DAF Series

Single and multi-pump package Boosters

DS-DB-DM-DMA-DMB-DM 65 Series
Quiet, comfortable and safe
Ready-to-use with easy montage, including all elements
Low electricity consumption and management cost
Maintenance advantage of pumps having couplings
Protection system to prevent working without water
With supplied special production elastic chocks no need
for concrete basement and anchorage
Rotation system, distributing management period equally to
pumps (line control)
technical information

1) Areas and purposes of usage 2) SIGNS and SYMBOLS to be used in

1 -1 Fresh water supply
detail calculations
1 -2 Garden watering SYMBOL UNIT EXPLANATION
1 -3 Water supply to fire installations
1-4 Process water supply VE M Volume of membrane Tank used in hydrophores
Hydrophores provide necessary flow and pressure in usage 3
Qmax m /h Maximum flow of hydrophore
areas that were assigned beforehand. PmaxV bar
3) General Installation PminV bar
PminV bar Minimum pressure necessary to use armatures
3-1 Increasing the Pressure at the end of installation comfortably.
Hydrophore is used if minimum pressure of mains water is less bar
than the sum of system losses given below.
∆ Pgeo
Pinput bar
Poutput bar
Pmin V < ∆ Pgeo + Pmin Fl + Σ (lxR+Z) + ∆ Pwz + ∆ PAP
(bar) ∆ Pp bar ∆ Pp: Poutput- Pinput
Here; PE bar Hydrophore working lower pressure
Pmin V : Mains water incoming minimum water pressure PE bar Hydrophore working lower pressure
∆ Pgeo : Pressure loss resulting from geometrical height PA bar Hydrophore working upper pressure
difference bar Difference between hydrophore lower and up. pres.
∆ P(A-E)
Pmin Fl : Flow pressure in critical circuit (Critical Circuit; the Activation-deactivation number of pumps in one
s 1/h
farthest point where installation water is used) hour in hydrophore system
Σ (lxR+Z) : Pipe friction and installation losses Table 1
∆ Pwz : Water meter pressure loss
∆ PAP : Pressure losses of special equipments used in installation 3-2 Pressure Reducing
(Example: Strainers, filters, dosage equipments etc.) Pressure reducer is used if max. flow pressure of mains water (in tower or
top type water distribution systems) is higher than max. permitted
Necessity to increase pressure is shown in Figure 1.
pressure of armature, water meter or various heat equipments used in
installation.
Pmax V > ∆ Pgeo + Pmin Fl+ Σ (lxR+Z) + ∆ Pwz + ∆ PAP (bar)
Here;
Pmin V: Minimum pressure of mains water
∆ Pgeo : Pressure loss resulting from geometrical height difference
Pmin Fl : Flow pressure in critical circuit
HYDROPHORE Σ (lxR+Z): Pipe friction and installation losses
PRESSUREDIFFERENCE ∆ Pwz : Water meter pressure loss
TOBEUSED ∆ PAP : Pressure losses of special equipments used in installation.
Necessity of pressure reducing is shown in Figure 2.

PRESSURE REDUCER
PRESSURE DIFFERENCE
TO BE USED

TANK

Figure 1 CITY MAINS CONNECTION

TANK
Figure 2 CITY MAINS CONNECTION
technical information

4) Pressure Increasing Unit (HYDROPHORE)

4-1 Determining Pressure Borders (Zoning)
First of all, hydrophore pressure necessary for the complete

PRESSURE REDUCERS
PRESSURE ZONE
structure is determined. If a pressure more than the permitted one

1. PRESSURE ZONE
occurs on flats, there will be problems in water usage and

2. PRESSURE

PRESSURE
equipments. Pressure reducers are used in order to prevent it.
Hydrophores in Zoning

PRESSURE ZONE
ZONE
a – If there are more than one pressure zone in the building, there

