal kit for the outer valve sealings. A summary of maintenance work
can be found in the following tables.
Daily Inspection and lubrication

Daily Inspection. Visually inspect and repair when needed.
1. Check hoses, tubing and connections for damages and leakage.
2. Check return-line pressure on the power-unit to check condition of return-line filter.
Monthly Inspection
Monthly Inspection. Visually inspect and repair when needed.
1. Check the internal connections of the control panel for leakage. If necessary re-
tighten the tube fittings.
2. Clean panel.
3. Lubricate the handle lock system.
Annual Inspection
Annual Inspection.
1. Replace filter element.
2. Check and correct if necessary all valve settings.
3. Check and correct if necessary the Nitrogen pressure in accumulator.
4. Check if the readout of pressure gauge is still correct.
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Page 38 of 78
Charging the accumulator

WARNING: Failure of not following the instructions can cause death,
property damage or personal injury.
WARNING: Danger of explosion. Never charge with oxygen. Only use N2 type
S (99.8% pure N2)
WARNING: Before taking readings or pressurising the cylinder, the

accumulator must be isolated from the hydraulic system and the fluid side
discharged in order to depressurise it.
WARNING: After charging, the accumulator should be allowed to stand for a

period of 15 minutes before a final reading is taken.
WARNING: Never exceed the maximum operating pressure
Accumulator type: FOX H350R, 0.35 L, the accumulator N2 precharge is 1,958 psi (13,513 kPa),
maximum pressure is 3,626 psi (25,000 kPa).
Checking accumulator pre-charge

Always check the N2 pre-charge pressure of the accumulator (refer to the relevant operating
instructions).
Pressurization accumulators
Nitrogen pressurization
Procedure
WARNING: never use a gas containing oxygen or an air

compressor. Use dry or bottled nitrogen.
The gas can be pressurized either before or after the installation of the accumulator on the
hydraulic circuit
 secure the accumulator.
 mark off a safety area outside of the opening alignment.
 we recommend to use a gas pressure reducer installed on the bottle in order to avoid over
pressurization of the accumulator body during filling operation, especially when the
precharge is low in pressure.
 check or load at the specified pressure, using a pre-loading equipment (refer to the
relevant operating instructions).
 do not exceed the maximum pressure specified by the manufacturer: conform to the
instructions engraved on the body and provided by the signed plate.
 do not load/unload several times, so as to preserve the damage pocket.
 check the sealing of the inflating valves.
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Revision D
Page 39 of 78
Hydraulic pressurization
Procedure
Check the inflating pressure, make sure that the hydraulic pressure does never exceed the
maximum permissible pressure indicated on the accumulator body and on the signed plate a
drain screw is provided to remove the air from the installation.
Filling the accumulator

Charge the accumulator according to the instructions in chapter Assembly.
Correction for full pressure related to temperature

Depending of the working and precharge temperature, a correction factor must be introduced in
the following formula:
p0 (t0) = p0(t2) x K, where
p0(t2) = precharge pressure at working temperature t2
p0(t0) = precharge temperature at precharge temperature t0
K = correction factor
Precharge Temperature t0 °C
-20 -10 0 5 10 15 20 25 30 35 40 50 60 70 80 90 100
-20 1.00 1.04 1.08 1.10 1.12 1.14 1.16 1.18 1.20 1.22 1.24 1.28 1.32 1.36 1.40 1.43 1.47
Operating temperature t2 °C
-10 0.96 1.00 1.04 1.06 1.08 1.10 1.11 1.13 1.15 1.17 1.19 1.23 1.27 1.30 1.34 1.38 1.42
0 0.93 0.96 1.00 1.02 1.04 1.05 1.07 1.09 1.11 1.13 1.15 1.18 1.22 1.26 1.29 1.33 1.37
10 0.89 0.93 0.96 0.98 1.00 1.02 1.04 1.05 1.07 1.09 1.11 1.14 1.18 1.21 1.25 1.28 1.32
20 0.86 0.90 0.93 0.95 0.97 0.98 1.00 1.02 1.03 1.05 1.07 1.10 1.14 1.17 1.20 1.24 1.27
30 0.84 0.87 0.90 0.92 0.93 0.95 0.97 0.98 1.00 1.02 1.03 1.07 1.10 1.13 1.16 1.20 1.23
40 0.81 0.84 0.87 0.89 0.90 0.92 0.94 0.95 0.97 0.98 1.00 1.03 1.06 1.10 1.13 1.16 1.19
50 0.78 0.81 0.85 0.86 0.88 0.89 0.91 0.92 0.94 0.95 0.97 1.00 1.03 1.06 1.09 1.12 1.15
60 0.76 0.79 0.82 0.83 0.85 0.86 0.88 0.89 0.91 0.92 0.94 0.97 1.00 1.03 1.06 1.09 1.12
70 0.74 0.77 0.80 0.81 0.83 0.84 0.85 0.87 0.88 0.90 0.91 0.94 0.97 1.00 1.03 1.06 1.09
80 0.72 0.75 0.77 0.79 0.80‘ 0.82 0.83 0.84 0.86 0.87 0.89 0.92 0.94 0.97 1.00 1.03 1.06
90 0.70 0.72 0.75 0.77 0.78 0.79 0.81 0.82 0.83 0.85 0.86 0.89 0.92 0.94 0.97 1.00 1.03
100 0.68 0.71 0.73 0.75 0.76 0.77 0.79 0.80 0.81 0.83 0.84 0.97 0.89 0.92 0.95 0.97 1.00
110 0.66 0.69 0.71 0.73 0.74 0.75 0.77 0.78 0.79 0.80 0.82 0.84 0.87 0.90 0.92 0.95 0.97
120 0.64 0.67 0.69 0.71 0.72 0.73 0.75 0.76 0.77 0.78 0.80 0.82 0.85 0.87 0.90 0.92 0.95
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4: Installation & commissioning
Revision D
Page 41 of 78
Installation and commissioning

Hydraulic installation of the Operation Panel
Please refer to the general arrangement drawings and the hydraulic schematics for additional
information.
WARNING: The minimum pressure must not be less then 1,000 psi (6,895
kPa). The maximum pressure in the return line must not exceed the 200 psi
(1,378 kPa)
CAUTION: Never change preset hydraulic settings inside panel nor in the FMS
itself.
CAUTION: Arrange the hoses on the rig floor in such a position that the hazard of
tripping is minimized.
CAUTION: Do not adjust pressure Slip Up Pressure above 1,000 psi (6,895 kPa)
for slip power up force. The recommended pressure for Slips Up is 500-750 psi
(3,447 - 5,171 kPa) for smooth operation and limited power up force.
NOTE: The valves are pre-set and ONLY to be adjusted by NOV personnel.
NOTE: The pressure setting of the HPU must always be minimum 200 psi (1,378
kPa) more than the power down pressure on the panel plus the pressure loss in
the hoses between HPU and the operation panel. Check HPU switching to
stationary operation when slips are set in either up or down position.
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Revision D 4: Installation & commissioning
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Installation
Pre installation checklist
1. Check if the pressure and flow of the power-unit are within the operations limits of the
 OK
controlpanel (chapter specifications)
2. Make sure that the applied hoses and Quick Disconnects can sustain the systems oil
pressure and have a suitable diameter. Size of the hoses depends on the power-unit  OK
flow and the hose length
3. Guideline for the internal diameter for the pressure hose is a maximum fluidspeed of
3-4 m/sec; for the returnline a fluidspeed should be maximum 1,5....2,5 m/sec.
 OK
In case the hoselength is over 10 m it’s advisable to calculate the pressure drop in the
hoses.
4. Take special care for the returnline hose since a pressure drop can create a
 OK
backpressure at the control panel and may cause the panel to malfunction.
The control panel is set at the mentioned values in section specifications. Those basic settings
may not be altered.
Installation
Procedure
1. Place the panel on a clean flat underground.
2. Hook up hydraulic quick disconnect couplings.
3. Select the operation mode: stand alone or with power tong. When the control panel is
used stand alone (FMS connected) the control valve NV1 should be opened. Unscrew the
two knurled screws and remove the cover. The valve NV1 can now be reached. Open the
valve fully: turn the control knob CCW. When used with a Power Tong together with the
FMS the control valve NV1 should be closed; to close the valve fully turn the control knob
CW.
4. Place the control lever in position ‘SLIPS UP’ and then start up the power unit. The FMS
cylinders should start moving. When the FMS cylinder reach end of stroke position the
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system pressure will rise. The panel will start the typical accumulator load-up sequence
will start. The normal frequecy for the load-up cycle is once every 20-30 seconds.
5. Visually check the hydraulic connections for oil leakage.
6. Check the pressure setting of FMS on the pressure gauge: 1,000 psi.
7. Operate the lock and place the directional valve in the opposite direction. The FMS will
start travelling in the opposite direction.
8. When the FMS cylinders reach end of stroke position the system pressure will rise
9. Check the pressure setting of FMS on the pressure gauge (1,800 psi). Pressure can be
set between 1,200 and 2,500 psi by adjusting the setting of the sandwich mounted
reducing valve.
10. The SLIPS DOWN pressure setting can be changed by unlocking the locknut (turn CCW)
by using a 9/16” (15 mm) box wrench and adjust the setting with a 7/8 “ socket wrench
(CW->Increase, CCW-> decrease).
11. Check the setting on the pressure gauge. This function will only work when there is a load
of min. 335 psi (2,310 kPa) on the open center tool; i.e. when making up a pipe
connection. Lock the setting with 108 lbf in (12 Nm).
Adjusting the pressure setting
1. Loosen the locknut and turn setscrew CW to raise and CCW to reduce the pressure
setting. . In slips down position increasing the pressure will increase the radial load on the
pipe and also the maximum available back torque reaction.
2. Note that when the ‘Slips down’ pressure is set above 2,175 psi it will fluctuate between
the set value and 2,175 psi because of the hysterese of the unload valve.
3. Secure the locknut

4. Read the pressure setting just after the power-unit charged the accumulator.
5. Visually check the hydraulic connections for sign of oil leakage.
6. Eliminate air pockets in hydraulic system by cycling the FMS up and down for a few times.
Settings
Depending on the properties of the used pipe and of the wanted back-up torque at lower string
weights it is possible to de- or increase the pressure setting for SLIPS DOWN between 1,050 psi
( 7,239 kPa) and 2,550 psi (17,581 kPa). For preferable SLIPS DOWN pressure see chapter
Operations.
CAUTION: Don’t increase the SLIPS DOWN pressure over 2,550 psi (17,581 kPa)
because the FMS build in relief valve will open.
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Reset when basic settings of the control panel are lost.

Procedure
1. Remove the small part of the front cover by unscrewing the two knurled knobs.
2. Mount lifting sling to central mounted lifting eye
3. Unscrew the mounting bolts.
4. Remove the manifold from it protecting case.
5. Remove the measuring hose.
6. Place the manifold on a workbench and secure with clamp.
7. Place pressure gauges on the following measuring ports
Description Position pressure

