Beruflich Dokumente
Kultur Dokumente
Technical Manual
CI SfB
(27.9) Xi2
March 2004
Your Constructive Partner
Wolf Systems was formed in 1988 as an integral part of the Austrian based
Johann Wolf Group’s expansion into the world roof truss systems market,
offering an innovative package including:
The development of sophisticated design and technical facilities has placed Wolf
in a commanding position amongst its competitors. This is largely due to our
advanced timber roof design, manufacturing and management software. All
software is user-friendly and very stable allowing detailed working drawings to be
produced easily.
Wolf Systems have now added their expertise and knowledge into other
products and services, which compliment trussed rafters. These include our easi-
joist metal web floor system and KeyBuild Timber frame software, which is
marketed through our Keymark subsidiary. We support clients with that special
degree of flexibility and innovation that has characterised our success.
Mission Statement
Contents
1 Introduction 13 Handling and storage 20 Fixings: anchorage, wallplate
2 Technical data 14 Arrangement of roofing styles positions, care in preparation
3 Common trussed rafter shapes Some structural features explained Application details
4 Truss loadings 16 Standard stability bracing 21 Fixings: straps and clips
5 Typical eaves details Mono-pitch trussed rafters Application details
6 Attic trusses 17 Standard stability bracing 22 Fixings: shoes and hangers
7 Common roof shapes Duo-pitch trussed rafters Application details
8 Flat top hip 18 Gable ladders, hatches and 23 Ventilation and insulation
9 Overlaid hip chimneys Recommended construction
10 Typical L return Recommended preparation 24 Glossary of terms
11 T-intersection 19 Water tanks 28 Information required
12 Dogleg intersection Recommended preparation
TRUSSED RAFTERS have proved to be an efficient, safe
and economical method for supporting roofs since their
introduction into the UK in 1964. They are manufactured
by specialised timber engineering companies, who supply
to all sections of the construction industry. Developments
have been extensive, and today complex roofscapes are
easily formed with computer designed trussed rafters.
1
Technical Data
Design
Trusses are designed in accordance with
the current Code of Practice, which is
BS 5268: Part 3, and the relevant Building
Regulations.
Nailplates
Spans We use and recommend Wolf 100 nailplates
Standard trusses can be designed up to which are precision punched 1mm gauge metal
11 metres in 35mm timber, and 15 metres plates with integral teeth and are manufactured from
in 47mm timber. Spans in excess of these structural grade galvanised mild steel to BS 10147
can be designed but are often supplied as Fe E 220 G275. They carry a
multiple trusses fixed together. 60 year performance warranty
and are covered by Certificate
Pitches No.89/2290 issued by the
It is more economical to standardise the British Board of Agrément.
range of pitches between 15 & 40 degrees,
however, trusses may be supplied outside Also available and often specified for spliced timber
this range. Care should be taken when joints, are the Wolf 125 nailplates in 1.25mm
galvanised mild steel.
specifying because deflection problems
may arise with eg. very shallow pitches. 1.5mm gauge nailplates, imported from Austria,
are available for heavier timber constructions
Eaves Overhangs requiring longer teeth. They are supplied in limited
Any overhang can be supplied to suit the pre-determined sizes. Wolf 15N are galvanised:
customer's requirements. NB. Very large Wolf 15NE are stainless steel for specific
overhangs may cause the trusses to be applications only.
uneconomical.
Spacing
Trusses are usually spaced at 600mm, but
can also be positioned at 450mm or 400mm
to support heavier loads.
Timber
We use timber which is kiln dried and
stress graded, and which complies with
current European and British Standards.
Preservation
Trusses may be treated with one of the new
waterborne solutions, or with non-
corrosive spirit-based organic solvents.
Copper Chrome Arsenate and similar
treatments, are not recommended.
2
Some common trussed rafter shapes
KING POST QUEEN POST
FINK HOWE
FAN DOUBLE W
3
Truss Loadings
Imposed loads in accordance with BS 6399.
Blocked heel
Cladding to vertical face
Hanger detail
(see page 22)
30° minimum
15° minimum
Scissors
Maximum Birdsmouth = 1/3rd rafter depth
Raised Tie
5
Attic trusses
Roof space using attic trusses can achieve up to Stairwells, Rooflights and Dormers
50% more living area. Provision for creating extra Attic trusses will provide living accommodation
rooms may be incorporated at the initial stage for in the roof space; therefore, care has to be taken
immediate use, or conversion later into living with respect to stairwells, rooflights and dormers.
accommodation to suit the house owner's Usually these are wider than the truss spacings,
changing circumstances. No extra strengthening but difficulties can be overcome by grouping
of the trusses is required, although a central trusses together to form compound girder trusses
support might be needed for very large spans. on either side of the openings. Common rafters
and floor joists can be supported by purlins and
Spacing binders between the compound trusses. Stairwells
Loadings to attic trusses are usually greater than should lie along the line of trusses to avoid
normal trusses (see page 4). Consequently, timber cutting across them, and similarly, to avoid too
sizes are larger and spacings may be reduced to many compound trusses, dormers and rooflights
450mm centres. should be situated opposite each other.
