Sie sind auf Seite 1von 137

SERVICE MANUAL

SERVICE MANUAL SECTION

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

Model: 3200
Start Date: 03/19/2008
Model: 4100
Start Date: 03/19/2008
Model: 4300
Start Date: 03/19/2008
Model: 4400
Start Date: 03/19/2008
Model: 7300
Start Date: 03/19/2008
Model: 7400
Start Date: 03/19/2008
Model: 7500
Start Date: 03/19/2008
Model: 7600
Start Date: 03/19/2008
Model: 7700
Start Date: 03/19/2008
Model: 8500
Start Date: 03/19/2008

S08337
Copyright © 07/29/2009 Navistar, Inc.
Model: 8600
Start Date: 03/19/2008
Model: RXT
Start Date: 03/19/2008

S08337

07/29/2009

S08337
Copyright © 07/29/2009 Navistar, Inc.
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built i
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED, DUAL, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED, DUAL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEED RELAY 2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEED RELAY 3, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND — IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND — IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND — IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND — IP, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. ENGINE GROUND CAT C11–C13 2007 ENGINE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND — CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND — CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. GROUND — CHASSIS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND — CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

S08337
ii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42


3.31. ENGINE GROUND — IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3.32. J1939 DATA LINK — IBB ENGINE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.33. J1939 DATA LINK — IBB ENGINE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
3.34. BATTERY FEED, SINGLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.35. BATTERY FEED, SINGLE, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
3.36. GROUND — SEAT AND SEATBELT SENSOR, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49


4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, N/HYD FPB, P.
9B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.12. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, W/HYD FPB, P.
9C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .61
4.14. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.15. 2–WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.16. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.17. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.18. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.19. ROOF AUXILIARY LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.20. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.21. SATELLITE COMMUNICATION — TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.22. COMPUTER PREWIRED — XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.23. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.24. SATELLITE COMMUNICATION — MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.25. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.26. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
4.27. AWARE SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.29. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
4.30. DRIVER DISPLAY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
4.31. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
4.32. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
4.33. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD, P. 30. . . . . .81
4.34. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
4.35. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
4.36. AIR SHIELD LIGHT, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
4.37. SEATBELT AND SEAT SENSOR, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
4.38. SEATBELT AND SEAT SENSOR, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
4.39. SEATBELT AND SEAT SENSOR, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88


5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

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5.2. CAT, CUMMINS AND IBB ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . .89
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
5.4. CAT, CUMMINS AND IBB ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . .91
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . .92
5.6. CAT, CUMMINS AND IBB ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION,
P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
5.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96


6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
6.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
6.3. STARTING AID — ETHER START, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
6.5. SNOW VALVE WITH IBB ENGINE, P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
6.6. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
6.7. FAN WIRING — IBB ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103


7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
7.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT ENGINE), P. 3. . . . . . . . . . . . . .105
7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
7.5. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
7.6. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
7.8. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
7.9. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
7.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
7.12. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
7.13. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
7.14. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
7.15. CRUISE CONTROL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
7.16. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
7.17. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
7.18. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 17A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
7.21. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
7.22. AFTERTREATMENT (IBB ENGINE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
7.23. AFTERTREATMENT (CAT ENGINE), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133


8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
8.10. PARK BRAKE SWITCH HYDRAULIC, P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . .136
8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND SURGE PUMP, P. 10A. . . . . . . . . .137
8.13. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
8.14. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .139
8.15. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
8.16. WARNING LIGHTS – RIGHT BANK — OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
8.17. WARNING LIGHTS — LEFT BANK — OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
8.18. LOAD MONITORING, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144


9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
9.5. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
9.6. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
9.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
9.11. FOG LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
9.12. HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
9.15. PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
9.16. WORK LIGHT, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160


10.1. ABS — BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.2. ABS — BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.3. ABS — BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.4. ABS — WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.5. ABS — WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.7. WABCO FULL POWER BRAKES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.8. WABCO FULL POWER BRAKES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . .168
10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . .169
10.11. TRAILER SOCKET — BOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.12. BODY BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .171
10.13. BODY BUILDER CONNECTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.14. REMOTE START / STOP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.15. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.16. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.17. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
10.18. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

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3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built v
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

10.19. REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .178


10.20. REMOTE POWER MODULE — CAB MOUNTED, P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
10.21. REMOTE POWER MODULE — END OF FRAME, P. 19B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
10.22. REMOTE ENGINE SPEED CONTROL MODULE — WITH REMOTE POWER MODULE, P.
19C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
10.23. BLANK PAGE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
10.24. AUX AND POWER SOURCE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
10.25. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
10.26. FUEL / WATER SEPARATOR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
10.27. ELECTRIC TRAILER BRAKE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
10.28. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
10.29. HOUR METER — PTO, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
10.30. AUX INPUTS AND DRIVERS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
10.31. FUEL TRANSFER PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
10.32. BLANK PAGE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
10.33. BLANK PAGE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
10.34. BLANK PAGE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
10.35. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
10.36. WHEELCHAIR LIFT INTERLOCK, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
10.37. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
10.38. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
10.39. LIFT AXLE (STEERABLE), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
10.40. LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
10.41. LIFT AXLES, P. 37A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
10.42. ABS — BENDIX AIR 6S/6M, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
10.43. ABS — BENDIX AIR 6S/6M, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
10.44. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
10.45. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
10.46. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
10.47. ABS ROLL OVER STABILITY, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
10.48. ABS ROLL OVER STABILITY, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208


11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1. . . . . . . . . . . . .208
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2. . . . . . . . . . . . .209
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . .210
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .211
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5. . . . . . . . . . . . . . . .212
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . .213
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.), P.
7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
11.13. EATON AUTOSHIFT TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
11.14. EATON AUTOSHIFT TRANSMISSION, P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
11.16. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
11.17. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224

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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

11.18. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM ENGINE, P.
16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
11.19. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . .226
11.20. EATON ULTRASHIFT GEN 3 / MERITOR G — MANUAL TRANSMISSION, P. 18. . . . . . . . . . .227
11.21. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
11.22. EATON HYBRID TRANSMISSION, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
11.23. EATON HYBRID TRANSMISSION, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
11.24. EATON HYBRID TRANSMISSION, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
11.25. EATON HYBRID TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
11.26. EATON HYBRID TRANSMISSION, P. 23A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
11.27. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . .234
11.28. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . .235
11.29. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . .236
11.30. TRANSMISSION ALLISON WITH IBB ENGINE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
11.31. TRANSMISSION ALLISON WITH IBB ENGINE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
11.32. TRANSMISSION ALLISON WITH IBB ENGINE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
11.33. TRANSMISSION ALLISON WITH IBB ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241


12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
12.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
12.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
12.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
12.5. HVAC SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
12.6. AUTOTHERM SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247


13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .248
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . .249
13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4. . . . . . . . . . . . . . . . . . . . . .250
13.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
13.6. CONNECTOR COMPOSITES (1008), (1009), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
13.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
13.8. CONNECTOR COMPOSITE (1011), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
13.9. CONNECTOR COMPOSITE (1012), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255
13.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
13.11. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
13.13. CONNECTOR COMPOSITE (1016), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
13.14. CONNECTOR COMPOSITE (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
13.15. CONNECTOR COMPOSITE (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
13.16. CONNECTOR COMPOSITE (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.17. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
13.18. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
13.19. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . .265
13.20. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . .266
13.21. CONNECTOR COMPOSITES (1025), (1026), (1029), (1069), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .267
13.22. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . .268
13.23. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
13.24. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
13.25. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .271
13.26. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . .272

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3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built vii
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

13.27. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . .273
13.28. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .274
13.29. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
13.30. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
13.31. CONNECTOR COMPOSITES (1501), (1510), (1511), (1512), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . .277
13.32. CONNECTOR COMPOSITES (1556), (1557), (1558), (1600), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .278
13.33. CONNECTOR COMPOSITE (1601), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
13.34. CONNECTOR COMPOSITE (1602), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
13.35. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .281
13.36. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . .282
13.37. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
13.38. CONNECTOR COMPOSITE (1700), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
13.39. CONNECTOR COMPOSITE (1700), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
13.40. CONNECTOR COMPOSITE (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286
13.41. CONNECTOR COMPOSITE (1701), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
13.42. CONNECTOR COMPOSITE (1701), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
13.43. CONNECTOR COMPOSITE (1701), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
13.44. CONNECTOR COMPOSITE (1702), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290
13.45. CONNECTOR COMPOSITE (1702), P. 41A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291
13.46. CONNECTOR COMPOSITE (1702), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
13.47. CONNECTOR COMPOSITE (1702), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
13.48. CONNECTOR COMPOSITE (1702), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294
13.49. CONNECTOR COMPOSITES (1800), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295
13.50. CONNECTOR COMPOSITES (1804), (1807), (1808), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
13.51. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P.
47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
13.52. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298
13.53. CONNECTOR COMPOSITES (1823), (1824), (1825), (1826), (1827), P. 48. . . . . . . . . . . . . . . . . . .299
13.54. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
13.55. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . .301
13.56. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1916), P. 50. . . . . . . . . . . . . . . . . . .302
13.57. CONNECTOR COMPOSITES (1918), (1927), (1929), (1935), (2000), P. 51. . . . . . . . . . . . . . . . . . .303
13.58. CONNECTOR COMPOSITES (2000), (2002), (2003), (2004), (2005), (2006), P. 52. . . . . . . . . .304
13.59. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),
(2117M), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305
13.60. CONNECTOR COMPOSITES (2301), (2302), (2303), (2304), (2305), (2502), P. 54. . . . . . . . . .306
13.61. CONNECTOR COMPOSITES (2503), (2600), (2601), (2602), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . .307
13.62. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .308
13.63. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . .309
13.64. CONNECTOR COMPOSITES (2990), (2991), (2992), (2993), (2994), (2995), (2996), (2997),
(2998), (2999), (3000), (3001), P. 57A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
13.65. CONNECTOR COMPOSITES (2703), (3000), (3002), (3003), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . .311
13.66. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
13.67. CONNECTOR COMPOSITES (3202), (3203), (3204), (3208), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . .313
13.68. CONNECTOR COMPOSITES (3209), (3210), (3211), (3400), (4003), (4004), P. 61. . . . . . . . . .314
13.69. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070),
(4071), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
13.70. CONNECTOR COMPOSITES (4087/4087A), (4111M), (4120), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . .316
13.71. CONNECTOR COMPOSITES (4328), (4410D), (4410E), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .317
13.72. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . .318
13.73. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF), P.
66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319
13.74. CONNECTOR COMPOSITES (4460BM/4450BF), (4460M), (4500), (4705), P. 67. . . . . . . . . . . .320

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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

13.75. CONNECTOR COMPOSITES (4706), (4905), (4906), (4950), (4951), (5117), P. 68. . . . . . . . . .321
13.76. CONNECTOR COMPOSITES (6000), (6001), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.77. CONNECTOR COMPOSITES (6010), (6011), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323
13.78. CONNECTOR COMPOSITES (6018), (6019), (6020), P. 70A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
13.79. CONNECTOR COMPOSITES (6020M), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
13.80. CONNECTOR COMPOSITES (6020M), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.81. CONNECTOR COMPOSITES (6021), (6022), (6023), (6033), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . .327
13.82. CONNECTOR COMPOSITES (6200), (6201), (6259), (6260), (6260VH), (6260VL), (6260VM),
P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.83. CONNECTOR COMPOSITES (6261), (6262), (6263), (6304), (6316M), (6323), P. 75. . . . . . . .329
13.84. CONNECTOR COMPOSITES (6323), (6334), (6400), (6401), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . .330
13.85. CONNECTOR COMPOSITES (6401), (6401/6407), (6402), (6403), P. 77. . . . . . . . . . . . . . . . . . . . .331
13.86. CONNECTOR COMPOSITES (6406M), (6407M), (6420), (6550), (6561), (6650), (6701), P.
77A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .332
13.87. CONNECTOR COMPOSITES (6702), (6703A), (6703M), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . .333
13.88. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6708/6709), (6712), P.
78A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.89. CONNECTOR COMPOSITES (6713), (6714), (6716), (6716A), (6720/6721), (6725), P.
79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335
13.90. CONNECTOR COMPOSITES (6730), (6731), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
13.91. CONNECTOR COMPOSITES (6732), (6747), P. 79B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .337
13.92. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . . . . . . . . .338
13.93. CONNECTOR COMPOSITES (7104), (7105), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339
13.94. CONNECTOR COMPOSITES (7106), (7110), (7111), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340
13.95. CONNECTOR COMPOSITES (7150), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341
13.96. CONNECTOR COMPOSITES (7150), (7150F/7150F2), (7150/7151), P. 84. . . . . . . . . . . . . . . . . . .342
13.97. CONNECTOR COMPOSITES (7151), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
13.98. CONNECTOR COMPOSITES (7205M), (7206F), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344
13.99. CONNECTOR COMPOSITES (7211), (7212), (7213), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345
13.100. CONNECTOR COMPOSITES (7250), (7251), (7350), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346
13.101. CONNECTOR COMPOSITES (7500), (7500W), (7502M), (7600), (7601), (7601M), P. 89. . .347
13.102. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611),
P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348
13.103. CONNECTOR COMPOSITES (7615), (7616), (7617), (7700), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . .349
13.104. CONNECTOR COMPOSITES (7702), (7703), (7801F), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350
13.105. CONNECTOR COMPOSITES (7801M), (7802), (7803), (7804), (7900), (7901), P. 92. . . . . .351
13.106. CONNECTOR COMPOSITES (7905), (7909), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352
13.107. CONNECTOR COMPOSITES (7910), (7911), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353
13.108. CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . .354
13.109. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310), (8311), P.
95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355
13.110. CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), (8502), (8502A), P. 96. . . . . . .356
13.111. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), P. 97. . . . . . .357
13.112. CONNECTOR COMPOSITES (8509), (8601), (8602), (8700), (8701), (8750), P. 97A. . . . . . .358
13.113. CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . .359
13.114. CONNECTOR COMPOSITES (8805), (8806), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
13.115. CONNECTOR COMPOSITES (8995), (8996), (8997), (8998), (8999), P. 99A. . . . . . . . . . . . . . . .361
13.116. CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .362
13.117. CONNECTOR COMPOSITES (9100), (9101), (9102A/9102), (9103), (9108), (9255), (9260),
(9261), (9280), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363
13.118. CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364
13.119. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504),
P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365

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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

13.120. CONNECTOR COMPOSITES (9505), (9506), (9510), (9510A), (9510B), (9510F), (9510M), P.
104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .366
13.121. CONNECTOR COMPOSITE (9511), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .367
13.122. CONNECTOR COMPOSITES (9512), (9513), (9514), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368
13.123. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523),
(9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .369
13.124. CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .370
13.125. CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .371
13.126. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . .372
13.127. CONNECTOR COMPOSITES (9738), (9739), (9740/9740A/9740B/9740C), P. 111. . . . . . . . .373
13.128. CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . .374
13.129. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . .375
13.130. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376
13.131. CONNECTOR COMPOSITE (9761), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377
13.132. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . .378
13.133. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9777M), (9778), P. 117. . . . . . . . . . . .379
13.134. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . .380
13.135. CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .381
13.136. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . .382
13.137. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . .383
13.138. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . .384

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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

S08337
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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