2,600-3,000 psi
N1 Power-unit pressure Measure on power-unit
17,926 - 20,684 kPa
0-200 psi
N 2 Return-line pressure Front side of manifold
0 - 1,379 kPa
2,600-3,000 psi
N 9 Pressure power unit on manifold Bottom side of manifold
17,926 - 20,684 kPa
1,000-2,500 psi
N 11 FMS pressure Bottom side of manifold
6.894 - 17.236 kPa
2,600-3,000 psi
N 14 Accumulator pressure Front side of manifold
17,926 - 20,684 kPa
50-1,500 psi
N 15 Reducer pressure On sandwich plate
345 - 10,342 kPa
N11 N14
N9
N2
N15
8. Connect the FMS control panel to a hydraulic power-unit (max. pressure 2,550 psi and 30
gpm), a double acting cylinder on the FMS connections and a hydraulic testing device on
the secondary function ports.
9. The hydraulic testing device should be capable of creating some load as a simulation of
i.e. an powertong and be sufficient for the in chapter Specifications mentioned flow and
pressure.
10. Check the pre-load N2 pressure of the accumulator (1,958 psi (13,513 kPa)). In order to
check this value you need a special tool to open the valve on the Nitrogen side of the
accumulator. The accumulator has a 5/8” UNF connection.
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If you don’t have such apparatus or are not trained in checking and filling accumulators contact a
NOV repair facility.
The accumulator can be checked while mounted to the manifold (be sure the accumulator is
discharged).
If the accumulator doesn’t hold its N2 pre-charge replace it.
Then proceed in the following steps :
NV1
RV1
RD1
NV2
1. Select the stand alone function mode by opening NV1 (code is milled near cavity, turn
knob CCW) and close the hydraulic tester as if no secondary tool is connected.
2. Make sure that the NV2 (accumulator discharge valve) is closed (turn knob CW).
3. Set the value of RD1 to minimum (adjustment screw max. CCW) so the hydraulic booster
can interfere the setup of the unload valve
In order to change setting of valve first screw locknut CCW by using a 9/16” (15 mm) wrench and
adjust the setting with a 7/8 “ socket wrench. Lock the setting with 108 lbf in (2 Nm). This applies
for all the valves used on the control panel.
RD3
4. Set the value of RV1 to maximum (adjustment screw max. CW) to make sure no oil leaks
away from the accumulator circuit.
5. Set the value of RD3 to maximum (adjustment screw max. CW) to make there is pilot
pressure to operate DV1.
6. Startup the power-unit. Be careful for unexpected movement of cylinder and hoses. Check
the backpressure on the Return power unit pressure gauge [Net2]. Maximum pressure
should be 14 bar however less is better. Depending on the setting of the control lever the
double acting cylinder should start traveling in or out until it reaches the end of stroke. The
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pressure will build up [NET1 &NET15]. Depending of the setting of UV1 unit pressure will
stay up or may drop.
RD2
UV1
7. In- or decrease the pressure setting of the UV1 by graduate turning it’s setscrew CW or
CCW. When pressure rise above 1.960 psi (13,513 kPa) the accumulator will start filling
and the typical load/unload sequence will start. To read out the correct valve setting check
the maximum pressure on NET11 just after the power-unit has charged the accumulator.
Note that afterward this pressure will drop graduate to a value of 85% of valve setting
before it will recharge. If the setting of UV1 is higher then maximum power-unit pressure
the power-unit pressure will stay high. Adjust the setting until the maximum oil pressure at
the accumulator (NET11) is 2,550 psi (17,581 kPa) and then secure the locknut. The
charge cycle should takes about 20-30 sec. to repeat.
8. Switch the manual operation lever into position ‘SLIPS UP’, wait for the cylinder to reach
it’s end position and read the pressure level (NET9). Adjust the setting of valve RD2.
Pressure setting should be 1,000 psi (69 bar). Secure locknut afterwards.
9. Switch the manual operation lever into position ‘SLIPS DOWN’ and wait for the cylinder to
reach it’s end position and read the pressure level (NET9). Adjust the setting of valve RD3.
Pressure setting should be 1,800 psi. Secure locknut afterwards.
10. Open the hydraulic tester and select the Power-tong function mode by closing NV1. (Turn
knob CW) Oil will start flowing over the hydraulic tester. Close the tester to simulate a load
of min. 500 psi.
11. Increase the pressure setting of reducing valve RD1. To read the setting check the
pressure on NET11. As a result of the pressure rising the hydraulic booster should start
pumping and the oil pressure in NET 11 should rise. Increase the setting until the pressure
reads 3,150 psi.
12. Decrease the pressure setting of relief valve RV1 by turning it CCW until the pressure in
NET 11 reads 3,050 psi. Secure locknut afterward.
13. Decrease the pressure setting of reducing valve RD1 by turning it CCW until the pressure
in NET 11 reads 2,900 psi.
NOTE: It may take some time for the pressure to stabilize. Secure locknut
afterward.
14. The panel is set on it’s factory settings.

15. Remove all pressure gauges.
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16. Lift the manifold back above it’s protecting case. Install the measuring hose before
lowering the manifold into the box.
17. Secure all mounting bolts and install the small part of the top cover.
In case the power-unit isn’t capable of delivering the mentioned 2,550 psi it is possible to
decrease the setting of UV1. Please keep in mind that for the best operation the N2 pressure
should be lowered in terms of percentage and that eventual the FMS max. grabbing force will be
lower !! Contact your NOV representative before proceeding with this change.
In order to get a stable pressure setting on the FMS SLIPS DOWN port for pressure > 2,150 psi
and when using a power-unit witch can deliver higher pressure than 2,550 psi it is also possible
to increase the setting of UV1. Please keep in mind that for the best operation the N2 pressure
should be increased in terms of percentage and that due to the higher pressure level the system
might get less stable (shorter load sequence time). Contact your NOV representative before
proceeding with this change.
Optional: Interlock manifold p/n 50008225

NOTE: The FMS can be used in combination with a FMS interlock assembly and
an open or a closed center hydraulic power unit (HPU). The FMS is a closed
center tool, so measures have to be taken to ensure appropriate drainage of
surplus flow of hydraulic fluid.
OPTIONAL
SLIPS UP UP
SLIPS DOWN
OPERATIONAL PANEL
50006538
SCHEMATIC FUNCTION OF CYLINDER
OPEN OR CLOSED CENTER

HYDRAULIC POWER UNIT FMS 375 with interlock manifold
See drawing 50008230

The interlock manifold allows the FMS to be hooked up to the CRT controls and/or to any rig
specific slips/elevator interlock system.
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Lifting the FMS

Weights (for info only)
Part Weight & Dimensions
Weight FMS body 5,392 lbs / 2,446 kg
Weight FMS slip assembly 360 - 600 lbs / 163 - 272 kg
Hinge pin 33 lbs / 15 kg
Top Cover (single half) 510 lbs / 230 kg
Manifold block FMS 22 lbs / 10 kg
Bit braker plate 250 lbs / 112.5 kg
4-way lifting sling pn 200982-1 200 lbs / 90 kg
WARNING: Always lift the FMS with its swivel hoist rings using the special 4-
way lifting sling 200982-1. Do not use them for pulling the FMS sideways.
Never hoist FMS by cover plate or leveling beam.
WARNING: The angle of the lifting sling relative to the FMS must be at least
60°.
Safety instruction hoist rings

 Despite the 5:1 safety factor, NEVER exceed the rated load capacity. This safety margin is
needed in case of misuse, which could drastically lower load capacity.
 Tighten mounting screws to recommended torque. Always check torque before using an
already installed hoist ring, because screws could loosen with extended service.
 Avoid shock loading. Always lift gradually. Repeat MPI if shock loading ever occurs.
Lifting of the control panel

The control panel has one lifting point and can be lifted by using a crane or a forklift.
WARNING: Always lift the control panel with its central lifting point.
WARNING: Never lift the control panel when it is connected.
Central lifting point (eye bolt)
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Installation in the rig-floor

Adapter plates
Flush
6.38” 4.75” 5.25” 5.5”
Diverter Top cover surface

of rotary table
FMS placed FMS placed FMS placed FMS placed FMS placed
directly into into 37.1/2" into 37.1/2" into 37.1/2" into 37.1/2"
National National Emsco Oilwell Ideco rotary
37.1/2" rotary table, rotary table, rotary table, table, in
rotary table in in in combination
combination combination combination with adapter
with adapter with adapter with adapter plate
plate plate plate 201430-1
200995-11 200991-11 200990-11
The FMS is designed to fit flush to the top of a National 37.1/2" rotary table. The FMS extends
35" below the rig floor from the top of the rotary table.
NOTE: Always check dimension X (distance to diverter) on your rig prior to

installation of the FMS. In case an optional bottom guide is used check dimension X
accordingly. The dimensions must be at least 35” in order to prevent the use of
adapter plates
Adapter plate for National 37.1/2”

Rotary Table p/n 200995-11
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Lifting procedure Adapter Plate

WARNING: Follow the lifting procedures. Not complying will result in
damaged parts and/or injury.
WARNING: Lift the Adapter Plates by the provided lifting eyes only and
never by other parts.
WARNING: Always use a 4-way lifting sling with a speader bar p/n 200982-1
Procedure
1. Fit the correct 4-way sling with spreader bar p/n 200982-1
2. When required, remove the split ring pin to allow the adapter plate to open
3. Hoist the adapter plate, watch for tilting, keep plate closed
WARNING: Never place hands on the pin recess of the split ring, always
keep the plate level. The plate may open.
WARNING: Always connect the 4-way sling as shown in the picture below.
4. Open the adapter plate and place it in the rotary table, ensure adapter plate does not tilt
5. Mount removable hinge pin
Description Part number Weight

Adapter plate for National rotary table 200995-11 935 lbs / 424 kg
Adapter plate for Emsco rotary table 200991-11 904 lbs / 410 kg
Adapter plate for Oilwell rotary table 200990-11 1010 lbs / 458 kg
Adapter plate for Ideco rotary table 201430-1 948 lbs / 430 kg
lifting eyes adapter plate

(4 plcs)
hinge point adapter plate
Topview
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5: Operation
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Operation
Safety
WARNING: Be aware that the FMS can start moving it slips when the power-
unit runs. Make sure that no person is near the FMS slips and then start the
power-unit.
WARNING: Never put your hands inside the FMS cover plates without
disconnecting the hoses first. Never place your hand between pipe and
leveling beam and/or between pipe and cover plate. Do not put hands into
the FMS when the hydraulic power unit is connected and running.
Operation of Control Panel 50006538

Procedure
Pre start up checklist
1. Check if all hoses connected properly  OK
2. Is any leakage visible from hoses, tubing or connections  OK
3. Check whether position of the manual operating lever is in correct position (at start-up
 OK
’SLIPS UP’ position)
Operation
Procedure
1. Release the mechanical lock on the topside of the Operation Panel.
2. Preselect an operation mode: stand alone or with Power Tong.
3. Select the required FMS operation (SLIPS UP or SLIPS DOWN).
4. During travel the pressure readout on the pressure gauge will drop. At the end of stroke
the pressure will rise.
5. In SLIPS UP operation the readout should be 1,000 psi (6,894 kPa).
6. In SLIP DOWN operation the readout should be 1,800 psi (12,410 kPa, standard setting)
7. When the FMS movement is stopped and the system is on pressure, there will be flow
available on the secondary function depending on the pre-selected operation mode. As
long as the power-unit runs, the panel will contain the pressure on the FMS; this has
priority over the secondary function.
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Pre-operation jobs FMS

The following procedures need to be carried out before the casing job is performed on the rig.
Procedure
CAUTION: The bottom guide will guide the pipe into the tool and must be
installed for proper functioning. If the bottom guide is not installed, serious
damage to slips may occur.
Leveling beam leveling beam pins (2 Manifold block
Lower link pin (4 plc) Groove for bottom

guide
1. Determine the right bottom guide size.

2. Dress the insert carriers as follows
a. Raise the slips (leveling beam) completely.
b. Switch OFF the hydraulic power NOW.
c. Disconnect the hydraulic hoses. In case the body is closed, also remove the top guide.
d. Remove the clips and detach the insert carrier locking pins
e. With overhead hoist attached to the insert carrier lifting eye, pick up the weight and lift
hoist the insert carrier out of the slip.
f. Remove the screws and spring washers on top of the insert carrier assembly
g. Dress the insert carrier and lock it with socket head lock screws and lock washers.
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h. The inserts have the part number stamped in the back

i. Do not forget the size (basic) inserts
j. Grind and re-mark the size marking when changing the size of the inserts.
(Re)dressing slips
Procedure
1. Raise the slips (leveling beam) completely.
2. Make sure the hydraulic power unit is switched OFF.
3. Disconnect the hoses.
4. With overhead hoist attached to slip lifting eye, pick up enough to take up the weight of the
slip
5. Take the slip weight off the lower link pin by pulling out the linch pin and than pulling the
lower link pin out.
6. Hoist the slip from the FMS.
7. Repeat this for the remaining slips.
Dressing with inserts.
Procedure
1. Remove the screws and spring washers on top of the insert carrier assembly
2. Dress the slip assembly and lock it with socket head lock screws and lock washers.
3. The inserts have the part number stamped in the back
4. Do not forget the size (basic) inserts
5. Grind and re-mark the size marking when changing the size of the inserts.
6. In the table you will find the dressing kits, consisting of inserts, cotter pins, bolts and lock
washers.
Installing slips
Procedure
1. Select the slip
2. Remove dirt and grease from the FMS bowl and the back surface of the slips.
3. Check that correct size of slips and inserts are used
4. Grease the back surface of the slips and the bowl with the appropriate grease
CAUTION: Do not use tool joint compound (pipe dope or anti seize compound)
to lubricate. Pipe dope is a sealant, not a lubricant, and may cause the
opposite effect (sticking instead of sliding). Use the recommended grease (see
elsewhere in this manual).
5. Hoist the slip into place and install the lower link pin.
6. Install the linch pin.
7. Repeat steps 5 and 6 for remaining slips.
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To split FMS
Procedure
NOTE: When disengaging the hinge pin, leveling beam pins and linch pins, use the
hinge pin access covers in the top cover.
1. Disengage both leveling beam pins with a spanner / wrench, the pins must be disengaged
completely. Check this by lifting the pin, it can be lifted a little until the cam of the spindle
pin retainer reaches the end of the key-way.
Use a wrench on
this point. The
pin won’t
seperate from
the housing
WARNING: Do not split the FMS without the leveling beam hinge pins
completely disengaged. Not doing so will damage the pins and/or the
retainer.
2. Ensure lock pins, linch pins and attachment chains do not foul with or get caught on the
opposite body components when lifting and separating the two FMS body halves.
3. Remove the one large removable FMS body hinge pin.
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To close FMS
Procedure
1. Make sure the pins, linch pins and attachment chains do not foul with or get caught on the
opposite body half components when lowering and recoupling the two FMS body halves.
2. Install large removable FMS body hinge pin.
3. Re-engage both leveling beam pins and linch pins.
4. When splitting: first disconnect leveling beam pins, then remove hinge pin.
5. When joining: first assemble hinge pin, then connect leveling beam pins.
WARNING: Ensure the leveling beams “ mesh and groove” are aligned and
engage properly. This will be archieved by checking if the cylinders are stroked
out equaly before closing the body halves.
WRONG: Mesh and groove
misaligned.
As a result the slip segments are not

at the same height, which may result
in a dropped pipe.
CORRECT: Mesh and groove

properly aligned.
Removing slips
Procedure
1. Raise the slips.
2. With overhead hoist attached to slip lifting eye, pick up enough to take up the weight of the
slip.
3. With slip weight off the lower link pin, remove the lower link pin by pulling out the linch pin
and then pulling the lower link pin out.
4. Hoist slip from FMS.
5. Repeat steps 3 to 5 for remaining slips.
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Changing top guide

