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International Scholarly and Scientific Research & Innovation 9(11) 2015 1278 scholar.waset.org/1307-6892/10002677
World Academy of Science, Engineering and Technology
International Journal of Chemical and Molecular Engineering
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Gustavo Alonsoa and Samuel Vargasa (2012) studied the widely by region [7].
cogeneration of electricity and potable water from desalination
based on big or small/medium reactors. The study examined the
economics of nuclear desalination using two PWR (pressurized
water reactor) designs, large size, the AP1000, against an
intermediate size, IRIS. The study assessed electricity and
potable water needs for the northwest region of Mexico.
Alternatives using the three desalination processes, reverse
osmosis (RO), multi-stage flash distillation (MSF) and
multi-effect distillation (MED), and two hybrid methods were
presented [4].
Li Weihua, Zhang Yajun, and Zheng Wenxiang (2012)
studied coupling the NHR-200 with three kinds of desalination
processes: (i) low-temperature horizontal tube MED-TVC, (ii)
high-temperature stacked VTE-MED, and (iii) a hybridization
International Science Index, Chemical and Molecular Engineering Vol:9, No:11, 2015 waset.org/Publication/10002677
International Scholarly and Scientific Research & Innovation 9(11) 2015 1279 scholar.waset.org/1307-6892/10002677
World Academy of Science, Engineering and Technology
International Journal of Chemical and Molecular Engineering
Vol:9, No:11, 2015
product water using the same installed capacity (e.g., B. Nuclear Desalination Definition
membrane area). Pre-heating of feed (e.g., using heat from the Nuclear desalination can be defined as an integrated facility
circulating water discharge) can marginally improve RO in which both the reactor and the desalination system are
efficiencies but maximum pre-heat temperatures are limited located on a common (or adjacent) site(s) with energy produced
[8]. on-site for use in the desalination system. It also involves at
For the RO process, the coupling with the power plant is only least some degree of common or shared facilities, services, staff,
for the supply of electricity, not steam. Since electricity is operating strategies, outage planning, etc. [10].
fungible, with minimal losses associated with grid Nuclear desalination can be a viable option as a sustainable
transmission, the economics of coupling an RO plant to the source of water and electric power. Nuclear power is a mature
APR1400 are not different from the stand-alone economics of technology with more than 400 operating reactors accounting
electricity production. Therefore, the case of APR1400 coupled for more than 16% of global electricity production.
with RO is not examined. Experience gained in the operation of the units can be shared
globally, and in particular, with developing countries interested
III. NUCLEAR DESALINATION in cogeneration of power and water. Several field studies of
A. Useful Definitions nuclear power plants as well as nuclear desalination are
International Science Index, Chemical and Molecular Engineering Vol:9, No:11, 2015 waset.org/Publication/10002677
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World Academy of Science, Engineering and Technology
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Since a portion of the desalination product stream will be For secondary (radionuclide) isolation, steam extracted from
used as potable water, avoidance of cross (radioactive) the specified turbine stage is fed to a heat exchanger (acting as a
contamination must be a basic principle of the design. Accepted barrier). The desalination feed temperature is raised to an
design principals dictate that at two mechanical barriers appropriate level. The hot water then passes through a flash
between the reactor primary coolant and product stream (e.g., tank (a second barrier) where it is partially evaporated. Steam
heated brine) must be incorporated. In the case of a Pressurized then serves as the heating source in the MSF brine heater. This
Water Reactor (PWR), the steam generator serves as the first is called a flash loop. The flash loop is the optimum coupling
barrier [12]. scheme for PWRs, which provides maximum quantity of fresh
Fig. 3 illustrates schematically the coupling of an MSF plant water at the lowest cost, without unacceptable reduction of the
with a PWR. Note that an intermediate heat exchanger is electrical power produced while meeting isolation barrier
included as an additional isolation loop. requirements [8].
International Science Index, Chemical and Molecular Engineering Vol:9, No:11, 2015 waset.org/Publication/10002677
IV. BRIEF DESIGN DESCRIPTION OF THE APR1400 V. DESALINATION THERMODYNAMIC OPTIMIZATION PROGRAM
The Advanced Power Reactor 1400 (APR1400) is an DE-TOP OVERVIEW
evolutionary advanced light water reactor (ALWR). Based on The IAEA developed DE-TOP as a tool for the
the Optimized Power Reactor 1000 (OPR1000), the APR1400 thermodynamic analysis and optimization of nuclear
incorporates a variety of engineering improvements and cogeneration systems. DE-TOP models the steam cycle
operational experience to enhance safety, economics, and (Rankine cycle) cycle of different water cooled reactors or
reliability. Safety improvements included in the APR1400 fossil plants, and the connection between any non-electrical
design include: (i) a pilot operated safety relief valve (POSRV), applications. Users are able to select different coupling
(ii) a four-train safety injection system, (iii) direct vessel arrangements between power plant and non-electric application
injection (DVI), (iv) a fluidic device (FD) in the safety injection (single steam extraction, multiple steam extraction, back
tank, (v) an in-containment refuelling water storage tank pressure operation, etc.).
