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LED24V1.5ASN03A.00
Subject
Board Model: LED24V1.5ASN03A.00
SN03A Demo Board Manual
Doc. No.: OB_DOC_DBM_A_SN03AA0
Key features:
z Single stage Flyback transition mode operation
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for LED Driver
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Audio noise free
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Revision History
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Contents Index
1. Adapter Module Specification ..................................................................................................... 4
1.1. Input Characteristics ....................................................................................................................... 4
1.2. Output Characteristics .................................................................................................................... 4
1.3. Performance Specifications ............................................................................................................ 4
1.4. Protection Features......................................................................................................................... 4
1.5. Environments .................................................................................................................................. 4
2. LED Module Information .............................................................................................................. 5
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2.1. Schematic ....................................................................................................................................... 5
2.2. Bill of material.................................................................................................................................. 6
2.3. PCB Gerber File.............................................................................................................................. 8
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2.4. LED Module Snapshot .................................................................................................................... 9
2.4.1. Transformer Specification ............................................................................................................... 9
2.4.2. Transformer Winding data............................................................................................................... 9
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2.5. LED Module Snapshot .................................................................................................................. 10
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3. Performance Evaluation..............................................................................................................11
3.1. Input Characteristics ......................................................................................................................11
3.1.1. Standby power ...............................................................................................................................11
3.1.2. Efficiency........................................................................................................................................11
3.1.3.
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Power Factor at Full load ...............................................................................................................11
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Output Characteristics ................................................................................................................................. 12
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3.1.4. Output Current Regulation ............................................................................................................ 12
3.1.5. Ripple & Noise .............................................................................................................................. 12
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5.1. MOSFET Vds & Rectifier Vak @output start / normal / short ....................................................... 16
5.2. MOSFET Voltage and Current waveform ..................................................................................... 17
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Figures Index
Fig. 1 Ripple & noise waveform @90Vac/60Hz....................................................................................... 13
Fig. 2 Ripple & noise waveform @115Vac/60Hz ..................................................................................... 13
Fig. 3 Ripple & noise waveform @230Vac/50Hz..................................................................................... 13
Fig. 4 Ripple & noise waveform @264Vac/50Hz..................................................................................... 13
Fig. 5 Vds & Vak waveform @264 Vac/50Hz, output start ...................................................................... 16
Fig. 6 Vds & Vak waveform @264 Vac/50Hz, output normal .................................................................. 16
Fig. 7 Vds & Vak waveform @264 Vac/50Hz, output short ..................................................................... 17
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Fig. 8 Vds & Ids waveform @90Vac/60Hz, full load ................................................................................ 17
Fig. 9 Vds & Ids waveform @90Vac/60Hz, spread.................................................................................. 17
Fig. 10 Vds & Ids waveform @115Vac/60Hz, full load ............................................................................ 17
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Fig. 11 Vds & Ids waveform @115Vac/60Hz, spread .............................................................................. 17
Fig. 12 Vds & Ids waveform @230Vac/50Hz, full load ............................................................................ 18
Fig. 13 Vds & Ids waveform @230Vac/50Hz, spread ............................................................................. 18
Fig. 14 Vds & Ids waveform @264Vac/50Hz, full load ............................................................................ 18
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Fig. 15 Vds & Ids waveform @264Vac/50Hz, spread ............................................................................. 18
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Tables Index
Table. 1
Table. 2
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Standby power ............................................................................................................................11
Efficiency .....................................................................................................................................11
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Table. 3 Power factor ................................................................................................................................11
Table. 4 Line Regulation & Load Regulation ........................................................................................... 12
Table. 5 Output voltage, ripple & noise .................................................................................................... 12
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1.2. Output Characteristics
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Output Voltage(TYP) 24.0V
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Max. Output Power 36W
Efficiency >80%
1.5. Environments
Operating Temperature 0℃ to +50℃
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5 LF1 1
Ф0.45x60Ts*2,38mH min
Common choke,Core12*4*3mm,Ф0.5x11Ts*2,
6 LF2 1
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620uH min
Choke,Core15.5*11.5*6.5mm,Ф0.45x150Ts,1.6mH
7 L1 1
MIN
8 CX1 X2-CAP, 0.22uF,+/-20%,275Vac 1
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9 CY1 Y1-CAP, 102P, +/-20%, 250Vac 1
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10 C1 MPP 0.047uF 630V 1
11 C2 MPP 0.47uF 630V 1
12 C3 E.C 47uF 50V DIP 1
13 C4 C.C 222 1KV Dip 1
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15
C5
C6,C10
SMD 104PF 50V 0805
SMD 10PF 50V 0805
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16 C7 SMD 1uF 50V 0805 1
17 C8 SMD 220PF 50V 0805 1
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49 R32 SMD 110K 5% 0805 1
50 R33 SMD 680R 5% 0805 1
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51 R34 SMD 0R 5% 0805 1
52 R35 SMD 180K 5% 0805 1
53 R36 SMD 12K 5% 0805 1
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54 R37 SMD 910K 5% 0805 1
55 Z2 SMD Zener Diode 10V 1/2W 1
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56 Z3 SMD Zener Diode 12V 1/2W 1
57 D1,D2,D3,D4 Diode LT2A07 DO-15 4
58 D5 Diode FR107 DO-41 1
59
60
D6
D8,D9
Diode FR157 DO-15
Diode SB3200
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2
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61 D10 Diode FR104 DO-41 1
62 D7,D11 SMD Diode 1N4148 Mini-melf 2
63 U1 PFC controller SN03A SOP8 1
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Bottom
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Note:
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1) Bobbin: ER28 (12Pin)
2) Core material: PC40 (TDK).