1. TABLE OF CONTENTS (CHAPTER 1)


2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY
ALT ALTERNATOR DFR DEFROSTER RES RESISTOR
ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRAC TRACTION
CD CANDELA HYD HYDRAULIC TRLR TRAILER
CP CANDLEPOWER ID IDENTIFICATION XDCR TRANSDUCER
CAP CAPACITOR IGN IGNITION XFER TRANSFER
CAT CATERPILLAR ILLUM ILLUMINATION XFMR TRANSFORMER
CHAS CHASSIS IND INDICATOR XSTR TRANSISTOR
CH CHOKE INST INSTRUMENT XMSN TRANSMISSION
CIRC CIRCUIT INT INTERMITTENT XMTR TRANSMITTER
CLK CLOCK L LEFT TRK TRUCK
CW CLOCKWISE LT LIGHT UPR UPPER
CLSTR CLUSTER LTR LIGHTER VLV VALVE
CL CLUTCH LWR LOWER VERT VERTICAL
COL COLUMN MAG MAGNET VM VOLTMETER
COMM COMMUTATOR MOD MODULATOR VOL VOLUME
CMPNT COMPONENT MDL MODULE WSHR WASHER
CPRSR COMPRESSOR MOT MOTOR WHL WHEEL
CONN CONNECTOR MTD MOUNTED WDO WINDOW
CONT CONTINUE NEG NEGATIVE WSHLD WINDSHIELD
CSL CONSOLE N/ NOT WITH WPR WIPER
CONT CONTACT NO. NUMBER W/ WITH
CONT CONTROL PASS PASSENGER W/O WITHOUT
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 DELETED AC & RR FROM B 61000T PART NO.
RELEASE NO. DATE SHEET

ABBREVIATIONS LIST 59974G 12SEP06 AE08056608 001

Figure 1 Abbreviations

S08337
2 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HIGH SIDE DRIVER HSD
AXLE TO BACK OF CAB AC HEATING, VENTILATION, AND
HVAC
AXLE TO FRAME AF AIR CONDITIONING

ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM

ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O

AUXILIARY POWER UNIT APU INTEGRATED MOBILE


IMCT
COMMUNICATION TERMINAL
AMERICAN TRUCKING ASSOCIATION ATA
INSTRUMENT PANEL I/P
AUTOMATIC TRACTION CONTROL ATC
INDEPENDENT POWER TAKE-OFF IPTO
AUDIO VIDEO INTERFACE AVI
INPUT SPEED SENSOR ISS
BAROMETRIC ATMOSPHERE PRESSURE BAP
LIGHT COMMERCIAL TRANSMISSION LCT
BRAKE HORSEPOWER BHP
LOW PRESSURE MODULE LPM
BACK OF CAB BOC
LOW SIDE DRIVE LSD
CITIZEN BAND CB
MEDIUM DUTY MD
COLD CRANKING AMPERES CCA
MOMENTARY ENGINE IGNITION
CLEAN POWER ELECTRICAL CONNECTOR CEC MEIIR
INTERRUPT RELAY
CENTRAL JUNCTION BOX CJB MALFUNCTION INDICATION LAMP MIL
CENTRAL PROCESSING UNIT CPU
MULTIPLEX SWITCH MODULE MSM
CAB OVER ENGINE COE OUTPUT SPEED SENSOR OSS
DIRECT CURRENT DC PYROMETER AMMETER MODULE PAM
DRIVER CONTROL MODULE DCM
POWER DISTRIBUTION CENTER PDC
DIGITAL DATA LINK DDL PROGRAMMABLE LOGIC CONTROLLER PLC
DIESEL OXIDATION CATALYST INLET POWER TAKE-OFF PTO
DOCT
TEMPERATURE
PULSE WIDTH MODULATION PWM
DIESEL PARTICULATE FILTER DPF
REAR AXLE RA
DIESEL PARTICULATE FILTER
DPFDP RADIO FREQUENCY RF
DELTA PRESSURE
DIESEL PARTICULATE ROLL STABILITY PROGRAM RSP
DPFT
FILTER TEMPERATURE SEVERE SERVICE SS
DIESEL TURBOCHARGED DT TRANSMISSION CONTROL MODULE TCM
DAY TIME RUNNING LIGHTS DTRL TERRESTRIAL COMMUNICATION UNIT TCU
ELECTRONIC CONTROL MODULE ECM TERRESTRIAL MOBILE
TMCT
ELECTRONIC CONTROL UNIT ECU COMMUNICATION TERMINAL

EXHAUST GAS RECIRCULATION EGR THERMAL OVERCRANK PROTECTION TOCP

EXHAUST GAS TEMPERATURE EGT THROTTLE POSITION SENSOR TPS

ELECTRO MAGNETIC INTEFERENCE EMI TURBINE SPEED SENSOR TSS

END OF FRAME EOF VEHICLE SPEED OUTPUT VSO

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS

FRONT AXLE FA WORLD TRANSMISSION


WTEC
ELECTRONIC CONTROLS
FRONT END FE
ZERO VOLT REFERENCE ZVR
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GENERIC ELECTRONIC MODULE GEM
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 REVISED AND REDRAWN B 61000T PART NO.
RELEASE NO. DATE SHEET

59974G 12SEP06 AE08056608 002

Figure 2 Acronyms

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 3
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions

S08337
4 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI-THEFT WARNING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


- - REVISED AND REDRAWN B 61000T PART NO.
RELEASE NO. DATE SHEET

59974G 20APR06 AE08056608 004

Figure 4 Circuit Number Identification and Color

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 5
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)

CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 REVISED AND REDRAWN B 61000T PART NO.
RELEASE NO. DATE SHEET

59974G 12SEP06 AE08056608 005

Figure 5 Circuit Number Identification and Color (Cont.)

S08337
6 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)

CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCERS
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS - WHEEL BASE SECTION
R CHASSIS - SUSPENSION / REAR AXLE / AXLES
S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 REVISED AND REDRAWN B 61000T PART NO.
RELEASE NO. DATE SHEET

59974G 12SEP06 AE08056608 006

Figure 6 Circuit Number Identification and Color (Cont.)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 7
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LAMP BULB CHART

BULB
CANDLEPOWER OR
BULB APPLICATION TRADE
WATT
NUMBER
BACK - UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE193
COURTESY LIGHT 3CP GE168
FOG LIGHTS 55 WATTS VH550
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157
TURN SIGNAL / MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK - UP) 35 WATTS 4411

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


RELEASE NO. DATE PART NO. SHEET

59974G 20APR06 AE08-56608 07

Figure 7 Lamp Bulb Chart

S08337
8 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)


30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


RELEASE NO. DATE PART NO. SHEET

59974G 20APR06 AE08-56608 08

Figure 8 Relay Function and Wiring Guide

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 9
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.9. SCHEMATIC SYMBOL CHART, P. 9

Figure 9 Schematic Symbol Chart

S08337
10 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.10. SCHEMATIC SYMBOL CHART, P. 10

Figure 10 Schematic Symbol Chart (Cont.)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 11
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.11. SCHEMATIC SYMBOL CHART, P. 11

Figure 11 Schematic Symbol Chart (Cont.)

S08337
12 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

2.12. SCHEMATIC SYMBOL CHART, P.12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
120
SPLICE TERMINATING RESISTOR
C

STUD

THERMISTOR

B M
G

S THERMOSTAT
START MOTOR
W/ TOCP

S
A B

B S

VALVE, ETHER
BOTTLE

SWITCH, MECHANICAL
(NORMALLY OPEN)

VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 REVISED START MOTOR B 61000T PART NO.
RELEASE NO. DATE SHEET

SYMBOL 59974G 20APR06 AE08056608 012

Figure 12 Schematic Symbol Chart (Cont.)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 13
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND


ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED, DUAL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY FUSE F7-C (1016) HEAT SHRINK

A14MA F3 E3 A14G BATTERY OWNER


12RD 16RD OPERATOR
15A
+ - FUSE F8-C (1017)
RPM DATA LINK AND
A14MB F3 E3 A20 LOGIC POWER
12RD 16LTGN (4410D / 4410H)
10A
CH10_19,19A,19B,19C
CH5_01,03,05

FUSE F2-B (1011)


STARTER B+

E2 F2
TERMINAL

A84 CIGAR LIGHTER


16LTGN CH4_01
15A
BIG BORE ENGINE

A14AF
200A BLOCK
TYPE FUSE

18RD MOBILEMAX POWER /


IP CONNECTOR
(1242) CH4_21
A14AH
I6 / V8 ENGINES

18RD
FUSE F2-F (1011)
2RD

C2 D2
A14MC A14CE CADEC GPS CONNECTOR
K14H
4RD

12RD 16RD (830) CH4_20


10A
CH3_02
A14EB BRAKE PRESS SWITCH
18RD (1825) CH4_19

A14SD TRIPMASTER DATA


18RD RECORDER
(827) CH4_18
MEGA FUSE

MEGA FUSE

A14EA XATA MODULE


A14M
A14K
100A

8RD

8RD

8RD
A14F
100A
(1001)

16RD
(1000)

(1910) CH4_19

IMCT / MCT / TMCT


A14AF SYSTEM QUALCOMM
18RD (2703 / 2701 / 2701F)
CH4_17, CH4_29, CH4_32
A14MD ACCESSORY RELAY#1
A14W
6RD

12RD
6RD

(1013 / 1011) CH3_04


A14

A86PA CIGAR LIGHTER


16LTGN POWER SOURCE
FUSE F3-C (1012) (1860) CH4_02

A14ME D3 C3 A86N TWO POST POWER SOURCE


12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A14N
8RD

A86R
/ TWO POST PWR SOURCE
A14J 14LTGN
CH3_02 (1860 / 1861) CH4_01
8RD
A14NA IGNITION RELAY#2
A14T 12RD (1012 / 1014)
CH3_02,03 CH3_05
8RD FUSE F6-B (1015)
A14NB B3 A3 A12Z AUX ROOF RELAY
A14P 12RD 16LTBL (1010) CH4_16
20A
8RD
IGNITION RELAY#3
CH3_03 A14NC
(1012 / 1014)
A14H 12RD
W/ AUX & CH3_05
8RD POWER SOURCE A72C AUX POWER RELAY
12OR (1873) CH10_21
FUSE F7-F (1016)
A14ND A2 B2 A94L FULL POWER CONNECTOR
12RD 12GY (9511) CH10_06
30A
OR *25A A78A *WINDSHIELD RELAY (LEFT)
14LTGN (1019-R2) CH4_09B

A97SZ PARK BRAKE RELAY (IBBE)


14PL (1020) CH7_20
FUSE F8-E (1017)
A14NE A1 B1 A14F EATON HYBRID COOLANT
12RD 12RD PUMP RELAY (1019-R1)
20A CH11_21
C1
FUSE F8-A (1017) COLUMN SHIFTER
E1 F1 A92FB RELAY
16TN (1017) CH11_03
10A
EATON HYBRID START
A17H RELAY
16PK (1010) CH5_05
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 02JUL09 ADDED CH10_19A,19B, H 61817W PART NO.
RELEASE NO. DATE SHEET

19C TO CIRC A20 59974G 06SEP06 AE08056609 001

Figure 13 Battery Feed, Dual

S08337
14 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.2. BATTERY FEED, DUAL, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED, DUAL (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F6-D (1015)


A14FA B1 A1 A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_23
*20A OR 30A
TRAILER W/ BODY BUILDER &
FUSE F7-B (1016) N/ 7 WAY SOCKET
A14FB F2 E2 A14BA
BATTERY FEED
12RD 16RD BODY / ACCESSORY
CH3_01
**20A OR 25A TRAILER AUX RELAY
OR 30A A72K (1016)
12OR CH10_10
TRALER W/ 7 WAY SOCKET &
A14W
6RD

N/ BODY BUILDER

FUSE F7-A (1016)


A14FD E1 F1
A14F A81C LEFT CREW DOOR POD
12RD
8RD 30A 12LTGN (2601) CH4_06

A14MV MVPC FEED


FUSE F7-E (1016) 16RD (1338) CH4_30
A14FE A1 B1
A14A AWARE
12RD (1J) CH4_24
10A 16RD
A14R SEATBELT DATA RECORDER
18RD (8998) CH4_41
SELF CONTAINED
A14A DRIVER SEAT POWER
AIR SEAT
14RD (1918) CH4_22

FUSE F7-H (1016)


A14KA A4 B4 A81D RIGHT CREW DOOR POD
12RD 12LTGN (2602) CH4_06
30A
FUSE F6-C (1015)
FUEL TRANSFER
A14K A14KB B2 A2 A37V PUMP RELAY
8RD 12RD 10A 18TN (1015) CH10_28
NOTES: FUSE F8-G (1017)
1. ** 20A - W/ BODY ACCESSORY A14KC A3 B3 A14NS ETB CONTROLLER
25A - W/ TRAILER 12RD 12BK
30A TYPE I CB (1923) CH10_24
AUXILIARY
FUSE F10-C (1019)
CENTER PIN
A14KD E3 F3 A70BF
- ACC OR BAT BODY STOP RELAY
12RD 14RD (1020) CH10_10
30A - W/ TRAILER 20A
AUXILIARY FEED FUSE F1-B (1010)
A14JA E2 F2 A75D HVAC CONTROL
2. * 20A - N/ I6 ENGINE 12RD 18LTGN (1200) CH12_01
30A - W/ I6 ENGINE 5A
A14JB IGNITION RELAY#1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
BATTERY FEED F1 E1
A14JC (A56J) TRAILER LEFT TURN
CH3_01
12RD 15A (1011) CH10_09
FUSE F2-C (1011)
A14JD F3 E3
6RD
A14

(A57J) TRAILER RIGHT TURN


12RD
15A (1011) CH10_09
FUSE F2-E (1011)
A14J A14JF C1 D1 A86A RADIO
8RD 12RD 18LTGN (1300) CH4_11
10A
A86A A86AA RADIO CONNECTION
18LTGN 20LTGN (1301) CH4_10
FUSE F6-A (1015)
A14JE B4 A4 A75 HVAC UNIT
12RD 12LTGN (1210) CH12_02
30A

FUSE F10-D (1019)


A14TB E4 F4 A97FZ CAT ENGINE PURGE PUMP
12RD 14RD (6713) CH7_01
20A
FUSE F4-A (1013) A97P IBBE POWER
14PL (1015) CH7_21
DRIVER DOOR
A14T A14TC G1 H1 A81B POD SIGNAL
8RD 12RD 12LTGN (3202) CH4_05
30A
FUSE F4-E (1013)
PASSENGER DOOR
A14TD C1 D1 A81A
POD SIGNAL
12RD 12LTGN
30A (3202) CH4_05
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


IJW8 06APR09 IJW8/PMH4//ADDED E 61976B PART NO.
RELEASE NO. DATE SHEET

SEATBELT DATA RECORDER 59974G 08SEP06 AE08056609 002

Figure 14 Battery Feed, Dual (Cont.)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 15
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.3. BATTERY FEED, DUAL, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED, DUAL (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NOTES: FUSE F2-G (1011)


1.* 10A - ALLISON XMSN A14PA C3 D3 A28 CLUSTER CONNECTOR
OR 12RD 16TN (1500) CH8_05
EATON HYBRID 15A
KEY SWITCH
XMSN
(1100) CH3_04,05,
30A - EATON AUTOSHIFT A15
CH10_14,CH5_01,02,03
OR FUSE F3-A (1012) 18RD
CH5_04,05,06
ULTRASHIFT XMSN D1 C1
2.* 10A - PAM A14PB A98H DIAGNOSTIC CONN
15A - WINDSHIELD 12RD 18BK (1650) CH3_09
RELAY 10A
3.* 15A - WABCO AIR ABS
W/ ETB
30A - BENDIX AIR ABS
FUSE F8-D (1017) A72J
TRAILER ABS
120R
ECU RELAY
A14P A14PC F4 E4 A94UA (1017) CH10_10
8RD 12RD 12GY
30A
N/ ETB

FUSE F8-H (1017)


IBB ENGINE SENSOR
A4 B4 INTERFACE
A14PD A97D
(6033) CH7_20
10RD 10PL
25A
A14G EATON HYBRID HEAT
12RD EXCHANGER FAN RELAY
FUSE F8-F (1017)
(1019-R3) CH11_21
A14PE A2 B2 A92BT SHIFT SELECTOR
12RD 18TN (1852) CH11_05,10,30
*10A OR 30A
A14A EATON GEN3 TCM CONN
12RD (7105) CH11_11
A14H EATON HYBRID PEC FAN
16PK RELAY (1873) CH11_21
FUSE F3-D (1012)
BATTERY FEED A14HA D4 C4 TRAILER MARKER
(A54J) LIGHT RELAY
CH3_01 12RD
20A (1012) CH10_09

FUSE F3-B (1012)


TRAILER TAIL
A14HB D2 C2 LIGHT RELAY
(A68J)
6RD
A14

12RD (1012) CH10_09


20A
FUSE F7-D (1016)
A14HC F4 E4 TRAILER STOP RELAY
(A70J) (1016) CH10_10
12RD
30A
A14H A14SE
ENGINE DISPLAY CAT
8RD 18RD (1556) CH4_27
FUSE F11-A (1020)

A14HD E1 F1 A14SE ENGINE DISPLAY


12RD 18RD CUMMINS
5A (1557) CH4_27

A14FF GAUGE SWITCH PACK


16RD (1512) CH4_15

A94BF HYD BRAKE


18GY LIGHT SWITCH
FUSE F8-B (1017) (4037) CH10_06

A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
*15A OR 30A
A94AY WABCO ABS
14GY (1420) CH10_05
FUSE F2-H (1011)
A14T A14TA C4 D4 A26D PAM
8RD 12RD 18TN (4087) CH8_11
*10A
OR A78 WINDSHIELD
15A 16LTGN RELAY (RIGHT)
(1010-R1) CH4_09B
E4 F4 A63 IP / ROOF
FUSE F2-D
18DKBL (2000) CH9_08
(1011) 10A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED 15A FOR FUSE G 50367B PART NO.
RELEASE NO. DATE SHEET

F8-B AND NOTE 3. 59974G 06SEP06 AE08056609 003

Figure 15 Battery Feed, Dual (Cont.)

