Main Index Installation, Operation and Maintenance Manual: 1.0 Index Reverse Osmosis System

MAIN INDEX
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
1.0 INDEX REVERSE OSMOSIS SYSTEM

1.1 Description of RO unit
1.2 Installation
1.3 P&ID
1.4 Electric diagram
1.5 Operation manual
1.6 Maintenance general
1.6.1 System cleaning
1.6.2 HP pump
1.6.3 Membranes
1.6.4 Rupture disc
1.7 Spare parts
1.7.1 Main components
1.7.2 Pressure vessel
1.7.3 Control cabinet
1.7.4 HP-pump
2.0 INDEX CLEANING SYSTEM (CT+CLP+PFH2)

2.1 Installation
2.2 Operation instruction
2.3 Spare parts
3.0 INDEX AUTOMATIC BACK-FLUSH FILTER (ABF)

3.1 Installation
3.3 Spare parts
4.0 INDEX BAG FILTER (BFH2)

4.1 Installation
4.1 Spare parts
5.0 INDEX pH-FILTER (PFH)

5.1 Installation
5.3 Spare parts
6.0 INDEX SAND-FILTER SYSTEM

6.1 Installation, operation and spares
7.0 INDEX FEED WATER PUMP
7.1 – 7.2 Installation & Operation Instructions
7.3 Spare parts
8.0 INDEX CHEMICAL CLEANING AGENTS

8.1 MT5
8.2 MT10
8.3 MT20
9.0 INDEX CERTIFICATES

9.1 FAT certificate
9.2 Rupture disc
9.3 Lifting lug
10.0 SERVICE AND MAINTENANCE LOG

INDEX
SECTION 1
REVERSE OSMOSIS SYSTEM
1.0 REVERSE OSMOSIS SYSTEM

1.1 Description of RO unit
1.2 Installation
1.3 Flow diagram
1.4 Electric diagram
1.5 Operation manual
1.6 Maintenance general
1.6.1 System cleaning
1.6.2 HP pump
1.6.3 Membranes
1.6.4 Rupture disc
1.7 Spare parts
1.7.1 Main components
1.7.2 Pressure vessel
1.7.3 Control cabinet
1.7.4 HP-pump
Purchase Order No.:
Supplier
EIDE MARIN TECH AS
Date
SECTION 1,0 REVERSE OSMOSIS

SYSTEM
FILE 1.1 DESCRPIPTION

Reverse Osmosis System
- NWC Series
A part of
the Eide Group
Marine and offshore equipment

For complete list of products visit us at: www.eidemar.no
The latest reverse osmosis technology gives you an abundant source of high
quality water on board with a minimum of maintenance.
• Potable water from sea water • Minimum maintenance required

• Low energy consumption • Electronic monitoring and control
• Easy to install and operate • Remote and telemonitoring option
The freshwater maker that

doesn’t need attention
GENERAL SPECIFICATION: Model NWC2-40 NWC3-60 NWC4-80
Reverse Osmosis freshwater Nominal capacity 40 m /day

3
60 m /day
3
80 m3/day
maker, NWC series with nominal Minimum feed water flow 9,0 m3/h 9,0 m3/h 11,0 m3/h
capacity from 40 - 80 m³/day at
seawater temp 25°C and salinity Minimum feed water pressure 2,5 bar 2,5 bar 2,5 bar
35.000 ppm. Nominal system pressure (PG2) 65 bar 65 bar 65 bar
Maximum system pressure (PG2) 68 bar 68 bar 68 bar
Rack mounted in stainless steel
skid with integrated PLC control / Maximum permeate back-pressure 2,0 bar 2,0 bar 2,0 bar
starting cabinet. Built with auto-
Maximum concentrate back-pressure 1,0 bar 1,0 bar 1,0 bar
matic freshwater flushing system
for membrane protection, and Pilot air / water pressure 5-8 bar 5-8 bar 5-8 bar
automatic “water drop” system Power consumption 21,0 kW 21,0 kW 26,4 kW
with alarm on high salinity.
Fitted with digital flow-meter for Nominal product conductivity ≤ 75 mS/m ≤ 75 mS/m ≤ 75 mS/m
accurate reading of moment and Maximum product conductivity ≤ 100 mS/m ≤ 100 mS/m ≤ 100 mS/m
total production. Unit complete
with raw water filter and carbon Raw water pre-filtration 5µ 5µ 5µ
flush water filter. Flush water pre-filtration 5µ (carbon) 5µ (carbon) 5µ (carbon)
Product water connection (CP1) 3/4” BSP 3/4” BSP 3/4” BSP
OPTIONS :
Concentrate connection (CP2) 1 1/4” BSP 1 1/4” BSP 1 1/4” BSP
• Automatic system pressure control Feed water connection (CP3) 1 1/4” BSP 1 1/4” BSP 1 1/4” BSP
• Remote control panel with Flush water connection (CP4) 3/4” BSP 3/4” BSP 3/4” BSP
Automatic system pressure control
• Tele-monitoring system Pilot Air 1/4” BSP 1/4” BSP 1/4” BSP
Unit dimension L x W x H (m) 1,6 x 1,0 x 1,4 1,6 x 1,0 x1,4 1,6 x 1,0 x1,7
Unit dry weight +/- 890 kg +/- 970 kg +/- 1050 kg
For m
infor ore
m
and ation
Hillestad, N-5457 Høylandsbygd, Norway offer
cont s
Tel.: + 47 53 48 35 50, Fax.: + 47 53 47 72 41 act u
E-mail: post@eidemar.no, www.eidemar.no s.
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.2 INSTALLATION

