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Fundamentals of S-lay and Engineering Analysis using

OFFPIPE
By JBEIL Subsea Engineers Pvt. Ltd. – Oil & Gas Trainings

www.globalenergypanel.com
Contents

• INTRODUCTION ABOUT OFFSHORE PIPELINE INSTALLATION


• OFFPIPE
• OFFSHORE PIPELINE INSTALLATION ANALYSIS
• CASE STUDY
INTRODUCTION ABOUT OFFSHORE PIPELINE
INSTALLATION
I. INTRODUCTION

• Steel Pipe
• Corrosion
Coating
• Concrete
Coating
• Cutback
• Field Joint
I. INTRODUCTION

J-Lay S-Lay Reel-Lay

Pipeline Tow
I. INTRODUCTION

OFFSHORE PIPELINE INSTALLATION

Offshore pipeline installation is performed by specialized lay-vessels. There are several methods to install a
pipeline, the most common methods being S-lay, J-lay and reeling.
I. INTRODUCTION
I. INTRODUCTION
I. INTRODUCTION
I. INTRODUCTION
I. INTRODUCTION
I. INTRODUCTION

PIPELAY BARGE
I. INTRODUCTION

TENSIONER
I. INTRODUCTION

STINGER
I. INTRODUCTION

S-LAY CONFIGURATION

Touch Down Point


I. INTRODUCTION
I. INTRODUCTION
I. INTRODUCTION
I. INTRODUCTION

START UP

•Dead-man Anchor

•Elevated Hold Back

•Bow String
I. INTRODUCTION

Dead-man Anchor Start up


I. INTRODUCTION

Elevated Hold Back Start up


I. INTRODUCTION

Bow string Start up


I. INTRODUCTION

Applicable code : DNV OS F101

ALLOWABLE STRESSES - Static

Overbend
Parameter On Barge On Stinger Sagbend
Allowable Stress 85% SMYS 72% SMYS 72% SMYS
(1)
Local Buckling Check Utility Ratio ≤ 1
OFFPIPE
II. OFFPIPE

OFFPIPE

OFFPIPE is a finite element method based computer program. It has been developed specifically for
the modeling and structural analysis of nonlinear problems encountered in the installation and
operation of offshore pipelines.

Analysis capabilities include:

• Static and dynamic pipe laying analyses for many laybarge and stinger configurations, both
conventional and J-lay.
• Pipelay initiation, abandonment and recovery analyses;
• Calculates static pipe stresses, span lengths and deflections for irregular seabed scenarios;
• Static davit-lift analyses for conventional riser installations and subsea tie-ins
II. OFFPIPE

OFFPIPE

The loads that are considered in the analyses are as follows:


1. Uniformly distributed pipeline self-weight including coatings.
2. Constant barge tension.
3. External hydrostatic pressure due to water column.
4. Reaction forces from the barge rollers
5. Vertical seabed reaction
II. OFFPIPE

OFFPIPE

The pipeline and the barge are modeled as follows:


1. Lay barge is modeled from the center of the first station up to the last roller on the barge
stern then to the last roller of the stinger.
2. Lay barge is modeled through the input of the horizontal coordinates of the barge rollers and
vertical coordinates or the barge radius to form a smooth pipeline profile on the barge.
3. All roller supports are modeled in terms of simple supports that resist only the downward
displacement of the pipeline or cable. The pipeline or cable is free to lift off from the
support when appropriate.
4. The friction force of the barge roller is very minimal if compared to the applied tension.
Thus, for the purpose of analysis, the effect of frictional resistance between rollers and
pipeline has been ignored.
5. The properties of steel pipeline are assumed to be linear, therefore constant modulus of
elasticity has been introduced.
6. Pipeline or cable is divided into a finite number of elements.
7. The seabed is modeled as a discrete elastic foundation.
II. OFFPIPE

COORDINATES IN OFFPIPE

X coordinate is the water surface direction


Y Coordinate is vertical direction
Z coordinate is lateral direction of the barge

Coordinate (0,0,0) is positioned at the stern of


the barge (at seawater surface level)
II. OFFPIPE

TRIM AND OFFSET

Trim angle is the angle between the barge


deck and seawater surface due to the barge
rotation in the Z coordinate

Offset is the distance of barge movement in


the X, Y, Z direction which is measured from
the original position of the barge.
Offset usually is used for abandon and
recovery and lifting analysis.
II. OFFPIPE

CREATE NEW INPUT FILE


II. OFFPIPE

Input / Output / Heading Data

For pipeline installation analysis, the field “HEAD” and “PRINT” should be defined.
II. OFFPIPE

Input / Output / Heading Data

HEAD Screen

Problem input/output units :


“1” : English unit
“2” : SI unit
II. OFFPIPE

Input / Output / Heading Data

PRIN Screen
II. OFFPIPE

Input / Output / Heading Data

PRIN Screen

“1” means that the parameter shall be calculated and displayed in the OFFPIPE output,
“0” means that the parameter shall not be calculated and displayed in the OFFPIPE output (will be the same
if the field is left blank)
II. OFFPIPE

Pipe and A&R Cable Data

“PIPE” and “COAT” field should be defined.