Procedure
1. Check that correct size of replacement guide is used. See table.
2. Remove present guides.
3. Install new guide halves and retain with bolts.
Installation bottom guide
CAUTION: The bottom guide must be used when pulling casing. When POOH;
bottom guide is required. When RIH, bottom guide is recommended.
Procedure
1. Determine right bottom guide size. See tables.
2. Split FMS.
3. Install bottom guide halves in retaining groove in correct position (see figure).
4. Install retaining washers and bolts.
5. Close FMS.
For RIH For POOH
Determining pipe crushing loads

Procedure
The maximum pipe weight which can be lifted safely with the FMS equals the critical hook load
of the pipe MINUS the applied power down force.
F = ((Yp x A x K1) - (Phydr x 36.5)) / 2000 [short tons] with:
K1 = (1/ SQRT (1 + R x K2 / L + (R x K2 / L)2 ))

K2 = crushing load factor = 2.6
L = Length of slip contact (inch) = 16.1/2” for FMS-slip
R = Outside radius of pipe (inch)
A = Cross sectional area of pipe (inch2)

Yp = Yield strength of pipe material (psi)
Phydr = Hydraulic supply pressure (psi)
NOTE: No safety factor is taken into account for dynamic factors in this formula.
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Pre-operation checks
Procedure
1. Check correct sizes of slips, top and/or bottom guide.
2. Check correct installation of these parts.
3. Check all hydraulic hoses for signs of wear.
4. Connect FMS and operation panel to a power unit and check:
a. Check for the correct functioning of tool: handle up = slips up; handle down = slips
down.
b. Check for any hydraulic leakage.
c. Check hydraulic power down pressure.
d. See table for pressure versus casing torque.
e. Check that lever of leveling beam indicator valve can move freely
f. Check that slips up hydraulic pressure is set at maximum 1,000 psi (6,895 kPa),
recommended 500-750 psi (3,447 - 5,171 kPa)
g. Check, if needed, that the correct adapter plate is with the FMS.
5. Disconnect hydraulic hoses from FMS prior to any transportation or splitting/joining of the
FMS.
6. Check and clean rotary table.
7. Check leveling beam pins are connecting the 2 leveling beam halves.
8. Lift adapter plate with a 2 point lifting sling attached to the 2 lifting eyes only.
Fitting the FMS in the Rotary Table & connection
Procedure
1. Place FMS in rotary table using all 4 lifting eyes. If applicable place adapter plate in rotary
table prior to installation of FMS.
2. In case FMS was split at installation, check that leveling beam pins are connecting the 2
leveling beam halves.
3. Check that hinge pin has been reinstalled.
4. Connect all hydraulic equipment and re-check correct functioning of the tool.
WARNING: The FMS slips are properly set when pressure has built up to
setting value on the pressure gauge. When the pressure indication on the
gauge stays below the preset value, the slips are either set on the coupling
or not set at all.
CAUTION: The FMS must be set before releasing the elevator slips.
5. If casing has to be pulled out of the hole, always install a bottom guide.
6. When the rotary table and the FMS have to be rotated, always uncouple the quick
disconnects from FMS prior to rotation.
CAUTION: Not doing so may cause severe damage to the FMS, hydraulic hoses or
operation panel.
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7. When the FMS needs to be split, always remove the hinge pin with swivel lifting ring and
uncouple both leveling beam pins prior to splitting, see lifting procedure chapter
Installation & Commissioning
Recommendations
CAUTION: Do not adjust pressure above 1,000 psi (6,894 kPa) for slip power up
force. At 1,000 psi (6,894 kPa) the FMS will provide 49,000 lbs (217,963 N) of
upward force to unset slips. Do not actuate valve on operation panel to raise slips
until the casing string weight is fully transferred to the elevator.
1. It is recommended to have the FMS operated by the driller.
2. For smooth operation it is recommended to slightly lower the casing with the elevator while
setting the FMS slips.
3. For smooth operation it is recommended to slightly raise the casing with the elevator while
releasing the FMS slips.
4. The rotary locks on the outside of the FMS may only be needed on semi submersible rigs
or while floating in casing when there is a chance the FMS could come out of the rotary
table.
5. Always close off the well bore at the top of the FMS by the top guide cover plate when
there is no pipe in the FMS.
6. Never place any equipment on top of the FMS.
7. Before starting operation remove air from the hydraulic circuit by cycling the slips fully up
and down for at least 3 times.
WARNING: Under no circumstances apply torque to the pipe/FMS when the

pressure down indication on the gauge is below the preset value.
WARNING: During operation always keep operation lever on operation panel

locked in either up or down position
CAUTION: While running casing with centralizers it maybe necessary to remove the
top guide. When doing so always take great care no bolts are being dropped and
immediately reinstall the top guide after the centralizer has passed.
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Operation
CAUTION: Air in the circuit may lead to improper functioning of the FMS and may
lead to dropping of pipe. Remove air from the hydraulic circuit by cycling the slips 3
times fully up and down
CAUTION: Do not actuate valve on operation panel to raise slips until the casing
string weight is fully transferred to the elevator.
Procedure
1. Check weight, make-up / break-out torque and crushing load of the pipe to be run.
2. Determine hydraulic working pressure according to table.
3. Keep power up pressure preset at maximum 1,000 psi (6,895 kPa).
4. See caution and warning herein.
5. The maximum pipe weight which can be safely handled with the FMS equals the critical
hook load of pipe minus the applied power down force.
6. Adjust hydraulic working pressure on operation panel.
7. Check internal hydraulic fittings once every job.
NOTE: Below table is only applicable if there is no pressure in the return line.
Back up torque (depending on properties of used pipe)

Hydraulic Applied Max.
working power back-up
pressure down torque
force
psi kPa STON TONNE ft.lbs Nm
2,500 17,236 47 42 40,000 54,232
2,200 15,168 41 37 35,200 47,724
2,000 13,789 38 34 32,000 43,386
1,800 12,410 34 30 28,800 39,047
1,600 11,031 30 27 25,600 34,708
1,400 9,652 26 24 22,400 30,370
Slips up forces
When no back pressure in the return line, the following slips up forces are generated:
Slips Up Pressure Power Up Force
1,000 psi (6,894 kPa) 49,000 lbs (217,963 N)
750 psi (5,171 kPa) 36,000 lbs (160,136 N)
500 psi ( 3,447 kPa) 24,300 lbs ( 108,092 N)
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Page 60 of 78
Maintenance during operation

See chapter “Maintenance”.
Stopping procedure
Procedure
 Make sure no dangerous situation can occur when the unit is stopped since the pressure
on the FMS and secondary tool will bleed off.
 Shut down the power-unit.
 Unload the accumulator to prevent unexpected movement.
This can be done by opening the accumulator unload valve NV2 or by operating the manual
control lever in opposite direction. Be careful of movement of the FMS !
Before disconnecting the quick disconnect couplers make sure there is no pressure on the FMS
and secondary tool connections.
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6: Assembly
Revision D
Page 61 of 78
Assembly
Safety
NOTE: All images in this chapter are for info only. Please use the drawings for
reference
Assembly of the FMS-body

Follow the reverse order for disassembly of the FMS-body
Procedure 1
1. Put the manifold into position on the FMS-body. Tighten the bolts and lock wire.
2. Use some liquid GASKET on the mounting surface of the block.
Manifold block
3. Lower the 4 cylinders into the mounting holes
4. Fit the outer bolts, but do not tighten yet.
5. Fit the 2 body-hinge pins.
6. Position the 2 body halves in the FMS-body load test fixture as outlined in figure.
7. If no such arrangement can be made, position both halves on a flat machined
surface.
Aligning the body
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Revision D 6: Assembly
Page 62 of 78
WARNING: Align the cylinders properly, preferably by using the cylinder

installation tool pn 50000080-4, as not properly aligned cylinders will lead to
failure and equipment damage during usage.
NOTE: A concrete floor does NOT provide sufficient flatness.
8. Ensure the FMS bore is clean

9. Fit the special assembly tool pn#50000080-4 in the remaining “inside” holes of the
cylinder-flanges
10. Drive the assembly tool down with a mallet into the upper clamping cone, until it stops
“wobbling”. The cylinders are now centered.
11. Check the spacing between the alignment tool and the clamping cone. The clearance
should be equal or nil measured over the circumference. Use a thin caliper.
12. Tighten and torque the outer bolts with 185-205 ft.lbs (250 - 275 Nm) and lock wire.
13. Remove the special assembly tool
14. Fit the “inside” bolts, tighten and torque with 185-205 ft.lbs (250 - 275 Nm) and lock wire.
15. Remove the FMS from the load test fixture, remove the removable hinge pin and split the
bowl
16. Finalize the assembly except the leveling beams.
17. Close the FMS and position it back in the load test fixture
18. Raise the clinder pistons hydraulically with minimum hydraulic pressure.
19. Assemble the levelling beams. They should drop gently over the 4 cylinder rods.
CAUTION: If it is necessary to rotate the piston rods to locate into the leveling beam
always rotate clockwise and without hydraulic pressure in the system. This is to
prevent any failing of the secured piston units.
20. Fit the nuts by hand. Do not torque.
21. With the leveling beam down and without pressure in the system torque the leveling beam
nuts with 760-900 ft.lbs (1,030 - 1,220 Nm) and secure them with cotterpins.
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6: Assembly
Revision D
Page 63 of 78
22. Assemble the leveling beam pins and fit a slips set.
23. Let the slips engage an appropriate piece of casing pipe.
24. Check easy (dis) assembly of the leveling beam pins with the leveling beam in the up and
down positions. Adjust if necessary.
25. Check the position of the leveling beam indicator valve. The valve must be activated when
the back of the slips is in the 9.5° taper and the teeth on the inserts are about to contact
the pipe.
26. Remove the pipe and the slips.
27. Finally pressurize (2,500 psi - 17,236 kPa) and function test the unit for 5 minutes with the
cylinders fully extended and then fully extracted.
Checking cylinder alignment of a FMS.