S08337
16 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.4. ACCESSORY FEED, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ACCESSORY FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY FEED
CH3_01
CH3_34
KEY SWITCH
(1100)
W/CH3_34 -
A14/4RD

6RD
BATT

A14
OFF
ACC IGN S

A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
18RD 12RD
10A
18LTBL

BODY CONTROLLER#J3
A12

(1600)

FUSE F4-J (1013)


ACCESSORY
A12B A1 B1 SWITCH
A12C
A1
18LTBL 18LTBL INPUT
5A DIN1

W/ BODY BUILDER
18LTBL
A12A

EFFECTS
A14MD BATTERY FEED
12RD CH3_01
BODY ACCESSORY CH3_34
RELAY A12Q
(1016) CH10_10 18LTBL
J1 A1
FUSE F9-B (1018)
86
30 WHEELCHAIR
E2 F2 A89CA
ACCESSORY LIFT RELAY
18PL
RELAY#1 5A (1019) CH10_33
(1013 / 1011) 87
87A A12X IP MTD ROOF AUX
LOAD SWITCH
12LTBL

18LTBL
A12V

85
(1106) CH4_16
A2 J2

FUSE F4-K (1013)


B2 SWITCH PACK
A2 A12F
GROUND ADAPTER (1101) CH4_15
18LTBL
(1006) 10A

10 A86 RADIO
A12-G 20LTGN CONNECTION
18WH FUSE F4-F (1013) (1301) CH4_10
C2 D2 CB RADIO
1 A86F
A11-GD POWER CONNECTOR
18LTGN
10WH 10A (2303) CH4_03

A86 RADIO
A11-GKJ
6WH

18LTGN (1300)
CH4_11

FUSE F4-B (1013) MIRROR SWITCH /


G2 DRIVER POWER
H2 A78V
(A12V) MIRROR
18LTGN (3000)
10A CH4_09
E2 FUSE F11-E
(1020)
A3 B3 SAAR
LEFT SIDE A12D A44Z
12LTBL

(9777)
A12D

CAB GROUND 12LTBL 18GY


5A CH10_08

FUSE F11-E (1020)


B3 SAAR
A3 A44Z
(9777)
16GY
5A CH10_08

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REVISED CIRC AIZQ DESC E 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 07AUG06 AE08056609 004

Figure 16 Accessory Feed

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 17
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IGNITION FEED - STANDARD, THEFT DETERRENT,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. REMOTE START / STOP

KEY SWITCH
(1100)
BATTERY NOTE: CH3_34,35
FEED 1. * A14 IS 4RD BATT
CH3_01 A14W IS A14, 4RD
CH3_34 A14N IS A14P
2. ** A14N IS A14H W/ THEFT BODY
DETERRENT
CONTROLLER#J4
% N/ IGNITION RELAY#3 OFF
(1601)
S IGN ACC
6RD
*A14

FUSE F3-A (1012) A B D C


THEFT
D1 C1 DETERRENT
A14P A14PB A15
8RD 12RD 18RD RD5 (LSD)
10A A13XA
N/ REMOTE OR 16PK
N/ THEFT DETERRENT E4
A13DB 86
FUSE F1-A (1010) 18PK
ENGINE ECM 5 85
A97UA F1 E1 A13F 2 A104A
(6020M) 16PL W/ THEFT
18PK 18DKBL
CH7_08,12 5A DETERRENT
A97AA & N/ REMOTE
CRANK INHIBIT 16PL AUX POWER
START STOP
RELAY (1019) RELAY
CH11_18 1 3 (1873)
A13FN
18PK

A13F
A13F 16PK
REMOTE-STOP RELAY 30 87A
18PK
(1018) CH10_14
(A13FC)
W/ REMOTE A13FD
THEFT DETERRENT
START / STOP 18PK
J3 J4 W/ REMOTE START / STOP
A104J
85 REMOTE STOP RELAY
16DKBL
87A (1018) CH10_14
87
IGNITION
FUSE F4-D
RELAY#1
GROUND ADAPTER (1013) CH3_06
(1011 / 1013)
(1006)
30 BATTERY FEED
86 A14JB A14J *A14
13 12RD 8RD 6RD CH3_01,35
A13-GF A4 A3
18WH TRAILER ABS
%A13FF
ECU RELAY (1017)
18PK
1 CH10_10, 23
FUSE F5-B
(A13FB)
(1014) CH3_07
A11-GD
10WH

A13FB %A13FS FUSE F11-B


J1 J2 12PK 12PK (1020) CH3_08
85 %A13FA FUSE F5-M
12PK (1014) CH3_08
A13-GFD

87 87A
18WH
A13FE
18PK

%A13FR FUSE F5-G


12PK (1014) CH3_08
IGNITION
A11-GKJ
6WH

30 %A13FT FUSE F5-E


86 RELAY#2
12PK (1014) CH3_07
(1012 / 1014)
A2 A1 %A13FX FUSE F5-K
12PK (1014) CH3_07
A14NA *A14N *A14W BATTERY FEED
12RD 8RD 6RD CH3_01,34
LEFT SIDE %A13-GFF
CAB GROUND 18WH TRAILER ABS
A13FF ECU RELAY
CH3_18
18PK (1017) CH10_10
J3 J4

85 FUSE F5-D
(A13FA)
87A (1014) CH3_08
TRAILER ABS 87
A13-GFE
18WH

ECU RELAY
(1017) IGNITION
CH10_10 RELAY#3
30 (1012 / 1014)
86
A4 A3
A14NC BATTERY FEED
A13-GFF **A14N *A14W
12RD CH3_01
18WH 8RD 6RD
CH3_35

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 25JUN09 ADDED CIRC FOR N/ IGN D 62118F PART NO.
RELEASE NO. DATE SHEET

RLY 3. 59974G 06SEP06 AE08056609 005

Figure 17 Ignition Feed — Standard, Theft Deterrent, Remote Start/Stop

S08337
18 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.6. IGNITION FEED RELAY 1, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IGNITION FEED - RELAY 1
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ IBBE & W/ ULTRASHIFT IBB ENGINE


A97V EIM CONNECTOR 3
18PL (6020) CH7_16
FUSE F4-D (1013) W/ ULTRASHIFT
IGNITION
A97AA CRANK INHIBIT RELAY
RELAY#1 (A13FC)
16PL (1019) CH11_18
(1011 / 1013) G4 10A H4
CAT ECM / ISM ECM
CH3_05 N/ ULTRASHIFT
A97UA / IBB ENGINE SENSOR INTERFACE
E4 16PL (6000 / 6033 / 6010)
CH7_01,04,20
FUSE F4-H (1013) A87KA
WASHER PUMP
C4 D4 18GY
(W/ MD)
(4021) CH4_14

A87MB WASHER PUMP (W / SS, RH)


10A
18GY UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14

A13 BODY CONTROLLER#J3


FUSE F4-M (1013) 18PK (1600) CH12_01
A4 B4
A75B HVAC UNIT
10A
18LTGN (1210) CH12_02
A13FC
12PK

FUSE F4-L (1013) CLUSTER CONNECTOR


A28A
B3 18TN (1500) CH8_05
A3 10A
A73A HVAC CONTROL
18LTGN (1200)
CH12_01
RH, RIGHT SIDE
RIGHT BANK OPTIONAL
A13B WARNING LIGHTS MESSAGE WAIT
18PK (1510) CH4_17,21,29,32
CH8_14
RH, BOTH SIDES A13BH RIGHT BANK OPTIONAL
18PK WARNING LIGHTS MESSAGE WAIT
(1510) CH4_17,21,29,32,
FUSE F4-G (1013) A13BD
A13B CH8_14,
18PK
D3 18PK
C3 10A LEFT BANK OPTIONAL
A13BE
WARNING LIGHTS / WARNING
18PK
LIGHTS DIFF LOCK / FRONT
A13BG AXLE ENGAGE
18PK (1511) CH8_09,13,15
FUSE F9-A (1018)
E3 HEAT SHRINK
A13FM E1 F1 OVERHEAD MTD 2 WAY RADIO /
A86P
12PK FLOOR MTD 2 - WAY RADIO
16LTGN
5A CONNECTIONS
A86P
(6900) CH4_12
16LTGN

A92A163 T HANDLE SHIFTER


16TN (422F) CH11_03
TCM / TCU CONN
A92#163 (7151 / 7150 /
FUSE F4-C (1013) 16TN 7152 / 7150F / 7150F2)
CH11_01,05,10,13
A92FN COLUMN SHIFTER RELAY
G3 H3 16TN (1017) CH11_03
10A COLUMN MTD SHIFTER /
A92A163 SHIFT SELECTOR
18TN (1828 / 1852)
CH11_03, 05, 10, 30
W/ MERITOR G XMSN
TCU CONN /
A13A
MERITOR G POWER
16PK
(7111) CH11_18
W/ FREEDOMELINE XMSN FREEDOMLINE XMSN
A13A MAIN CONNECTION
16PK (7104) CH11_25
W/ EATON AUTOSHIFT, A92#163 ALLISON TCU CONN IN CAB
ULTRASHIFT 3 OR HYBRID 18TN (7151) CH11_24
A13D EATON GEN3 TCM CONN
14PK (7105) CH11_11,16,19,26

EATON T-HANDLE
A92YD
(7900)
16TN
CH11_11,12A
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REVISED HVAC CONT,RADI F 50367B PART NO.
RELEASE NO. DATE SHEET

O LEFT LTS,TCU CONN,ADDED A92YD 59974G 07AUG06 AE08056609 006

Figure 18 Ignition Feed Relay 1

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 19
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.7. IGNITION FEED RELAY 2, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
IGNITION FEED - RELAY 2

A13B EATON HYBRID HCM


12PK (7910) CH11_20

FUSE F5-B (1014) A13Z INVERTER


IGNITION
18PK (1702) CH5_07
RELAY#2
(A13FB) H2
(1012 / 1014)
G2 AUXILIARY POWER RELAY
CH3_05 10A A13X
16PK (1873) CH10_21

A13SE ENGINE DISPLAY CUMMINS


E2
18PK (1557) CH4_27
A67F BACK-UP MONITOR
18GY CONNECTION
FUSE F5-F (1014)
D2 (9999) CH4_28
C2 A13SE
10A ENGINE DISPLAY CAT
18BK
(1556) CH4_27
A67E VORAD CPU CONN
16LTBL (1227M) CH4_25
FUSE F5-K (1014)
A39
A2 B2 16GY
IGNITION AIR DRYER
20A
RELAY#2 A13FX (9900) CH10_22
12PK A39B
(1012 / 1014)
16GY
CH3_05 AIR DRYER
W/ STANDARD
N/ IGN RLY#3 DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_22
A13FB
12PK

A13CE CADEC GPS CONN


16PK (830) CH4_20

A13FG QUALCOMM IMCT /


18PK MCT / TMCT
(1902) CH4_17,29,32
MOBILEMAX POWER /
A13FG
IP CONNECTOR
FUSE F5-J (1014) 18PK
(1242) CH4_21
B1
A1 10A A13SD TRIPMASTER DATA
18PK RECORDER /
BRAKE PRESSURE
A70DA SWITCH
18GY (827 / 1825) CH4_18
A92J AUTONEUTRAL RELAY
18TN (1017) CH11_17

A17HB START ENABLE RELAY


16PK (1017) CH5_05

FUSE F5-E (1014)


A17HB CLUTCH SWITCH
C1 D1 18PK (1807) CH5_01
IGNITION 10A W/ CONTROLS FOR
RELAY#2 A13FT A59H
ONE LIFT AXLE AXLE ENABLE SWITCH
(1012 / 1014) 12PK 18GY (1108) CH10_34
CH3_05
FUSE F11-C (1020) A59J LIFT AXLE RELAY
E1 18GY (1019) CH10_34
N/ IGN RLY#3 A13FL E3
F3
12PK 5A A59H AXLE ENABLE SWITCH
18GY (1020) CH10_35,36

N/ CONTROLS FOR A59J LIFT AXLE RELAY


ONE LIFT AXLE 18GY (1021) CH10_35,36

CTR CHASSIS
A44N
(1701)
18GY
CH10_33,CH11_03
FUSE F5-A (1014) AIR PARK SOLENOID /
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03
W/ IBB ENGINE
ICON ACCESSORY NO
A13A
18PK IDLE HEAT CONTROL
R1 (1017) CH6_04A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 25JUN09 ADDED CIRC FOR N/ IGN F 62118F PART NO.
RELEASE NO. DATE SHEET

RLY 3. 59974G 07AUG06 AE08056609 007

Figure 19 Ignition Feed Relay 2

S08337
20 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.8. IGNITION FEED RELAY 3, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IGNITION FEED - RELAY 3
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SEATBELT
A13P
DATA RECORDER
20PK
(8998) CH4_41

A13DA SNOWVALVE SWITCH


18PK (1107) CH6_04

IGNITION FUSE F5-D (1014) A92RA RETARDER RELAY


RELAY#3 18TN (1019) CH11_15
(1012 / 1014) (A13FA) H4
G4 BRAKE
CH3_05 10A A70R
PRESSURE SWITCH
18OR
(1825) CH4_26

A13AA AWARE
E4 16PK (1J) CH4_24
FUSE F5-H (1014)
IGN RLY # 2 A28V
A13FA
(1012 / 1014) COMPASS
12PK C4 D4 16TN
CH3_05 10A (1912) CH4_04
FUSE F5-M (1014)
A4 B4 BACK-UP
N/ IGN RLY#3 A71
LIGHT SWITCH
16OR
10A (1702) CH9_01
N/ ALLISON XMSN
BACK-UP
A71 LAMP RELAY
A13FA
12PK

16OR (1010) CH9_02

W/ ALLISON XMSN
FUSE F5-L (1014)
EATON HYBRID
A17D CRANKING
A3 B3 16RD RELAY R2
10A (1019) CH11_20
(A13FA)

