DOC REF NO: EE-DEVP-MFE-01

ENDEAVOUR ENTERPRISES REV NO: 0

663,C/O AKP FERROCAST PVT LTD ,WAGHWADE ROAD MACHHE –BELGAUM
DATE: 5/16/2018
MACHINING FIXTURE ESTIMATION SHEET PAGE NO: 1 OFF 1

BEARING HOUSING NON DRIVE DWG NO:

PART NAME:- END

RAW SIZE PROCESS COST

TOTAL
MATERIAL UNIT RAW
TOTAL ESTIMATED CONSIDERING
SL.NO PART NAME MATERIAL DENSITY RATE PER WEIGHT- QTY MATERIAL
THICKNES DIAMETE WEIGHT HARDE GRINDI JIG BLACKOD TOTAL PROCESS COMPONENT 15%
LENGTH WIDTH KG IN KG/ COST -A M/C COST
S R NING NG BORING ISING COST-B COST (A+B)

hmc 1
1 base plate 600 650 40 ms 8E-06 64 122.46 1 122.46 7837.44 12539.904 5250 1836.9 19626.804 27464.244 31583.8806
2 Stopper 100 55 en8 8E-06 68 1.8641 4 7.456323 507.0299 811.247888 447.38 1258.627238 1765.657168 2030.505743

3 rest support 212 55 en8 8E-06 68 3.9519 2 7.903702 537.4517 859.9227613 237.11 1097.033817 1634.485543 1879.658374

4 clamp 350 55 45 en8 8E-06 68 6.8001 2 13.60013 924.8085 1479.6936 408 1887.69735 2812.50585 3234.381728
5 clamp 210 55 45 en8 8E-06 68 4.08 2 8.160075 554.8851 887.81616 244.8 1132.61841 1687.50351 1940.629037
support
6 230 85 55 ms 8E-06 64 8.4407 2 16.88143 1080.411 1728.65792 506.44 2235.10067 3315.51187 3812.838651
bracket
support
7 230 85 55 ms 8E-06 64 8.4407 2 16.88143 1080.411 1728.65792 506.44 2235.10067 3315.51187 3812.838651
bracket

8 fool proof pin 220 65 ms 8E-06 64 5.7278 1 5.727811 366.5799 586.5278848 85.917 672.4450554 1039.024983 1194.878731

9 v block 305 165 180 ms 8E-06 64 71.109 1 71.10923 4550.99 7281.58464 995.53 8277.11379 12828.10419 14752.31982
hmc 2
1 base plate 580 600 40 ms 8E-06 64 109.27 1 109.272 6993.408 11189.4528 5250 1529.8 17969.2608 24962.6688 28707.06912
2 piller 600 55 120 ms 8E-06 64 31.086 6 186.516 11937.02 19099.2384 15667 34766.5824 46703.6064 53709.14736
3 clamp 360 55 60 en8 8E-06 68 9.3258 2 18.6516 1268.309 2029.29408 522.24 2551.53888 3819.84768 4392.824832
4 clamp 150 40 32 en8 8E-06 68 1.5072 4 6.0288 409.9584 655.93344 337.61 993.54624 1403.50464 1614.030336

support
5 400 55 ms 8E-06 64 7.4563 4 29.82529 1908.819 3054.109696 1670.2 4724.325936 6633.144496 7628.11617
clampin rod

6 side support 80 44 150 ms 8E-06 64 4.1448 4 16.5792 1061.069 1697.71008 928.44 2626.14528 3687.21408 4240.296192
7 fool proof pin 200 55 ms 8E-06 64 3.7282 1 3.728161 238.6023 381.763712 52.194 433.9579695 672.5602895 773.4443329

8 bolt 125 22 ms 8E-06 64 0.3728 5 1.864081 119.3012 190.881856 130.49 321.3674998 440.6686598 506.7689587
9 rest pad 85 50 48 ms 8E-06 64 1.6014 6 9.6084 614.9376 983.90016 807.11 1791.00576 2405.94336 2766.834864
10 locator 2 78 84 en31 8E-06 82 3.3915 2 6.78301 556.2069 889.9309666 189.92 1079.855258 1636.062112 1881.471429
11 nut 15 50 ms 8E-06 64 0.2311 8 1.848675 118.3152 189.30432 207.05 396.35592 514.67112 591.871788
12 hardware 15000
TOTAL WEIGHT 660.885328
COST 171053.8067
DESIGN COST 15000
TOTAL COST 186053.8067
20% PROFIT 223264.5681