SINGLE
may be separate hydrophore selections for each zone. (Figure 3-

o
a)
First investment cost is high, energy saving is much.
b – If there are more than one pressure zone in the building,
single hydrophore supply can be used and single pressure
reducer is fitted for lower pressure zone. (Figure 3b)
1 HYDROPHORE HYDROPHORE HYDROPHORE
First investment cost is lower than a, and energy consumption is TANK
2 HYDROPHORE
higher. CITY MAINS
(Figure 3.a) (Figure3.b) (Figure 3.c)
c - If there are more than one pressure zone in the building, CONNECTION

single hydrophore supply can be used and single pressure a – Two different pressure zones in a building and separate
reducer is fitted to each consumption unit in lower pressure hydrophore for each pressure zone.
zone. (Figure 3-c)
b – For two separate pressure zones in a building, upper
First investment cost is lower than a, and energy consumption is pressure zone is supplied directly and lower pressure zone is
higher. supplied on single pressure reducer.
Pressure in consumption areas is more stable than b. c – If all parts are supplied from a single column in the building,
Applications on this is issue are shown in Figures 3 and 4 with pressure reducer is fitted to each of the lower pressure parts.
different examples.
MAS POMPA SANAYİİ A.Ş. advises to accept fluid velocity in mains
between 0.8 – 4 m/sec in hydrophore, pressure increase installation,
water distribution systems, with its experience of 30 years.

(Figure 4.a)

1 PRESSURE AREA 2 PRESSURE AREA

TANK

CITY MAINS CONNECTION

(Figure 4.b)

1 PRESSURE AREA 2 PRESSURE AREA

TANK
CITY MAINS CONNECTION

(Figure 4.c)
1 PRESSURE ZONE
2 PRESSURE ZONE

TANK
CITY MAINS CONNECTION
technical information

4-2 Determination of Necessary Pressure Pressure of hydrophore systems is calculated practically as

According to DIN 1988, necessary pressure is calculated with below;
the formula below.
Poutput = ∆ Pgeo.output + Pmin Fl + Σ (lxR+Z )output + ∆ Pwz + ∆ PAP ( Hgeo + Hsk) X 1.15 + Hab + Hprivate
output (bar) ------------------------------------------------------(bar) (10mSS = 1bar)
Here; 10 (for =1000kg/m)
∆ Pgeo : Pressure difference between hydrophore and critical point due to P0=PA + 1,8 bar
geometrical height difference PA =Lower Pressure (bar)
Pmin Fl : Flow pressure in critical circuit PÜ =Upper Pressure (bar)
Σ (lxR+Z): Pipe friction and installation losses occurring after hydrophore Hgeo = Static Pressure (mSS)
∆ Pwz : Water meter pressure loss Hgeo = Coefficient x 3 m
∆ PAP : Pressure losses of special equipments used in installation and occurring
after hydrophore. Hsk = Meter loss (mSS)
In practical calculations Hsk =5 mSS
Hab =Akma basıncı (mSS)
In practical calculations Hab =15 mSS
Pressure losses occurring after hydrophore can be determined approximately
from the table below. Hprivate = Private equipments which can be used in
accommodations (Jacuzi, Shock shower,
Average pressure losses in ins. water filter, water treatment etc.)
Length of installation after
hydrophore to critical point ∆P (lxR + Z )output Example 1 :Practical calculation of pressure necessary for a settlement
=
Σ I output l Σloutput
m unit of 10 floors is given below;
mSS /m
≤ 30 0.20
> 30 ≤ 80 0.15 Hgeo = Coefficient x 3 mSS = (10 x 3) = 30 mSS
>80 0.10
Hsk = Meter loss = 5 mSS
(Table 2)
Hab = Flow pressure = 15 mSS
Pressure losses which can occur in installation are given practically in
DIN 1988 norms. They can be accepted as basis (Table 2).

If hydrophores will be used in horizontal pressure zones, first

horizontal pressure zones are determined.
Figure 4 -a A separate hydrophore group selection can be done
for each pressure zone in structures which have more than one
horizontal pressure area, like single floor Industrial sites, factories, According to the calculation, pressure setting of the hydrophore should be
big business centers etc. 5.5 -7.3 bar.
Figure 4 -b If there are more than one horizontal pressure zone in Note: Height between two floors can be accepted as 3 meters.
single floor industrial sites and separate installations are done for
these horizontal pressure areas, single hydrophore supply can be
provided. A single pressure reducer is fitted to lower pressure areas
where pressure is high.
Figure 4 -c If there are more than one pressure zone in a single
floor industrial site and there is one main installation for these
pressure zones, single hydrophone supply can be provided.
Pressure reducers are fitted to each settlement unit in lower
pressure area.
For applications in Figures 4a, 4b, 4c criteria in 3a, 3b ve 3c are
valid.
Note: These supply systems can be applied to settlement units with
similar position.
Note: Hydrophore systems should not have a pressure more than 10
bars according to DIN norms.
technical information

