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FINAL DOCUMENTATION

For
WINDOW WIPER & CLEAR VIEW SCREEN

JIANGSU EASTERN SHIPYARD, CHINA


37,500DWT Double-Skin Bulk Carrier
Hull No.: JEHI07C-004

WILLTRUST ASIA PTE LTD


维 信 (亚 洲) 有 限 公 司
Shanghai Office: Tel.: (86-21) 3377 3200
950 Dalian Road, 2103 Hi Shanghai Loft 8 Fax: (86-21) 3377 3203
Shanghai 200092, China E-mail: ws@willtrust.com.cn
1. Scope of Supply for 37,500DWT & 37,300DWT

Qty /
Item Description
Shipset
1.1 WYNN Straight Line Single Blade Wipers,
Type C (inside motor)
c/w Motor, Heater, Washer, Arms & Blades
Voltage : 220V AC, 60 Hz, 1 Phase

a Stroke Length : 787 mm 1 set


Wiper Arm : 650 mm
Wiper Blade : 800 mm
Window Clear Size : W1000 x H1100 mm

b Stroke Length : 1245 mm 2 sets


Wiper Arm : 650 mm
Wiper Blade : 800 mm
Window Clear Size : W1556/1448 x H1000 mm

c WYNN Series 1000, 1-Way Wiper Controller 3 pcs


Type: 1000-230-110-1
Flushing Mounting, Variable Intermittent Speed, Self-Parking
C/w Heater & Washer Push Buttons, Rotary Switch for Speed

1.2 WYNN Clear View Screen

a Wynn Clear View Screen 2 sets


Type C350
c/w Motor & Heater
Gas Tight Type
Window Glass Thickness : 20 mm
Voltage : 220V AC, 60 Hz, 1 Phase

b Wynn Series 1000, 1-Way CVS Controller 2 pcs


Model: 1000-230-110-CVS
Flush Mounting,
c/w Push Buttons for Motor & Heater

Certificate : Maker’s Certificate


2. Technical Specification of Type C Wiper Unit

General
The ‘Type C’ is a Heavy Duty Straight Line Wiper with an electric motor mounted internally. The
wiper can be mounted either above or below the window. The motor can be positioned at either
end simply by reversing the front cover of the wiper case.
All electric motors incorporate a worm reduction gearbox. Windings are to Class F insulation.
The AC 1-phase motor option is single speed operation. A thermal cut out is fitted that will
disconnect the windings from power in the case of over temperature. The switch will reset it
self when the motor has cooled down. Complies with the requirements of the LVD and EMC
directions to the following: EN 55014, EN 60555, EN 50081-1, EN 50082-1 and EN
60335-1:1990.
For protection it is recommended that the wiper system have fuses fitted. The fuses will not
blow in normal conditions, however if the wiper is jammed, then the fuses are designed to blow
before the motor is damaged. Each wiper requires its own fuse.

2.2 Main Technical Data of Type C Wiper Unit


Motor
a) Type : PARVALUX SD29 M VENT
b) Voltage : 220V AC, 60 Hz, 1 Phase
c) Full Load Current : 1.1 A
d) Fusing Value : 2.0 A
e) Running Speed : 1.4 m/s
f) Compass Safe Distance : 0.5 m
Heater
a) Voltage : 220V AC, 60 Hz, 1 Phase
b) Power : Please refer the sheet as follows :-
Window Clear Size Wiper Stroke Length Wiper Heater Power
(mm) (mm) (watts/set)
W1000 x H1000 787 211
W1556/1448 x H1000 1245 301