3. INSTALLATION INSTRUCTION
3.1 PIPING WORK

All the inlet connections must be carried out in a non corrosive material such as
Stainless steel, CuNi, PVC etc.
3.2 FEED WATER PUMP (RWP, options)

Mount the pump below sea level if possible or max. height over sea level 2 metre. The
suction or inlet side of the pump should be connected to a washable mesh filter.
The fittings and hose must be of non-corrosive material.
Suction pipe requirements: To be in accordance with pump manual instruction.
Max. discharge height 10 meter
Positive suction height recommended
Pipelines to be manufactured as straight as possible with a minimum use of bends.
NOTE! Please consult NorWater representative if deviation from above mentioned

requirements is to be used.
3.3 PRE-FILTER (ABF and BFH, options)

Mount the pre-filters after the feed water pump and as close as possible to the RO unit.
Use only pipes in non-corrosive material.
3.4 ANTI-SCALING EQUIPMENT (options)

Consult NorWater representative for optimal location for each separate installation.
3.5 RO UNIT
The RO unit must be bolted horizontally. Use existing mounting holes on the RO-rack.
The location chosen should:
1. At no time have a surrounding temperature exceeding 45° C.
Please consult NorWater representative if deviation from above mentioned temperature is to be
used.
2. Have adequate space around for operation and maintenance (minimum 1 meter at each
end for membrane replacements)
3. Not be mounted where unforeseen leakage can cause damage.
NOTE! Lift the unit in the lifting eye at the top of the frame.
BRINE / PRODUCT WATER TO WASTE CONNECTION (CP2)
The product to waste shall be located so that no seawater or other contaminated water can
flow backwards after shut down of the unit. When the unit is stopped, air will flow
backwards into the RO-modules to prevent vacuum in the system.
PRODUCT WATER TO TANK (CP1)

The product from the unit must be led to the fresh water storage tank.
NOTE! Always make sure that the system are started and operated with any possible isolating
valves in open position.
If the unit is operated against a closed pipe the pressure will increase to a level above design
pressure and might damage the system.
FLUSH WATER (CP4)

When the unit is stopped fresh water has to be used to flush the systems membranes.
Connect a pipe (hose) from the fresh water pressure system (cold water) to the flush water
connection.
The flushing cycle will be carried out automatically and controlled by the PLC.
NOTE! A carbon cartridge filter must be mounted in the flush water filter to protect the
membranes from chlorinated water.
3.6 ELECTRICAL CONNECTIONS

Electrical connections shall be in accordance to the electrical connection diagram.
°
°
°
°
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.3 FLOW DIAGRAM

Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.4 ELECTRIC DIAGRAM

Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.5 OPERATION MANUAL

4. INITIAL START-UP PROCEDURE
Carry out the following steps the first time the fresh water unit is to be operated,
or after a prolonged shut down.
Check that the cartridge filters (PFH1and CFH) are properly installed.
Check the position on the following valves:

1. Turn on the main power switch on the control cabinet.
2. Set pressure regulating valve (NV1) in fully open position.
3. Set the panel mounted cleaning valve (BV1) in “operation” position.
4. Set the ball valve “BV2” in fully closed position.
4. All seawater inlet valves open
5. Brine outlet, (if installed) open
6. Tank valve, (if installed) open
7. Start the feed water pump (RWP) by the button marked “Feed”.
8. Run the feed water pump for 1-2 minutes to prime the system.
9. Check that the level on suction pressure gauge (PG3) is between 2-4 bar.
10. Start the high-pressure pump (HPP) by the button marked ”Start” (HP pump will
start after 5 seconds delay)
11. Push the “waste” button on the panel in order to route the product to waste.
12. Wait 1-2 minutes until the system is filled by feed water and becomes stabilised.
13. Slowly close the regulator valve (NV1) to normal “system” pressure
WARNING : Always check direction of rotation on the high pressure pump

with a short start / stop sequent (1-2 sec) on the first start.
The correct direction of rotation is marked with an arrow on
the electric motor end.
Wrong rotation direction over a longer period will damage the
pump.
NOTE! If feed-water pressure decreases to less than 1,8 bar, the unit will
stop automatically by the low pressure alarms.
Operate the unit in this position (product water to waste) for at least one hour.
This procedure flushes the unit free from chemicals etc.
At the same time, check for leaks etc.
Push the pushbutton “waste” again in order to route the product water flow to tank.
The conductivity limits for production is the following :
Conductivity level 0-750 μS/cm, the production run as normal.
Conductivity level 750-1000 μS/cm, system still produce to tank but with
a warning of high conductivity on the panel display.
Conductivity level above 1000 μS/cm, production automatically routed to waste.
Conductivity level back to below 800 μS/cm, production to tank starts again.
For shut down, see ”NORMAL STOP”.
NOTE!
For initial start-up after a prolonged shutdown, or after any chemical treatment, the unit
must be started according to the instructions in ”INITIAL START-UP PROCEDURE”.
4.1 NORMAL START-UP (with manual valve)

1 Turn on the main power switch on the control cabinet.
2 Set pressure regulating valve (NV1) in fully open position.
3 Set the ball valve “BV2” in fully closed position.
4. All seawater inlet valves open
5. Brine outlet, (if installed) open
6. Tank valve, (if installed) open
7. Selector valve for cleaning (BV1) in “operation” position
8. Start the feed water pump (RWP) by the switch marked “Feed water” and run for
minimum one minute.
9. Check that the level on suction pressure gauge (PG3) is between 2-4 bar.
10. Start the high-pressure pump (HPP) by the button marked ”Start” (5 sec. delay)
11. Wait until the system is filled by feed water and becomes stabilised.
12. Slowly close the regulator valve (NV1) to normal “system” pressure (60-62 Bar)
4.2 NORMAL START-UP (with automatic valve)
1 Turn on the main power switch on the control cabinet.
2 Set pressure regulating valve (NV1) in fully closed position.
3 Set the ball valve “BV2” in fully open position
4 All seawater inlet valves open
5 Brine outlet, (if installed) open
6 Tank valve, (if installed) open
7 Selector valve for cleaning (BV1) in “operation” position
8 Start the feed water pump (RWP) by the switch marked “Feed water” and run for
minimum one minute.
9 Check that the level on suction pressure gauge (PG3) is between 2-4 bar.
10 Start the high-pressure pump (HPP) by the button marked ”Start” (5 sec. delay)
System pressure will gradually increase until pre selected value.
NOTE!
The system is programmed to run the first amount of product to waste in a 5 minutes
period.
If the unit has been shut down for more than two days, run the first amount of product to
waste (by switching the product selector switch to waste), for at least 15 minutes.
This will flush out bad water, which otherwise can give the product water a bad smell.
4.3 NORMAL STOP

To shut down the unit, proceed as follows:
a. Slowly open the “pressure regulator” valve (NV1)
b. Push the “Stop button” to stop the pump.
c. The flush water solenoid valve (Y4) opens automatically for approx.
10-15 min. (The flush water solenoid valve closes automatically).
NOTE!
If it is desired to shut down the desalination unit for less than one (1) week, the above
steps are all that
is required. However, if the desalination unit is to be shut down for over one week, it will
flush automatically every 100 hours, if power supply is on and pressurized water is
available to the flush water solenoid (Y4).
4.4 SHUT-DOWN FOR A LONG PERIOD
If the unit is to be shut down for a considerable length of time, over one (1) week,
or under conditions when it cannot be flushed every 100 hours automatically, is
should be preserved to prevent bacterial or marine growth.
Follow the procedure given under ”LONG TERM STOP” in the “System
cleaning” section.
NOTE 1: To provide protection against freeze damage, disconnect the RO-module and
store it in an ambient temp. between 0-35°C, and also free drain pumps and pipes from
water.
NOTE 2: When the unit is to be restarted, follow the steps under ”INITIAL START-UP”.
NOTE 3: Maximum allowed preservation time with MT-5 is one year.