4-3 Determination of Necessary Flow

Simultaneous
Practical calculation of necessary flow is given below. Number of dwellings
usage factor
Summer houses, villas etc. k = 0.60 - 0.70
5-10 apartments k = 0.40 - 0.45
Q = Hydrophore Flow 11 - 20 apartments k = 0.35 - 0.40
D = Total Apartment Number
21 -50 apartments k = 0.30 - 0.35
a = Number of dwellers in an apartment
(This number can be accepted as 4 in Turkey). 51 -100 apartments k = 0.30
Qg = Daily water consumption per person (It/day-person) More than 100 apartments k = 0.25
Average 130-160 It/day-person advised.
Table 3
k = Simultaneous usage factor (See Table 3)

Note: Qg is based on life level of nations. It is 300 lt/day in the

USA, 200-250 lt/day in Western Europe and 150 lt/day in Turkey. Average water consumption in general places

Example 2 : Practical calculation of flow for a settlement unit of 20 Guesthouses
apartments is given below : Hotels
Hospitals
Office, Bus. Places
Schools
D = 20 (Total apartment number) Boarding Schools
Qg =150 lt/day – person Table 4
k = 0.35 (See Table 3)
100-120 Liter/day/guest
200-600 Liter/day/bed
250-600 Liter/day/patient
40-60 Liter/day/worker
5-20 Liter/day/student
100-120 Liter/day/student

Average water consumption in dwellings

Housing estates 100-150 Liter/day/individual

Sample 1’s calculated pressure is 5.5-7.3 and Sample 2 Luxury Apart. Blocks 150-200 Liter/day/individual
3 Luxury villa and 200-250 Liter/day/individual
calculated flow is 4.2 m /h and chosen hydrophore is DS1
summer houses
3110. If 1 Main + 1 Reserve are demanded it is DS2 3110. Table 5

Example 3 : Zoning hydrophore selection

Hydrophore selection for a settlement place of 5 floors and
45 apartments;
2 hydrophore zoning is advised for settlement units with more Note: As output pressure in the first two floors is more than 3 bars,
than 10 floors. Calculations should be done as below.
in order not to cause any fault by hydrophore pressure to hot water
Firstly settlement unit is divided into pressure zones. circuits, usage of pressure reducer is necessary for healthy working of
Lower pressure zone (1. zone) ............. 1-8 floor - 24 apart.
Upper pressure zone (2. zone) ............. 9-15 floor - 21 apart. the system.

1) Lower Pressure Zone (1. zone):

2) Upper Pressure Zone (2. zone):
Determination of necc. pressure: Determination of necc. flow:

Determination of necc. pressure: Determination of necc. flow:

Hgeo = Coefficient x 3 mSS

Hgeo = Coefficient x 3 mSS

Chosen hydrophore is DS1- 3308. Chosen hydrophore is DS1- 3312. If 1 Main +

1 Main +1 Reserve are demanded it is DS2 - 3308. 1 Reserve are demanded it is DS2 - 3312.
technical information

4-4 Determination of Connection Type:

The main criteria for connection type is water speed. It is advised to take water speed between 0.8 - 3m/sec. If water speed is chosen between these
values;
a – Noise problems of installation are prevented in a big rate.
b – Extreme pressure collections called rams do not occur.
c – Power to pass demanded flow from chosen pipe is inversely proportional with cross section of the pipe and directly proportional with the
speed. Optimal power usage is provided by holding water speed between these values. Connection type of a hydrophore is shown generally in Fig. 5.

Part List
No Part Name

01 Tank
02 Valve
03 Tank floater
04 Hydrophore level floater
05 Hydrophore outlet line valve
06 City mains line valve
07 Check valve
08 Hydrophore unit
09 Hydrophore command panel
10 Hydrophore pump
11 Pump coupling
12 Pressure breaker
13 Manometer
14 Strainer

4-5 Installation Equipments: 4-5-2 Volume Calculation of Membrane Tank:

Installation equipments should be resistant up to 10 bars according to Total volume of membrane tank is calculated practically according to
DIN norms. ( PN 10) DIN 1988 Part 3 as below.