IGN RLY # 2
A13FR
(1012 / 1014)
12PK
CH3_05
FUSE F5-G (1014) HEAT SHRINK

A13B OWNER OPERATOR


D3 16PK
C3 10A
N/ IGN RLY#3
(A13FA)

(1014) E3
ENGINE ECM
FUSE F11-B (1020) BODY BUILDER /
A13FR
12PK

BODY BUILDER
A13FS E2 F2 A97DF BLUNT CUT
12PK 18PL WIRE / EIM
5A
CONNECTOR 3
(1702)
IGN RLY # 2
A13FS CH7_10,12,16
(1012 / 1014) N/ IGN RLY#3
12PK
CH3_05 HEATED SEAT
A13FT
12PK

##A105 DRIVER
18LTGN (1918) CH4_23
FUSE F7-G (1016)
HEATED SEAT
A3 B3 @A105 PASSENGER
16LTGN / HEATED SEAT
*10A OR 20A DRIVER
(1935 / 1918)
CH4_23

## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT


@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND
PASSENGER SEAT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 25JUN09 ADDED CIRC FOR N/ IGN G 62118F PART NO.
RELEASE NO. DATE SHEET

RLY 3. 59974G 07AUG06 AE08056609 008

Figure 20 Ignition Feed Relay 3

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 21
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 DATA LINK - PUBLIC EFFECTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IBB ECM / TCM


(6021 / 7105) CH7_17, K3BA(+)
CH11_26 18DKBL
FREEDOMLINE XMSN
MAIN CONNECTION K3BA(+) BATTERY FEED
18DKBL NOTE: CH3_34
(7104) CH11_25 CH3_01
1. #* CIRCUIT A14 IS 4RD
EATON GEN3 TCM CONN **K3BA(+) CH3_34
(7105) CH11_16 18DKBL
EATON GEN3 TCM CONN K3AA(+)
18DKBL DIAGNOSTIC

6RD
(7105) CH11_11

#*A14
CONN
(7909) CH11_19
**K3AB(+) FUSE F3-A (1012) (1650)
I6 ECM 18DKBL D1 C1
A14P A14PB A98H
(6020) CH7_08 #K3A(+) B
8RD 12RD 18BK
18DKBL 10A
#K3BA(+) ENGINE
18DKBL / IP A11-GS A98-G
CAT ECM A
K3BB(+) (1702) 10WH 18WH
(6010) CH7_01
18DKBL LEFT SIDE DASH MTD
ISM ECM
*K3BA(+) DUAL POST GND PLATE
(6000) CH7_04
18DKBL 35
K3(+) A3AA(+) A3CC(+)
V8 ECM F
18VT 18DKBL 18DKBL
(6020M) CH7_12 36
K3(-) A3AA(-) A3CC(-)
G
18VT 18GY 18GY
ISM ECM *K3BA(-)
(6000) CH7_04 18GY
#K3BA(-)
CAT ECM 18GY
(6010) CH7_01 K3BB(-)
18GY
#K3A(-)
I6 ECM 18GY
(6020) CH7_08
**K3AB(-)
18GY
EATON GEN3TCM CONN
K3AA(-)
(7105) CH11_11
18GY
(7909) CH11_19

EATON GEN3 TCM CONN **K3BA(-)


(7105) CH11_16 18GY
FREEDOMLINE
J1708 K3BA(-)
XMSN MAIN CONN J1708
PUBLIC (+) 18GY
(7104) CH11_25 PUBLIC (-)
(1660) IBB ECM / TCM(6021 / K3BA(-) (1661)
A 7105) CH7_17, CH11_26 18GY A
A3BB(-)
A3BB(+)
18GY
18DKBL
B A3AC(+) B
A3AC(-)
18DKBL 18GY
EATON VORAD TRIPMASTER DATA
VORAD CPU CONN CONN#1 MAX CONNECTION TRIPMASTER
(1227M) (1230F) (827) DATA
H RECORDER
J1587 A98EV(-) E
C8
(-) 18GY J1708
G 18BK
J1587 A98EV(+) (-)
C7 D
(+) 18DKBL J1708
18BK
(+)
A98VE(+) A98VE(-)
C 16BK C
16BK
A3C(+) A3C(-)
18DKBL 18GY
CENTER CHASSIS
FULL POWER / IP * - W/ AUTOSHIFT &
CONNECTOR (1701) ULTRASHIFT XMSN
(9511) # - W/ ALLISON XMSN
** - W/ EATON AUTOSHIFT XMSN
19
J1708 N3C(+) SEATBELT DATA
(+) 31
18DKBL RECORDER
18 CH4_41
J1708 N3C(-)
26
(-) 18DKBL

F F
A3D(+) A3D(-)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


IJW8 03APR09 IJW8/PMH4//ADDED F 61976B PART NO.
RELEASE NO. DATE SHEET

CH4_41 SEATBELT DATA RECORDER 59974G 17AUG06 AE08056609 009

Figure 21 J1708 Data Link — Public Effects

S08337
22 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10

Figure 22 J1708 Data Link — Public Effects (Cont.)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 23
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 DATA LINK - PRIVATE W/ POWER WINDOW
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. & LOCK

J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)

DOOR POD
B A
A3D(+) E3W(+) DATA +

(DRIVER)
D
18DKBL 18DKBL
B
C E3X(-) DATA -
A3E(+) C
18GY
18DKBL

D
A3F(+)
18DKBL

E
A3C(+)
18DKBL
DOOR POD SIGNAL
A IP DOOR POD / DOOR
(3202)
A3B(+) (3204)
18DKBL

(PASSENGER)
A

DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY

BODY SWITCH PACK


CONTROLLER#J5 (1101)
(1602)

SW DATA
D
LINK(+) A3C(+)
E2 SWITCH D/L"+"
SWDL+ 18DKBL
(J1708+)
E
SW DATA A3C(-)
LINK(-) E1 18GY) SWITCH D/L"-"
SWDL-
(1708-)

RIGHT CREW DOOR POD


(2602)

DATA
(+) A

DATA B
J1708 (-)
PRIVATE (-)
(1929)
D3BB(+)
18GY
18GY
D3CC(-)

A
A3B(-) IP DOOR POD / DOOR
18GY (2600)

E B
A3C(-) A3F(+) D3Y(+)
18GY 18DKBL 18DKBL

D E
A3F(-) A3F(-) D3Z(-)
18GY 18GY 18GY

C
A3E(-)
18GY

18GY
D3AA(-)

D3B(+)

18GY LEFT CREW DOOR POD


(2601)
B
A3D(-)
18GY DATA B
(-)

DATA A
(+)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 RMVD CONN 3400 B 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 20APR06 AE08056609 011

Figure 23 J1708 Data Link — Private with Power Window and Lock

S08337
24 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.12. J1939 DATA LINK, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)

120 OHMS J1939 J1939


(+) (-)

14 15
A C
18GN

18GN
N5C(+)
18YL
N5B(+)

N5B(-)
18YL

N5C(-)

J1939
TERMINATING
RESISTOR-A
(1657)

A
A5LI(+)
18GN
N5A(+)
18YL

N5A(-)

18YL
OHMS
120

CENTER C
CHASSIS / A5LI(-)
62 61 18GN
IP
(1701) A5RJ(+) W/OPTIONS
18YL CH3_13
BENDIX
OR
18GN
A5A(+)
18YL

A5A(-)

WABCO ABS

A5RA(+) W/AIR ABS


18YL CH3_14

A5RL(+) A5RK(+) A5R(+) W/HYD ABS


18YL 18YL 18YL CH3_15

FULL POWER A5RL(-) A5RK(-) A5R(-) W/HYD ABS


18GN 18GN 18GN CH3_15
A5RA(-) W/AIR ABS
18GN CH3_14
A5RJ(-) W/OPTIONS
18GN CH3_13
18GN

18GN

18GN
A5D(+)
18YL
A5B(+)
18YL

18YL

A5D(-)
A5B(-)
A5(+)

A5(-)

F3 F2 12 11

J1939+ J1939- J1939+ J1939-

DATALINK DATALINK
C D

BODY DIAGNOSTIC
CLUSTER
CONTROLLER#J5 CONNECTOR
CONNECTOR
(1602) (1650)
(1501)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REMOVED CONN 4087 C 50367B PART NO.
RELEASE NO. DATE SHEET

REVISED A5R CIRCUITS 59974G 07AUG06 AE08056609 012

Figure 24 J1939 Data Link

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 25
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.13. J1939 DATA LINK WITH OPTIONS, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SHIFT SELECTOR
(1852 / 1852A)

EATON VORAD J1939(+)


VORAD CPU CONNECTOR 15
CONN#2 (1231)
(1227M)
J GAUGE SWITCH PACK
A5AG(+) 8 J1939(-)
J1939(+) D7 (1512)
18YL
K
A5AG(-)
J1939(-) D8 J1939(+)
18GN 11

10 J1939(-)

AWARE (1J)
COMPASS
(1912)
J1939(+) 9
CH3_14 CH3_14
J1939(-) 10 2 J1939(+)

3 J1939(-)
RESISTOR-A
CH3_12

J1939 ADAPTER J1939 ADAPTER


(1025) (1026)
A A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-)
A5R(-)
18GN
18GN
C CH4
A5RH(-)
_41 B
18GN A5C(-)
D 18GN

A5D(-) C
A5RE(-)
18GN
18GN
E D
A5AK(-)
18GN

A5H(-) E
A5CA(-)
18GN
18GN
F F
A5RJ(-) A5RF(-)
18GN 18GN

G G
A5RJ(+) A5RF(+)
18YL 18YL

A5H(+) H
18YL A5CA(+)
H 18YL
A5AK(+)
J
18YL
A5RE(+)
A5D(+) 18YL
18YL K
J
A5RH(+)
18YL
L
K A5C(+)
18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


IJW8 03APR09 IJW8/PMH4//ADDED D 61976B PART NO.
RELEASE NO. DATE SHEET

SEATBELT DATA RECORDER 59974G 07AUG06 AE08056609 013

Figure 25 J1939 Data Link with Options

S08337
26 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.14. J1939 DATA LINK WITH OPTIONS, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTION (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAM
(4087 / 4087B)

A5P(+)
7
18YL W/ PAM
A5P(-)
8
18GN

A5RD(+) A5R(+)
J1939 ADAPTER 18YL 18YL
(1026)
CH3_13 A5RD(-) A5R(-)
18GN 18GN
A5RA(+)
18YL

BENDIX
W/ PAM

A5RA(+) A5R(+)
18YL 18YL
18GN
A5RA(-)

RESISTOR-A
CH3_12

A5RA(-) A5R(-)

CH3_15,16,17,30,33
18GN 18GN

A5RD(-)
18GN
W/ OPTIONS
CH3_13
A5RD(+)
18YL

ABS#1
(1400)
WABCO ABS
(1420)

3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL

A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REVISED & REDRAWN D 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 07AUG06 AE08056609 014

Figure 26 J1939 Data Link with Options

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 27
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - ISM 2007 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

K5TB(-) K5V(-)
2 J1939
18GN 18GN
(-)
K5TB(-)
C 18GN
EATON
J1939 GEN3 TCM
RESISTOR CONNECTOR
120 K5TB(+) K5V(+) J1939
(7110) 3 (7105)
OHMS 18YL 18YL (+)
K5TB(+)
A 18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)

K5V(+)
A J1939 (+)
18YL
K5V(-) B

18GN
J1939 (-)
K5C128

K5C108

18GN
18GN

K5U(+)

K5U(-)
18YL
K5C(+)
18YL

18YL
18GN

K5C(-)

18GN
K5U(+)
18YL
K5U(-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN

W/ FREEEDOMLINE XMSN

W/ AUTOSHIFT AND

18GN
18GN
K5R(+)
18YL

K5S(+)
18YL
K5S(-)
K5R(-)
ULTRASHIFT GEN 3 XMSN
ECM
CONNECTOR
(6000)

IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5A(+) K5B(+)
A5R(+) J1939
18YL 18YL 46
18YL (+)

K5E128 K5D128
18YL 18YL
CH3_12,13,14

K5B128
18YL

K5R(-) K5S(-)
17 18GN 18GN
A5R(-) K5A(-) K5B(-) J1939
47
18GN 18GN 18GN (-)

K5E108 K5D108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5A128

K5B108
18GN
18YL

W/ MANUAL &
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN

TCU CONNECTOR
K5A108
18GN

(7150F / 7150F2)

J1939 (+) 28

J1939 (-) 8

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REF CH3_12,13,14 WAS C 50367B PART NO.
RELEASE NO. DATE SHEET

CH3_14 59974G 24JUL06 AE08056609 015

Figure 27 J1939 Data Link — ISM 2007 Engine

S08337
28 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - I6 2007 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
RESISTOR
(7801M)
A

OHMS
J1939

120
DATA LINK
CH3_14
C

##K5C(+)
18GN

18GN
A5R(+)

#K5D(+)
18YL

##K5C(-)
18YL
18GN

18GN
A5R(-)

18GN
**K5C(+)

18YL
18YL

#K5D(-)
*K5D(+)
18YL
**K5C(-)

*K5D(-)

##K5A(+) K5B(+) ECM


IP / (6020M)
18YL 18YL
ENGINE
(1702)
#K5A(+) K5B(+)
11 18YL 18YL
61 J1939 H
*K5A(+) K5B(+)
18YL 18YL

**K5A(+) K5B(+)
18YL 18YL
K5B128
18YL

K5C(+)

K5C(+)
18YL

18YL

##K5A(-) K5B(-)
18GN 18GN

#K5A(-) K5B(-)
17 18GN 18GN
62 J1939 L
*K5A(-) K5B(-)
18GN 18GN

**K5A(-) K5B(-)
18GN 18GN
18GN

EATON GEN 3 TCM


18GN

K5C(-)
K5B108

K5C(-)
18GN

XMSN MODULE (7105 / 7909)


(7150)
XMSN MODULE IN CAB #K5E(-)
(7152) 2 J1939 -
18GN
#K5E(+)
**K5A128 18YL 3 J1939 +
J1939 + 28
18YL
*K5#128

*K5#108
18GN
18YL

**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE HCM
(7151) (7910)
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 J1939 - @K5BE(-) J1939 -
8 2
* W/ ALLISON LCT GEN 4 18GN
** W/ ALLISON WTEC GEN 4
@K5BE(+)
@ W/ EATON HYBRID GEN 3 28 J1939 + 3 J1939 +
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 ADDED CONN 7909 AND B 61000T PART NO.
RELEASE NO. DATE SHEET

7910 59974G 24JUL06 AE08056609 016

Figure 28 J1939 Data Link — I6 2007 Engine

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 29
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
J1939 DATA LINK - C11 / C13 2007 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
%K5TB(+)
FREEDOMLINE XMSN RESISTOR
18YL
J1939 CONNECTION (7110)
(7103)
A
%K5V(+)
A
18YL

OHMS
%K5V(-) %K5TB(-)

120
B
18GN 18GN
%K5U(+)

C
18YL

J1939
DATA LINK
CH3_14

%%K5C108
K5C128

%K5U(-)

K5TB(+)

K5TB(+)

18GN
18GN

18GN
18GN

18YL

18YL
18YL

K5TB(-)
K5TB(-)
%K5R(+)
18YL

%K5S(+)
18GN

A5R(+)
18YL

ECM
A5R(-)