(IRWST), (vi) an external reactor vessel cooling system, and DE-TOP calculates energy and exergy flows of the
(vii) an integrated head assembly (IHA). Development of the cogeneration system and produces detailed reports for plant
APR1400 started in 1992 and continued for ten years. The performance for different cogeneration modes.
APR1400 design received design certification from the Korean The main features of DE-TOP are:
nuclear regulatory body in May of 2002 [13]. o Base-load calculations of mass and energy flows in the
The APR1400 is licensed for 3981 MWt (core). The NSSS power plant secondary cycle,
contains two primary coolant loops, each of which has two o Modelling of water/steam thermodynamic properties (T, P,
reactor coolant pumps, a steam generator, a 42-inch ID hot leg enthalpy, exergy, etc.) based on the IAPWS-IF97
pipe and two 30-inch ID cold leg pipes. The pressuriser has an industrial formulation,
increased volume (relative to previous design) to enhance o Customizable parameters for water cooled reactors and
transient response. APR1400 design parameters are listed in fossil steam power plants to fit any user defined case,
Table II [14]. including several predefined cases (PWR, BWR, SMRs,
etc.),
International Scholarly and Scientific Research & Innovation 9(11) 2015 1281 scholar.waset.org/1307-6892/10002677
World Academy of Science, Engineering and Technology
International Journal of Chemical and Molecular Engineering
Vol:9, No:11, 2015
o Simulation operation with of non-electric applications such of capacity (25, 50, 75, 100, 125, and 150 Km3/day) for each
as desalination, district heating or process heat, and desalination technology, along with different points of steam
o Reporting and analysis of plant performance in single extraction from the nuclear steam cycle.
electricity production and cogeneration modes [15].
TABLE IV
o Fig. 4 illustrates the turbine cycle arrangement for the APR1400 POWER PLANT SINGLE PURPOSE PARAMETERS
APR1400 (i.e., six (6) flow low pressure turbine, two (DE-TOP OUTPUT)
stages of reheat, with seven (7) points of feedwater heating Parameters Units MSF
including a deaerator) [14]. Main Parameters
Table III shows the input data for the desalination plants Total Power Req. for Desalination MWe 0
including the minimum required steam (the extracted steam to Power lost Ratio % 0
Net Efficiency % 36.3
feed the desalination plant) temperature (i.e., as calculated by Cogeneration Plant Efficiency % 36.3
DE-TOP based on the TBT and the isolation loop Extracted Steam to Desalination
requirements). Heat to Desalination MWth 0
Steam Temperature °C 0
Steam Pressure bar 0
TABLE II Amount of Steam Kg/s 0
APR1400 DESIGN AND PERFORMANCE CHARACTERISTICS [14]
International Science Index, Chemical and Molecular Engineering Vol:9, No:11, 2015 waset.org/Publication/10002677
Plant Performance
Parameter Value Gross Power Output MWe 1451
Principal Design Parameters for the Reactor Coolant System Net Output MWe 1400.2
Heat Rejected to Condenser MWth 2390
Operating Pressure, psia 2250 Steam Inlet to LP Turbine Kg/s 1679.2
Reactor Inlet Temperature, °F 555 LP Turbine Exhaust kg/s 1194.2
Reactor Outlet Temperature, °F 615 Intermediate Loop
Number of Loops 2 IL Mass Flow Kg/s 0
Design Pressure, psia 2500
Design Temperature, °F 650 The isolation loop (essential for safety and hazard protection)
Total Coolant Volume, ft3 16019.7 between the APR1400 power plant and the desalination plant
Total Reactor Flow, gal/min 446,300 will be defined through the DE-TOP program.
Principal Design Parameters of the Steam Generators Table IV shows the APR1400 power plant single purpose
Tube material SB-163 Alloy 690 parameters (output data from DE-TOP) for comparison to the
Tube Side Design Pressure, psia 2500 APR1400 co-generation options. Fig. 5 indicates the extraction
Tube Side Design Temperature, °F 650 points from the APR1400 steam cycle.
Tube Side Design Flow, lb/hr per steam generator 83.3 x 106 Tables V-VII provide comparison of the APR1400 single
Shell Side Design Pressure, psia 1200 purpose and co-generation as coupled with various options. The
Shell Side Design Temperature, °F 570
tables correspond to the MSF, MED, and MED-TVC coupling
Operating Pressure, Tube Side, Nominal, psia 2250
options, respectively. The MSF and MED-TVC make use of
Operating Pressure, Shell Side, Maximum, psia 1100
extraction steam option 4 while the MED makes use of
Maximum Moisture at Outlet at Full Load, % 0.25
1200 psia extraction steam option 5.