2.3 Type C Wiper Installation


CAUTION: Ensure that the correct wiper, blade and arms are selected for each
window.
CAUTION: Before drilling, ensure that there are no obstructions/hazards at the chosen
mounting position. The main frame should be mounted on a flat surface that will not
bend or twist the casing, as minimum between the wiper units.
a) Locate the self-adhesive template in the correct mounting position on the outside of
bulkhead.
NOTE: For motors mounted at the opposite end, the template should be inverted.
b) Drill the wiper fixing holes (11mm diameter) and the drive shaft housing hole (57 mm
diameter).
c) Hold the wiper casing in the required position and mark-out the remaining fixing holes, or
calculate their position from the drawing i.e. stroke length plus 226 mm.
d) Drill the remaining fixing & cable holes for the heater and park sensor, ensuring that all
holes are circular and carefully de-burred. For locations see Park Switch Cable Entry
Locations drawing.
e) Fit the wiper case into position and secure with M10 bolts. Ensure that the bolts are sealed
where they pass through the bulkhead.
f) Push the drive shaft seals into place. It us advisable to use a suitable sealant to prevent
water ingress.
g) Pass the cables through the bulkhead and seal.
NOTE: If a heater is fitted, temporarily refit the cover and pass the heater cable through the
bulkhead, leaving a loop as required, and seal. Temporarily remove cover again.
h) Using the supplied M6 x 10 mm screws, secure the blade arm to the carriage plate.
CAUTION: Ensure the correct length screws are used, as supplied. Longer screws will
cause the carriage assembly to jam.
i) Bolt the front cover to the back casing using the 2 off M10 bolts fitted.
j) If necessary adjust the blade up/down on the arm to avoid the window frame.
k) Slide the blade arm over its full stroke to check that there are no restrictions. Investigate
and rectify any restrictions.
l) Slide the blade arm over its full stroke to check that there are no restrictions. Investigate
and rectify any restrictions.
2.4 Type C Wiper AC Motor Dimensions

105 225
55 35 Drive Shaft Clamp Screw
Drive Shaft Clamp Screw 驱动轴锁紧螺栓
驱动轴锁紧螺栓
Cable Glands
电缆填料函

Drive Shaft Coupling

120
驱动轴联轴节

Drive Shaft Coupling


驱动轴联轴节
2.5

27 1013 27 Technical datas


887
Wiper Type: Type C (Single Blade)

131
Power Supply: 220 Volt , 60 Hz , 1 Phase
Arm length: 650 mm

150
Blade length: 800 mm

60
Stroke/Angle: 787 mm
Mounting dist.: 150 mm above the screen

650
Wiper Dimension Drawing W-01

Window-No.: No.1
Window area: 9686 sqcm
Wiped area: 6296 sqcm
% of window: 65.0 %

800
1000
Note: Wiper shown from outside
looking into the wheelhouse.

Mounting: 4 x 11 holes,
M10 bolts (shipyard supply).
787
1000

Jiangsu Eastern Shipyard


Hull No.: 37,500DWT & 37,300DWT
02. 06. 07 Judy
02. 06. 07 Paul
STRAIGHT LINE WIPER
WHEELHOUSE WINDOW
1
WYNN MARINE LTD
W - 01
1
2.6

27 1471 27 Technical datas


1345
Wiper Type: Type C (Single Blade)

131
Power Supply: 220 Volt , 60 Hz , 1 Phase
Arm length: 650 mm

150
Blade length: 800 mm

60
Stroke/Angle: 1245 mm
Mounting dist.: 150 mm above the screen

650
Wiper Dimension Drawing W-02

Window-No.: No.2 (2 sets)


Window area: 14706 sqcm
Wiped area: 9960 sqcm
% of window: 67.7 %

800
1000
Note: Wiper shown from outside
looking into the wheelhouse.

Mounting: 4 x 11 holes,
M10 bolts (shipyard supply).
1245
1448
1556

Jiangsu Eastern Shipyard


Hull No.: 37,500DWT & 37,300DWT
02. 06. 07 Judy
02. 06. 07 Paul
STRAIGHT LINE WIPER
WHEELHOUSE WINDOW
1
WYNN MARINE LTD
W - 02
1
2.7 Series 1000 Wiper Controller

General
Series 1000 controllers are available in units from 1 – 4 ways. They allow direct connecting to
the wiper motor without the need for intermediate power supplies. Wipers are controlled in
continuous or variable intermittent modes. Switch is fitted for Heater control. A park sensor
allows the wiper to park at the motor end when it reaches the end of stroke.
The system complies with all relevant safety and EMC requirements.