Procedure
1. Check all hydraulic lines and connections for signs of wear or leaks.
2. Ensure the leveling beams are in top position
3. Remove the removable hinge pin and the leveling beams.
4. Remove the cylinder inner mounting bolts. Leave the outer bolts in place
5. Position the FMS in the load test fixture or on a flat machined surface.
6. Ensure the FMS bore is clean
7. Fit the special assembly tool pn#50000080-4 in the remaining “inside” holes of the
cylinder-flanges. When it doesn’t fit, loosen the outer cylinder bolts and start with step 9 of
procedure No. 1.
8. Check for even spacing or non-clearance between tool cone and body upper clamping
cone. When an uneven clearance is detected, loosen the outer cylinder bolts and start
with step 9 of procedure No. 1.
9. Check that plate rests on 4 cylinder flanges evenly and does not wobble. When it wobbles
there is probably also uneven clearance. Again loosen the outer cylinder bolts and start
with step 9 of procedure No. 1.
10. Now start with step 18 of procedure No. 1.
CAUTION: If it is necessary to rotate the piston rods to locate into the leveling
beam always rotate clockwise and without hydraulic pressure in the system. This is
to prevent any failing of the secured piston units.
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Revision D 6: Assembly
Page 64 of 78
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7: Trouble shooting
Revision D
Page 65 of 78
Trouble shooting
Prior to trouble shooting, carry out the following checks. When problems cannot be solved,
please contact an authorized NOV repair facility.
WARNING: Make sure that all hydraulic lines are disconnected before any
work is carried out on the FMS
NOTE: When a solution is not available in this chapter, please contact an

authorized NOV repair facility for further information
Prior to trouble shooting a problematic FMS

NOTE: When problems occur, carry out the following checks according the
PCPOL-rule.
Symbol Check
Check available Pressure to Hook Up Manifold is 2,000 psi (13,789

P kPa) minimum read out pressure gauge near accumulator (in case of
NOV operation panel).
C Check that all hoses and quick disconnects are properly Connected.
P Check whether electrical Power is available at the operation panel
O Check whether Oil leakage is visible at manifold block, operation

panel, Quick disconnects or hoses
L Check Lubrication status of tool.
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Revision D 7: Trouble shooting
Page 66 of 78
Control Panel 50006538

Pressure on control unit doesn’t drop after FMS stopped
moving
Problem Possible solution
Pressure setting on control unit to low Increase valve setting on powerunit.
Accumulator unload valve is open Close valve
No or low nitrogen pressure in
Check and charge nitrogen pressure
accumulator
FMS doesn’t move

Bad hose connection Check and correct quick disconnect couplers
Valve setting RD3 to low Increase valve setting
No pressure on secondary function

Bad hose connection Check and correct quick disconnect couplers
Shut-off valve is open Close valve NV1
Pressure setting on power-unit to low Increase valve setting on powerunit.
Accumulator unload valve is open Close valve
Flow to secondary function is not stable

Filter is polluted Replace filter element.
Add load on the secondary function or if that’s not possible use
Pressure drop in secondary
a hydraulic booster with a higher booster factor. Contact your
function to low
NOV representative for more vinformation
FMS375
Initial checkes, solves most problems
1. Is hydraulic pressure available?
2. Measure pressure after the filter, fitted before the Control Panel. Check that the power
supply is at least 2,000 psi/13,789 kPa.
3. Check if the filter is green. If not, replace filter.
4. Check the pressure in the return line. It should not exceed 200 psi/1,379 kPa
5. Check all used hoses / tubing at least 1/2” minimum diameter
6. Check if the leveling beam detection valve is adjusted properly
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7: Trouble shooting
Revision D
Page 67 of 78
The FMS functions incorrect

Has the bottom guide / top guide the
Check and change if necessary
correct size?
Is the manifold block dirty? Flush if required.
Is there a problem with one of the
Check for leakage, proper functioning.
cylinders?
Are the nuts of the cylinders connecting
Adjust if required.
the leveling beam loose?
Lubricate tool according to instruction in chapter Lubrication
Is the tool lubricated sufficiently?
and maintenance
The pipe is slipping through the inserts

Are the teeth of the inserts worn? Carry out a slip paper test according to TSEL-0158
Have the slips the wrong size? Change slips
Are the slips dressed with the wrong
Check slips and change if necessary
size inserts?
Lubricate tool according to instruction in chapter Lubrication
Is the tool correctly lubricated?
and maintenance
The slips do not set/open properly

Is the back pressure in the tankline to
Increase valve setting on powerunit.
high?
Is the directional valve in the Control
Close valve
Panel faulty?
The slips are traveling up / down too slow

• Check the filters in Control panel are not clogged up
Is the hydraulic pressure supply to the
• Check minimal differential pressure over P and Xp is
FMS too low? minimal 2,000 psi/13,789 kPa
• Dirt in manifold may cause malfunctioning of the sequence
valve. Flush/clean the manifold block.
Is the hydraulic flow supply to the FMS • Check condition of quick disconnects.
too low? • Are all valves fully opened?
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Revision D 7: Trouble shooting
Page 68 of 78
Incorrect slips set / slips up signal observed

While slips are traveling up and down correctly

1. Check QD’s in signal line
Is the control panel getting a signal?
2. Check inline filter in manifold
• Check the inside pressure switch is dirtfree
Is the pressure switch giving the correct
signal
• Check setting of pressure switch
• Is wiring in good condition / properly connected
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8: Appendixes
Revision D
Page 69 of 78
Appendixes
Conclusion Risk assessment EN 12100:2010
In general, crew must:
 wear personal safety protection like safety glasses, hard hats etc
 follow instructions as stated in the manual
 have knowledge of rig procedures
 must have been instructed for safe use of the tool
 Always use secundairy retention as established and implemented by NOV
Applicable standards FMS

EN-ISO 4413:2010 Hydraulic fluid power- General rules and safety requirements for systems
and their components
EN-1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
EN-13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres. Part 1:
Basic methods and requirements
Protection by constructional safety ‘c’
EN-ISO-12100:2010 Safety of machinery - General principles for design - Risk assessment and
risk reduction
EN-ISO 14693:2003 (API 7K) Petroleum and natural gas industries - Drilling and well-servicing
equipment
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
API 7K 5th edition
Applicable standards Control Panel 50006538

EN-ISO 4413:2010 Hydraulic fluid power- General rules and safety requirements for systems
and their components
EN-1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
Basic methods and requirements
Protection by constructional safety ‘c’
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
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Revision D 8: Appendixes
Page 70 of 78
Reception, storage, transport &

decommissioning
NOTE: All exposed, not painted metal surfaces, are coated with a rust preventative
at the factory prior to shipment for transport only.
Immediatelly after reception*

Check the tool immediately after reception and preserve the tool as required (at the latest within
1 month) as per table below:.
Description Recommended preservation

All unpainted static steel surface and flanges Rustilo DWX 32
All unpainted dynamic steel surfaces Rustilo DWX 32
Extended cylinder rods (retract if possible) Rustilo DWX 32 + Denso tape
Exposed bolts and nuts Rustilo DWX 32
Hydraulic/pneumaticfittings. Plugs or caps + Denso tape
Grease fittings supplied with cap. Cap + Denso tape
All grease points Lubricate
* In case long time preservation is ordered; follow procedure TSEL-0191 or 0194.
Inspection and test during storage

 All exposed surfaces should be checked and if needed re-preserved periodically (once per
3 months is recommended) to be sure that no corrosion is taking place.
 Test the tool annually as a minimum as per User’s Manual.
Storage general recommendations
 Main unit should be palletized for indoor storage. A cargo container would be appropriate
for indoor/ outdoor storage.
 Every attempt should be made to avoid wide variations in temperature and high humidity.
The preferred environment would be clean and dry at 60°F (16° C) ambient. If high
humidity is unavoidable, 70° F (21° C) is recommended.
 All openings should be covered to prevent water or dust from entering.
Storage after use
When the tool is not being used for a longer period then 3 days the following steps should be
carried out:
 Grease the tool
 Preserve the tool as per table above
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8: Appendixes
Revision D
Page 71 of 78
Transport
WARNING: Only lift the FMS/Control Panel 50006538 at the dedicated
lifting points.
WARNING: Control Panel 50006538 has to be transported level on its

bottom plate.
The best way of transporting the FMS/Control Panel 50006538 is in its original crate. Use oiled
paper and seal the box with plastic to prevent leaking when stored outside. Secure the top safely.
Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of..
WARNING: Any fluids, mud and grease are potentially unsafe when in
contact with the skin. Always wear gloves and safety goggles when
disassembling the tool.
1. Clean the tool with a steam cleaner.

2. It is recommended to disassemble the tool in a place where drainage for waste fluids is
possible.
3. Remove all quick-disconnects, hoses, cylinders and manifold block and bleed off hydraulic
oil.
WARNING: Accumulators (if applicable) may contain high pressure gasses

or liquids. Refer to the OEM-documentation for safe removal and disposal.
4. Accumulator (if applicable): let all the pressure out and remove the valve. Decontaminate if
necessary.
5. Remove the parts.
6. Carry off to proper place for final storage or destruction.
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Page 72 of 78
Torque values (US)

Bolts Lubricated with Light Bolts lubricated with Anti-
Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Coarse Thread Series, UNC
1/4” 20 11.4 12.6 2860 8.6 9.5 2860
5/16” 18 24 26 3720 17.8 19.7 3720
3/8” 16 43 47 7000 32 35 7000
7/16” 14 67 74 9550 50 55 9550
1/2” 13 105 116 12750 78 87 12750
9/16” 12 143 158 16100 107 118 16100
5/8” 11 209 231 20350 157 173 20350
3/4” 10 361 399 30100 271 299 30100
7/8” 9 570 630 41600 428 473 41600
1” 8 855 945 54500 641 709 54400
1 1/8” 7 1216 1344 68700 912 1008 68700
1 1/4” 7 1729 1911 87200 1297 1433 87200
1 3/8” 6 2261 2499 104000 1696 1874 104000
1 1/2” 6 3002 3318 126500 2252 2489 126500
Tensile strength=150,000 psi. Proof strength=120,000 psi.
Bolts Lubricated with Light Bolts lubricated with Anti-

Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Fine Thread Series, UNF
1/4” 28 13.3189 14.7 3280 10 11 3280
5/16” 24 24 26 5220 17.8 19.7 5220
3/8” 24 48 53 7900 36 39 7900
7/16” 20 76 84 10700 57 63 10700
1/2” 20 114 126 14400 86 95 14400
9/16” 18 162 179 18250 121 134 18250
5/8” 18 228 252 23000 171 189 23000
3/4” 16 399 441 33600 299 331 33600
7/8” 14 627 693 45800 470 520 45800
1” 14 950 1050 59700 713 788 59700
1 1/8” 12 1368 1512 77000 1026 1134 77000
1 1/4” 12 1900 2100 96600 1425 1565 96600
1 3/8” 12 2584 2856 118400 1938 2142 118400
1 1/2” 12 3382 3738 142200 2537 2804 142200
Tensile strength=150,000 psi. Proof strength=120,000 psi.
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8: Appendixes
Revision D
Page 73 of 78
Torque values (metric)

Bolts Lubricated with Bolts lubricated with Anti-
Light Machine Oil seize compound
Grade 8 Grade 8
Diamete Threads Min. Max. Clamp Min. Max. Clamp
r per inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)
Coarse Thread Series, UNC
1/4” 20 15.5 17.14 12870 11.7 12.9 12870
5/16” 18 32.6 35.4 16740 24.2 26.8 16740
3/8” 16 58.5 64 32500 43.5 47.6 31500
7/16” 14 91.1 100.6 42980 68 92.5 42980
1/2” 13 143 158 57380 106 118 57380
9/16” 12 195 215 72450 145.5 160 72450
5/8” 11 284 314 91580 213.5 235 91580
3/4” 10 491 542 135450 368 407 135450
7/8” 9 775 857 187200 582 643 187200
1” 8 1163 1285 245250 872 965 245250
1 1/8” 7 1654 1828 309150 1240 1370 309150
1 1/4” 7 2351 2598 382400 1764 1949 392400
1 3/8” 6 3075 3398 468000 2306 2549 468000
1 1/2” 6 4082 4512 569250 3062 3385 569250
Bolts Lubricated with Bolts lubricated with Anti-

Light Machine Oil seize compound
Grade 8 Grade 8
Diamete Threads Min. Max. Clamp Min. Max. Clamp
r per inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)
Fine Thread Series, UNF
1/4” 28 18.1 20 14760 13.6 15 14760
5/16” 24 32.6 35 23490 24.2 26.8 23490
3/8” 24 65.3 72 35550 49 53 35550
7/16” 20 103 114 48150 77.5 86 48150
1/2” 20 155 171 64800 117 129 64800
9/16” 18 220 239 82130 165 182 82130
5/8” 18 310 343 103500 232 257 103500
3/4” 16 542 600 151200 406 450 151200
7/8” 14 853 943 206100 639 707 206100
1” 14 1292 1428 268650 970 1071 268650
1 1/8” 12 1860 2056 346500 1396 1542 346500
1 1/4” 12 2584 2856 434700 1938 2128 434700
1 3/8” 12 3514 3884 532800 2635 2913 532800
1 1/2” 12 4599 5083 639900 3450 3813 639900
Tensile Strength = 1,034,214KPa to 1” dia. Proof Strength = 827,370 kPa
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9: Spare Parts
Revision D
Page 75 of 78
Spare parts
Spare parts 200930-12
Part number Part Description Qty
200960 Leveling beam nut FMS375 2
200946 Lock FMS375 2
201404-1 Cover plate bolt ass'y. FMS375 500T 4
200973-1 Hose ass'y. FMS375 2
50012-14-C8D Screw, cap-Hex. HD (UNC-2A) 8
50912-C Washer, lock-regular 3/4" 8
947129-28 Medium duty spirol pin 2
51403-24 Pin, cotter 4
50908-C Washer, lock-regular 1/2" 8
50006244 Guide keeper FMS/CRT 4
50008-8-C8 See 50008-8-C8D 4
53300-524 Cable tie tyton T120R 8
980312-14 Hose ass'y. 1
50906-C Washer, lock-regular 2
50806-N-C Washer, flat 5
200933-2 Seal kit cylinder FMS375 2
200939-1 Lower link pin ass'y. FMS375 2
55909-12-12 Valved nipple, quick disconnect/ in 1
55908-16-16 Valved coupler, quick disconnect in 1
55908-8-8 Valved coupler, quick disconnect/ i 1
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Revision D 9: Spare Parts
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10: Drawings
Revision D
Page 77 of 78
Drawings
Test procedures
Number Name
TSEL-0158 Inspection criteria for lip type tools
TSEL-0194 Handling, storage and preservation
Material Safety Data Sheets