Main Steam System design pressure/temperature (83 kg/cm2)
570°F (299 °C) VII. DISCUSSION
Main steam system operating 1000 psia
pressure/temperature (at steam generator steam (69 kg/cm2) Tables V-VII present a thermodynamic evaluation for
nozzle outlets) 544 °F (284 °C) APR1400 single purpose and cogeneration options (coupled
17.95 x 106 lb/hr
Main steam flow
(8.14 x 106kg/hr)
with MSF, MED, and MED-TVC, respectively).
Final feedwater temperature 450°F (232 °C) Fig. 6 compares the reduction of APR1400 net Efficiency
17.99 x 106 lb/hr associated with coupling a considered range of desalination
Final feedwater flow
(8.16 x 106 kg/hr) capacities.
Certain measures can provide salient input to decision
TABLE III
making regarding the preferred coupling configuration.
THE INPUT DATA FOR DESALINATION PLANTS
Parameters of interest include the following:
Parameters Units MSF MED MED-TVC
A. Thermal Utilization (Cogeneration Plant Efficiency)
Total dissolved solids (TDS) -- 45000 45000 45000
Top Brine Temp. °C 115 75 70 Due to the synergies involved, cogeneration systems have
Cooling water temp °C 25 25 25 increased overall efficiency. An index that is frequently used to
Minimum requirement steam temp.
°C 125.5 85.5 136.8
characterize the performance of a cogeneration system is the
(Calculated by DE-TOP) Thermal Utilization factor (TU). TU indicates the percentage of
primary energy utilized by the end user expressed as:
VI. RESULTS AND ANALYSIS
The study here presents a comparison of different types of TU = (W+QU)/F
thermal desalination technology (MSF, MED, and MED-TVC),
coupled to the APR1400. Parametric variation includes a range where; W is work produced by the power plant; QU is the useful
International Scholarly and Scientific Research & Innovation 9(11) 2015 1282 scholar.waset.org/1307-6892/10002677
World Academy of Science, Engineering and Technology
International Journal of Chemical and Molecular Engineering
Vol:9, No:11, 2015
B. Total Power Requirements auxiliary loads in the water plant (e.g., pumping and other
The increased efficiency for cogeneration comes with a cost. duties).
The steam extracted for the thermal desalination plant causes a The reduction in power plant turbine stage group efficiency
drop in power generation which is strongly dependent the due to reduced steam mass flow is not significant for the
extraction conditions. The design and performance of the relatively small amount of steam extraction. Therefore this
auxiliary equipment of the thermal desalination plant also plays effect is not modeled by DE-TOP. However this effect is
an important role. Total power requirements include electric analogous to the reduction in turbine efficiency for part load
power generation reduction in the power plant due to reduced operation [15].
steam flow through the turbine and electric consumption of
TABLE V
APR1400WITH MSF - SINGLE PURPOSE VS. CO-GENERATION
25,000 50,000 75,000 100,000 125,000 150,000
Parameters Units APR1400
m3/day m3/day m3/day m3/day m3/day m3/day
Main Parameters
Total Power Req. for Desalination MWe 0 20.4 37.9 55.4 72.9 90.3 107.8
Power lost Ratio % 0 21 21 21 21 21 21
Net Efficiency % 36.3 35.9 35.6 35.2 34.8 34.5 34.1
Cogeneration Plant Efficiency % 36.3 37.7 39.1 40.5 41.8 43.2 44.6
Extracted Steamto Desalination
Heat to Desalination MWt 0 67.57 135.14 202.71 270.28 337.85 405.42
Steam Temperature °C 0 144 144 144 144 144 144
Steam Pressure bar 0 1.04 1.04 1.04 1.04 1.04 1.04
Amount of Steam kg/s 0 32.6 65.2 97.8 130.4 163.1 195.7
Plant Performance
Gross Power Output MWe 1451 1436.1 1421.2 1406.3 1391.5 1376.6 1361.7
Net Output MWe 1400.2 1385.8 1371.5 1357.1 1342.8 1328.4 1314
Heat Rejected to Condenser MWt 2390 2337 2285 2232 2180 2127 2075
Steam Inlet to LP Turbine kg/s 1679.2 1679.2 1679.2 1679.2 1679.2 1679.2 1679.2
LP Turbine Exhaust kg/s 1194.2 1168 141.7 1115.5 1089.2 1063 1036.7
Intermediate Loop
IL Pumping Power MWe 0 0.23 0.46 0.68 0.91 1.14 1.37
International Scholarly and Scientific Research & Innovation 9(11) 2015 1283 scholar.waset.org/1307-6892/10002677
World Academy of Science, Engineering and Technology
International Journal of Chemical and Molecular Engineering