3) L(1-4) =600uH ±5% (10KHz,1V,25℃)
N1 0.4Φ*1 2UEW 3 36 4
TAPE TAPE W=16.5mm (Y) 1
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N3 0.16Φ*6 2UEW 2 14 6
TAPE TAPE W=16.5mm (Y) 1
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3. Performance Evaluation
This session presents the test results of 36W LED module up to date. Results on inrush current and safety
test are not included and will be added when they become available.
Overall, the module meets design specifications.
All data was measured at 1.8m 18# line end.
Test Equipments
Item Vender Module
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AC Source WEST WEW1010
Digital Power Meter YOKOGAWA WT210
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Electrical Load Prodigit 3315C
Oscilloscope LeCroy WS424
Multimeter VICTORY VC9807A
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3.1. Input Characteristics
3.1.1. Standby power
Table. 1 Standby power
Input voltage Pin(W)
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Vo(V) Specification Test result
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90Vac/60Hz 0.30 25.22
115Vac/60Hz 0.33 25.25
<0.5W Pass
230Vac/50Hz 0.38 25.34
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3.1.2. Efficiency
Table. 2 Efficiency
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115Vac/60HZ 0.989
>0.9 Pass
230Vac/50HZ 0.947
265Vac/50HZ 0.918
Output Characteristics
3.1.4. Output Current Regulation
Table. 4 Line Regulation & Load Regulation
Input voltage CV 24V CV 20V CV 18V Spec. Test result
90Vac/60Hz 1.54A 1.56A 1.56A
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115Vac/60Hz 1.55A 1.56A 1.56A Line Regulation <1%
Pass
230Vac/50Hz 1.54A 1.56A 1.56A Load Regulation <5%
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264Vac/50Hz 1.55A 1.56A 1.56A
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CC/CV Characteristics
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Note: Ripple & noise were measured with electrical Load for loading.
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R&N (mV)
Input voltage
Output voltage Remark
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Fig. 1 Ripple & noise waveform @90Vac/60Hz Fig. 2 Ripple & noise waveform @115Vac/60Hz
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Fig. 3 Ripple & noise waveform @230Vac/50Hz Fig. 4 Ripple & noise waveform @264Vac/50Hz
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Q1 MOSFET 109.2℃
U1 IC 84.6℃
T1 Transformer core 105.7℃
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3.3.2. Radiation EMI Test
EN55015 CLASS B @ full load report
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4. Short circuit Protection
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Table. 6 Short protection & Input power
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Input voltage 90Vac/60Hz 115Vac/60Hz 230Vac/50Hz 264Vac/50Hz
Short protection Shut down Shut down Shut down Shut down
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Fig. 5 Vds & Vak waveform @264 Vac/50Hz, output start Fig.6 Vds & Vak waveform @264 Vac/50Hz, output normal
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Fig.7 Vds & Vak waveform @264 Vac/50Hz, output short
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Input Vds_max(V) Vak_max(V)
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264Vac/50Hz @start 644 164
264Vac/50Hz @normal 600 164
264Vac/50Hz @short
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625 197
Fig.8 Vds & Ids waveform @90Vac/60Hz, full load Fig.9 Vds & Ids waveform @90Vac/60Hz, spread
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Fig.10 Vds & Ids waveform @115Vac/60Hz, full load Fig.11 Vds & Ids waveform @115Vac/60Hz, spread
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Fig. 125 Vds & Ids waveform @230Vac/50Hz, full load Fig.13 Vds & Ids waveform @230Vac/50Hz, spread
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Fig.14 Vds & Ids waveform @264Vac/50Hz, full load Fig.15 Vds & Ids waveform @264Vac/50Hz, spread
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