If the unit has the intention to be shut down for a longer period than one year,
the unit must be re-preserved as above.
WARNING!
The use of chlorine or quaternary ammonium chloride types of conservation
solution is prohibited. The use of such chemical agents will cause irreparable loss
of productivity and gradual deterioration of the RO module.
4.5 GENERAL RUNNING AND OPERATION CONDITION
Maximum feed water temperature is 45° C.
Maximum feed water salt content is 42000 mg/l (4.2%, approx. 65000 µS/cm). If the feed
water salt content is more then 35000 mg/l the salt content in the product water can
increase to more then 500 mg/l (approx. 1000µS/cm), WHO’s recommendation.
Normal operate pressure is 60-65 bar and depends on the feed water salt content and
temperature.
Maximum operate pressure is 68 bar.
Maximum product flow according to the unit size as below.
Low temperature or high salt content in the feed water decrease the product water flow as
below.
UNIT TYPE NWC2-40 NWC3-60 NWC4-80
Maximum flow (m³/h) 1,67 2,50 3,33

Nominal flow
(m³/h) at 25ºC 1,67 2,50 3,33
Nominal flow
(m³/h) at 15ºC 1,30 2,00 2,65
Nominal flow
(m³/h) at 5ºC 1,00 1,50 2,00
This is based on 35000 mg/l (3.5 %) salt content in the feed water.
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.6.1 SYSTEM CLEANING

5.1 CHEMICAL CLEANING PROCEDURES
Reverse Osmosis, like most other water treatment equipment, occasionally needs
cleaning. As a separate item a chemical cleaning tank is required, the tank can be
a plastic bin containing a volume of 100 litres.
5.2 CHEMICAL TREATMENT

Connect the hose to the chemical cleaning tank when system are running
normal, with the quick connector (QC1) to route part of the product flow to
chemical cleaning tank.
Continue to run the system as normal and produce 100 litres of product water
in to the chemical cleaning tank, than stop the unit in accordance to normal
stop procedure.
Leave the system in “stand by” position in order to run the automatic fresh
water flushing procedure for the normal 15 minutes.
Turn off the main power switch.

Turn the cleaning valve to “Cleaning” position and connect the other cleaning
hose to the chemical cleaning tank (QC2)
Pour the required chemical solution into the chemical cleaning tank
containing 80 litres of product water, mix with a clean stick.
Start the circulation pump on the cleaning unit, and run for approx one hour.
Stop the pump and leave the main power switch for operation mode in “off”
position in order to avoid fresh water flushing of the preserved system after
stop.
WARNING!
For initial start-up after a prolonged shut-down, or after any chemical treatment, allow the
product water to flow to waste for at least 1 hour.
4.4 LONG TERM STOP
The RO-module should be preserved with MT-5/40 solution when it is intended to
shut down the desalination unit for a long period, or when it cannot be flushed
regularly every week.
Pour two (2) bottle of MT-5/40 solution into the chemical cleaning tank.
Continue to run the system as normal and produce 80 litres of product water in
to the chemical cleaning tank, than stop the unit in accordance to normal stop
procedure.
Continue the process in accordance to the description for “chemical treatment”.
NOTE 1: To provide protection against freeze damage, disconnect the RO-module and
store it in an
ambient temp. between 0-35°C, and also free drain pumps and pipes from water.
NOTE 2: When the unit is to be restarted, follow the steps under

”INITIAL START-UP”.
5. RO MODULE FOULING
Is a complex phenomenon that involves trapping material within the fibre bundle
or on the surface of the membrane inside the RO-module. When a RO module
fouls, the salt concentration of the product water usually increases and the
conductivity meter shows higher value.
When it has reached an unacceptable level is it time for Chemical Treatment.
The following fouling is the most common:

- Scaling
- Metal oxides
- Particulate matter
- Colloids
- Biological matter
- Hydrolyse by chlorine
5.3 SCALING
Scaling is caused by the precipitation of sparingly soluble salts as CaCO3 and
CaSO4 in the
RO-module. This phenomenon will happen, when the feed water flow is too low
compared to the product water flow, always make sure that the feed water flow is
in accordance to the values stated in the actual model.
5.4 METAL OXIDES

The formation of the oxide and/or the hydroxide of iron, manganese or aluminium
cause fouling with metal oxides, but iron is the most common.
Iron fouling can be avoided by selecting the best non-corrosive material on the
feed water side of the unit. Also product storage and distribution system has to be
of a non-corrosive material to avoid iron oxide entering the unit during flushing,
after the unit has been stopped.
Fouling by metal oxides is identified by rapid conductivity increasing (within 24
hours) to a level of full scale on the meter.
5.5 PARTICULATE MATTER
Device plugging is caused by the mechanical filtration of particulate matter. That
is too large to pass through the feed - brine passage.
The average spacing in the membranes is about 25 microns. As a general rule, if a
particle is less than about 10 microns, it should be able to pass through a 25
microns passage. To avoid particulate plugging, be sure that right micro cartridge
is used (5 or 10 micron) and is properly installed.
5.6 COLLOIDS
Colloidal fouling is caused by the coagulation of colloids in the RO-module
during the reverse osmosis process. Colloids are very small particles usually
ranging from 0,3 to 1,0 micron in size. To avoid colloidal fouling does not operate
the unit in harbours and water, which is polluted.
If the unit is intended to be operated in such water, an extended pre-treatment
section is required .
Colloidal fouling is identified by conductivity increasing over several weeks.
5.7 BIOLOGICAL MATTER

Biological fouling can occur when the feed water contains sufficient nutrients to
sustain rapid growth of organisms inside the RO-module. This growth can lead to
deposition of slimes, causing RO-module fouling and poor performance.
To avoid biological fouling does not operate the unit in water, which is strongly
contaminated with bacteria, such as harbour water etc.
If the unit is intended to be operated in such water, an extended pre-treatment
section is required .
Bacterial fouling is identified by conductivity increasing after an extended shut
down without MT-5/40 protection.
5.8 HYDROLYSE BY CHLORINE

If the unit is operated with water containing chlorine, a carbon filter has to be
used as a pre treatment.
Chlorine, even in very week concentration will cause damage to the RO-module.
Flushing water from the storage onboard can, under some circumstances contain
chlorine e.g. when the water tanks have been filled up with water shore which
contains chlorine. It is of highest importance that the carbon cartridge is properly
installed in the filter house for flush water and has not been replaced by a normal
cartridge filter.
Normal seawater does not contain any chlorine.
6. CHEMICAL CLEANING AGENTS
In using any of the chemicals mentioned, follow accepted safety practice.
When preparing chemical solutions for cleaning, be certain that all chemicals
are dissolved and well mixed before introducing them into the RO-unit.
During re-circulation, temperatures must not exceed 40° C.
All chemicals to be used for cleaning and treatment, must be handled with
extreme care.
They cause irritation of skin, eyes, nose and throat.
Avoid prolonged or repeated contact with any part of the body. Do not inhale.
Always use with adequate ventilation. In case it comes in contact with the skin
or eyes immediately rinse the affected parts liberally with water, and in case
of the eyes seek medical aid.
The fresh water to be used for the chemical treatment has to be free from
chlorine.
Normal tap water has to be de-chlorinated by a carbon filter.
Product water from the unit can be used direct.
Use gloves and protection glasses.
6.1 MT-10 CHEMICAL CLEANING

Shall be used as a general cleaning procedure when the product flow has
decreased with 10-15 % below rated flow or the conductivity has increased
to a level between 750 and 1000 µS/cm.
The MT-10 shall also be used as an ”pre-cleaning” before a sterilisation with
MT-5 solution is done.
6.2 Preparing MT-10

Add one (1) plastic bottle of MT-10 into the 100 litres plastic bin containing
80 litres product water, mix well.
6.3 Re-circulation time MT-10

1 hour.
Best temperature for treatment is 30-35° C.
Lowest allowed temperature is 25° C.
Highest allowed temperature is 40° C.
Flush the unit free from cleaning solution for at least 15 min with flush water.
If the unit is intended to be in service you must proceed as described in
”INITIAL START-UP PROCEDURE”.
If the unit is not intended to be in service it must be preserved as described in
”MT-5 CONSERVATION”.
6.4 MT-10 + MT-5 STERILISATION
Sterilisation has to be done when the content of bacteria is too high, which you
recognise on a bad taste of the water. Pre-treat the unit with MT-10 as described
in ”MT-10 CHEMICAL CLEANING”, followed by a preservation as described in
”Long Term Stop” instructions.
6.5 Re-circulation time MT-5 Sterilisation

