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Lesson Plan

Name of Faculty : Puneet Garg Discipline: Textile Technology Semester: 3rd Subject: SPINNING TECHNOLOGY-I Lesson Plan Duration: 15 weeks (From JULY 2018 NOV 2018) Work Load (Lecture / Practical) per week (in hours): 4 / 6

   

Theory

 

Practical

Week

Lecture

Topic (including assignment / test)

Practical

 

day

day

Topic

 

1st

Objects of ginning, ginning percentage,

 

To sketch and study the working of different parts of Single Macarthy Gin and to operate it

2nd

description and working of Double Knife Roller Gin,

1st

1st

3rd

Double Macarthy Gin and Saw Gin

 

4th

Importance of mixing and blending, mixing and blending techniques in Blow Room,

 

5th

description and working of Auto Mixer and Multi Mixer

 

Demonstration of Mixing and Blending techniques during with visit/Mill training Practically sketch and describe the

2nd

6th

Principle of opening and cleaning, opening by the action of nails, beaters and air currents.

2

nd

7th

Description and working of Condenser

 

passage of material through condenser.

8th

Study of following opening and cleaning machines: Blending Bale Opener,

 

9th

Automatic Bale Plucker, Feeder

 

Practically sketch and describe the passage of material through condenser. Practically sketch and describe the

passage of material through

 

Feeder; Super Jet Cleaner,

10 th

Mono Cylinder Cleaner, ERM Cleaner, CVT-3 cleaner.

 

Objects of evener motion and its

Blending Bale Opener, Hopper Feeder, Step Cleaner, Feed Unit, Porcupine Opener

3rd

11 th

importance, construction and working of Piano Type Feed Regulating Motion, of Cone Drums

3 rd

 

Objects, construction and working of

 

12 th

Two

Bladed Beater and Krischner Beater

 

13 th

Objects of calendaring in Scutcher and passage of cotton sheet through them

 

Study of feed regulating motion. and cone Drums - To sketch and understand the

4th

14 th

Lap rejection and lap variation: their causes

4 th

working

   

and remedies

 

of Krischner Beater.

-

Defects in laps and their removal

Practice of setting & guages of the openers & beaters in the Blow Room

Line

-

 

Cleaning efficiency of Blow Room line and waste percentage

15 th

Work load distribution in Blow Room Automatic lap doffing and its Advantages

-

Study of exhaust system and Cages in Scutcher

-

 

Necessity & working of Chute Feed

16 th

System at Blow Room.

   

Main features and

 

-

Practice of drawing of gearing to

17 th

advantages of Modern Blow Room Line

understand drive to various parts.

- Study of Lap Forming Unit.

 

Main features and

- Calculate draft/Production of

18 th

advantages of Modern Blow Room Line

Blow

Room & Maintenance schedule of

5th

 

conversion from one to other system and calculation of

5

th

Blow Room

 

-

Workload distribution at Blow

19

th

equivalent count.

Room & card machine.

 

Practical study of Automatic Lap doffing mechanism

-

   

Gearing diagram of Scutcher and Calculation

   

20

th

of lap hank, lap weight

 

21

th

Sessional 1

 

Practically study of the Chute Feed

22

th

lap length and Scutcher production per shift

System during mill visit/mill

 

training. Gearing diagram of

6th

23

rd

Calculation of clearing efficiency of blow room line

6 th

Scutcher and Calculation of lap hank, lap weight, lap length and Scutcher production per shift

24

th

Calculation of calendar roll and shell roll speeds and tension draft between calendar roll and shell roll

 

25

th

Mixing and blending cost calculations

 

Calculation of production constant of blow room Scutcher. Calculation of calendar roll and shell roll speeds and tension draft between calendar roll and shell roll

26 th

Maintenance schedule of Blow Room line

7th

27 th

Objects of carding, Passage of material through Revolving Flat Card and functions of various parts i.e.

7 th

28 th

licker-in, mote knives, back plate, front plate, cylinder, flats, doffer and Under casing

 
 

29 th

Difference between carding action and stripping action

 

Study of various electronics parts/motion in Blow Room

30 th

Flexible and metallic card clothing,

8th

31 th

Advantages of metallic card clothing.

8

th

 

Objects of stripping, procedure for

32 th

Plain

 

33

rd

Roller stripping and Vacuum stripping

 

Demonstrate the passage of

 

material

 

Objects of grinding and Types of

through the machine and to introduce

34 th

Grinding

9th

9 th

with different parts of Revolving

 

Web doffing by doffer comb, India Roll

Flat

 

35 th

System

 

Card

36 th

Web doffing Cross Roll Verga System

 

37 th

General settings and gauges for Semi High Speed Card

 

Stripping of cylinder and doffer of Card.Grinding of Card with dead

10 th

38

th

General settings and gauges for High Speed Card

10

th

roll grinder and Traverse Roller Grinder

 

Objects principle of Auto

 

39

th

Levellers at card

40

th

working of Auto Levellers at card

 

41th

Sessional 2

   

42

th

Card wastes e.g. motes, fly

Piecing of web and sliver on Card. To Practice the setting and gauging

11

th

43th

Card wastes e.g. strips and sweeps

11 th

between different parts of Card Machine

 

44

th

Salient features of High Production Card.

 

45 th

Defects in card web and their removal

 

Calculate drafts between various

12 th

46 th

Defects in card web and their removal

 

th

parts, total draft, draft constant, tension

47 th

Calculation of waste percentage of a card.

12

draft and tension draft constant

 

48 th

Cleaning efficiency of Card.

 

49

th

Calculation of draft, draft constant

 

Calculate production and production

 

Tension draft and tension draft

50 th

constant

constant of Card

13 th

 

Calculation of production and

13 th

51 th

production Constant

 

Calculation of production and

52 th

production Constant

 

53 th

Calculation of time taken to exhaust a lap

 

Calculate the time taken to exhaust a lap on Card

54 th

Calculation of time taken to exhaust a lap

14 th

55 th

Sessional 3

14 th

 
 

Maintenance Schedule of Carding

56 th

Machine

 

57

th

Process control Parameter in mixing,

 

Study of various electronic

58

th

Process control Parameter in Blow Room

Parts/Motion in carding

15 th

59

th

Process control Parameter in Carding

15 th

 

Process control Parameter in (yarn

60

th

realization, trash

 

Content etc)