20YL CONNECTOR
IP /
ENGINE (6010)
**K5R(+) K5S(+)
(1702) 18YL 18YL

11
#K5R(+) K5S(+)
18YL 50
18YL

*K5E128 K5D128
18YL 18YL

%%K5D128
20YL
*K5B128
18YL

K5U(+)
18YL

**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-) K5S(-)
18GN 34
18GN

%K5R(-) %K5S(-)
18GN 18GN

*K5E108 K5D108
18GN 18GN
EATON GEN3
%%K5D128 TCM CONNECTOR
20GN (7105)
* W/ ALLISON GEN4 3000 / 3500,
%%K5B108

4000 / 4500 XMSN AND 4000


18GN

K5U(-) K5V(-)
W/ RETARDER 2 J1939 -
18GN 18GN
W/ ALLISON XMSN IN CAB

# W/ EATON AUTOSHIFT K5V(+)


3 J1939 +
ULTRASHIFT GEN3 XMSN 18YL

** W/ MANUAL AND
TCU CONNECTOR
MERITOR G XMSN
(7150 / 7151)

% W/ FREEDOMLINE XMSN

%% W/ ALLISON XMSN IN CAB K5A108 8 J1939 -


18GN

K5A128
28 J1939 +
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


RAW6 04DEC07 REVISED & REDRAWN B 61000T PART NO.
RELEASE NO. DATE SHEET

59974G 24JUL06 AE08056609 017

Figure 29 J1939 Data Link — C11/C13 2007 Engine

S08337
30 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.18. GROUND — IP, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - IP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A63-GA MARKER AND CLEARANCE


16WH LIGHT (2002,2003,2004,
2005,2006) CH9_06

BODY CONTROLLER#J5
(1602)

A11-GT A11-GAC AC COUPLED


E16 GROUND
12WH 18WH

A11-GKD SWITCH PACK


18WH (1101) CH4_15

A11-GF CB RADIO POWER CONNECTOR


16WH (2303) CH4_03
4WH
K11-G

ENGINE
A11-GS A28-G CLUSTER CONNECTOR
LEFT SIDE
12WH 16WH (1500) CH8_05
GND PLATE

A98-G DIAGNOSTIC CONNECTOR


18WH (1650) CH3_09

A74-G HVAC CONTROL


18WH (1200) CH12_01

LEFT SIDE A11-GA TURN SIGNAL SWITCH


CAB GROUND 18WH (1810) CH4_14

A81-GA DRIVER DOOR POD


OUTSIDE DASH

12WH (3202) CH4_05

A81-GB RIGHT CREW DOOR POD


12WH (2602) CH4_06
A81-GH
**
A81-GC LEFT CREW DOOR POD
**
12WH (2601) CH4_06
8WH 4 DOORS
10WH 2 DOORS
12WH 1 DOOR A81-G PASSENGER DOOR POD
12WH (3202) CH4_05
A11-GKJ
6WH

A72-GY AUX POWER SOURCE (OPTIONAL)


12WH (1875) CH10_21

A11-GD GROUND ADAPTER


10WH (1006) CH3_20

A11-G GROUND ADAPTER


10WH (1008) CH3_21

A75-G HVAC UNIT


12WH (1210) CH12_02

A82-G WIPER MOTOR


14WH (4500) CH4_13

A78-G HEATED WINDSHIELD (OPTIONAL)


12BK (3005) CH4_09B

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED OPTIONAL TO AUX C 50367B PART NO.
RELEASE NO. DATE SHEET

PWR SOURCE AND HTD WSHLD 59974G 07AUG06 AE08056609 018

Figure 30 Ground — IP

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 31
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.19. GROUND — IP, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - IP (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER A11-GZ GROUND SEAT & SEATBELT SENSOR


(1003) LEFT SIDE 18WH (8995) CH3_36
CAB GROUND A11-GB DC BODY CONTROLLER#J2
(1004) E
12WH GROUND (1604)
1 A86-G RADIO
A11-GE
12WH 18WH (1300) CH4_11
A86-G RADIO CONNECTION
20WH (1301) CH4_10
A90-D FULL POWER CONNECTOR /
16GY HYD POWER PARK SW
(9511 / 1109) CH10_06
A94-GA BENDIX ABS ECU
12GY (1400) CH10_01
A94-GA WABCO ABS ECU /
16GY IP/CHASSIS CONNECTORS
(1420 / 1700 / 1701) CH10_04,05
2
A11-GSE GAUGE SWITCH PACK /
18WH ENGINE DISPLAY CAT /
ENGINE DISPLAY CUMMINS
(1512 / 1556 / 1557) CH4_15,27
A116-G
5TH WHEEL JAW LOCK / UNLOCK
18WH
CH10_45
3
RIGHT HIGH BEAM RELAY /
A96-GE
RIGHT LOW BEAM RELAY
18YL
(1018) CH9_13
4
A28-GA
COMPASS
16WH
(1912) CH4_04
5
A17-GRI
18WH CRANK INHIBIT RELAY
(1019) CH11_17

A17-GW
18WH START RELAY
(1010) CH5_02,04
6
A84-G
16WH CIGAR LIGHTER
CH4_01
7
A62-GF
HORN SWITCH
18WH
W/ EATON SHIFT 3, (1029) CH4_08
W/ PARK PAWL A62-GP
EATON T-HANDLE SHIFTER
18WH
CH11_12A
A92-GG
SHIFT SELECTOR
18WH
XMSN ALLISON (1852) CH11_05, 10
8
3000 / 4000 WT A92-GG
COLUMN MOUNTED SHIFTER
18WH
ALLISON LCT (1828) CH11_03
W/ COLUMN A92-GG
FELSTED SHIFTER
18WH
PARK BRAKE
AUTO PARK BRAKE
(425) CH11_03
9 W/ T HANDLE SHIFTER
A92-GN
AUTONEUTRAL LIGHT RELAY
18WH
(1019) CH11_17
A11-G SNOWVALVE SWITCH
18WH (1107) CH6_4A
10 W/ IBB ENGINE
BACK-UP MONITOR CONNECTION
A67-GA
(6901) CH4_28
18WH
11
A92-GS RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_14
A23-GA SNOWVALVE SWITCH
18WH (1107) CH6_04
12
A11-GNA
16WH ETB CONTROLLER
(1923) CH10_24

A72-G AUX TRAILER SOCKET


18WH SWITCH CONNECTOR
(1110) CH10_15
14
A95-GK RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_14
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 16JUN09 ADDED CIRC A11-G AT E 61610P PART NO.
RELEASE NO. DATE SHEET

CAV 10 OF CONN 1003. 59974G 07AUG06 AE08056609 019

Figure 31 Ground — IP (Cont.)

S08337
32 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.20. GROUND — IP, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - IP (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1006)

1
A11-GD A11-GKJ
LEFT SIDE CAB GROUND
10WH 6WH

2
A86-GP CIGAR LIGHTER POWER SOURCE
16WH (1860) CH4_02
3
A63-GD COURTESY LIGHT
18WH (3400) CH9_08

4 A11-GPP PAM
18WH (4087) CH8_11

A11-GMV MVPC FEED


16WH (1338) CH4_30

TRIPMASTER DATA
A11-GSH RECORDER
18WH (827) CH4_18

A11-GMA XATA MODULE


5
16WH (1910) CH4_19

MOBILEMAX
A11-GGA
POWER / IP CONNECTOR
18WH
(1242) CH4_21

A11CE-G CADEC GPS CONNECTOR


16WH (830) CH4_20

6
A11-GAA QUALCOMM IMCT / MCT
18WH / TMCT POWER CONN
(1902) CH4_17,29,32
A11-GGB MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21

7 PARK BRAKE RELAY - R2


A44-G
(1015) CH7_03
18WH

10 A12-G ACCESSORY RELAY#1


18WH (1013/1011) CH3_04

A86-GB TWO POST POWER SOURCE


14WH (1861) CH4_02

11 TWO POST POWER SOURCE /


A86-GR
CIGAR LIGHTER POWER SOURCE
14WH
(1861 / 1860)
CH4_01
A59-G LIFT AXLE CONTROL
16WH
CH10_34,35,36
12
A58-GC AIR SHIELD LIGHT CONNECTOR
18WH (5117) CH4_33

13
A13-GF IGNITION RELAY#1
18WH (1011 / 1013) CH3_05
14
A12-GD ROOF AUX LOAD
16WH CH4_16

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REMOVED CIRC A94-GB C 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 07AUG06 AE08056609 020

Figure 32 Ground — IP (Cont.)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 33
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.21. GROUND — IP, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - IP (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1008)

1
A11-G A11-GKJ
LEFT SIDE CAB GROUND
10WH 6WH

2
A11-GX AUX POWER RELAY
18WH (1873) CH10_21,25

A62-GT ROCKER START SWITCH


18WH (1105) CH5_08
3 LEFT HIGH BEAM RELAY /
A96-G
18YL LOW BEAM RELAY
(1018) CH9_13
4
A37-GA FUEL TRANSFER PUMP RELAY
18WH (1015) CH10_28

5
A78-GA MIRROR SWITCH
16WH (3000) CH4_09
6 PASSENGER POWER
A78-GB
16WH MIRROR
(3003) CH4_09
7 A19-GB FUEL HEATER RELAY
18WH (1018) CH10_23

8
A11-GH TRAILER TURN RELAYS
16WH (1011) CH10_09

9
A67-G VORAD CPU CONN
16WH (1227M) CH4_25

10
A11-GC DIODE ASSY
14GY (9915) CH10_25

11
A72-GA
18WH
BODY / ACCESSORY
N/ BODY BUILDER TRAILER AUX RELAY
(1016) CH10_10
A12-GR
18WH

W/ BODY BUILDER
12
A11-GL AWARE 1
18WH (1J) CH4_24
13
A11-GN DRIVER SEAT POWER
14WH (1918) CH4_22

A11-GN AWARE ALERT SWITCH


18WH (9994) CH4_24

14
A105-G HEATED SEAT DRIVER
18WH (1918) CH4_23

A105-G HEATED SEAT DRIVER / PASSENGER


16WH (1918 / 1935) CH4_23

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REMOVED: 4081 FROM GND C 50367B PART NO.
RELEASE NO. DATE SHEET

STUD, LEFT FROM TRLR RELAYS. 59974G 31AUG06 AE08056609 021

Figure 33 Ground — IP (Cont.)

S08337
34 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.22. ENGINE GROUND, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ 2007 ISM ENGINE


K10-GHB
12WH
FREEDOM LINE

GROUND ADAPTER
K10-GHA
12WH } (7104) CH11_025

K11-GX MERITOR G POWER


(6701)
16WH (7111) CH11_18
A
K10-GA K10-G ECM POWER CONNECTION
12WH 12WH (6001) CH7_04

ENGINE EATON GEN3


LEFT SIDE K11-GE
12WH TCM CONNECTOR
GROUND (7105) CH11_16
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
E
K21A ETHER START
16TN (6550) CH6_03
W/ 2 GA K2-G
2WH ALTERNATOR GROUND
W/ 1 GA K2-G
1WH VARIABLE SPEED FAN DRIVE
K9AD
(6402) CH7_02
18GY
E W/ ISM ENGINE VARIABLE SPEED FAN DRIVE
K94D
18GY (6402) CH7_06
W/ ISM ENGINE
D AIR RESTRICTION GAUGE
OR IBBE K9AAB
18GY (6703) CH8_11
W/ CAT ENGINE ENGINE OIL TEMP
K30B
18TN (6650) CH8_10A
F K9AAB AIR RESTRICTION GAUGE
18GY (6703) CH8_10A
K9AAD XMSN OIL TEMP SENDER
18GY (7700L) CH8_10
ZVR A W/ ISM ENGINE
(6702) K9AA A/C PRESSURE XDCR /
16GY IP / ENGINE
W/ CAT ENGINE
K9AB (6201 / 1702) CH8_10,CH12_03
18GY
B W/ ISM OR IBB ENGINE A/C PRESSURE XDCR
K9AAA (6201) CH12_03
18GY
W/ MERITOR-G XMSN OIL
C TEMP & W/ AC K9AB MERITOR G XMSN OIL TEMP
18TN (7700C) CH8_10
W/ EATON XMSN OIL TEMP & W/ AC
EATON XMSN OIL TEMP
K9AC
(7700K) CH8_10
W/ CAT ENGINE 18TN
K9AC XMSN OIL TEMP SENSOR
W/ FREEDOMLINE XMSN 18GY (7700) CH8_10
& W/ CAT ENGINE K9AAD FREEDOMLINE XMSN OIL TEMP
18GY (7700L) CH8_10A
W/ IBB ENGINE K9AAD XMSN OIL TEMP SENSOR
18GY (7700) CH8_10

GROUND ADAPTER W/ 2007 I6 ENGINE


(6704M) W/ V8 ENGINE

B FREON COMPRESSOR A/C CLUTCH 2


K77-G K77G_B
18WH (6200) CH12_04 (6407M)
16VT
F FAN AIR SOLENOID CH12_05
K23-G
(4111M) CH6_01, A/C CLUTCH 1
18WH K77G_A
CH7_10 (6406M)
16VT
K19-GA MELROSE ENGINE CH12_05
ENGINE 14GY (6011) CH7_07
LEFT SIDE FAN AIR
GND STUD K11-G MERITOR G POWER K11-GCA K23-G SOLENOID
C 16WH (7111) CH11_18 10VT 18VT (4111M)
K10-GB
14WH CH6_01
K11-GL CAB GROUND ENGINE
12WH LEFT SIDE K19-G FUEL HEATER
GND STUD 16VT (9108)
W/ RIGHT SIDE
CH10_23
SURGE TANK
E
K34-G RIGHT SS SURGE TANK
18WH (6401) CH7_09
K34-G LEFT MD SURGE TANK
18WH (6400) CH7_09
W/ LEFT SIDE SURGE TANK
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED K10-GHB,K10-GHA, D 50367B PART NO.
RELEASE NO. DATE SHEET

K9AAB. 59974G 29AUG06 AE08056609 022

Figure 34 Engine Ground

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 35
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.23. ENGINE GROUND CAT C11–C13 2007 ENGINE, P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND CAT C11-C13 2007
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ENGINE

W/ C11-13 2007 ENGINE

K10-GHB
12WH FREEDOM LINE

}
(7104)
K10-GHA CH11_025
12WH

K11-GE EATON GEN3 TCM


GROUND ADAPTER
12WH CONNECTOR
(6701)
(7105) CH11_16
ENGINE LEFT
SIDE GROUND
A
K10-GA K10-G
ECM CONNECTOR
12WH 10WH
(6010) CH7_01

W/ AC

B
K77-G FREON COMPRESSOR K11-GX MERITOR G POWER
16WH (6200) CH12_04 16WH (7111) CH11_18

C
K23-G FAN SOLENOID
16WH (6400) CH6_02

D
K21A ETHER START
16TN (6550) CH6_03

E
K10E-G PURGE PUMP
14WH (6713) CH7_01

F
K92-GA TO PSII
16WH (7106)
CH7_02

ENGINE LEFT K2-G


SIDE GROUNND 4WH

ALTERNATOR
GROUND
K11-G
4AWG DELCO 34S1
4WH

CAB GROUND

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED K10-GHB, K10-GHA C 50367B PART NO.
RELEASE NO. DATE SHEET

K92-GA REMOVED VAR FAN REF 59974G 20APR06 AE08056609 023

Figure 35 Engine Ground Cat C11–C13 2007 Engine

S08337
36 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.24. GROUND — CHASSIS, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
ADAPTER#01
(8800)

A
M11-G
12WH LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
W/ SNOWPLOW
LIGHTS
M11-GB LEFT HEADLIGHT TURN SIGNAL /
14WH SNOWPLOW HARNESS CONNECTOR
(8001 / 8102) CH9_14

W/ GUIDE POST
B LIGHTS
M11-GB LEFT HEADLIGHT
14WH TURN SIGNAL
(8001) CH9_04,12

D RADIATOR GROUND
M11-GC
12WH

C
M54-GA
16WH LEFT GUIDE POST LIGHT
(8150) CH9_04
E
M64-GA
LEFT FOG LIGHT
16WH
(8201) CH9_11
F
M11-GD
12WH

GROUND
ADAPTER#02
(8801)