BASIC ONE-PART
ATTIC TRUSS
EAVES OVERHANG
FLOOR JOIST
WALLPLATE
‘TOP HAT’ TRUSS
Minimum of 4 No.
47 x 100mm bearers 3.35 x 65mm galvanized
to be continuous for round wire nails.
the length of roof.
6
Common roof shapes
7
Flat top hip Hip Boards to be birdmouthed
over the compound girder of flat top
trusses and over the wallplate
The horizontal top chords to the
flat top trusses are to be well braced
together to resist lateral buckling
Compound Girder
of Flat Top Trusses
Infill Ceiling Joists permanently fixed
together
T1
T1
T1
Truss 1 : 3 off
T2
T2
T2
Truss 2 : 2x1ply & 1x2 ply
J1
J2
J3
J4 Truss 3 : 7 off
J4 J3 J2 J1 T3 T3 T3 T3 T3 T3 T3
T = Truss
J = Jack Rafter
REF: FLAT TOP HIP
DESIGNED BY:
SITE:
PLAN SCALE:
8
Overlaid hip
Set of four Valley Frames
including two special flat top
Standard Trusses frames purpose made to
with overhang spread imposed load
removed on one side
Standard
Trusses to
Main Roof
Standard Trusses
to Main Roof
T1
T1
T1
T3
Truss 1 : 10 off
T3
T1
T3
T1
T3
T1
Truss 3 : 7 off
T1
T2
9
Typical L return
Ridgeboard
Compound Girder of
two Flat Top Trusses
permanently fixed
together
Compound Girder
of three Trusses
permanently fixed
together
T1
T1
T1 Truss 1 : 5 off
T1
T1
Truss 2 : 2x1 ply & 1x2 ply
T2
T2
T2
Truss 4 : 1x3 ply
J1
J2 Truss 3 : 9 off
J3
J3 J2 J1 T3 T3 T3 T3 T3 T3 T3 T3 T3 T4 T5 T5 T5
Truss 5 : 3 off
T = Truss
J = Jack Rafter
REF: TYPICAL L RETURN
DESIGNED BY:
SITE:
PLAN SCALE:
10
T-intersection Set of three diminishing
Valley Frames nailed
directly on to the main
Standard Trusses trussed rafters. The
with overhang removed internal members of the
on one side valley frames are omitted
for the sake of clarity
T1 T1 T1 T1 T1 T1 T1 T1 T1 T1
Truss 1 : 10 off
T2
REF: T - INTERSECTION
DESIGNED BY:
SITE:
PLAN SCALE:
11
Dogleg intersection
The five roofscapes illustrated in this
section are those most commonly
constructed. There are many other ways
of framing hips, corners, intersections etc.
with trussed rafters. Please contact us
Purlin Support securely for help and specific details.
nailed to internal truss Ridgeboard
member. Minimum size
to be 60mm x width of Ridgeboard
compound truss Support Ledgers
nailed to compound
girder trusses
Purlin
Compound
Girder Truss Standard
Trusses to
Main Roof
Binders
Infill
Ceiling
Joists
Standard Trusses
to Main Roof
Type 2 Type 1
Truss 1 : 4 off
T1
T1
T2
J1
J2
J3 Truss 3 : 1x3 ply
J4
T = Truss J5
J = Jack Rafter J6 REF: DOGLEG INTERSECTION
C = Ceiling Joist T3 C6 C5 C4 C3 C2 C1 T2 T1 T1 DESIGNED BY:
SITE:
PLAN SCALE:
12
Storage and handling on site
HANDLING Correct Manhandling
This information shows how trusses not less than 3 persons
may be handled such that no structural are advised
damage occurs. It does not infer a safe
lifting method for site staff who
should take note of both H.S.E. Lifting
Regulations and Construction (Design
and Management) Regulations 1994.
Mechanical handling for unloading and
erecting trusses safely is strongly 1
recommended.
Mechanical Handling Spreader bar
Trusses may become damaged by incorrect
good mechanical
handling. During transportation, they may, lifting method
of necessity, also be inverted. When
mechanically handled, the trusses should
be banded together in sets and supported Node point
when lifting utilizing a spreader bar, as
shown in fig 2.