Factory applied grease, hydraulic fluid and preservation
MSDS grease Autol TOP 2000
MSDS hydraulic fluid Castrol Hyspin AWH-M 32
MSDS preservation Castrol Rustilo DWX 32
MSDS anti-corrosion coating Denso tape
Dimensional drawings
Number Name
DD-200930 Dimensional drawing FMS 375, 500 ton
Drawings
Number Name
200930-10 Flush mounted spider 375 - 500t
200933-10 Hydraulic cylinder ass’y
200935-11 Leveling beam ass’y
200979-3 Operation panel, multiple function for FMS 375
200980 Hydraulic schematic B
201401-2 Top cover ass’y
50008051-1 Manifold block ass’y p/n 50008051-1
50008225 Gate assembly for CRT controls
50008230 Hydraulic schematic FMS 375 with interlock manifold
SCH09005 Hydraulic schematic control panel 50006538
HYI09505 Control manifold assembly
HYI09506 Assembly control panel 50006538
Critical drawings
Number Name
CA-239 Critical area body FMS-375
CAM-00018 Critical Area Map slips for elevators/spiders
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Revision D 10: Drawings
Page 78 of 78
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AUTOL TOP 2000 Page 1 of 4
SAFETY DATA SHEET

AUTOL TOP 2000
1. Identification of the substance/preparation and of the company/undertaking
Date issued 21.07.2010
Product name AUTOL TOP 2000
Use of the substance/preparation Lubricating grease
Importer
Company name Vedlikehold Industri Produkt AS
Postal address Postboks 2003
Postcode N-4392
Place name SANDNES
Country Norway
Tel +47 51686030
Fax +47 51686031
E-mail mail@v-i-p.no
Website www.autol.no
Prepared by Developed/ revised by ApplySørco AS, Koppholen 6,
Postbox 8040, N-4068 Stavanger, Norway.
Emergency telephone Poisen informationcentral:+47 22 59 13 00
2. Hazards identification
Classification CLP EUH 210
Description of hazard The product has not been classified according to the legislation in force.
msds for available for professionel users.
3. Composition/information on ingredients
Component name Identification Classification Contents
Zincdialkyldithiophosfate CAS no.: 68649-42-3 Xi, N; R38, R41, R51/53 < 2,5 %
Mineral oil 10 - 30 %
Column headings CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
HH/HF/HE T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Component comments Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.
4. First-aid measures
General Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Inhalation Fresh air and rest. Get medical attention if any discomfort continues.
Skin contact Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Eye contact Immediately flush with plenty of water for up to 15 minutes. Remove any
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Ingestion Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.
5. Fire-fighting measures
Suitable extinguishing media Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Improper extinguishing media Water-jet.
Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Personal protective equipment Fire brigade must use fresh-air helmet.
6. Accidental release measures

Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet.
Avoid contact with skin and eyes. In case of spills, beware of slippery floors
and surfaces.
Environmental precautions Do not allow to enter drains, sewers or watercourses.
Methods for cleaning Absorb with inert, damp, non-combustible material, then flush area with
water. Dangerous waste. Collect spillage in containers, seal securely and
deliver for disposal according to local regulations.
7. Handling and storage

Handling Wear protective clothing as described in Section 8. Avoid contact with skin
and eyes. Be aware of slippy floors. Contaminated rags and cloths must be
put in fireproof containers for disposal.
Storage Closed container. Original container. Avoid sunlight. Keep out of reach of
children.
8. Exposure controls/personal protection

Exposure limit values
Component name Identification Value Year
Zincdialkyldithiophosfate CAS no.: 68649-42-3
Mineral oil
Exposure controls
Threshold limit values adm.norm.=TLV
Other Information about threshold Adm. norm: Oil mist: 1 mg/m3, Oil vapour: 50mg/m3
limit values
Occupational exposure controls An eye wash bottle must be available at the work site.
Respiratory protection Respiratory protection not required.
Hand protection For prolonged or repeated skin contact use suitable protective gloves. Nitril.
Break-throughtime> 8 hours.
Eye protection Wear approved chemical safety goggles where eye exposure is reasonably
probable.
Skin protection (other than of the Wear appropriate clothing to prevent repeated or prolonged skin contact.
hands)
Other Information When using do not eat, drink or smoke. Promptly remove any clothing that
becomes wet or contaminated. Wash hands after handling. Wash
contaminated clothing before reuse.
9. Physical and chemical properties

Physical state Paste
Odour Characteristic
Colour Misc. colours
Solubility in water Not soluble.
Specific gravity Value: 0,91-0,95 g/cm3
Comments: 20 C
Melting point/melting range Value: > 145 °C
Flash point Value: > 200 °C
10. Stability and reactivity

Conditions to avoid Avoid heat.
Materials to avoid Strong oxidising substances.
Hazardous decomposition products Fire creates: Carbon monoxide (CO). Carbon dioxide (CO2). Sulphurous gases
(SOx).
Stability Stable under the prescribed storage conditions.
11. Toxicological information

Components' toxicological data
Other information regarding health hazards
Inhalation Vapours irritate the respiratory system, and may cause coughing and
difficulties in breathing.
Skin contact Prolonged contact may cause dryness of the skin.
Eye contact May cause temporary eye irritation.
Ingestion May irritate and cause stomach pain, vomiting and diarrhoea.
12. Ecological information

Components' toxicological data
Other ecological information
Ecotoxicity ,may give unwanted long-time effects i water
Mobility The product has poor water-solubility.
Persistence and degradability The product is not readily biodegradable.
Bioaccumulative potential Will not bio-accumulate.
13. Disposal considerations

EWC waste code EWC: 130205 mineral-based non-chlorinated engine, gear and lubricating oils
Product classified as hazardous Yes
waste
Packaging classified as hazardous No
waste
Specify the appropriate methods of Absorb in vermiculite or dry sand, dispose in licensed special waste.
disposal
14. Transport information

Dangerous goods ADR Status: No
Dangerous goods RID Status: No
Dangerous goods IMDG Status: No
Dangerous goods ICAO/IATA Status: No
15. Regulatory information

Composition on the label Zincdialkyldithiophosfate: < 2,5 %, Mineral oil: 10 - 30 %
EC lable No
R phrases None
S phrases S2 Keep out of the reach of children. S24 Avoid contact with skin. Safety
data sheet available for professional user on request.
Hazard statements EUH 210 Safety data sheet available on request.
Precautionary statements P102 Keep out of reach of children. P262 Do not get in eyes, on skin, or
on clothing.
References (laws/regulations) MSDS is developed/ revised after 1 ATP to CLP. Chemicals (Hazard
Information & Packaging) Regulations. Commission Decision 2000/532/EC as
amended by Decision 2001/118/EC establishing a list of wastes and
hazardous waste pursuant to Council Directive 75/442/EEC on waste and
Directive 91/689/EEC on hazardous waste with amendments. Control of
Pollution (Special Waste Regulations) Act 1980.
16. Other information

List of relevant R phrases (under R38 Irritating to skin.
headings 2 and 3). R41 Risk of serious damage to eyes.
R51/53 Toxic to aquatic organisms, may cause long-term adverseeffects in
the aquatic environment.
Supplier's notes Developed/ revised by ApplySørco AS.
Koppholen 6. Postboks 8040, 4068 Stavanger.
tlf. +47 51639000 webside: www.ApplySorco.no Quality assured by SØRCO
AS etter 1 ATP til CLP.
Responsible for safety data sheet Sørco AS
Product Data Castrol Hyspin AWH-M
High viscosity index anti-wear hydraulic oils
Description
The Castrol HyspinTM AWH-M hydraulic oil range of shear stable high viscosity index lubricants are based on the latest
stabilised zinc additive technology.
Application
Hyspin AWH-M contains a shear stable additive system which helps maintain the viscosity characteristics of
the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables
the product to be used in very cold environments. It exhibits excellent corrosion and wear protection as well as
outstanding thermal and oxidative stability. In addition, Hyspin AWH-M has excellent hydrolytic stability and separates
rapidly from water contamination upon standing.
Applications include:
• Outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start
up conditions and high temperature continuous running. Examples include off-highway and marine applications.
• Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with
temperature. Examples include precision machine tools.
• The Hyspin AWH-M range is fully compatible with elastomer materials commonly used for static and dynamic seals,
such as nitrile, silicone and fluorinated (e.g. Viton) polymers.
Hyspin AWH-M is classified as follows:

DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV
Hyspin AWH-M grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Bosch Rexroth RE07075/RE90220
Advantages
• High viscosity index and low pour point enables the product to be used over a wide temperature range, with good
shear stability which means no excessive loss in viscosity due to mechanical shearing.
• Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to
unscheduled maintenance and savings from replacement part costs.
• Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and
increased equipment reliability.
• Good filterability gives a cleaner system with less frequent filter changes.
Typical characteristics
Test Method Units AWH-M 15 AWH-M 32 AWH-M 46 AWH-M 68 AWH-M 100 AWH-M 150
ISO Viscosity Grade - - 15 32 46 68 100 150
ISO 12185/
Density @ 15°C g/ml 0.88 0.88 0.88 0.88 0.89 0.89
ASTM D4052
ISO 3104/
K.V. @ 40°C mm2/s 15 32 46 68 100 150
ASTM D445
ISO 3104/ 2
K.V. @ 100°C mm /s 3.83 6.41 8.32 11.09 13.45 18.01
ASTM D445
ISO 2909/
Viscosity Index - >150 >150 >150 >140 >130 >130
ASTM 2270
ISO 3016/
Pour Point °C/°F <-51/<60 -45/-49 -42 /-44 -36/-33 -30/-22 -30/-22
ASTM D97
ISO 2592/
Flash Point, COC °C/°F 205/401 210/411 215/419 226/440 226/440 232/450
ASTM D92
ISO 2719/
Flash Point, PMCC °C 160 200 220 220 220 220
ASTM D93
ISO 6247/
Foam Seq I mls 20/0 20/0 20/0 20/0 20/0 20/0
ASTM D892
Water Separability ISO 6614/
Mins 5 10 15 15 - -
@ 54°C ASTM D1401
Water Separability ISO 6614/
Mins - - - - 20 20
@ 82°C ASTM D1401
ISO 9120/
Air Release Value Mins 4 4 8 8 12 24
ASTM D3427
FZG fail stage ISO 14635-1/
- - 11 12 12 12 12
(A8.3/90) DIN 51354
Rust Test (24 hrs ISO 7210/
- Pass Pass Pass Pass Pass Pass
Distilled water) ASTM D665A
Rust Test (24 hrs ISO 7210/
- Pass Pass Pass Pass Pass Pass
Synthetic sea water) ASTM D665B
K.V. @ 100°C after DIN 51350 T6 %
- - 9.5 - - -
4 hours KRL loss
Subject to usual manufacturing tolerances.
Castrol Hyspin AWH-M

02.10.2006, version 1.0
Castrol Hyspin AWH-M and the Castrol logo are trademarks of Castrol Limited.
All reasonable care has been taken to ensure that the information contained in this publication is accurate as of the date of printing. However, such
information may, nevertheless, be affected by changes in the blend formulation occurring subsequent to the date of printing. Material Safety Data Sheets
are available for all Castrol Ltd products. The MSDS must be consulted for appropriate information regarding storage, safe handling and disposal of
a product.
Castrol Industrial North America Inc. 150 West Warrenville Road, 605 3E Naperville, IL 60563
Tel: (877) 641 1600 Fax: (877) 648 9801
www.castrol.com/industrial
SAFETY DATA SHEET
1. Identification of the substance/preparation and of the company/undertaking

Product name Rustilo DWX 32
SDS # UK-8332, NL-08332, BE-08332
Product Use Rust preventive.
Supplier Castrol (U.K.) Limited