B RIGHT HEADLIGHT
M11-GA
14WH TURN SIGNAL
(8000) CH9_04,12,14
C
M54-GB
RIGHT GUIDE POST LIGHT
16WH
(8151) CH9_04

M85-GB ELECTRIC HORN#1


16WH (8311) CH4_07

D ELECTRIC HORN#1 /
M85-GC
ELECTRIC HORN#2
14WH
(8311 / 8312) CH4_07

M85-GA ELECTRIC HORN


16WH (8301) CH4_08

E
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
F
M11-GW WHEELCHAIR INTERLOCK
16WH (4906) CH10_33

M44-GW AIR PARK SOLENOID


16WH (4905) CH10_33

M78-GB
16WH HOOD HEATED MIRROR
M78-GC
16WH } (8700 / 8701) CH4_09A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REVISED CIRC M11-GC. B 50367B PART NO.
RELEASE NO. DATE SHEET

ADDED CIRC M78-GB,M78-GC. 59974G 20APR06 AE08056609 024

Figure 36 Ground — Chassis

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 37
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS W/ HEAVY DUTY DIESEL
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FOR FORWARD CHASSIS HARNESS

M11-G
12WH
LEFT SIDE DASH MTD
GROUND ADAPTER
DUAL POST GND PLATE
(8803)
M11-GA RIGHT HEADLIGHT
A 14WH TURN SIGNAL
M11-GD (8000) CH9_14
12WH LEFT HEADLIGHT
M11-GB TURN SIGNAL
14WH (8001) CH9_14
RADIATOR
GROUND
M11-GC
12WH

B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11

C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11

D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04

E RIGHT GUIDE POST LIGHT


M54-GB
16WH (8151) CH9_04

F
M85-GF ELECTRIC HORN#1
16WH (8303) CH4_07

ELECTRIC HORN#1
M85-GH
/ ELECTRIC HORN#2
16WH
(8303 / 8305) CH4_07

FOR CENTER CHASSIS HARNESS

CHASSIS GND ADAPTER


(8803)

A
N10-G CHASSIS GROUND ADAPTER
14WH (8807) CH3_27

B
N10-GA STOP,TAIL & TURN
12WH (9303) CH9_01,02,05

C
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22

RIGHT SIDE HEATED


N39-GF
DRAIN VALVE
18WH
(9002) CH10_22
LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
16WH (9003,9003B) CH10_22
D
N39-GB
16WH AIR DRYER
N39-GB (9900) CH10_22
18WH
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_22
E
N49-G DIFF LOCK WARNING LIGHT
18WH (9814 / 9815) CH8_09
F LEFT MODESTY TURN LAMP /
N10-GB RIGHT MODESTY TURN LAMP
14WH (9315 / 9316) CH9_05

N37-G FUEL TRANSFER PUMP


18WH (XMSN MTD)
(9102) CH10_28

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REVISED CIRC M11-GC, D 50367B PART NO.
RELEASE NO. DATE SHEET

ADDED CTR CHAS CIRCUITS 59974G 20APR06 AE08056609 025

Figure 37 Ground — Chassis with Heavy Duty Diesel

S08337
38 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.26. GROUND — CHASSIS, P. 26

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N59-GB SECOND PUSHER LIFT AXLE SOLENOID


18WH (9763) CH10_37A

N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID


18WH 18WH (9762) CH10_37
CHASSIS GROUND
ADAPTER N59-GD LIFT AXLE SOLENOID
(8806) 18WH (9820) CH10_37
@@N59-GB
18WH SECOND PUSHER LIFT AXLE SOLENOID
C
%N59-GB (9763) CH10_37A
18WH
E
N59-GE FOURTH PUSHER AXLE
18WH (9765) CH10_37A
B
N42-G FRONT AXLE ENGAGEMENT SENSOR
18WH (9754) CH8_13

@@N59-GD LIFT AXLE SOLENOID


18WH (9820) CH10_37
@N59-GD
18WH
D THIRD PUSHER AXLE
%N59-GD (9764) CH10_37A
18WH
A N11-GC CHASSIS GROUND ADAPTER
12WH (8807) CH3_27
F LIFT AXLE SOLENOID
N59-GA
18WH (9820) CH10_37

N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID


18WH 18WH (9762) CH10_37

N59-GD LIFT AXLE SOLENIOD


18WH (9820) CH10_37

N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID


18WH 18WH (9763) CH10_37A
N59-GC FIRST PUSHER LIFT AXLE SOLENOID
GROUND ADAPTER 18WH (9762) CH10_37
CENTER HARNESS
(8809) N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9762) CH10_37
A
N11-GB
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
B
N37-G FUEL TRANSFER PUMP
18WH (9102) CH10_28

C
N10-GS RPM DATA LINK & LOGIC POWER
14WH (4410H) CH10_19

N10-GR RPM DATA LINK & LOGIC POWER


14WH (4410D) CH10_19

N112-GD LIFT GATE


16WH (7803) CH10_32
D
N65-G WORK LIGHT
16WH (9766) CH9_16
WORK LIGHT / LIFT GATE
N11-GD
(9766 / 7803) CH9_16,CH10_32
16WH
E DIFF LOCK WARNING LIGHT
N49-G
18WH (9814/9815) CH8_09
F
N59-G
AIR SOLENOID GROUND ADAPTOR
12WH
(8805) CH3_27
NOTE:
% - W/ 3 STEERABLE PUSER AXLES
@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED N11-GD, N112-GD D 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 20APR06 AE08056609 026

Figure 38 Ground — Chassis

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 39
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.27. GROUND — CHASSIS, P. 27

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SOLENOID
GROUND ADAPTER
(8805)

F N19-G FUEL HEATER


16WH (9108) CH10_23

**N59R-G
18WH AIR SOLENOID
4PACK
E
*N59R-G (9740B) CH10_18
14WH

D AIR SOLENOID
N59L-G
14WH 4PACK
(9740A) CH10_18
AIR SOLENOID
N59X-G
4 PACK
14WH
(9740C) CH10_17
C AIR SOLENOID
N59F-G
14WH 4PACK
(9740) CH10_17
B
N59A-G AIR SOLENOID
14WH 4PACK
(9736) CH10_17
A
N59-G CHASSIS GROUND
12WH ADAPTER
(8809) CH3_26

N11-GBB BODY BUILDER CONNECTION


12WH (4460BM) CH10_13

CHASSIS GND CTI ECU


N22-G
ADAPTER (4320)
16WH
(8807) CH10_31

F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13

LEFT MODESTY TURN LAMP/


N10-GB
RIGHT MODESTY TURN LAMP
14WH
(9315/9316) CH9_05
E
N11-GC
CHASSIS GROUND ADAPTER
12WH
(8806) CH3_26
B
N10-G
12WH STOP,TAIL & TURN
(9303) CH9_01,02,05
A N11-GA
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
C
N39-GB
16WH AIR DRYER
N39-GB (9900) CH10_22
18WH
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_22
D
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22

RIGHT SIDE HEATED


N39-GF
DRAIN VALVE
18WH
(9002) CH10_22
NOTE:
* -W/12 PACK LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
** -W/16 PACK
16WH (9003,9003B) CH10_22

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM,


CNA1 20FEB09 TITLE WAS ZERO VOLT D 50367B PART NO.
RELEASE NO. DATE SHEET

REFERENCE 59974G 08SEP06 AE08056609 027

Figure 39 Ground — Chassis

S08337
40 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.28. ZERO VOLT REFERENCE, P. 28

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)

A
A9Z
E3 ZVR
18GY

B
A9Z AIR COMPRESSOR HYD BRAKES
18GY (8505) CH8_06
W/ IBB ENGINE
A9A SNOWVALVE SWITCH
18GY (1107) CH6_4A
C
A9W WHEELCHAIR LIFT RELAY
18GY (1019) CH10_33

D A/C ACCUM THERMISTOR INLET /


A9F A/C ACCUM THERMISTOR OUTLET
20GY (4018 / 4019) CH12_04
E
A9M HORN SWITCH
18GY (1029) CH4_08

F FUSE INPUTS DRIVER


A9ZVR
18GY CH10_27

G EATON HYBRID HOOD SWITCH


A9/104
18GY (8805) CH11_20

A116UV 5TH WHEEL JAW LOCK / UNLOCK


18GY (1019) CH10_45

ZERO VOLT REFERENCE /


5 VOLT GCM
(6747)

A
K97ZD ECM-IC ENGINE
18PL (6020M) CH7_10
B
K97E INTAKE AIR TEMP
16PL (6703) CH7_10

D K95F4 DOCT SENSOR BLACK


18TN (6260) CH7_11

C DPFT1 SENSOR
K95A1
18TN (6261 / 6262 / 6263) CH7_11

J
K9E BODY CONTROLLER#J5
18GY (1602) CH7_10,11

K
K9TS TWO SPEED AXLE CONNECTOR
18GY (7103M) CH10_16

L
K9A A/C PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_10
W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7702) CH8_10

K9T XMSN OIL TEMP SENSOR


18GY (7700M) CH8_10

W/ MANUAL XMSN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 16JUN09 ADDED CIRC A9A AT CAV E 61610P PART NO.
RELEASE NO. DATE SHEET

C OF CONN 1620. 59974G 21AUG06 AE08056609 028

Figure 40 Zero Volt Reference

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 41
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.29. GROUND — CHASSIS, P. 29

Figure 41 Ground — Chassis

S08337
42 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30

Figure 42 J1939 Data Link with V8 Engine

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 43
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.31. ENGINE GROUND — IBB ENGINE, P. 31

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND - IBB ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(6704A)
W/ VARIABLE SPEED FAN
K23-G VARIABLE SPEED FAN
18TN (6420) CH6_06
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_06
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_05
K10-GA
MOTOTRON CONNECTOR A
16WH
D (6732) CH7_21
K10-G K10-GB MOTOTRON CONNECTOR B
16WH 16WH (6731) CH7_21

K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
(6020) CH7_16
K92B16
16WH

A HARNESS GROUND
K10-GB K10-GA
(LOCATED AT LEFT SIDE
10WH 10WH
ENGINE BLOCK GROUND)

K10WH1 K10-GJ ENGINE SENSOR INTERFACE


EIM 0V ADAPTER 12WH 16WH (6033) CH3_32
(6707)

A K34-GB
K34-GA EIM CONNECTOR 1
18WH 18WH (6018) CH7_18

K41-G INTAKE AIR TEMP


16WH (6703) CH7_18
E
K92A3 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_18
C W/ 8600
K34-GA
LOW COOLANT SENSOR 8600
18WH
(6401) CH6_06
W/ 7000
K34-GA LOW COOLANT SENSOR 7000
18WH (6407) CH6_06
D
K23B1 VARIABLE SPEED FAN
18TN (6420) CH6_06

EIM 5V ADAPTER
(6706)

E
K92A4
BODY BUILDER CONNECTOR 2
18TN (4706) CH7_18

W/ 8600
C
K34B LOW COOLANT SENSOR 8600
18TN (6401) CH6_06
W/ 7000
K34B
LOW COOLANT SENSOR 7000
18TN
(6407) CH6_06

A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_18

D
K23A1
VARIABLE SPEED FAN
18TN
(6420) CH6_06

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300230 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 08MAY08 CIRC K10WH1 WAS B 61296K PART NO.
RELEASE NO. DATE SHEET

FLAME START. 61073L 06FEB08 AE08056609 031

Figure 43 Engine Ground — IBB Engine

S08337
44 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.32. J1939 DATA LINK — IBB ENGINE, P. 32

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 DATA LINK - IBB ENGINE

ENGINE SENSOR INTERFACE


(6033)
ENGINE DIAGNOSTIC
CONNECTOR
(4328)

K91A
13 C
18VT
K98GN6
B
18GN
K98YL6 A
18YL

MOTOTRON CONNECTOR B
(6731)

K98GN1 K98GN2 K98GN4


J1939(-) 9 21 J1939(-)
18GN 18GN 18GN

K98YL1 K98YL2 K98YL4


J1939(+) 10 20 J1939(+)
18YL 18YL 14YL

HARNESS GROUND
K10-GJ (LOCATED AT
GROUND 7
16WH LEFT SIDE EIM CONNECTOR 2
ENGINE BLOCK (6019)
GROUND)
CH3_31
K98GN5 13 J1939(-)
18GN

K98YL5 6 J1939(+)
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300230 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 13MAR08 INITIAL RELEASE A 61073L PART NO.
RELEASE NO. DATE SHEET

61073L 06FEB08 AE08056609 032

Figure 44 J1939 Data Link — IBB Engine

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 45
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.33. J1939 DATA LINK — IBB ENGINE, P. 33

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - IBB ENGINE (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

OHMS
J1939

120
RESISTOR
(7110 / *7110A)
C

EATON
GEN3 TCM
K5C128

K5C108

K5TB(+)

K5TB(+)
18GN

18GN

18GN
18YL

18YL

18YL
K5TB(-)

K5TB(-)
CONNECTOR
(7105)

K5V(-) 2 J1939
18GN (-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN K5V(+) J1939
3
18YL (+)
W/ MANUAL AND
MERITOR G XMSN

18GN
K5TA(+)

K5TA(-)
18YL
EIM
W/ AUTOSHIFT AND
CONNECTOR
ULTRASHIFT GEN 3 XMSN
(6020)

IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5R(+)
A5R(+) K5S(+)
18YL 12
18YL 18YL

K5R128 K5S128
18YL 18YL
K5A128
CH3_14

18YL

K5R(-) K5S(-)
18GN 18GN

17
A5R(-) K5R(-) K5S(-)
13
18GN 18GN 18GN

K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5B128

K5A108
18GN
18YL

W/ MANUAL &
MERITOR G XMSN

W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR @ W/ ALLISON XMSN IN CAB
K5B108
18GN

(7150 / @ 7150F2) * W/ IBB ENGINE

J1939 (+) 28

J1939 (-) 8

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300230 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 16JUN09 ADDED CONN 7110A AND B 61610P PART NO.
RELEASE NO. DATE SHEET

7150F2. 61073L 06FEB08 AE08056609 033

Figure 45 J1939 Data Link — IBB Engine

S08337
46 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.34. BATTERY FEED, SINGLE, P. 34

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED, SINGLE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY

+ -

FUSE F6-C (1015)


FUEL TRANSFER
A14KB B2 A2 A37V
CH5_01,03,05

PUMP RELAY
STARTER B+

12RD 18TN (1015) CH10_28


TERMINAL

10A
BIG BORE ENGINE

FUSE F7-C (1016) HEAT SHRINK


200A BLOCK
TYPE FUSE

A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
I6 / V8 ENGINES

2RD

FUSE F2-B (1011)


A14MC E2 F2 A84 CIGAR LIGHTER
K14H
4RD

12RD 16LTGN CH4_01


15A

A14MD ACCESSORY RELAY#1


12RD (1013 / 1011) CH3_04

A86PA CIGAR LIGHTER


MEGA FUSE

16LTGN POWER SOURCE


(1860) CH4_02
A14M

FUSE F3-C (1012)


8RD
150A

A14ME D3 C3 A86N TWO POST POWER SOURCE


12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A86R
/ TWO POST PWR SOURCE
14LTGN
(1860 / 1861) CH4_01
4RD

FUSE F10-C (1019)


A14

A14KD E3 F3 A70BF BODY STOP RELAY


12RD 14RD (1021) CH10_10
20A

A14NA IGNITION RELAY#2


12RD (1012 / 1014)
CH3_05
A14P
8RD

FUSE F2-G (1011)


A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
A14H
A14T

FUSE F3-A (1012)


8RD

8RD

8RD
A14J

A14PB D1 C1 A98H DIAGNOSTIC CONN


12RD 18BK (1650) CH3_09
10A
KEY SWITCH
A15 (1100) CH3_04,05,
18RD CH10_14, CH5_01,02,
CH5_03,04,05,06
FUSE F8-D (1017)
CH3_35 A14PC F4 E4 A72J
TRAILER ABS
12RD 12OR
ECU RELAY
30A
A94UA (1017) CH10_10
12GY