“CABL” is defined for the pipelay initiation and abandon and recovery analysis.
II. OFFPIPE

Pipe and A&R Cable Data

PIPE – Pipe Properties

Pipeline length is defined for pipeline initiation only. Pipeline length indicates the pipeline length on the
barge which is measured from the first support position.
II. OFFPIPE

Pipe and A&R Cable Data

COAT – Coating Properties


II. OFFPIPE

Pipe and A&R Cable Data

COAT – Coating Properties


II. OFFPIPE

Pipelay Vessel Data

“TENS” and “BARG” field should be defined for pipelay, abandon and recovery analysis.
For Davit lifting analysis, “DAVI’ should be defined, and the “TENS” is not defined.
II. OFFPIPE

Pipelay Vessel Data

BARG – Barge Data and Geometry

Number of station is used to specify the number of the pipe nodes on the barge (include rollers and
tensioner). For davit lifting analysis, number of station is used to specify the number of davit lift.
The laybarge trim angle is the angle between the deck and the water surface.
II. OFFPIPE

Pipelay Vessel Data

BARG – Barge Data and Geometry


“More -> Support Data” (Pipe Support Data and Geometry)

Horizontal distance of the


support (X), measured from the
stern of the barge. The X = 0 is
selected at the stern of the
barge.
Vertical distance or
height of support on
barge (Y), measured
from the deck of the
barge.
Support type:
“1” : Simple pipe support
“2” : Pipe tensioner/winch

Note: * Davit Spacing is defined for davit lifting analysis only.


II. OFFPIPE

Pipelay Vessel Data

TENS – Tension
II. OFFPIPE

Pipelay Vessel Data

TENS – Tension
II. OFFPIPE

Stinger Data
II. OFFPIPE

Stinger Data

STIN – Stinger Data and Geometry


II. OFFPIPE

Stinger Data

STIN – Stinger Data and Geometry


“More -> Support Data (Support configuration on Stinger)”
Horizontal distance of the
support on stinger (X),
measured from stern of the
barge. Since the stinger
position is behind the stern,
the negative value shall be
applied in this distance.
Vertical distance or height of
support on stinger (Y),
measured from surface water
elevation. Negative value
indicates the support position
is under the surface water
elevation.
II. OFFPIPE

Sagbend and Seabed Data

“GEOM”, “SOIL”, and “CURR” should be defined for pipeline installation analysis.
II. OFFPIPE

Sagbend and Seabed Data

GEOM – Sagbend Pipe Geometry Data

Sagbend element length is defined to determined the distance between nodes at the sagbend region.
The selected water depth is the maximum water depth, considering wave, tidal, and storm surge condition.
“X Coord. Of Free End” field is only defined for davit lifting analysis
II. OFFPIPE

Sagbend and Seabed Data

SOIL – Seabed Soil Properties


II. OFFPIPE

Sagbend and Seabed Data

SOIL – Seabed Soil Properties

This field is used to define the lateral friction of the soil.


II. OFFPIPE

RUN / END / Misc. Data


II. OFFPIPE

RUN / END / Misc. Data


II. OFFPIPE

OFFPIPE RUN AND RESULT

Run the File


II. OFFPIPE

OFFPIPE RUN AND RESULT

Offpipe Result
II. OFFPIPE

OFFPIPE RUN AND RESULT

Offpipe Result
II. OFFPIPE

OFFPIPE RUN AND RESULT

Offpipe Result
II. OFFPIPE

OFFPIPE RUN AND RESULT

Offpipe Result
II. OFFPIPE

OFFPIPE RUN AND RESULT

Offpipe Result
II. OFFPIPE

OFFPIPE RUN AND RESULT

Offpipe Result
II. OFFPIPE – Dynamic Analysis

Modes of Motion
Linear Oscillatory

• Heave • Heave
• Surge • Pitch
• Sway • Roll

Rotational Non-oscillatory

• Pitch • Surge
• Roll • Sway
• Yaw • Yaw

J. Ray McDermott – Jebel Ali, Dubai


II. OFFPIPE

• Wind Loads

• Current Loads

• Wave Loads
Wind Loading
Wind is treated as a Time-Invariant Environment

1
Force, f  C D AU 2
w
2
 Density of Air

A = Structure Projected Area normal to the wind flow

Uw = mean wind velocity, generally taken at an


elevation of 10 m from the water surface
CD is the Wind Drag Coefficient
Wind Loading
Wind is treated as a Time-Invariant Environment