Installation of Controller
a) Cut out and de-burr a hole in the console, relevant to the sizes shown in the dimension
drawing attached.
b) Remove the 2 fixing brackets from the side of the controller case, noting how these fit.
c) Fit the unit into the mounting hole and secure with the fixing brackets.
d) Connect the wiring as shown in the wiring diagram.

Functional Check of Controller


The wiper switch has 6 positions. Fully anti-clockwise parks the wiper, next are four settings
are for intermittent wipe and finally continuous speed operation when turned fully clockwise.
a) Set wiper switch to the off position (fully anti-clockwise) & apply power to the system.
Check each wiper switch in turn as follows.
b) Turn the wiper switch fully clockwise. The wiper should start and then run continuously.
c) Turn the wiper switch fully anti-clockwise. The wiper should park at the end of its stroke.
d) Turn the wiper switch clockwise one position. The wiper will make one wipe and park again.
This position gives the longest intermittent time (20 seconds).
e) Turn the wiper switch clockwise one position at a time. Each time the switch is turned the
wiper should wipe once and park again. At the last position, just before fully clockwise, the
intermittent interval should be around 4 seconds.
f) Heater: Switch on and ensure that the wipers begin to heat up.

Fusing
The controller has fuses to protect the motor, wiring and controller. The fuses will not blow in
normal use, however, if the wiper is jammed, then these fuses are designed to blow before the
motor will sustain any damage. The fuses are located behind the front panel inside the control
unit. To replace a fuse:
a) Use a small screwdriver to carefully lever off the front panel bezel.
b) Holding the control knob, carefully pull out the controller front panel.
c) Undo the fuse holder which is located at the bottom right of the relevant controller PCB.
d) Renew the fuse and carefully refit the fuse holder. Refit front panel and bezel.
144 8 2.8
45 CUTOUT 134 48
43

Model 1000
Voltage
Current (AC3 duty)
T A (Behind front panel)
Serial Nr.

89
96
Fuse fitted inside

91 CUTOUT
Isolate before
removing cover
Series 1000, 1-Way Controller Dimensions

SERIES 1000

VVV VOLTAGE OPTION ELECTRICAL DIAGRAM CONTROLLER


012 12V DC 1000-002-DC OPTION
024 24V DC 1000-002-DC 1000-VVV-110 SWITCH FITTED
100 100V AC 1000-002-AC 1000-VVV-111 AS DRAWN
115 115V AC 1000-002-AC 1000-VVV-112 BLANKING PLUG
230 230V AC 1000-002-AC 1000-VVV-113 FITTED

WEIGHT OF UNIT - 0.4 KG

3rd ANGLE PRO.

WYNN MARINE LIMITED


CHELTENHAM ENGLAND
TITLE:- 1000 SERIES CONTROL UNIT
MAT'L:- ISS. DIN DATE ISS. DIN DATE ISS. DIN DATE (1 WAY INDEPENDENT)
SCALE:- DRAWN:- CHKD:- CHANGED:- DRAWING No.
FINISH:- Sheet 1 Of 1
2.9
Junction Box
Supplied by
Customer Wiper Case

Bulkhead
Series 1000 Control Unit Black 3 x 1.5 mm2
1 Way Shown. Terminals White
Wiper Wiring Diagram

Repeated For Number of Ways Gn/Y


Supplied with Heater
Terminals Suitable
2 Mtrs Cable
For 2.5mm2 Max Wire 0V Blue

S White
2 x 0.5 mm2
Park Sensor
0V
Park Position
+V +V
S 0V
N To Wash
L Solenoid Valve
N Max. 6A Switching
L
N
L
L
N L Red
N
AC220~240V/ Gn/Y M
Yellow
50~60 Hz/1 Ph L
Wiper Supply Via Motor Capacitor/s
Circuit Breaker C
Terminals Suitable Pe
For 2.5mm2 Max Wire
Ground N White
Fuse Fitted Terminal E Gn/Y
Behind Front Panel Block