1 hour.
If the unit is intended to be in service you must proceed as described in
”INITIAL STARTUP PROCEDURE”.
If the unit is intended to be stored you must leave it with the MT-5 solution.
6.6 MT-5 PRESERVATION

This solution shall be used when the unit will be out of service for more then 1
week and you are not intended to flush it every week.
6.7 Prepare MT-5 Preservation

Add 2 plastic bottle of MT-5/40 to the 100 litres plastic bin containing 80 litre
product water, mix well.
NOTE 1: The MT-5 solution must be in the unit during the preservation time so you can
not flush it after preservation. When the unit is intended to be in service again you must
proceed as described in
NOTE 2: The unit is now preserved with MT 5 solution for one year, if the unit will be
stopped more than one year it must be re-preserved.
6.8 MT-20 CHEMICAL CLEANING
To be used when scaling or metal-oxides have caused fouling.
6.9 Preparing MT-20

Add one plastic bottle of MT-20 into the 100 litres plastic bin containing 80 litre
product water, mix well.
6.10 Re-circulation time MT-20

1 hour.
Best temperature for treatment is 35° C.
Lowest allowed temperature is 25° C.
Highest allowed temperature is 40° C.
If the unit is intended to be in service you must flush the unit with flush water for
15 minutes.
Proceed with the ”INITIAL START-UP PROCEDURE”.
If the unit is intended to be shut down for a long period, flush it as above and then
prepare it as described in ”LONG TERM STOP”.
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.6.2 HP PUMP

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






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




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





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
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



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

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


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



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2006-09






 
   
 
  


 


 


  

   

 
 


 
 
 
 

  
  

 

 
 
 

 

  


 
 



 
  





  
 

 

 

  

   
  

 
 

 


 
 

  
    



 

 


 



  

 

  
 


 

 
 



 


  




















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  
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.6.3 MEMBRANES

Element Loading Guidelines November 2000 TSB122.01
The following provides general information for installing Hydranautics elements to provide
optimally reliable performance.
Flushing
If the system is new, it is strongly recommended to flush the system first before loading
elements. This allows any debris, solvents, or chlorine to be cleared so that they do not
come in contact with the membranes.
Vessel Preparation
Clean the inside of the vessels before loading. This will remove any dust and debris that
could collect on the membrane surface. Hosing down the insides of the vessels usually will
not be sufficient to clean the vessels. Use of a sponge ball wrapped in a towel and soaked
in a 50% solution of glycerin and water is highly recommended. The sponge ball can be
pulled through the vessel with a piece of rope. Alternatively, the sponge ball can be pushed
through the length of the tube with a piece of 2 inch PVC pipe with a PVC flange attached
to the end.
Caution: Be sure to avoid scraping the pipe along the vessel surface.
Storage
If elements cannot be loaded upon delivery, store elements out of direct sunlight. Do not
allow the elements to freeze. (Please refer to Hydranautics Technical Service Bulletin 101
for cellulose acetate elements or Technical Service Bulletin 108 for composite elements).
Lubricants
When loading elements into a system, do NOT use oil, grease, or petroleum jelly
based compounds to lubricate o-rings and brine seals.
Use silicone based gel or a mixture of 50% glycerin in water to lubricate 0-rings and
brine seals.
(Rev. B)
Shimming
Due to inconsistencies in vessel length, it is highly recommended to shim elements to take
up free space in the vessel. This helps to prevent elements from moving when the system
is shut down and restarted. The appearance of leaks between elements is also minimized
when the elements are shimmed.
To shim, simply place PVC “washers” of varying thickness (1/8” to 3/8”) over the FEED
side inboard adapter. Add as many shims as necessary until the end plate fits snugly
against the shims. If necessary a shim may be removed if the end cap is difficult to
reinstall. A gap of 1/4 inch between the end plate and the shims will not cause problems in
performance.
Operation
With all composite membranes, do not expose the membrane to chlorine or other strong
oxidants. A concentration of chlorine in excess of 0.1 PPM can cause irreversible damage
to the membrane.
With cellulose acetate (CAB) membranes, operate in the pH range of 4-6. Operation
outside of this range will cause premature degradation of the membrane.
Note: Assure that flush sequences are within these pH ranges. Failure to do so
may cause severe damage to the membranes.
For further information on the installation and care of Hydranautics products, contact your
Sales Representative or the Technical Support department at Hydranautics.
Hydranautics
401 Jones Rd.
Oceanside, CA 92054
Tel: (760) 901-2500 Fax: (760) 901-2578
e:mail: info@hydranautics.com
Internet: www.membranes.com
(Rev. B)
Membrane Element SWC4+
Performance: Permeate Flow: 6,500 gpd (24.6 m3/d)
Salt Rejection:
nominal: 99.8 %
minimum: 99.7 %
Type Configuration: Spiral Wound