Wakefield House
Pipers Way
Swindon
Wiltshire, SN3 1RE
United Kingdom
Tel.: +44 (0)1793 512712

Fax.: +44 (0)1793 486083
EMERGENCY TELEPHONE +44 (0)1793 512712
NUMBER
2. Composition/information on ingredients
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name CAS no. % EINECS / ELINCS. Classification
Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 - 100 265-185-4 R10
Xn; R65
R66, 67
N; R51/53
Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn; R20/22
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi; R36
See Section 16 for the full text of the R Phrases declared above
* Occupational Exposure Limit(s), if available, are listed in Section 8
3. Hazards identification
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards Flammable.
Human health hazards Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Effects and symptoms
Eyes May cause eye irritation.
Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.
4. First-aid measures
Eye Contact In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Ingestion If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.
Product Name Rustilo DWX 32 Product Code UK-8332 Page: 1/5
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
( BUILD 5.0 ) ( ENGLISH )

5. Fire-fighting measures
Extinguishing Media
Suitable In case of fire, use water fog, foam, dry chemical or CO2 extinguisher or spray. This material is toxic to
aquatic organisms. Fire water contaminated with this material must be contained and prevented from
being discharged to any waterway, sewer or drain.
Not Suitable Do not use water jet.
Hazardous decomposition These products are carbon oxides (CO, CO2), sulphur oxides (SO2, SO3, etc.). Some metallic oxides.
products
Unusual fire/explosion Hazards This material is combustible/flammable and is sensitive to fire, heat, and static discharge.
Special fire-fighting procedures None identified.
Protection of fire-fighters Fire fighters should wear self-contained positive pressure breathing apparatus (SCBA) and full turnout
gear. Firefighters' protective clothing will provide limited protection. DO NOT FIGHT FIRE WHEN IT
REACHES MATERIAL. Withdraw from fire and let it burn. Promptly isolate the scene by removing all
persons from the vicinity of the incident if there is a fire. First move people out of line-of-sight of the scene
and away from windows.
Fire Hazards in Presence of Flammable liquid and vapour. Vapour may cause flash fire. Vapours may accumulate in low or confined
Various Substances areas, travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create
fire or explosion hazard.
6. Accidental release measures

Personal Precautions Immediately contact emergency personnel. Eliminate all ignition sources. Keep unnecessary personnel
away. Use suitable protective equipment (Section 8). Follow all fire fighting procedures (Section 5). Do
not touch or walk through spilled material.
Environmental precautions and If emergency personnel are unavailable, contain spilled material. For small spills add absorbent (soil may
cleanup methods be used in the absence of other suitable materials) and use a non-sparking or explosion proof means to
transfer material to a sealed, appropriate container for disposal. For large spills dike spilled material or
otherwise contain material to ensure runoff does not reach a waterway. Place spilled material in an
appropriate container for disposal. Minimize contact of spilled material with soils to prevent runoff to
surface waterways. See Section 13 for Waste Disposal Information.
Personal Protection in Case of a Splash goggles. Full suit. Vapour respirator. Boots. Gloves. A self-contained breathing apparatus
Large Spill should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
7. Handling and storage

Handling Aspiration hazard if swallowed- can enter lungs and cause damage. Do not ingest. If ingested do not
induce vomiting. Avoid prolonged or repeated contact with skin. Keep container closed. Use only with
adequate ventilation. Keep away from heat, sparks and flame. To avoid fire or explosion, dissipate static
electricity during transfer by earthing and bonding containers and equipment before transferring material.
Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Avoid contact of
spilled material and runoff with soil and surface waterways. Wash thoroughly after handling.
Storage Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container
tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame).
8. Exposure controls/personal protection

Ingredient Name Occupational Exposure Limits
Low boiling point hydrogen treated naphtha (white EH40-OES (United Kingdom (UK)).
spirit) TWA: 600 mg/m3
Highly refined mineral oil EH40-OES (United Kingdom (UK)).
TWA: 5 mg/m3 Form: Oil mist, mineral
STEL: 10 mg/m3 Form: Oil mist, mineral
Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.
Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.

9. Physical and chemical properties
Autoignition temperature >200 °C
Flash point 40 °C (CLOSED CUP)
Explosion Limits LOWER: 0.6 %
UPPER: 8 %
Colour Brown.
Odour Solvent.
Odour threshold Not available.
Physical state Liquid.
Boiling point / range 150 °C
Density <1 g/cm3
Vapour pressure 2.625 mmHg
Solubility Insoluble in cold water, hot water.
Viscosity kinematic at 40°C: <7 cSt
10. Stability and reactivity

Conditions to Avoid Keep away from sources of ignition.
Incompatibility with Various Reactive with oxidizing agents.
Substances
Hazardous Polymerization Will not occur.
11. Toxicological information
Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).
12. Ecological information

Persistence/degradability Inherently biodegradable
Mobility Volatile. Liquid. Insoluble in water.
Bioaccumulative potential This product may bioaccumulate through food chains in the environment.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
13. Disposal considerations

Disposal Consideration / Waste Avoid contact of spilled material and runoff with soil and surface waterways. Consult an environmental
information professional to determine if local, regional or national regulations would classify spilled or contaminated
materials as hazardous waste. Use only approved transporters, recyclers, treatment, storage or disposal
facilities.
Hazardous Waste This product is listed as Hazardous by the EU Directive on hazardous waste. Dispose of according to all
national and local applicable regulations.
14. Transport information

International transport regulations
Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information
ADR/RID UN1300 Turpentine substitute 3 III Hazard identification

Classification mixture number
30
3
CEFIC Tremcard Number:
30G35
Hazchem Code
3Y

ADNR UN1300 Turpentine substitute 3 III -
Classification mixture
3
IMDG UN1300 Turpentine substitute 3 III Emergency Schedules

Classification mixture (EmS)
3-07
3
Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)
IATA UN1300 Turpentine substitute 3 III -

Classification mixture
3
15. Regulatory information

Label Requirements
Hazard symbol(s)
Indication of Danger Harmful Dangerous for

the environment.
Risk Phrases R10- Flammable.
R65- Harmful: may cause lung damage if swallowed.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Safety Phrases S23- Do not breathe vapour or spray.
S24/25- Avoid contact with skin and eyes.
S43- In case of fire, use CO2/dry powder/foam - Never use water..
S51- Use only in well-ventilated areas.
S61- Avoid release to the environment. Refer to special instructions/Safety data sheets.
S62- If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Contains Low boiling point hydrogen treated naphtha (white spirit)
EU Regulations Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC
as amended and adapted.
Other Regulations
Inventories AUSTRALIAN INVENTORY (AICS): Not determined.
CANADA INVENTORY (DSL): Not determined.
CHINA INVENTORY (IECS): Not determined.
EC INVENTORY (EINECS): In compliance.
JAPAN INVENTORY (ENCS): Not determined.
KOREA INVENTORY (ECL): Not determined.
PHILIPPINE INVENTORY (PICCS): Not determined.
US INVENTORY (TSCA): Not determined.

16. Other information
Full text of R-phrases appearing R10- Flammable.
in section 2 R20/22- Harmful by inhalation and if swallowed.
R65- Harmful: may cause lung damage if swallowed.
R36- Irritating to eyes.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HISTORY
Date of issue 21/02/2003.
Date of previous issue 30/07/2002.
Prepared by Product Stewardship
Notice to Reader
The data and advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any
other application. Use of the product for applications other than as stated in this sheet may give rise to risks not mentioned in this sheet. You
should not use the product other than for the stated application or applications without seeking advice from us.
If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person
handling or using the product is provided with the information in this sheet.
If you are an employer, it is your duty to tell your employees and others who may be affected of any hazards described in this sheet and of any
precautions which should be taken.
Further copies of this Safety Data Sheet may be obtained from Castrol.

Ref: Denso - MSDS
Material Safety Data Sheet – Denso Tape Page 1 of 3
Issue: March 6, 2005
1. IDENTIFICATION OF THE SUBSTANCE / PREPARATION & COMPANY
PRODUCT NAME: DENSO TAPE
RECOMMENDED USE: ANTI-CORROSION COATING

MANUFACTURER’S NAME: DENSO (AUSTRALIA) PTY LTD
REGULAR TELEPHONE NUMBER: 03 9356 7600
EMERGENCY TELEPHONE NUMBER: 03 9356 7617
FACSIMILE NUMBER: 03 9387 6973
ADDRESS: 411-413 Victoria Street

BRUNSWICK VICTORIA 3056
2. HAZARDOUS IDENTIFICATION
This product is not classified as hazardous under the terms of NOHSC:1008 (2004) or as dangerous
goods according to the ADG Code.
3. COMPOSITION / INFORMATION ON INGREDIENTS
PRODUCT RISK CONCENTRATION

RISK PHRASE CAS №
CONTAINS SYMBOL (W/W)
NO INGREDIENTS CLASSIFIED AS HAZARDOUS/DANGEROUS
4. FIRST AID MEASURES
SKIN CONTACT: Wash with soap and water.

EYE CONTACT: Wash thoroughly with plenty of water. If irritation persists seek medical advice.
INHALATION: Not considered hazardous except in fires. See sections 5 & 10.
INGESTION: Seek medical advice.
THIS SHEET TO BE SHOWN TO EMERGENCY / MEDICAL STAFF
5. FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA: Carbon dioxide, dry powder, chemical foam, water fog.
DO NOT USE: Water Jet.
PROTECTIVE EQUIPMENT: Self-contained breathing apparatus may be needed for large fires.
OTHER: May produce toxic fumes of carbon monoxide if burning.
Ref: Denso - MSDS
6. ACCIDENTAL RELEASE MEASURES
Grease resistant gloves should be worn to reduce skin contact. Avoid

PERSONAL PRECAUTIONS:
contact with eyes.
ENVIRONMENTAL
Not applicable
PRECAUTIONS:
Grease from the tape can be absorbed onto cloth, sand, earth or other
METHOD OF CLEANING:
inert substance. Dispose of as in Section 13.
7. HANDLING & STORAGE
Grease resistant gloves should be worn to reduce skin contact. Avoid

HANDLING:
contact with eyes.
STORAGE: Store away from heat and open flame.
8. EXPOSURE CONTROL / PERSONAL PROTECTION
EXPOSURE LIMITS: Not applicable.

RESPIRATORY PROTECTION: Not applicable.
SKIN PROTECTION: Grease resistant gloves advised.
Not normally considered necessary. Contact with eyes should be
EYE/FACE PROTECTION:
avoided however.
OTHER: --
9. PHYSICAL & CHEMICAL PROPERTIES
Green/Brown waxy
APPEARANCE: adhesive with a fabric FLASH POINT: Over 180°C
carrier.
ODOUR: Grease. BOILING POINT: Not known.
SPECIFIC GRAVITY: Not applicable. EXPLOSION LIMITS: Not applicable
% VOLATILE: Nil. COLOUR: Green/Brown.
SOLUBILITY IN WATER: Insoluble. SOFTENS & MELTS: 65°C approx.
10. STABILITY & REACTIVITY
CONDITIONS CONTRIBUTING TO
Heat and open flame.
INSTABILITY:
INCOMPATIBILITY: With aromatic solvents. Not suitable for use in potable water.
HAZARDOUS DECOMPOSITION
In a fire, black smoke, carbon dioxide/monoxide.
PRODUCTS:
CONDITIONS CONTRIBUTING TO
None known other than fire.
HAZARDOUS POLYMERIZATION:
Ref: Denso - MSDS
11. TOXICOLOGICAL INFORMATION
Contact with eyes may cause irritation.

Prolonged or repeated contact with skin can cause irritation.
12. ECOLOGICAL INFORMATION
None available.
13. DISPOSAL CONSIDERATIONS
Incineration or landfill in accordance with local regulations.
14. TRANSPORT INFORMATION
Not classified as dangerous goods under the terms of the ADG Code.
SPECIAL PRECAUTIONS IN CARRIAGE: None.