FUSE F8-F (1017)


A14PE A2 B2 A92BT SHIFTER SELECTOR
12RD 18TN (1852) CH11_05,10,30
10A

FUSE F7-F (1016)


A14ND A2 B2 A94L FULL POWER CONNECTOR
12RD 12GY (9511) CH10_06
30A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00MEF2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 24JUL08 INITIAL RELEASE A 61445M PART NO.
RELEASE NO. DATE SHEET

61445M 24JUN08 AE08056609 034

Figure 46 Battery Feed, Single

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 47
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.35. BATTERY FEED, SINGLE, P. 35

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED, SINGLE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY FUSE F1-B (1010)


A14JA E2 F2 A75D HVAC CONTROL
12RD 18LTGN (1200) CH12_01
5A
+ - IGNITION RELAY#1
A14JB
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
F1 E1
CH5_01,03,05

A14JC TRAILER LEFT TURN


STARTER B+

(A56J)
12RD (1011) CH10_09
TERMINAL

15A
BIG BORE ENGINE

FUSE F2-C (1011)


A14JD F3 E3 TRAILER RIGHT TURN
200A BLOCK

(A57J)
TYPE FUSE

12RD (1011) CH10_09


15A

FUSE F6-A (1015)


I6 / V8 ENGINES

A14JE B4 A4 A75 HVAC UNIT


2RD

12RD 12LTGN (1200) CH12_02


30A
K14H
4RD

8RD

FUSE F2-E (1011)


A14J

A14JF C1 D1 A86A RADIO


12RD 18LTGN (1300) CH4_11
10A

A86A A86AA RADIO


18LTGN 20LTGN (1300) CH4_10
MEGA FUSE

FUSE F2-D (1011)


A14TA E4 F4 A63
150A

IP / ROOF
12RD 18DKBL (2000) CH9_08
10A

FUSE F4-A (1013)


G1 H1 DRIVER DOOR
A14TC A81B
POD SIGNAL
12RD 12LTGN
30A (3202) CH4_05
4RD
A14

FUSE F4-E (1013)


A14TD C1 D1 PASSENGER DOOR
A81A
12RD POD SIGNAL
A14T 12LTGN
30A (3202) CH4_05
12RD
FUSE F7-B (1016)
E2 BODY / ACCESSORY
A14FB F2 A14BA
RELAY
12RD 16RD
20A (1016) CH10_10
FUSE F6-D (1015)
A14FA B1 A1 A19V FUEL HEATER RELAY
A14H
8RD

12RD 12GY (1018) CH10_23


*20A OR 30A
A14M

A14P
8RD

8RD

IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_05
FUSE F3-D (1012)
D4 C4 TRAILER MARKER
A14HA
(A54J) LIGHT RELAY
12RD
20A (1012) CH10_09

FUSE F3-B (1012)


D2 C2 TRAILER TAIL
A14HB
(A68J) LIGHT RELAY
CH3_34 12RD
20A (1012) CH10_09

FUSE F7-D (1016)


A14HC F4 E4 TRAILER STOP RELAY
(A70J)
12RD (1016) CH10_10
NOTE: 30A
1. * 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE FUSE F11-A (1020)
E1 HYD BRAKE
A14HD F1 A94BF
LIGHT SWITCH
12RD 18GY
5A (4037) CH10_06

FUSE F8-B (1017)


A14HE F2 E2 A94AY ABS#1, BENDIX
12RD 12RD (1400) CH10_01
30A OR
A94AY WABCO ABS
15A
14GY (1420) CH10_05

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00MEF2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 24JUL08 INITIAL RELEASE A 61445M PART NO.
RELEASE NO. DATE SHEET

61445M 24JUN08 AE08056609 035

Figure 47 Battery Feed, Single

S08337
48 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

3.36. GROUND — SEAT AND SEATBELT SENSOR, P. 36

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - SEAT & SEATBELT SENSOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CH3_19
GROUND ADAPTER LEFT SIDE
(8995) CAB GROUND
(1004)
1
A11-GZ
18WH

3
A11-GAA
18WH

9
A11-GGA
18WH

4
A11-GBA
18WH ROOF IP (1)
SEAT CONNECTION
10 (8996)
A11-GHA
18WH CH4_39

5
A11-GCA
18WH

11
A11-GJA
18WH

6
A11-GDA
18WH

12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
18WH (8997)
CH4_40

8
A11-GFA
18WH

14
A11-GMA
18WH
2
A11-G SEATBELT DATA
18WH RECORDER (8998)
CH4_41

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00PMH4 CIRCUIT DIAGRAM,


IJW8 06APR09 IJW8/PMH4//INITIAL A 61976B PART NO.
RELEASE NO. DATE SHEET

RELEASE. 61976B 27MAR09 AE08056609 036

Figure 48 Ground — Seat and Seatbelt Sensor

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 49
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4. CAB ACCESSORIES (CHAPTER 4)


4.1. CIGAR LIGHTER AND POWER FEED, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIGAR LIGHTER AND POWER FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIGAR LIGHTER

FUSE F2-F (1011)


TO BATTERY
D2 C2 FEED
A14MC A14M *A14W
12RD 8RD 6RD CH3_01
10A CH3_34
FUSE F2-B (1011)
A F2 E2
A84
16LTGN
15A
A A11-GE
A84-G
16WH 12WH

6 1

GND ADAPTER
CONNECTOR LEFT SIDE
(1003) DASH MOUNTED
NOTE: CH3_34
DUAL POST
1. * A14, 4RD
STUD

NOTE: CH3_34
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD

BATTERY
FEED
CH3_01
CH3_34
*A14W
6RD
A14M
8RD

FUSE F3-C (1012)

D3 C3
A14ME A86R
12RD 14LTGN
20A
CIGAR LIGHTER
POWER SOURCE AUX POWER
(1860) (1901)
B A GROUND ADAPTER
A86M A86RC
14LTGN (1006)
14LTGN

A B 11
A86-GA A86-GRC A86-GR
14WH 14WH 14WH

1
TWO POST A11-GD
POWER SOURCE 10WH
(1861)
A11-GKJ
6WH

A
A86S
14LTGN

B
A86-GS
14WH
LEFT SIDE
CAB GROUND

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 FUSE F2-F 10A WAS 15A D 50367B
RELEASE NO. DATE PART NO. SHEET

59974G 02AUG06 AE08056610 001

Figure 49 Cigar Lighter and Power Feed

S08337
50 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.2. CIGAR LIGHTER AND POWER FEED, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIGAR LIGHTER AND POWER FEED (CONT)

POWER SOURCE - TWO POST

BATTERY
FEED
NOTE: CH3_34 CH3_01
1. * A14, 4RD CH3_34

TWO POST
*A14W
6RD

POWER SOURCE
FUSE F3-C (1012) (1861)

D3 C3 A
A14M A14ME A86N
8RD 12RD 14LTGN
20A

11 B
A86-GB
14WH

1
A11-GD A11-GKJ
10WH 6WH

GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)

POWER SOURCE - CIGAR LIGHTER TYPE

BATTERY
FEED NOTE: CH3_34
CH3_01 1. * A14, 4RD
CH3_34

CIGAR LIGHTER
*A14W
6RD

AUX POWER POWER SOURCE


FUSE F3-C (1012) (1901) (1860)

D3 C3 A B
A14M A14ME A86PA A86M
8RD 12RD 16LTGN 14LTGN
20A
2 B A
A86-GP A86-GA
16WH 14WH

1
A11-GD A11-GKJ
10WH 6WH

GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)

60A POWER FEED


MAXI FUSE
BATTERY FEED
(4003)
CONNECTOR
A B
BATTERY A14BA A14BB A14BB
FEED 8RD 8RD 8RD
(4007) 60A
BODY BUILDER
FEED STUD
(LOCATED AT LEFT INSIDE
CAB GROUND STUD)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 24JUL08 ADDED: CH3_34, CIRC C 61445M PART NO.
RELEASE NO. DATE SHEET

A14, 4RD, NOTE 1 59974G 20APR06 AE08056610 002

Figure 50 Cigar Lighter and Power Feed

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 51
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.3. CB POWER RADIO, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CB POWER RADIO
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCESORY RELAY#1
(1013 / 1011)
CH3_04

(A12V)
G2
FUSE F4-F (1013)

10A
C2
D2

20LTGN
18LTGN

18LTGN
A86F

*A86
**A86
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)

12
A
C86F D86F RADIO RADIO
A
16LTGN 16LTGN CH4_11 CH4_10

B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
16WH
A11-GF
A11-GS
10WH

* RR SPEAKER W/RADIO 12 WAY


** RR SPEAKER W/RADIO 16 WAY
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED CIRCUIT A86 B 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 02AUG06 AE08056610 003

Figure 51 CB Power Radio

S08337
52 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COMPASS AND TEMPERATURE DISPLAY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TEMPERATURE DISPLAY

TEMP SENSOR
(8601) A B
W/ RH - HDD

*M110AA
18GY
M110AD
18GY
18GY

*M110AB LOAD MONITORING


M41

18GY CH8_16
*M110AD
18GY

IP / FORWARD CHASSIS
16 25 (1700)
A110AD
18GY
18GY
A41

CLUSTER CONNECTOR CLUSTER CONNECTOR


(1501) (1500)

OUTSIDE
TEMP 9 8 ZVR
(A1N3)

* W/ FRONT LOAD INDICATOR

COMPASS MODULE COMPASS DISPLAY


(1912)

FUSE F5-H (1014) IGNITION


A28V D4 C4 RELAY#3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_05
A5CA(+)
2
18YL
CH3_13
GND ADAPTER
A5CA(-)
3 (1003)
18GN

A28-GA 4
4
16WH

1
A11-GE
12WH

LEFT SIDE
DASH MOUNTED
DUAL POST STUD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REMOVED PREMIUM TRIM C 50367B PART NO.
RELEASE NO. DATE SHEET

REF 59974G 20APR06 AE08056610 004

Figure 52 Compass and Temperature Display

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 53
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE FRONT DOOR WINDOWS AND LOCKS (POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY NOTE: CH3_35


FEED 1. CIRCUIT A14 IS 4RD
CH3_01
CH3_35
FUSE F4-E(1013)
C1 D1
*A14 A14T A14TD
6RD 8RD 12RD
30A
FUSE F4-A(1013)
A14TC G1 H1
12RD
30A

A3D(-) A3E(-)
J1708 PRIVATE 18GY 18GY J1708 PRIVATE
DATALINK DATA LINK
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL

DOOR POD

12LTGN
12LTGN

A81A
A81B

SIGNAL
DOOR POD (3202)
DOOR / IP DOOR / IP
SIGNAL
DOOR POD DOOR POD
(3202)
(3200) (3204)

A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
C C

DOOR POD
POWER G E81B E81B G POWER
12LTGN 12LTGN
DOOR POD

D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH

POWER WINDOW

PASSENGER
A81-GH
10WH
A81-GH
12WH

LEFT FRONT DOOR


DRIVER

A A WINDOW
WINDOW

WINDOW B B WINDOW
LEFT SIDE
LOCK C DASH C LOCK
MOUNTED
LOCK D DUAL POST D LOCK
GROUND
PLATE
14LTGN

14LTGN

14LTGN
14LTGN
E83E

E81A
14LTGN

E83A

E81E
14LTGN

DOOR POD
14LTGN
14LTGN

E83A

E83E
E81A

DOOR POD
E81E

LOAD
LOAD
(3201)
(3201)

B A A B B A A B

DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK


(3203) (3100) (3100) (3203)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 GAUGE 10 WAS 8 FOR C 50367B PART NO.
RELEASE NO. DATE SHEET

CKT A81-GH 59974G 02AUG06 AE08056610 005

Figure 53 Front Door Windows and Locks (Power)

S08337
54 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CH3_11
BATTERY
+VE
CH3_01

} 18DKBL
18GY

A3F(+)
A14W

A3F(-)
6RD

FUSE F7-H(1016)
A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A(1016) 12WH A81-GH
A14F E1
A14FD F1 A81C 8WH
A81-GB
8RD 12RD 12LTGN 12WH
30A
LEFT SIDE
DASH MOUNTED
DOOR / IP DUAL POST
DOOR POD A E B F D C GROUND PLATE
(2600)

RIGHT CREW
DOOR POD LEFT CREW DOOR POD
12LTGN

DOOR POD
12LTGN
18DKBL

D81-GC

D81-GB
18GY

12WH

12WH
D81C

D81D
SIGNAL
D3Y(+)

DOOR POD
D3Z(-)

(2602) SIGNAL
(3209) (2601) (3209)

G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
C B B C
DOOR POD

T3AA(-) D3AA(-) D3CC(-) T3AA(-)

DOOR POD
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH

WINDOW A A WINDOW
LEFT CREW

RIGHT CREW
WINDOW B B WINDOW

LOCK C C LOCK

LOCK D D LOCK
14LTGN

DOOR POD DOOR POD


14LTGN
14LTGN

14LTGN
14LTGN
14LTGN
14LTGN

14LTGN

F81A
E81A

F81E
F83A
E83A

E83E
E81E

F83E

LOAD LOAD
(3201) (3201)

B A A B B A A B

DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK


(3203) (3100) (3100) (3203)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED CONN 3209 B 50367B PART NO.
RELEASE NO. DATE SHEET

(2 PLCS) 59974G 02AUG06 AE08056610 006

Figure 54 Front Door Windows and Locks (Power) for Crew

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 55
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.7. HORN, ELECTRIC AND AIR, P. 7

Figure 55 Horn, Electric and Air

S08337
56 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.8. HORN, ELECTRIC AND AIR, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
HORN - ELECTRIC AND AIR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR HORN
ELECTRIC
HORN BODY CONTROLLER#J3
SWITCH (1600)
BODY CONTROLLER#J5 ZERO VOLT
DIN6
(1602) REFERENCE
(1620)
A5
A
A9Z
ZVR E3
18GY CLOCK SPRING
(1809)

20GY
A85B
ELECTRIC
E HORN
PANEL B10
HORN SWITCH D
LIGHT B85B
GND (1029) 20
FEED 18GY
ADAPTER
18GY
A9M

(1002-E) 2B
(1003) A85L
CH9_15

20
18GY
3
1
7 8
A62R
18DKBL
A62-GF 10
18WH AIR
HORN
B11 C
AIR HORN A85K
F8 A85C B85C
SWITCH 18GY 18
18GY 18GY
A11-GE
12WH

DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA
ZVR E5 A9V 20
18GY
18GY
18GY

18GY
IP / DCM
B9R

BODY CONTROLLER#J5
B9V

(1602) (1800)

W/ CENTER PANEL SWITCH


& STEERING WHEEL SWITCH
LEFT SIDE ZVR GROUND
1 3 ADAPTER
DASH MOUNTED
DUAL POST STUD (1009)

ELECTRIC HORN #1
(8311)
ELECTRIC HORN
FOR NGV - MD M85J
NGV - RH 16GY
NGV - RH - MRD A
M85K
16GY

BODY CONTROLLER #J1 ELECTRIC B


M85-GD
(1603) HORN
IP / CHASSIS 16WH
(8301 / 8310)
FORWARD
ELECTRIC (1700-21)
A
HORN A85E M85E M85J
E W/ SINGLE
10A2 16GY 16GY 16GY
HORN

GROUND ADAPTER #02


(8801) M85-GC W/ DUAL HORN
16WH
D B
M85-GA M85-GC
16WH 16WH ELECTRIC HORN #2
(8312)
A F
M11-GD
12WH GROUND
A ADAPTER#01
M11-G A
(8800) M85L
12WH
16GY

B
M85-GE
LEFT SIDE DASH MOUNTED 16WH
DUAL POST GROUND PLATE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED SWITCH NAMES B 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 02AUG06 AE08056610 008