40°
3
30°
9m span
NB: Weights given are for guidance only. Bearers vertically in line
For lifting and handling check actual truss weights 4
and at close centres
13
Arrangement of roofing styles VALLEY SET
necessary to continue roof
line at inter-sections, usually in
Some structural features explained diminishing sets.
TRUSS STRAP
AT CEILING LEVEL
Noggings at two metre
intervals are required when
TRUSS
straps are used. Strap of 30x5mm TO GIRDER
to span min. 3 trusses CONNECTION
FINK TRUSSES are the most common type
of truss, they are duo-pitched with the webs
forming a letter W. Some of the trusses
are cut away to show the water tank
which is mounted on a platform
with support bearers.
SIMPLIFIED PLAN VIEW
OF ROOF LAYOUT
Showing the main
features
Steel plate
Framing anchor fastened
Optional tilt fillet to truss
TRUSS STRAP AT RAFTER LEVEL Shoe
Heavy-duty galvanised strap 30x5mm secured
Ventilated Compound girder
spanning minimum of 3 trusses to wallplate
soffit board of two trusses
Standard stability bracing Bracing for other types of roof
trusses (eg. attic trusses) will
require a special design.
MONO-PITCH Please contact our design office.
TRUSSED RAFTERS
Section Y-Y
Section X-X
Section W-W
Rafter diagonal X
Rafter diagonal Alternative direction of rafter diagonal
bracing bracing bracing
Y W
Y
W
Nailed to
wallplate
Diagram 1. Standard bracing for rafter and web members of mono-pitch trussed rafters.
16
Standard stability bracing Bracing for other types of roof
trusses (eg. attic trusses) will
require a special design.
DUO-PITCH Please contact our design office.
TRUSSED RAFTERS
Rafter diagonal
brace lap jointed if o
required Ideally 45 but not less
o
than 35 or greater
o
than 50
Detail Z
22 x 97 x 600mm long
Nailed to timber splice plate nailed
Wallplate using a minimum of 4
No. 3.35mm x 65mm long
galvanised round wire nails
Wallplate each side driven through
and clenched over
Maximum of 2 trusses
Y between chevron bracing
X X
Section (showing fink truss)
Gable ends
Detail
Z
Truss
span
Diagram 2. Standard bracing for rafter and web members of duo-pitch trussed rafters.
17
Gable ladders, hatches
and chimneys
Recommended preparation
Bargeboards and Soffits
to be nailed directly to
the gable ladder
D
Ridgeboard Ridgeboard support
Jack Rafter 25mm deeper than collar minimum
trussed rafter and birdmouthed Purlin minimum 25 x 75mm
over wallplate 50 x 100mm
Wallplate Binder
Purlin
D op
2
en
ing
D
Jack Ceiling Joist nailed to side
Ridge line Trimmer
of jack rafter, size to match bottom
chord of trussed rafter
All timbers must be at least 50mm clear of the chimney brickwork
18
Water tanks
Recommended preparation
DETAIL A
Not more than 300 L 47 x 72 2/35 x 97 or
supported on 1/47 x 120 6.50 2.20
four trussed rafters 47 x 72 2/35 x 120 or
1/47 x 145 9.00 2.80
47 x 72 2/35 x 145 12.00 3.80
ALTERNATIVE SUPPORT
BETWEEN MEMBERS DETAIL B
Where space is limited this detail Not more than 230 L 47 x 72 1/47 x 97 6.50 2.20
may be used between members supported on 47 x 72 2/35 x 97 or
three trussed rafters 1/47 x 120 9.00 2.80
(a) & (b) and (b) & (c) in order to
47 x 72 2/35 x 120 or
gain head room. However a 1/47 x 145 12.00 3.80
minimum clearance of 25mm
above the ceiling lining should be NOTE: Support members may be of any species with a perissable bending stress
allowed for possible deflection. not less than that of European redwood/whitewood of GS or C16 stress grade.
19
Fixings: anchorage, wallplate positions,
care in preparation
Application details Checks before erecting trussed rafters
Position of wallplate
•can
That trussed rafters are the correct span and
be fitted to wallplates without cutting.