1
Force, f  C D AU 2
w
2
 Density of Air

A = Structure Projected Area normal to the wind flow

Uw = mean wind velocity, generally taken at an


elevation of 10 m from the water surface
CD is the Wind Drag Coefficient
Current Loading

1
Force f  C D AU 2

2
 fluid density
A = structure projected area normal to the flow
U = uniform flow velocity
CD is the Drag Coefficient.

Equation is similar to Wind Loading


Waves
 Sea comprises a myriad
of waves.
 Irregular or Random
wave is changing it’s
form from time to time
 It is a superposition of
many simple, regular,
harmonic wave
components.
Irregular Seaway

J. Ray McDermott – Jebel Ali,


Dubai
Wave Spectra
 Wave Energy ≈ Amplitude2

 Intensity of the sea is


characterized by it’s total
Energy

 Wave Energy Spectrum or


Wave Spectrum shows how the
total energy of sea is
distributed according to the
frequencies of the various wave
components

J. Ray McDermott – Jebel Ali,


Dubai
Wave Spectra
Spectrum Models
Pierson Moskowitz
Bretschneider
ISSC
ITTC
JONSWAP
Ochi

J. Ray McDermott – Jebel Ali,


Dubai
II. OFFPIPE
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS
USING OFFPIPE
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

GENERAL FLOWCHART OF PIPELINE


INSTALLATION ANALYSIS USING OFFPIPE:
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

PIPELAY INITIATION ANALYSIS

• Pipeline initiation is performed at the start-up water depth.


• Pipeline initiation is usually performed using DMA (Dead Man Anchored) Method.
• During pipeline initiation the pullhead at the end of pipeline is connected with the cable.
• During pipeline initiation activity, the pipe joint is added on the barge and welded until the pipeline
profile touch the seabed.
• The barge tension is maintained in order to result the acceptable stresses.

Pipeline Initiation Activity is performed by considering the increasing of pipeline length due to the pipe joint
addition. The considered case for pipeline initiation are given below.
• Pullhead position after tensioner
• Pullhead position near to the barge stern
• Pullhead position at the stinger
• Pullhead position just after the stinger
• Pullhead position at the sagbend region
• Pullhead position prior to rest on seabed
• Pulhead position resting on the seabed
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

PIPELAY INITIATION ANALYSIS

The offpipe calculation is performed


for several times (depend on the
number of the case), by changing the
pipeline length value.
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

PIPELAY INITIATION ANALYSIS - CASES


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

PIPELAY INITIATION ANALYSIS - SUMMARY


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

NORMAL PIPELAY ANALYSIS

• Normal pipelay is performed at the various water depth in order to get the applied tensions and barge
configuration during installation activity.
• If any variation of wall thickness and coating parameters is applied along the pipeline route, static
installation analysis should be performed based on this wall thickness and coatings variation
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

NORMAL PIPELAY ANALYSIS –


FLOWCHART
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

NORMAL PIPELAY ANALYSIS – CASE


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

NORMAL PIPELAY ANALYSIS – OFFPIPE INPUT LIST


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

NORMAL PIPELAY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 81
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

NORMAL PIPELAY ANALYSIS – SUMMARY


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY


ANALYSIS – FLOWCHART

The offpipe calculation is performed


for several times (depend on the
number of the case), by changing the
cable length value.
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – CASES


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE INPUT LIST


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 87
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 88
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 89
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 90
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 91
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 92
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 93
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS – OFFPIPE OUTPUT LIST

INTRODUCTION OF OFFPIPE 94
III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

ABANDON AND RECOVERY ANALYSIS - SUMMARY


III. OFFSHORE PIPELINE INSTALLATION ANALYSIS

Other Advanced Uses of OFFPIPE

• Single Point Lift

• Multi Point Davit Lift Analysis

• Midline Tie-in Analysis

• Riser analysis
END OF SLIDES

97
Disclaimer

The information contained in these course/notes has been compiled from various sources and is
believed to be reliable and to represent the best current knowledge and opinion relative to the
subject.

Global Energy Panel offers no warranty, guarantee or representation as to its absolute


correctness or sufficiency.

Global Energy Panel has no responsibility in connection therewith; nor should it be assumed
that all acceptable safety and regulatory measures are contained herein, or that other or
additional information may be required under particular or exceptional circumstances.

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