4-5-1 Membrane Tanks:

Material of membrane tanks that will be used in hydrophore systems

should be resistant against corrosion. Membrane materials should be 0.33 = Constant coefficient
hygienic. Qmax = Maximum flow of hydrophore system
For the volume of tank that will be used in hydrophore system it is PA = Upper working pressure of hydrophore
advised to use the values given in Table 4 according to DIN 1988 Part ∆ P (A-E) = Hydrophore working differential; difference
5. between upper and lower working pressure
S = Switching number; Activation-deactivation number of
hydrophore system in an hour
Max. flow of hydrophore Volume of membrane tank used after
Qmax m3/h hydrophore VE m3
≤7 0.3
Maximum switching numbers advices for electric motors S
>7 ≤ 15 0.5
>15 0.75 N ≤ 1.5kW for S ≤ 80 1/h

Table 4 N≤ 3.7kW for S ≤ 60 1/h

N≤ 7.5kW for S ≤ 30 1/h
EXAMPLE; N ≤ 15kW for S ≤ 20 1/h
In the example on page 5, chosen hydrophore’s flow is Q= 2x4.2 m3/h. N ≤ 18kW for S ≤ 1 5 1/h
Working Interval: 5,5 - 7,3 bar.
According to these data DS2 3110 hydrophore is chosen.
According to above formula equilibrium tank calculation is;

According to this SB 100/10 Equilibrium tank is chosen.

technical information
4-5-3 Pumps:
It is advised to use centrifugal pumps having stable performance
curves (Q-Hm) in hydrophore systems. It is necessary to use 2
pumps for hydrophores of fire extinguishing purposes. In case first
pump deactivates, second pump (reserve pump) should provide
flow and pressure of first pump in a rate of 100%.
* Fresh water hydrophores should have 2 pumps according to DIN
1988 and it is advised that they switch one by one in turns
systematically.
4-5-3-1 Pump Revolutions Per Minute
Demanded revolution per minute can be used according to DIN
Norms, if safety and noise problems are prevented.
For centrifugal pumps with vertical shafts it is advised to use 2800
rev/min.
Provisions of DIN 1988 Part 5, Subject 4.5.:
1 – If one of hydrophore pumps breaks down, second pump
should switch on automatically and it will be shown on the board.
2 – Hydrophore working pressure must not pass 2.5 bar.
(In case pressure reducer is used)
3 – It is necessary to prevent hydrophore against working
without water.
4 – For hydrophores composing of more than one pump, a
sequence changing system should be used to provide equal
friction.
4-5-4 Electric Motors of Pumps
Electric motors should be appropriate to the national standards of
the country they are used in according to DIN 1988 norms.
(Voltage, Strength of Current, Cos 0, Frequency...etc.)
4-5-5 Armature and Equipments
All armature and equipments should be resistant to 70°C. In
systems where water temperature changes between 70°C and
90°C, the statement “Resistant up to 95°C” should be on all
armature and equipments of hydrophores.
Basic equipments that should be used in hydrophore systems are
shown on Figure 5.
4-6 Important Points for Positioning Hydrophore:
a) It is advised that hydrophore is positioned in
order it will not be subjected to freezing.
b)It is advised that hydrophore is positioned in order it
can be ventilated.
c) It is advised that hydrophore is positioned in order it will be
far from harmful gasses.
(Sparkling, Explosion, Corrosion etc.)
d)It is advised that hydrophore is positioned in order it does
not disturb people by noise.
e) If it is possible it is advised that hydrophore is positioned in
an area which is not used for another purpose and can be
locked.
f) It is advised that hydrophore is positioned in wide area
which will not prevent part substitution when necessary.
technical information

Application areas Advantages

They are single or multi pumped systems installed to provide
water demand of various units. •High efficiency
•Apartment blocks and dwellings. •Quiet and practical
•Fresh and usage water systems. •Protected against working without water
•Process and fire extinguisher supply. •Long life
•School, business centre and social plants. •No need for maintenance
•Hotel and holiday villages. •Small space
•Industrial plants, factories. •Easy montage.
Output Liquids Shaft
Used for transfer of water which is not abrasive and inflammable,
and which does not include big solid particles and fiber. Shafts used in hydrophore pumps are hexagon and produced of
For special applications please consult DAF DÖKÜM SAN. A.Ş. AISI 430F material.