Control Unit Supplied With


Motor Terminal Box AC Induction Motor
Controller
Cable Gland M20 Thermal Cutout Fitted
(self-reseting)
3. Wynn C350 Clear View Screen

3.1 General
This C350 Clear View Screen is suitable for mounting on all vessels provided the window
dimensions are above the minimum requirement of 510mm wide and 533mm high, and the
windscreen between 10 and 32 mm thickness. The Wynn C350 is designed to meet or to
exceed ISO3904:1990(E) (BS7470:1991) standards. The centrifugal force created by the
spinning disc of the Clear-View Screen throws off all rain, spray, snow or ice giving instant
clear vision. In accordance with ISO 3904, the Wynn C350 is defined as: ISO 3904-350-AL-vf,
where vf is voltage and frequency identification number.
Every C350 is tested to comply with NKK standards for leakage. The result is a wiper that does
not leak air or water even in very heavy weather conditions. A rugged balanced motor provides
direct drive to the screen, running in long life sealed, heavy-duty bearings. The motor
incorporates a thermal cutout for added protection. Toughened glass is used both for the fixed
and the rotating screens. The rotating screen is balanced such that little vibration or noise is
generated. This also allows high rotation speeds to be used making it particularly effective in
heavy weather / sea spray conditions.
The motor are fan cooled, constant speed Induction motors rated to IP33, with a 100℃
thermal cut-out (self resetting) fitted for added safety. 4-pole motors are used on 60 Hz, 2-pole
on 50 Hz.
The metal sheathed, ceramic filled heaters are used of the same voltage as the screen motor.
For rapid ice and misting clearance. In addition, air from the motor fan cooling is directed onto
the inner screen to aid heating.

3.2 Main Technical Data of C350 Clear View Screen


Motor
a) Voltage : 220V AC, 60 Hz, 1 Phase
b) Run Current : 0.3 A
c) Fusing Value : 1.6 A
d) Nominal Speed : 1700 rpm
e) Compass Safe Distance : 0.3 m
Heater
a) Voltage : 220V AC, 60 Hz, 1 Phase
b) Current : 1.3 A
c) Fusing : 1.6 A
d) Power : about 250 watts
Total Weight : about 22 kg
3.3 C350 Clear View Screen Dimensions

406

390 ~ 392 mm HOLE THROUGH WINDOW


130

325 ref

12 off
Remove for
Installation

148
3.4 Installation of C350 Clear View Screen

Tools Required
This instruction assumes that the required mounting hole is already in the windscreen. It
should be checked for compliance with 390 ~ 392mm dia. limits, and the glass thickness
should be checked against the Certificate of Conformity, supplied with the product.

Installation
a) The wiper must be installed with the control box at the bottom of the wiper.
b) Clean the area on both sides around the hole in the window.
c) Open the control box and disconnect the heater wires from the terminals HL1, HL2 and E.
d) Remove the 12 cap screws from the clamp ring and carefully remove the clamping ring
pulling the heater power & earth wires through the cable hole out of the control box.
e) Insert the Clear View Screen, complete with the control box attached, through the hole
from the outside of the windscreen.
f) Refit the Clamp Ring carefully feeding the 3 wires from the heater through the hole in the
clamp ring.
CAUTION: Insert the cap screws and tighten carefully until an even pressure on the
rubber gaskets is achieved without distorting them and causing them to extrude
outside of the outer rim or Clamp ring. Do Not over-tighten.
g) Carefully feed the heater, motor power and earth wires through the slot in the back of the
control box and connect the wires as per sleeve marking to terminals marked HL1, HL2, E,
L1 and L2.
h) The motor wires connected to ensure the correct direction of running. The correct direction
of rotation is clockwise viewed from inside the window.
i) Switch both the screen and the heater, if fitted, OFF.
j) Check that the rotating screen is free to rotate freely – make sure no packing materials are
trapped in the labyrinth seals.
WARNING: ISOLATE the supply and then connect the supply cabling to the
incoming terminals as shown on the wiring diagram. Switch on the supply.
k) Switch on the screen switch and check that the rotating screen is running in the correct
direction as stated above.
l) Switch on the heater. The outer rims of the wiper should become warm within 5 minutes.
m) Switch off the screen and heater. Clean the glass of the screens and any other dirty areas.
n) The Clear View Screen is now ready for use.
Type C350 Clamp Ring and Heater Routing
3.5 Series 1000, 1-Way CVS Controller