Figure 56 Horn, Electric and Air

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 57
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
MIRRORS (HEATED, LIGHTED & POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PASSENGER
POWER
MIRROR

HEATER

LIGHT
ATN GND
BODY
CONTROLLER#J2

AXIS
U/D
AXIS

(1604)
L/R

PARK MARKER
CLEARANCE
A B C D F E G
G IDENTIFICATION
CLUSTER LAMP
CONNECTOR PANEL LIGHT 10A17
18OR

18YL

18LTGN
18BN

18RD

18BK

16BL
(1500) FEED
(1002)
DIMR

16BN
A

A58
OUT2 A62B
5 BASE 1
PANEL 18DKBL PASS DOOR ADAPTER
LT A B C D H F J (3003)
D (1623)

BODY A58DB A
18BN
18LTGN

CONTROLLER#J1
18LTGN
A78E

A78F

16LTGN
18LTGN

(1603) D
18DKBL

16LTGN
A78D
A62BD

A78B

A78-GB
*A78BB

16WH
RIGHT C
A58DA
HEATED
18BN
MIRROR L FUSE F4-B (1013)
10A15 A78V H2 G2
WINDSHIELD
LEFT 18LTGN (A12V)
A78A RELAY (R)
HEATED 10A ACCESSORY
H 16LTGN (1010-R1)
MIRROR A78-GA RELAY#1
CH4_09A,
10A16 16WH (1013 / 1011)
09B 6
*A78AB CH3_04
WINDSHIELD 16LTGN
RELAY (LEFT) 5 GROUND
(1019-R2) ADAPTER
CH4_09A,09B A B C D E F G H J 1 (1008)

DRIVER
A11-G
DOOR
20YL

10WH
(3000)

A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN

20YL

20WH
18BK

20OR
18RD

20BN
20OR
20YL

18BK

LEFT SIDE
CAB GROUND
MIRROR SW
CONN B2
A1 A2 A3 A4 B1 B3 B4
DRIVER POWER (254F)
MIRROR
A B C D F E G
AXIS
L/R

ATN GND
AXIS
U/D

20LTGN
20LTGN
20DKBL

20LTGN
20LTGN

20LTGN
20WH
20RD
A62D

A78K

A78-G

A78F
A78C
A78L

A78D
A78A
HEATER

LIGHT

MIRROR SWITCH CONNECTOR


(254M) CH4_09A
NOTE:-
* W/ HOOD HEATED
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 WSHLD RELAY REF-ADDED D 50367B PART NO.
RELEASE NO. DATE SHEET

09A. REVISED NOTE 59974G 02AUG06 AE08056610 009

Figure 57 Mirrors (Heated, Lighted and Power)

S08337
58 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE MIRRORS (HEATED, LIGHTED & POWER) CONT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MIRROR SWITCH

(254M)

A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A4
A78-G
DRIVER / PASSENGER
20WH
POWER MIRROR B1
(3000 / 3003) CH4_09 A78A
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN

LEFT HEATED MIRROR


FWD HOOD MTD BODY CONTROLLER# J1
(8700) (1603)
FORWARD CHASSIS / IP
(1700-64)
M78AC A78AC A78AA LEFT HEATED
B H MIRROR
16LTGN 16LTGN 16LTGN
10A16

DRIVER
HEATED A78AB
MIRROR 16LTGN
(3000)
CH4_09 GROUND ADAPTER GROUND ADAPTER
(8801) (8800)

LEFT SIDE DASH


A MTD DUAL POST
F A F GND PLATE

M78-GA M78-GC M11-GD M11-G


A 12WH
16LTGN 16WH 12WH

RIGHT HEATED MIRROR


FWD HOOD MTD
W/ DUAL
(8701)
HEATED
MIRROR W/ RIGHT SINGLE HEATED MIRROR

M78-GB
B
16WH

M78-GB
16WH BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L
16LTGN 16LTGN 16LTGN 10A15

PASS HEATED
A78BB
MIRROR
16LTGN
(3003) CH4_09
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED A78AB, A78BB B 50367B PART NO.
RELEASE NO. DATE SHEET

61000T 31OCT07 AE08056610 09A

Figure 58 Mirrors (Heated, Lighted and Power)

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 59
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, N/HYD


FPB, P. 9B

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND DUAL HEATED MOTORIZED MIRRORS W/ HEATED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDSHIELD N/HYD FPB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WINDSHIELD

GROUND
A11-GD

RIGHT
10WH

LEFT
8

3001 3004 3005


GROUND ADAPTER
(1006)

A78-G
12BK
A78-GC
16WH

A11-GKJ
6WH
A78-GBH
18WH
A78C
14BK

14BK
A78B

LEFT SIDE
CAB GROUND
G3 G4 B2 B1

85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R2) (1020-R4)
F10-G3,H4,J4
30 30
86 86

J4 J3 A1 A2
16LTGN

16LTGN
14LTGN

16LTGN
A78AC

A78BC
A78A

A78

FUSE F2-H (1011)

D4 C4 A14TA BATTERY FEED


12RD CH3_03
15A
FUSE F7-F (1016)
B2 A2 A14ND BATTERY FEED
12RD CH3_01
25A

BODY CONTROLLER#J1
(1603)

RIGHT HTD A78BA


MIRROR L
16LTGN
10A15

LEFT HTD A78AA


MIRROR H
16LTGN
10A16

A78BB PASSENGER HEATED MIRROR


16LTGN (3003) CH4_09

A78AB DRIVER HEATED MIRROR


16LTGN (3000) CH4_09

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 REMOVED CONN 1700 AND D 50367B PART NO.
RELEASE NO. DATE SHEET

NOTE. 61000T 31OCT07 AE08056610 09B

Figure 59 Dual Heated Motorized Mirrors with Heated Windshield, N/Hyd FPB

S08337
60 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.12. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, W/HYD


FPB, P. 9C

Figure 60 Dual Heated Motorized Mirrors with Heated Windshield, W/Hyd FPB

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 61
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR

NOTE: CH3_35
RADIO
1. CIRCUIT A14 IS 4RD
CONNECTION
(1301)
FUSE F2-E (1011)
BATTERY
D1 C1
A86AA A86A A14JF A14J *A14 FEED
RADIO MEMORY 12
20LTGN 18LTGN 12RD 8RD 6RD CH3_01
10A CH3_35

W/ PREMIUM TRIM

PREMIUM LEFT CONSOLE


ROOF SPEAKER
(2503) (2305)
8 A
A86H C86H
LEFT FRONT + 1
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 2
20LTGN 18LTGN

RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)

9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN

IP / ROOF LEFT REAR


CONNECTION SPEAKER
(2000) (2302)

13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN

RIGHT REAR
SPEAKER
(2301)

5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN

FUSE F4-F (1013)


ACCESSORY
A86 D2 C2
RELAY#1
RADIO POWER 6 (A12V)
20LTGN (1013 / 1011)
10A CH3_04

A86F CB POWER
18LTGN (2303)
CH4_03

A86-G
GROUND 5 20WH

LEFT SIDE
DASH MOUNTED
DUAL POST STUD

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


ADDED CIRCUIT A86F C 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 02AUG06 AE08056610 010

Figure 61 Radio (Entertainment), Speakers with 12 Way Conn

S08337
62 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.14. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR
RADIO
(1300) NOTE: CH3_35
1. * CIRCUIT A14 IS 4RD
ACCESSORY
FUSE F4-F (1013) RELAY#1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A

A86F CB POWER
18LTGN CH4_03
FUSE F2-E (1011)
A86A D1 C1 A14JF A14J *A14 BATTERY
RADIO MEMORY 7 FEED
18LTGN 12RD 8RD 6RD
10A
CH3_01
REAR TURNS CH3_35
PANEL ADAPTER
(1625)

M J
CLUSTER
A62E A62 DIMR OUT1
PANEL LIGHT 6 4 CONNECTOR
18DKBL 18DKBL PANEL LT (1500)
BASE 1
ADAPTER
(1623)

B A
PARK MARKER
A54D BODY
A58
PARK LIGHTS 3 G CLEARANCE CONTROLLER#J2
18BN 16BN ID LAMP
(1604)
10A17

PREMIUM RIGHT CONSOLE


W/ PREMIUM ROOF SPEAKER
TRIM (2503) (2304)
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN

LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)

8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN

IP / ROOF RIGHT REAR


CONNECTION SPEAKER
(2000) (2301)

5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN

LEFT REAR
SPEAKER
(2302)

13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN

GROUND A86-G
8
18WH LEFT SIDE
DASH MOUNTED
DUAL POST
GND STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED CIRCUIT A86F C 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 03AUG06 AE08056610 011

Figure 62 Radio (Entertainment), Speakers with 16 Way Connector

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 63
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.15. 2–WAY RADIO, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 2 - WAY RADIO
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)

A4
A13FC
12PK

2-WAY RADIO BATT RADIO


BATTERY FEED FUSE POSITIVE CONN
A3 N14HB A B N14HC
+ 10RD 10RD
20A

N14HC
BATT RADIO

10RD
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH

2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP

A11-GAP
16LTGN
16WH

16WH
16LTGN

A86P

A14HC
A14HF
16RD

16RD
A86P

HEAT SHRINK

B A C
IGN GND BTRY
OVERHEAD MTD FLOOR MOUNTED
2 WAY RADIO 2-WAY RADIO
CONNECTION CONNECTIONS
(6900)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED C3, E3 FUSE B 50367B PART NO.
RELEASE NO. DATE SHEET

TERMINALS. 59974G 03AUG06 AE08056610 012

Figure 63 2–Way Radio

S08337
64 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.16. WINDSHIELD WIPER, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDSHIELD WIPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER#J2
(1604)
WIPER MOTOR
(4500) WINDSHIELD
A82 WIPER POWER
C/B A 10A20
16GY

A
B+ A82D A82E
16GY 18GY
B
PRK A82V
WV50V 16GY
A
2.2uFx2
C
GND A82-G
14WH
4.4uH x3
D

A11-GKJ
6WH
HIGH A82K
16GY

16GY
A82M
16GY
A82N
E
LOW A82L
16GY
LEFT SIDE
CAB GROUND
(4081)

WIPER HIGH / LOW WIPER POWER


BODY CONTROLLER#J4
RELAY RELAY
(1601)
(1012) (1012)

WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6
18GY
RD2 (LSD)
G4 G2
87 87

H4 J3 A82P J1 H2
16GY
87A 30 30 87A

WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY

TURN SIGNAL
BODY CONTROLLER#J3 IP / DCM SWITCH
(1600) (1800) (1810)

C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
11 WIPER 0
C1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B WIPER 1
A11
DIN12 20GY 18GY

BODY CONTROLLER#J5
(1602) 20OR

A4 7 WIPER 2
A9AA A9V
E5 20WH
ZVR 18GY 18GY
18GY

18GY
B9V

B9S

ZVR GROUND
1 4 ADAPTER
(1009)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 21APR08 (4081) WAS RT GND, B 61057F PART NO.
RELEASE NO. DATE SHEET

ADDED CIRC A11-GKJ 59974G 02AUG06 AE08056610 013

Figure 64 Windshield Wiper

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 65
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.17. WASHER PUMP, P. 14

Figure 65 Washer Pump

S08337
66 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.18. SWITCH PACK OPTIONAL GAUGE PACK, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
SWITCH PACK OPTIONAL GAUGE PACK

GAUGE SWITCH PACK


(1512) FUSE F11-A (1020)
BATTERY
A14FF F1 E1 A14HD A14H A14
BATTERY 7 FEED
16RD 12RD 8RD 6RD
5A CH3_01
A5C(+) SWITCH PACK
J1939(+) 11 J1939
18YL (1101A)
DATA LINK
A5C(-) CH3_13
J1939(-) 10
18GN
A
A11-GJ
GROUND 1 GROUND
18WH
A12FC B
ACCESSORY 8
18LTBL POWER
C
A62S
BACKLIGHT 2 BACKLIGHT
18DKBL
2 GROUNND SWITCH PACK
A11-GSE
GROUND 4 ADAPTER (1101)
18WH
(1003) FUSE F4-K (1013)
1 B
A11-GE A2 B2 A12F
12WH ACCESSORY
ACCESSORY 18LTBL
G2 10A POWER
LEFT SIDE RELAY#1
(A12V)
DASH MOUNTED (1013 / 1011)
DUAL POST STUD CH3_04
L C
A62DB BACKLIGHT
J1708 PRIVATE REAR TURNS 18DKBL CLUSTER CONNECTOR
CH3_11 PANEL
(1500)
BODY ADAPTER
CONTROLLER#J5 (1625) J
A62 DIMR OUT1
(1602) 4
18DKBL PANEL LT
SW DATA
LINK(+)
A3A(+)
SWDL+ E2 D
18DKBL
(J1708+) SW DATA
A3C(+) LINK (+)
SW DATA 18DKBL
LINK(-) E
A3A(-) SW DATA
SWDL- E1
18GY LINK (-)
(J1708-) A3C(-)
18GY) A
SWITCH PACK A11-GKD GROUND
(1101) 18WH
A
A11-GS
10WH

GROUND
B
POWER
W/ POWER WINDOWS /
C LOCKS
BACKLIGHT
TO PREVIOUS
LEFT SIDE DASH MOUNTED
SWITCH PACK D
SW DATA DUAL POST GROUND PLATE
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
SWITCH PACK
(1101A)

B NOTE:
FOR MULTIPLE SWITCH
ACCESSORY
PACKS, CONNECT 1101
POWER
C OF NEXT SWITCH PACK
TO NEXT BACKLIGHT TO 1101A OF PREVIOUS
SWITCH SWITCH PACK.
PACK OR D
SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
LINK (+) PACK TO LAST SWITCH
GAUGE PACK
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 ADDED PWR WINDOW NOTE B 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 02AUG06 AE08056610 015

Figure 66 Switch Pack Optional Gauge Pack

S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 67
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.19. ROOF AUXILIARY LOAD, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ROOF AUX LOAD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCESSORY
RELAY#1
(1013 / 1011)
CH3_04

RIGHT FRONT ROOF

RIGHT FRONT ROOF


LOCATED IN UPPER

LOCATED IN UPPER
ROOF AUX LOAD

(A12V)
CONNECTIONS

A2

12LTBL
A12V
D58-GW
14WH
D58W
14BN

HEAT SHRINK

E2

FUSE F9-B (1018)


IP / AUX ROOF
A B
(2021 / 2020) 5A

F2

BATTERY
FEED
18LTBL
A12X
16LTBL

A12-GB
16WH
A12U

CH3_01 IP MTD ROOF AUX


LOAD SWITCH
(1106)
A14W
6RD

2B

A12Y
D3 D4 18LTBL 3
A14N
8RD

85

AUX ROOF 87
18LTBL

RELAY
A12V

(1010)
30
86
A14NB
12RD

C4 C3
7
A12-GC

FUSE F6-B (1015)


16WH

B3 A3 A12Z
16LTBL
20A
9
A12-GD A12-GA
A11-GD 16WH 16WH
10WH
J 8
A62U
A11-GKJ
6WH

18DKBL

1 14 GROUND ADAPTER
(1006)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
PANEL LIGHT FEED
LEFT SIDE CLUSTER
(1002)
CAB GROUND CONNECTOR
(1500)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


CNA1 20FEB09 CIRC A12V WAS A12VA C 50367B PART NO.
RELEASE NO. DATE SHEET

59974G 03AUG06 AE08056610 016

Figure 67 Roof Auxiliary Load

S08337
68 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

4.20. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SATELLITE COMMUNICATION - QUALCOMM IMCT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ANTENNA COMMUNICATION IGNITION


UNIT SHIELDED CABLES BATTERY
RELAY#1
FEED
(1011 / 1013)
CH3_01
CH3_05
(DU_TX+) W 24 WHVT 4 (DU_YX+) IGNITION