Design Bearings
• Pumps used in DS-DB-DM-DMA-DMB-DM65 type hydrophores Motor bearings are used in hydrophore pumps. Besides there is
are multi stage non-self priming pumps with vertical shafts. sliding bearing at the lower part produced of sinter bronze material.
•DS-DB-DM-DMA-DMB-DM65 type hydrophores can be
produced with one, two, three or four pumps according to flow Sealing
demand. Shaft sealing is provided with mechanical sealing.
•Hydrophores can work automatically or manually. Hydrophores
should be worked automatically except compulsory situations. Technical Specification
• Level floaters in hydrophore set prevents the pump to work without 3
•Flow ........................... : 2-60m /h
water. •Outlet Height ............. : 20-150 mSS
• In the first starting of hydrophore system, air of water filling •Management Pressure : 16Bar(Max)
installation should be taken with suction collector. •Temperature Interval ... : 0..60°C
• Water should come to suction collector from the shortest way •Speed......................... :2900rev/min
and directly.
Suction diameter coming from the tank should not be smaller Pump Code
than suction collector diameter.
• Stability tank with appropriate volume should be used in order to
reduce start number of the pump to provide a regular working.
• As water demand rises, pumps switch on with pressure control and
when the demand comes down they switch off.
Hydrophore and Pump Type
• Pump and motor are coupled by means of common rigid
coupling. Number of Used Pumps
• Pump turns clockwise when looked from motor side.
Stage Number of Pumps

Mechanical Joints Used

Pump Material Information

Material No Hydrophore Diameter of Mechanical Joint

Parts

Outlet Body
Inlet Body
Stage Body
Rotor
Shaft
Pump Armor

Material Equivalents

Definition DIN 17007 EN-DIN ASTM

Gray cast iron 0.6025 GJL-250(GG25) A 48 Class 40-B
Chrome Nickel Stainless Steel 1.4301 X5CrNi18 9 A 276 Type 304
Stainless Steel 1.4104 X12CrMoS17 AISI 430F
Cross section montage picture and part list

Part List Part List

No Part name No Part name No Part name No Part name

001 Output Body 260/1 Plug 001 Output Body 302 Subsidiary Stud
002 Input Body 302 Subsidiary Stud 002 Input Body 320 Motor Connection Bolt
004 Stage with diffuser 320 Motor Connection Bolt 004 Stage 340 Coupling Bolt
021 Rotor 321 Shaft Bushing Fixing Bolt 010 Diffuser 360 Subsidiary Stud Nut
052 Mech. Joint Front Ring 340 Coupling Bolt 012 Stage cover 380 Set-Screw
061 Shaft 360 Subsidiary Stud Nut 021 Rotor 380- Set-Screw (Bottom Nut)
067 Shaft Ring 371 Shaft Bushing Fixing Washer 061 Shaft 3901 Cylindrical Pin
068 Rotor Nose Washer 380 Set-Propeller 067 Bottom Nut 400 O-Ring
069 Rotor Adjus. Ring 390 Cylindrical Pin Ö69 Rotor Adjustment Bushing 600 Coupling
206 Shaft Centering Ring 400 O-Ring 206 Shaft Centering Bushing 612 Pump Armor
230 Shaft Fixing Segment 600 Coupling 255 Mechanical Joint
255 Mechanical Joint 612 Pump Armor 260 Water Discharge Plug
260 Plug 260/1 Water Filling Plug
Our right to change technical specifications without informing beforehand is reserved. Our right to change technical specifications without informing beforehand is reserved.
DS-DB series hydrophores