Vol:9, No:11, 2015
in the power plant to the amount of heat delivered for the value for MED efficiency of 0.8. The number of effects can be
desalination plant (e.g. a power lost ratio of 10% implies that estimated given the cooling water temperature, the top brine
for each 100 MWt extracted the net nominal power output is temperature and the average temperature drop between stages
decreased by 10 MWe). as:
TABLE VI
APR1400 WITH MED - SINGLE PURPOSE VS. CO-GENERATION
25,000 50,000 75,000 100,000 125,000 150,000
Parameters Units APR1400
m3/day m3/day m3/day m3/day m3/day m3/day
Main Parameters
Total Power Req. for
MWe 0 11 20.3 29.6 38.9 48.2 57.5
Desalination
Power lost Ratio % 0 14 14 14 14 14 14
Net Efficiency % 36.3 36.1 35.9 35.7 35.5 35.4 35.2
Cogeneration Plant Efficiency % 36.3 37.5 38.6 39.8 41 42.1 43.3
Extracted Steamto Desalination
Heat to Desalination MWt 0 52.32 104.64 156.95 209.27 261.59 313.91
Steam Temperature °C 0 100 100 100 100 100 100
Steam Pressure bar 0 1.03 1.03 1.03 1.03 1.03 1.03
Amount of Steam kg/s 0 25.4 50.7 76.1 101.5 126.8 152.2
Plant Performance
Gross Power Output MWe 1451 1443.3 1435.6 1427.8 1420.1 1412.1 1404.7
Net Output MWe 1400.2 1392.8 1385.3 1377.9 1370.4 1363 1355.5
Heat Rejected to Condenser MWt 2390 2345 2301 2256 2212 2167 2123
Steam Inlet to LP Turbine kg/s 1679.2 1679.2 1679.2 1679.2 1679.2 1679.2 1679.2
LP Turbine Exhaust kg/s 1194.2 1172 1149.7 1127.5 1105.2 1083 1060.7
Intermediate Loop
IL Pumping Power MWe 0 0.18 0.35 0.53 0.7 0.88 1.06
VIII. CONCLUSION total power requited to the desalination process, and (iii)
Presented here is thermodynamic analysis for a set of minimize the amount of steam extracted to feed the desalination
configurations coupling the APR1400 to thermal desalination plant.
technologies. The DE-TOP program was used for the analysis. Detailed design of the components and piping systems
Results can be used as input to detailed cost analysis for required to interface the thermodynamic cycles addressed here
selecting the optimal technology for cogeneration of energy and was not a part of this study. However, it is believed that the
water. Results of this study indicate that the optimal extraction various arrangements will require comparatively low
positions are No. 4 for MSF and MED-TVC, and No.5 for investment and these systems can be expected to have good
MED. These extraction positions are the best positions to: (i) reliability and efficiency when operated at rated capacity (e.g.,
maximize the net efficiency of the APR1400, (ii) reduce the minimal pressure drop and good approach temperature).
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International Journal of Chemical and Molecular Engineering
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TABLE VIII
A COMPARISON BETWEEN APR1400 SINGLE PURPOSE AND CO-GENERATION WITH MED-TVC
Parameters Units APR1400 25,000 50,000 75,000 100,000 125,000 150,000
International Science Index, Chemical and Molecular Engineering Vol:9, No:11, 2015 waset.org/Publication/10002677
International Scholarly and Scientific Research & Innovation 9(11) 2015 1285 scholar.waset.org/1307-6892/10002677
World Academy of Science, Engineering and Technology
International Journal of Chemical and Molecular Engineering
Vol:9, No:11, 2015
ACKNOWLEDGMENT
This research was supported by the 2015 research fund of the
KEPCO International Nuclear Graduate School (KINGS),
Republic of Korea.
REFERENCES
[1] Introduction to Nuclear Desalination: A Guidebook, Technical Report
Series Number 400, International Atomic Energy Agency, Vienna, 2000.
[2] World Nuclear Association, http://www.world-nuclear.org/info/
Country-Profiles/Countries-T-Z/United-Arab-Emirates/ Nuclear Power
in the United Arab Emirates, March. 2015.
[3] Mussie S. Naizghi, Waka G. Tesfay, and Hassan E.S. Fath, “Nuclear
Desalination and its Viability for UAE,” The Sharjah international
conference on nuclear and renewable energies for the 21st century,
SHJ-NRE, March. 2011.
[4] Gustavo Alonso, Samuel Vargas, Edmundo del Valleb, Ramon Ramireza,
“Alternatives of seawater desalination using nuclear power,” in Nuclear
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