MAIN RISK: None.
SUBSIDIARY RISK: None.
UN №: None.
PROPER SHIPPING NAME: None.
CLASS: None.
PACKING GROUP: None.
15. REGULATORY INFORMATION
This product is not classified as hazardous under the terms of NOHSC:1008 (2004) or as dangerous
goods according to the ADG Code.
16. OTHER INFORMATION
This information is based on data believed by DENSO (AUSTRALIA) PTY LTD to be accurate at the time of writing but is
subject to change without notice. It is given in good faith, but no warrant expressed or implied is made as to its accuracy,
completeness or otherwise. Every person dealing with the materials referred to herein do so at his/her own risk absolutely
and must make independent determination of suitability and completeness of information from all sources to ensure their
proper use.
4
TEST SPECIFICATION
Paper Test for verification of slip
type tools
Fill in data for applicable parts (1 or 2).
1) Hand slips
Master bushing
Part number:……………………………
Serial number:………………………….
Insert bushing
Slip set
2) Slip type elevators, power slips, (flush mounted) spiders

Slip type elevator, power slip, (flush mounted) spider
Slip set
Verification date:………………………………………………………………………
Carried out by (name in print and sign):……………………………………………………...
Company:……………...………………………………………………………….…….
ORIGINAL DOCUMENT LATEST REVISION

Name: PGF Name
Date: 28 June 2007 Date
Drawing type: TS ECN
Varco BJ B.V. Revision: Document Description: Sheet:
Nijverheidsweg 45 No.:
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
- TSEL-
0158
Inspection criteria
for slip type tools
1 of 4
Fax: +31-76-5046000
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR
SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.
REPRODUCTION, IN WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS
WRITTEN CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
Paper Test
This specification is designed to be used for verification of slip type tools.
General Notes
Before commencing a test, pls. take note of the following advisories:
 Clean the inserts by wire brush
 Clean the section of tubular/mandrill where no bite or insert marks exist
 Clean the slips and tool bore which are going to be inspected.
 Check for visible wear.
 Remove old grease / mud from the slip seat
 Lubricate the slip back and slip seat
 Ensure the load applied is 10,000 Lbs (4,535 kg) times the number of inserts
columns.
Procedure verification hand slips

1. Wrap the test paper around the tubular. Use tape to fixate the paper.
2. Holding the slips by the handles, place the slips around the paper.
3. Lower the pipe and slips into the split bowl / master bushing.
4. Apply load (see calculation above)
5. Holding the slips together by the handles, raise the pipe and remove the slips.
6. Remove the paper and evaluate the markings as shown on the illustrations.
7. During steps 4 up to 6, scoring of the paper should be avoided.
8. If a full insert contact is indicated, the slip-bowl-system is in good condition. No
further analysis is needed.
Full insert contact indicated?*  OK
* If not, further analysis is required prior to using the equipment.
Procedure verification power slips, (flush mounted) spiders and slip

type elevators
1. Wrap the test paper around the tubular. Use tape to fixate the paper.
2. Set the slips.
3. Apply load (see calculation above)
4. Release the load
5. Remove the paper and evaluate the markings as shown on the illustrations.
6. During steps 3 up to 5, scoring of the paper should be avoided.
7. If a full insert contact is indicated, the bore and the slips are in good condition. No
further analysis is needed.
Full insert contact indicated?*  OK
* If not, further analysis is required prior to using the equipment.

4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
- TSEL-
0158
Inspection criteria
for slip type tools
2 of 4
Fax: +31-76-5046000
EXAMPLE PS21/30
Paper test acceptance criteria
L.H.-slip C.-slip R.H.-slip Top
1. 100 contact acceptable Bottom
L.H.-slip C.-slip R.H.-slip Top
2. Run out of bottom dovetails (all segments) or worn bowl, bushing, elevator bore and or
hinges. Not acceptable ( 80%< contact< 85%)
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
- TSEL-
0158
Inspection criteria
for slip type tools
3 of 4
Fax: +31-76-5046000
L.H-slip C.-slip R.H.-slip Top
Bottom
3. About 80 contact most likely due to inserts worn, damaged or not made within the
tolerances. This is NOT acceptable

4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
- TSEL-
0158
Inspection criteria
for slip type tools
4 of 4
Fax: +31-76-5046000
This document can be
used for any VarcoBJ B.V.
tool except the RST rotary
support tables. Refer to
TSEL-0191 for the RST
preservation procedure.
Preservation Procedure.
TOOL DESCRIPTION:____________________________
SERIAL NUMBER:_______________________________
SHOP ORDER:__________________________________
WITNESS by: ___________________________________
_______________________________________________
WITNESS DATE + SIGNATURE: ____________________
_______________________________________________
REMARKS: _____________________________________
_______________________________________________
This document contains proprietary and confidential Varco BJ BV

information which belongs to National Oilwell Varco; it is Nijverheidsweg 45
loaned for limited purposes only and remains the property
of National Oilwell Varco. Reproduction, in whole or in 4870 AA Etten-Leur
part; or use of this design or distribution of this information The Netherlands
to others is not permitted without the express written 4879 AP Etten-Leur
consent of National Oilwell Varco. This document is to be
returned to National Oilwell Varco upon request and in Phone +31 76 508 3000
any event upon completion of the use for which it was Fax +31 76 5046000
loaned. www.nov.com
© Copyright National Oilwell Varco - 2008
DOCUMENT NUMBER REV
TSEL-0194 C
www.nov.com
Document number TSEL-0194
Revision C
Page 2 of 10
REVISION HISTORY
C 21.10.2010 For what tools applicable added P.F. R.M. NdK

B 14.04.2009 Preservation changed, Tool data info R.M. P.F. A.K.
A 13.01.2009 Name changed R.M. P.F. A.K.
- 15.11.2008 First issue PGF RM AK
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved
CHANGE DESCRIPTION
Revision Change description

- n/a
A Name/Title changed
B Presevation changed, Tool data Info block added
C For what tools applicable added
www.nov.com
Revision C
Page 3 of 10
TABLE OF CONTENTS
1 INTRODUCTION ................................................................................................................. 4
1.1 Purpose..................................................................................................................... 4
1.2 Definition ................................................................................................................... 4
1.3 Procedure ................................................................................................................. 4
1.4 Safety........................................................................................................................ 4
2 SHOP-PRESERVATION & RE-PRESERVATION ............................................................. 5
2.1 Shop-Preservation during manufacturing................................................................. 5
2.2 Optional: Long term storage. .................................................................................... 5
2.3 Re-Preservation........................................................................................................ 5
3 INSTALLATION .................................................................................................................. 6
3.1 Welding ..................................................................................................................... 6
3.2 Installation period...................................................................................................... 6
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT):.............................................. 6
5 PRESERVATION SPECIFICATION RECORDS ................................................................ 7
6 PRESERVATION CHECKS RECORDS............................................................................ 8
7 DE-PRESERVATION .......................................................................................................... 9
8 PRESERVATION LABEL ................................................................................................. 10
www.nov.com
Revision C
Page 4 of 10
1 INTRODUCTION
1.1 Purpose
The purpose of this procedure is to provide information involving handling, storage and
preservation of the PRODUCT.
All the outlined procedures in this Preservation Record shall be governing for the entire
period from manufacturing until installation.
1.2 Definition
 Shop-Preservation: Preservation in the manufacturer’s plant during final
assembly and before transport.
 Re-preservation: Any preservation carried out AFTER Shop-Preservation.
 De-preservation: Removal of any preservative materials.
 Preservation record: The Preservation log + the log of any Re-preservation
carried out.
 Preservation label: The label attached to the PRODUCT to be filled in when
preservation activities are carried out.
 Preservation period: The period AFTER shipping the PRODUCT from
manufacturer’s plant.
1.3 Procedure
 This document must be kept with the PRODUCT at final assembly.
 The Preservation record shall be filled in by assembly-crew.
 Prior to shipment from manufacturer’s plant, a copy of this document must be
attached to the PRODUCT, ensuring availability at receipt of the PRODUCT.
 The original document shall be filed in the DATA book at manufacturers
Document Control Dept.
 Prior to shipment from manufacturer’s plant, a Preservation label shall be
attached to the PRODUCT. The label reflects the most recent preservation work
carried out.
PURCHASERS RESPONSIBILITY:
 After shipment, any preservation action must be logged in the preservation-log.
1.4 Safety
 Handling of the PRODUCT involves lifting operations. Only certified lifting gear
shall be used. To avoid any injury of personnel and damage to the PRODUCT,
the lifting procedure must be followed.
 Forklift handling may be used when the PRODUCT is in it’s wooden crate.
 Personnel familiar with PRODUCT-handling procedures are the only personnel
that shall be allowed to enter the lifting operation area.
 Shop-Preservation, re-preservation and de-preservation may involve usage of
solvents that may be harmful. Personnel performing this type of work should be
wearing personnel protection equipment.
www.nov.com
Revision C
Page 5 of 10
2 SHOP-PRESERVATION & RE-PRESERVATION
2.1 Shop-Preservation during manufacturing.

 The preservation-records will be signed off by the assembly crew, indicating that
the checks are carried out. The PRODUCT leaves the factory in undamaged and
new condition.
 It is recommended the consignee organisation checks the PRODUCT after
reception.
2.2 Optional: Long term storage.

 Optional long term storage preservation can be ordered from NOV; this will
guarantee the correct preservation for a period of 12 months.
 Procedure in case long term preservation is ordered:
o Check PRODUCT immediately after reception.
o Carry out interval checks according to preservation.
o If found required, re-preservation shall be carried out. Use the check
records in this document.
2.3 Re-Preservation
Carry out according to the preservation-records. Any anomaly shall be rectified.
 The hydraulic piping system on the PRODUCT is sealed off by the manufacturer.
All fittings shall remain plugged or capped to avoid ingress of material that may
contaminate the piping and the fluid in the system.
 Non metallic plugs shall not be used. All hydraulic components are flushed with
clean hydraulic oil prior to storage and transport.
 All non-terminated cable ends shall be fitted with shrinking shroud.
 IN CASE DENSO-TAPE PROTECTION ORDERED BY CUSTOMER: All fittings,
as well as any extended rod end are covered with Denso tape to avoid
corrosion. They shall be checked for damage of the Denso tape. The Denso tape
must not be allowed to dry. If the Denso tape oil/grease vapourizes the result is
corrosion underneath the tape. Replace the Denso tape or add oil/grease to the
tape.
www.nov.com
Revision C
Page 6 of 10
3 INSTALLATION
3.1 Welding
 The PRODUCT must be protected from spatter of welding and grinding with
suitable protective sheets.
 Any black steel spatter on stainless steel material shall be removed with suitable
method to avoid pitting corrosion and to re-establish Pre surface quality.
3.2 Installation period

 The procedures as outlined in this document shall continue during installation
and after installation onboard until taken into operation.
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT):
1. Castrol Rustilo DWX 32: For medium to long term protective for use in severe
conditions where a high degree of protection is required: Leaves a soft greasy
protective film (to be used on dynamic surfaces e.g. cylinder rods & static
surfaces e.g. blank steel surfaces)
2. Dow Corning Molykote® 1000 Paste: Anti-seize compound for application on
bolts and nuts (to be used when bolts/nuts have to be released on a regular
basis, e.g. hatches).
3. Denso Ltd, Densotape: Flexible anti corrosion tape (to be used for application on
hydraulic fittings, e.g. sockets)
4. Autol Top 2000 grease: Lubricant for general purpose, OLF-complient (to be
used mandatory for all bowls and slips lubrication applications).
5. Paint repairs: Frame & top cover acc. to NOV paint specification P-002, except
scratch marks, small damages surface < 5 cm2, for which NOV paint
specification P-001 is acceptable. All other parts acc. to P-001.
6. Castrol Hyspin AWH-M 32: Hydraulic fluid (to be used for the hydraulic system,
see also user's manual for details).
7. Plugs / caps: Plastic/steel plugs/caps (to be used for plugging/capping open
fittings/QD's)
8. EP2: General multi purpose grease
9. Eoniromonpastax: Anti-galvanic corrosion paste (to be used on stainless steel
threads).
www.nov.com
Revision B
Page 7 of 10
5 PRESERVATION SPECIFICATION RECORDS

Record page 1 Serial Shop-preservation Customer's responsibility
of 2 No:……………………………..
Standard Long term Date/Sign Date/Sign Date/Sign
Long term
Activity Intervals Standard Shop- Shop- Re- Re- Re-
No.: (Months) Description Preservative Preservation
Preservative
Preservation Preserved Preserved Preserved
(optional)
(sign) (sign) (1) (2) (3)
All unpainted static steel surface and
1 4 Rustilo DWX 32 Rustilo DWX 32
flanges.
2 4 All unpainted dynamic steel surfaces. Rustilo DWX 32 Rustilo DWX 32
Rustilo DWX 32
3 4 Extended cylinder rods Rustilo DWX 32
+ Denso Tape
4 4 Bolts and nuts (head ) - Rustilo DWX 32
Bolts and nuts (threads; removable):
5 4 Molykote® 1000 Molykote® 1000
e.g. Hatches, retainers, adjustment rods etc
6 na Bolts and nuts (threads; non removable) EP2 EP2
Hydraulic/pneumatic/grease fittings Plugs / caps +
7 4 Plugs / caps
(open-end). Denso tape
Hydraulic/pneumatic/grease fittings
8 4 - Denso tape
(non open-end).
Eoniromon- Eoniromon-
9 4 Stainless steel threads e.g fittings
pastax pastax
10 na Bearings EP2 EP2
Hyspin AWH-M Hyspin AWH-M
11 na Hydraulic system; pre-filled and drained
32 32
Comments:
Shop-Preservation Performed by:

Date/Sign:
________________________________
www.nov.com
Revision B
Page 8 of 10
6 PRESERVATION CHECKS RECORDS

Record page 2 Serial Shop-preservation Customer's responsibility
of 2 No:……………………………..
Standard Date/Sign Date/Sign Date/Sign
Activity Intervals Shop- Re- Re- Re-
No.: (Months) Description Preservation Preserved Preserved Preserved
(sign) (1) (2) (3)
All non-terminated cable ends fitted with
12 na
shrinking shroud.
13 na J-boxes seals present and correctly fitted
14 na J-boxes checked for proper closing
15 na Inspect internals for moisture (must be dry)
16 na All spare cable entrances plugged
17
18
19
20
21
22
Comments:
Shop-Preservation Performed by:

Date/Sign:
________________________________
www.nov.com
Revision B
Page 9 of 10
7 DE-PRESERVATION
De-preservation must be done after installation and prior to commissioning. The
commissioning activities comprise checking, functional activities and operational
activities.
The following activities shall be performed to achieve de-preservation:

 Remove all protection structure and protective cloths.
 Extended cylinder rods to be washed with dissolving agent to remove
preservation.
 Remove preservative from all unpainted steel surfaces and flanges.
 Remove (if applicable) Denso-tape of all parts necessary.
 Remove plugs or caps for all open-end fittings, which shall be available during
operation.
www.nov.com
Revision B
Page 10 of 10
8 PRESERVATION LABEL
REAR OF LABEL FRONT OF LABEL
www.nov.com
FMS375 cilinders
Andere gebruiker
Pressure power-tong
Return power-tong
Slips down
Slips up
Control panel 200979- B78N2020F (AVT standaard) B78C2424F (AVT standaard) FD45-1002-12-12 FD45-1003-12-12
NET12
NET2
NET10
NET9
DN42
DN28
DN15
DN15
DCDB-XCN
T62A
2 A 4 B DV1
Pa Pb
6 5
NET8
NET7
1 P 3 T
NET6
NET2
DN22
DN15
NET6
SUN PRFB-LAN
69 bar
1
T2A
[50-210 bar]
EMP/M
DH-0151
3 NET7 NET7
RD2
B
2 NET8
A
NET5 RD3
T11A
SUN PRDB-LBN
NET5 NET14
A
2
1
3,5 - 105 bar
69 bar
B
H350R
1.5 mm
NET5 135 bar
[1.960 psi]
NET11
NET11
DV2
CETOP03
3
DN15
MB1 RV1 1 NET2 NET2

CETOP03
T13A
1
RDDA-LAN
NFCC-LCN
NET5
4 mm
210 Bar
KV1
NET4
NV2
NET4 2
2 T10A
A
6.6:1 KV2
NET2
NET2
NET2
T
HC-6.6-A-H
1.5 mm
NET2
NET3
NFCC-LCN
P
NET3
3 [70-210 Bar]
NV1 T13A
QPAA-LAN
SUN PRDR-LDN 1 175 Bar

NET11
T2A
30 bar 1 2
NET2
T13A
CXDA-XCN
NET13
3 1
UV1
2 Bar
2 T11A
CV1
RD1
1
NET15
F1
NET16
1 2
020BH
DN28
DN32 NET12
NET1
NET1
LC 32 DB20A7X/ LC 32 DB20A7X/
A A
DN42
DN32 DN32
NET1 DN28
NET2
NET2
NET12 DN42
B 0.8mm B
1:1 1:1
B78C2020F (AVT standaard) B78N2424F (AVT standaard)
Y F X Y F X
LFA 32 D-7X/F LFA 32 D-7X/F

Pressure power-unit
Return power-unit
200LPM/210Bar
25-04-2006
EW
-
HYDRAULIC SCHEMATIC
A3
Control panel Pn 50006538
SCH09005 D
1 1
31 34 7 31 35
D (1:2) 400
37
30
16
15,6
15,2
17
245
332
338
38
145
30
13
14
3 2
32 33 21 36 32 28
M10
18
8 28 6
18
1
D
2
Pos Aa Omschrijving Artikelnummer 3
1 1 FMS controlmanifold HYI09500
2 2 Cover LFA32D71F R900905303
3 2 Slip in cartridge NG32 LC32DB20A7X R900933535
4 1 Minibooster hydraulic intensifier HC3-6.6-A-H
5 1 Accumulator sense, unload valve pilot, 15% cartidge QPAA-LAN
6 1 2-positions, 4-way, pilot-to-shift, detended, directional valve cartridge DCDB-XCN
7 1 Check-valve cartridge CXDA-XEN
8 1 Direct-acting relief valve RDDA-LAN
9 1 Direct-acting, pressure reducing valve cartridge PRFB-LAN
10 2 Fully adjustable needle valve cartridge NFCC-LCN 20 19 10 12 10 47 42 44 15 46
11 2 Tri-grip handknob control kit 999-991-034
12 1 Direct-acting, pressure reducing valve cartridge PRDR-LDN
13 1 Manifold : sandwich ISO03 reducing/relieving on P, port 3 to T EPB/M
14 1 Direct-acting pressure reducing/relieving valve cartridge PRDB-LBN
15 1 Manuel operated directional valve 4-2 cetop03 DH0151
16 1 Pressure filter element 03197986 020BH
17 1 Orifice plug 1/8 NPT x 1,5 mm A1000-02-15 43
18 1 Orifice plug 1/4 NPT x 4 mm A1000-04-40
19 1 Adaptor for orrifice plug HYI09501
20 1 Orifice plug M4 x 1,5 mm SPX315
21 1 Plug hex head A2000-20 Detail smoring in P minibooster :
22 14 Plug int. hex A2003-02
23 6 Plug int. hex A2003-04 n
1,5
24 1 Plug int. hex A2003-06
25 10 Plug int. hex A2003-08
46
28 3 Adapter M16x2 40285020
29 1 Adapter M16x2 40283020
30 2 Adapter A1212-12-12
31 2 Adapter A1212-20-20 4
32 2 Adapter A1212-24-24
33 1 Quick disconnect coupler B78C2424M
34 1 Quick disconnect coupler B78C2020F
35 1 Quick disconnect coupler B78C2020M
36 2 Quick disconnect coupler B78C2424F 9
37 1 Quick disconnect coupler FD4510021212 Indien niet anders Toleranties vlgs. Ruwheid Kanten breken 0.7mm Ruwheidsaanduiding Passingen vlgs. Vorm- en plaatstol. Lasaanduiding vlgs. Hydraulische en pneumatische symbolen
3.2
38 1 Quick disconnect coupler FD4510031616 aangegeven : ISO 2768 mK Beitel radius 0.8mm vlgs. NEN 3634 ISO 286-1 & 286-2 vlgs. NEN-ISO 1101 NEN 2756 vlgs. NEN 3348
Getekend : EW Gecontroleerd : Status WorkInProgress

39 1 90° Adapter A2203-08-08
Datum : 8-2-2010 Datum :
40 1 90° Adapter A2203-04-04
Schaal : Goedgekeurd :
41 1 Testfitting 1184-74-04
Eenheid : mm Datum :
42 1 Accumulator 350 cc 250 Bar H350R Projectie : Formaat : Benaming : Materiaal :
43 1 Adapter straight A5200-18-08 FMS375 Control manifold

44 1 Warningplate accumulator A1 Samenstellingstekening
Opmerking :
45 1 90° Adapter A2701-08-08 Tekening nummer : Revisie : Order :
46 1 Tube assembly 50006538-46 28 5 39 41 40 A. VAN TILBURG

47 1 Mounting bracket 1250608 HYDRAULIEK BV HYI09505 Blad :
1
Van :
1
48 1 Mounting bracket accumulator HYI09502_8 C A VANTILBURG HYDRAULIEK BV Dit dokument is strikt confidentieel en mag onder geen voorwaarde gereproduceerd, gecopieerd of openbaar gemaakt worden zonder schriftelijke toestemming
Pos. Aantal Omschrijving Artikelnummer
13 1 Manifold assembly HYI09505
2 1 Lassamenstelling panelbak HYI09502_1
461 3 1 Manometer 11570630250
5 4 1 Arretering assembly HYI09502_6
5 1 Lifting Eyebolt DIN 580 - M16 x 27
6 2 Knurled Screw DIN 464 - M6 x 10
7 1 Tekstplaat powerunit HYI09504_3
8 1 Tekstplaat Powertong FMS HYI09504_2
9 1 Tekstplaat Filter HYI09504_4
10 1 Tekstplaat Pressure setting HYI09504_5
11 1 Tekstplaat Bediening HYI09504_1
12 1 Type plaat HY011_1
13 1 Knop M10x40 56914.100.040
7 14 1 Geleider 012042
8
15 1 Drukveer D180O
16 1 Lockassembly HY09004
412
9
4 2 3 11 14 6
13
14
15
395
16
Indien niet anders Toleranties vlgs. Ruwheid Kanten breken 0.7mm Ruwheidsaanduiding Passingen vlgs. Vorm- en plaatstol. Lasaanduiding vlgs. Hydraulische en pneumatische symbolen
3.2
aangegeven : ISO 2768 mK Beitel radius 0.8mm vlgs. NEN 3634 ISO 286-1 & 286-2 vlgs. NEN-ISO 1101 NEN 2756 vlgs. NEN 3348
12 10 WorkInProgress
Getekend : EW Gecontroleerd : Status
Datum : 10-2-2010 Datum :
Schaal : Goedgekeurd :
Eenheid : mm Datum :
Projectie : Formaat : Benaming : Materiaal :
FMS controlpanel 50006538

A2 Samenstellingstekening (assembly)
Opmerking :
Appendix B :
Tekening nummer : Revisie : Order :
A. VAN TILBURG
HYDRAULIEK BV HYI09506 Blad :
1
Van :
1
C A VANTILBURG HYDRAULIEK BV Dit dokument is strikt confidentieel en mag onder geen voorwaarde gereproduceerd, gecopieerd of openbaar gemaakt worden zonder schriftelijke toestemming

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FMS375

with control panel 50006538

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which is VarcoBJ BV

D April 2013 Update

Revision Change Description

© Copyright 2013 NOV Varco LP. All rights reserved.

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A használati utasítások eredetileg angol nyelven kerülnek kiadásra. Amennyiben a

Instruc?iunile originale sunt publicate în limba englez@; în eventualitatea în care utilizatorul

De originale anvisninger er udgivet på engelsk. Måtte slutbrugeren ønske at få en oversættelse

Die Originalanleitung erscheint in englischer Sprache. Wünscht der Endverbraucher eine

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Originalinstruktionerna publiceras på engelska. Om slutanvändaren önskar en översättning av

Please pay close attention to these advisories.

NOTE: The note symbol indicates that additional information is provided

CAUTION: The caution symbol indicates that potential damage to

CAUTION: To avoid injury to personnel or equipment damage, carefully observe

CAUTION: During installation, maintenance or repair of equipment, personnel

General System Safety Practices

WARNING: Care should be taken to avoid creating possible ignition sources

CAUTION: Before installing or performing maintenance or repairs on equipment,

 Isolate all energy sources before beginning work.

CAUTION: Failure to conduct routine maintenance could result in equipment

Identification numbers FMS

Identification numbers Control Panel 50006538

Serial number bottom plate

Serial number manifold

CE marking Control Panel

The CE marking is only applicable when the system consists of:

Warning plates FMS

Read the user’s manual prior

Type plate p/n 50000321

Warning plates Control Panel 50006538

Page intentionally left blank

Power unit Required system Depending on control box.

Item Subject Description

Specifications and requirements Control Panel

General description FMS

Hinge pin )2 Manifold

Leveling beam pin

Top and bottom guides

* = may not be placed during tripping in

Casing with positive centralizers

* = may not be placed during tripping in

Open center system

Closed center sytem

NOTE: It should be closed when an open center tool is connected.

Lubrication & Maintenance

WARNING:FMS which have experienced wear or are found to have cracks

Recommended hydraulic fluid

Recommended slot coating

Observe and repair when needed (cat I + II)

Visually inspect and repair when needed (cat I + II)

6 Monthly Inspection (when tool is in use)

Procedure 6 Monthly Inspection

Procedure on rig (cat III) ;

Annual (1 year) Inspection (when tool is in use)

Procedure Annual (1 year) Inspection

Annual (1 year)* Inspection (cat IV)

Magnetic Particle Inspection

Qualifications and certification

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