Technical Information

1 Pump 1 Pump
2 Pump 2 Pump
3 Pump 3 Pump

1 Pump 1 Pump
2 Pump 2 Pump
3 Pump 3 Pump
 DM-DMA-DMB-DM 65 series hydrophores

Technical Information

1 Pump 1 Pump
2 Pump 2 Pump
3 Pump 3 Pump

1 Pump 1 Pump
2 Pump 2 Pump >
3 Pump 3 Pump
DS-DB series hydrophores

Technical Information - Dimensions

Hydrop. M. Power Hydrophore M. Power
Type (kw) Type (kw)

Hydrop. M. Power Hydrophore M. Power Collector

Type (kw) Type (kw)

Hydrop M. Power Hydrophore M. Power Collector

Type (kw) Type (kw)

Hydrop. M. Power Hydrophore M. Power

Type (kw) Type

Hydrop. M. Power Collector

Type (kw)

Hydrop. M. Power Hydrophore M. Power Collector

Type Type (kw)

1 Pump 2 Pump 3 Pump

DM-DMA series Hydrophores

Technical Information – Dimensions

Hydrop. M. Power Hydrop. M. Power Collector

Type (kw) Type (kw)

Hydrop M. Power Hydrop. M. Power Collector

Type (kw) Type (kw)

Hydrop. M. Power Hydrop. M. Power

Type (kw) Type (kw)

Hydrop. M. Güci Hydrop. M. Power

Type (kw) Type (kw)

Hydrop. M. Power Hydrop. M. Power

Type (kw) Type (kw)

1 Pump 2 Pump 3 Pump

* Collector flanges are appropriate to PN 10-16 standards.

selection table

Practical selection table

according to number of floors
and apartments

Number Num. of Num. of Num. of

of Floors Apartments Floors Apartments

* Sum all floor between hydrophore's position and the highest distance.
* Floor heights are taken as 3 mt.

EXAMPLE
■ For a building with Basement + Ground + 10 floors and 33 apartments;
- According to number of floors table 6,2 bar is found next to 12 floors. This value will be the input pressure of hydrophore.
3
- According to number of apartments table 6,6 m /h is found next to 33 apartments.
- According to these values DB1 4206 hydrophore is chosen from capacity table. If 1 Main + 1 Reserve are demanded it will
be DB2 4206.
technical specification

Hydrophore Technical Specification

Hydrophore should compose of a single or more vertical shaft

multi stage centrifugal pump mounted on a metal chassis and
connected to each other by means of collectors using check valve
and valve connection apparatus, and an electricity control board
chosen to manage these pumps and mounted again on the
chassis.

There should be separate shafts of motor and pump in

vertical shaft centrifugal pumps. These two shafts should be
connected to each other with a coupling.

Electricity control board will be console type and mounted on

hydrophore chassis.

The chassis where pumps and electricity control board are

mounted should be produced of St-37 sheeting and covered with
electro galvanize in 20 micron thickness.

There should be no need for a separate basement for

management of hydrophore without noise and vibration, the
chassis used as basement should carry all hydrophore
accessories on it including electric board.

There should be elastic feet on hydrophore chassis preventing

vibration.

There should be a valve in suction line and a check valve in outlet

line of each pump.

Suction and pressure collectors should be coated with minimum 20 micron thickness electro galvanize.
Lower and upper pressure values that hydrophore will work should be adjusted on pressure breakers mounted on pressure
collector.

Electricity control board should activate and deactivate pumps with sequence control according to flow demand and should have
rotation property which distributes management period equally between the pumps.

Protection of pumps against dry working should be done with a level floater put in water tank. If the water in the tank ends, level
floater should send a signal to electricity control board and board should stop pumps and when the water level rises again it
should reactivate the hydrophore.

All activities related with automatic or manual management or deactivation of hydrophore should be done on electrical control board
easily, there should be working and malfunction indication lights on the board and there should also be necessary accessories
inside the board for motor thermal protection.

Type of Hydrophore : Single or multi pump package hydrophore

Pump number ....... items
Electricit y suppl y : 3~380V50Hz
Motor power ....... kW
Demanded flow ....... m3/h (Unit pump flow at lower pressure (Hlower))
Demanded pressure : Hlower ........... Bar Hupper.......... Bar
Reserving function : □ demanded □ not demanded
Liquid type : ............
Liquid temperature : ............ °C
Chosen hydrophore type: DAF .......................