20
Fixings: straps and clips
Application details E
Horizontal anchor strap for
pitched roof and gable ends
Install straps at a
E max. of 2m centres
or as designed
Timber packing
D
Twisted and
bent horizontal
restraint strap
Truss clips B
Truss clips are for fixing timber trusses to
wallplates. They avoid the damage often
caused by skew nailing. Two sizes are
available, and full fastening A
strength can be achieved by
using 30 x 3.75mm square
twisted sheradised nails C
through all the holes
provided. Follow the
manufacturers'
recommendations for TRUSS
safe application. CLIP
Heavy-duty girder to
girder truss shoes
These are designed to support a secondary girder Straddle hanger
off the main girder ensuring that the loads are Standard hanger for supporting
for building joists on either
transferred efficiently. The shoe is usually fixed to into brick or side of a wall
the main girder (A) by means of 20mm bolts with block walls or beam
washers under the bolt heads and nuts. The bearing
length for these shoes is approx. 120mm.
NB. refer to manufacturers instructions for the
correct application and procedure.
22
Ventilation and insulation
Construction details
When warm, moist air comes into contact with at ceiling level. Although the insulation should
cold surfaces, condensation occurs. Because of be laid right up to the eaves, a gap should be
the changes in house design, central heating left to ensure that free flow of air is not
and some of the building materials used, roof hindered. This can be achieved by an insulation
spaces have a tendency to become colder and overlay tray. It is possible to permit a certain
less ventilated. This has resulted in an increase amount of extra ventilation if the felting or tile
in water vapour in them. The problem is that underlays are permeable to water vapour or laid
trussed rafters do not behave well under damp such that vapour can pass through the joints.
conditions, and there is a danger that after a
Secondly, a continuous vapour barrier should
prolonged period in these conditions the timber
be fixed to ceiling level beneath the insulation to
strength will reduce, rot will be encouraged in
prevent water vapour entering the roof through
the members and the nailplates could be
the ceiling of the upper floor. At the same time,
adversely affected.
all access hatches, pipe and ceiling light holes
should be sealed with a suitable filler. Wall head
In order to reduce water vapour in the roof
cavities should be closed to prevent water vapour
space, two methods can be employed.
entering either through the inner leaf or by
Firstly, to remove water vapour which has evaporation of rain water through the outer leaf.
gained access to the roof space, there must be All water tanks and holes through which pipes
adequate ventilation. Useful information can pass, should be covered and sealed. This procedure
be obtained from the current issue of BS 5250: is particularly recommended for indoor swimming
The Control of Condensation in Dwellings. pools, saunas, etc.
For all roofs above 15 degree pitch, ventilation
openings equivalent to a continuous opening of
10mm should be provided along two opposite Roof insulation materials, fixed
sides of the roof. Below 15 degrees this figure to the top surface of rafters,
should be 25mm. Thermal insulation should that is between tiling battens and
be laid above ceilings to ensure that the trusses, are not recommended.
temperature is maintained above dewpoint
Wolf Nailplate
23
Glossary of terms
APEX/PEAK CAMBER
The uppermost point of a TRUSS. An upward vertical displacement built into a
truss in order to compensate for deflection
ATTIC TRUSS/ROOM-IN-THE-ROOF
which might be caused by the loadings.
A truss which forms the top storey of a
dwelling, but allows the area to be habitable CANTILEVER
by leaving it free of internal WEB members. The part of a structural member or TRUSS
This will be compensated by larger timber which extends beyond its bearing.
sizes elsewhere (see page 10).
CEILING TIE
BARGEBOARD The lowest member of a truss, usually
Board fitted to conceal roof horizontal which carries the ceiling
timbers at GABLE END. construction, storage loads and water tank.
BATTENS CHEVRON BRACING
Small timber members spanning over Diagonal bracing nailed to the truss in the
trusses to support tiles, slates, etc. plane of the specified webs to add stability.
BEARER CHORDS
A member designed to distribute loads over Refer to the Top and Bottom Chords which
a number of trusses. are respectively the RAFTER and CEILING TIE.
BEARING CONCENTRATED LOAD
The part of a truss receiving structural A load applied at a point.
support. This is usually a WALLPLATE but can
CONNECTOR PLATE/FASTENER
be an internal wall etc.
See NAILPLATE.
BINDER
CRIPPLE RAFTER
A longitudinal member nailed to trusses to
See JACK RAFTER.
maintain correct spacing.
DEAD LOAD
BIRDSMOUTH
The load produced by the fabric of the
A notch in the underside of a RAFTER to
building, always long term, (see DESIGN
allow a horizontal seating at the point of
LOADS).
support (usually used with RAISED TIE
TRUSSES - see page 9). DEFLECTION
The deformation caused by the loads.
BLOCKING
Short timbers fixed between chords to DESIGN LOADS
laterally brace them. They should be at least The loads for which the unit is designed.