Installation of Controller
a) Cut out and de-burr a 45x91mm hole in the console.
b) Remove the 2 fixing brackets from the side of the controller case, noting how these fit.
c) Fit the unit into the mounting hole and secure with the fixing brackets.
d) Connect the wiring as shown in the wiring diagram.
Fusing
The controller has fuses to protect the motor, wiring and controller. The fuses are located
behind the front panel inside the control unit. To replace a fuse:
a) Use a small screwdriver to carefully lever off the front panel bezel.
b) Holding the control knob, carefully pull out the controller front panel.
c) Undo the relevant fuse holder located on the controller PCB.
d) Renew the fuse and carefully refit the fuse holder. Avoid excessive force. Refit front panel
and bezel.
Commissioning Tests
a) Switch both the screen and the heater OFF.
b) Check that the rotating screen is free to rotate freely – make sure no packing materials are
trapped in the labyrinth seals.
c) ISOLATE the supply and then connect the supply cabling to the incoming terminals as
shown on the wiring diagram. Switch on the supply.
d) Switch on the screen switch and check that the rotating screen is running in the correct
direction as stated above.
e) Switch on the heater. The outer rims of the wiper should become warm within 5 minutes.
f) Switch off the screen and heater. Clean the glass of the screens and any other dirty areas.
g) The Clear View Screen is now ready for use.
144 8

45 CUTOUT 134 48
43

CVS
L/+
CONTROLLER
Model 1000
N/- Voltage
Current (AC3 duty)
T A (Behind front panel)
Serial Nr.
N/-
L/+

89
96
L/+
Fuse fitted inside

N/-

91 CUTOUT
N/- Isolate before
L/+ removing cover
C350 Clear view Screen Controller Dimension

SERIES 1000

VVV VOLTAGE OPTION CONTROLLER SWITCH FITTED


012 12V DC OPTION AS DRAWN
024 24V DC 1000-VVV-111-CVS BLANKING PLUG
100 100V AC 1000-VVV-113-CVS FITTED
115 115V AC
230 230V AC

WEIGHT OF UNIT - 0.4 KG

3rd ANGLE PRO.

WYNN MARINE LIMITED


CHELTENHAM ENGLAND
TITLE:- 1000 SERIES CONTROL UNIT
MAT'L:- ISS. DIN DATE ISS. DIN DATE ISS. DIN DATE (1 WAY INDEPENDENT FOR CVS)
FINISH:- SCALE:- DRAWN:- CHKD:- CHANGED:- DRAWING No. Sheet 1 Of 1
3.6 C350 Clear view Screen Wiring Diagram

MOTOR

CLEAR VIEW

M
SCREEN

ELECTRIC
HEATER

EARTH
Orange
White
Gn/Y
HL1
HL2

Red
E

NOTE:
- ALL WIRING IS SHIPYARD SUPPLIED UNLESS
OTHERWISE STATED.
- ALL TERMINALS SUITABLE FOR 2.5 mmsq MAX
WIRE BUT RECOMMENDED MINIMUM CABLE SIZE
IS 5 x 1 mmsq UNLESS OTHERWISE STATED.
- SUPPLY VOLTAGE IS AS SHOWN ON IDENTIFICATION
LABLE ON THE SIDE OF THE ENCLOSURE.

SERIES 1000 CVS CONTROLLER

L/+
N/-

N/-
L/+

L/+
N/-

N/-
CUSTOMER WIRING L/+

SHIPS SUPPLY L
FROM N
CIRCUIT BREAKER E

Type C350 Connection Box


HL1

HL2

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