70% of the depth of the CHORDS. These consider the duration of the loads –
long term, medium term, short term and
BOBTAIL
very short term.
A truss type formed by truncating a normal
triangular truss. DUO/DUAL PITCH TRUSS
A truss with two rafters meeting at the APEX
BOTTOM CHORD
but not necessarily having the same PITCH
See CEILING TIE.
on both sides.
BRACING
DWANGS
This can be Temporary, Stability or Wind
See NOGGINGS.
Bracing which are described under these
headings. EAVES
The line where the rafter meets the wall.
BUILDING DESIGNER
The person responsible for the structural EAVES JOINT/HEEL
stability and integrity of the building as a The part of the truss where the rafter and
whole. the ceiling tie intersect. This is usually
where the truss is supported.
24
Glossary
EXTENDED RAFTER HORN/NIB
See RAISED TIE TRUSS. An extension of the ceiling tie of a truss
(usually monos or bobtailed trusses) which is
FASCIA
built into masonry as a bearing.
Horizontal board fitted along the length of the
building to the edge of the truss overhangs. IMPOSED LOAD
The load produced by occupancy and use
FASTENER
including storage, inhabitants, moveable
See NAILPLATE.
partitions and snow, but not wind. Can be
FINK TRUSS long, medium or short term.
The most common type of truss used for
INTERNAL MEMBER
dwellings. It is duo-pitch, the rafters having
See WEB.
the same pitch. The webs form a letter W.
INTERSECTION
FIRRING PIECE
The area where roofs meet.
A tapered timber member used to give a fall
to flat roof areas. JACK RAFTER
An infill rafter completing the roof surface in
FRENCH HEEL
areas such as corners of HIP ENDS or around
An EAVES joint where the rafter sits on the
chimneys.
ceiling tie.
LIVE LOAD
GABLE END
Term sometimes used for IMPOSED LOADS.
The end wall which is parallel to the trusses
and which extends upwards vertically to the LONGITUDINAL BRACING
rafters. Component of STABILITY BRACING.
GABLE LADDER LOOSE TIMBER
Components used to form an overhang at the Timbers not part of a truss but added to
gable end. form the roof in areas where trusses cannot
be used.
GIRDER TRUSS
A truss made up of two or more fixed MONO-PITCH TRUSS
together and designed to take exceptional A truss in the form of a right-angled triangle
loads, such as those imposed by other with a single rafter.
trusses fixed to it.
NAILPLATE
HEEL Metal PLATE having integral teeth punched
See EAVES JOINT. from the plate material. It is used for joining
timber in one plane with no overlap. It will
HIP BOARD
have an Agrément Certificate and will be
A member sloping from ridge to corner in a
manufactured, usually, from galvanised steel.
HIP END construction.
It is also available in stainless steel.
HIP END
NIB
An alternative to a GABLE END where the
See HORN.
end wall finishes at the same height as the
adjacent walls. The roof inclines from the NODE
end wall, usually (but not always) at the Point on a truss where the members
same PITCH as the main trusses. intersect.
27
Information required
Certain information is required by us so that we can produce
accurate and economical designs to your exact requirements.
All you need do is to send us the drawings of a scheme. These
may be sent as a DXF (or RCS) file. Failing this, your sketches
or advanced drawings should contain dimensions, and show
elevations, plans etc. Site plans are also helpful to show any
relationship between the different building designs conceived.
12 Special eaves details – if any 10 Health & Safety file for site, including
any known hazards
13 Quantity and size of gable ladders
14 Fixings required
28
Wolf Group of Companies
Wolf Systembau was started by Johann Wolf in 1966 in Scharnstein, Austria. The original activities of the
company were construction within the agricultural industry. This consisted of concrete silos and buildings
constructed of timber, steel and concrete. The company then expanded into other areas of the construction
industry such as industrial, commercial and domestic buildings, manufacturing machinery for sawmills, timber
frame wall panels and roof trusses, as well as harvesting timber from their own forests.
The company is now located in over 20 countries worldwide, and is still privately owned by Johann Wolf and his
family. All of the Group’s operations are construction related.
Wolf Systems has a network of over 50 experienced Trussed Rafter manufacturers in the United Kingdom and Ireland,
supported by our comprehensive design and software, and specialist engineering office. These manufacturers will be
pleased to assist in resolving any design or supply issues for any complexity of roof, large or small.
smartroof®
smartroof® is an evolutionary interlocking panel system that will change future
thinking on room in the roof design and construction. Conceived specifically to
solve the problems associated with traditional room in the roof techniques it
offers the designer, the builder and the homeowner:
100% roof space utilisation, unique window versatility & rapid erection.