Membrane Polymer: Composite Polyamide
Nominal Membrane Area: 400 ft2
Application Data* Maximum Applied Pressure: 1200 psig (8.27 MPa)

Maximum Chlorine Concentration: < 0.1 PPM
Maximum Operating Temperature: 113 F (45 C)
Feedwater pH Range: 3.0 - 10.0
Maximum Feedwater Turbidity: 1.0 NTU
Maximum Feedwater SDI (15 mins): 5.0
Maximum Feed Flow: 75 GPM (17.0 m3/h)
Minimum Ratio of Concentrate to
Permeate Flow for any Element: 5:1
Maximum Pressure Drop for Each Element: 10 psi
* The limitations shown here are for general use. The values may be more conservative for specific projects to
ensure the best performance and longest life of the membrane.
Test Conditions
The stated performance is initial (data taken after 30 minutes of operation), based on the following conditions:
32,000 ppm NaCl

800 psi (5.5 MPa) Applied Pressure
77 F (25 C) Operating Temperature
10% Permeate Recovery
6.5 - 7.0 pH Range
A, inches (mm) B, inches (mm) C, inches (mm) Weight, lbs. (kg)

40.0 (1016) 7.95 (201.9) 1.125 (28.6) 36 (16.4)
Notice: Permeate flow for individual elements may vary + or - 15 percent. All membrane elements are supplied with a brine seal, interconnector, and o-rings. Elements
are vacuum sealed in a polyethylene bag containing less than 1.0% sodium meta-bisulfite solution, and then packaged in a cardboard box.
Hydranautics believes the information and data contained herein to be accurate and useful. The information and data are offered in good faith, but without guarantee, as
conditions and methods of use of our products are beyond our control. Hydranautics assumes no liability for results obtained or damages incurred through the application of the
presented information and data. It is the user's responsibility to determine the appropriateness of Hydranautics' products for the user's specific end uses. 6/29/05
General Product Description – R80 S Series
Side Port Membrane Housing
R80 600S Design Pressure: 600 PSI / 4.1Mpa / 41 Bar (at 120 F / 49 C)
R80 800S Design Pressure: 800 PSI / 5.6Mpa / 56 Bar (at 120 F / 49 C)
R80 1000S Design Pressure: 1000PSI / 6.9Mpa / 69 Bar (at 120 F / 49 C)
R80 1200S Design Pressure: 1200PSI / 8.3Mpa / 83 Bar (at 120 F / 49 C)
Min. Operating Temp.: 20 F / -6 C

Max. Operating Temp.: 120 F / 49 C
Factory Test Pressure: ASME: 1.1x Design Pressure
Standard: 1.5x Design Pressure
Burst Pressure: 6X Design Pressure
Operating pH Range: 3 – 11
Cleaning pH Range: 2 – 12 (less than 30 minutes)
General Warning – High Pressure Membrane Housing
ROPV Pressure Vessels are designed to provide safe operation over a long service life
if properly installed, operated, and maintained. The vessel may cause loss of life,
severe bodily harm, or property damage if not correctly installed, operated, or
maintained. Read and understand all guidelines provided in the vessel User Manual.
Observe every precaution contained therein. Failure to do so may result in malfunction
and potential catastrophic failure. It is recommended that only qualified technicians
experienced in servicing hydraulic systems work with this vessel. Misuse, incorrect
assembly, or use of damaged/corroded components may result in catastrophic failure.
Vessel Use and Precautions
Positive pressure up to the design pressure (PSI) of the specific model being
used.
Accommodates standard 8” nominal diameter spiralwound element.
The required vessel/element interface hardware is supplied with the vessel.
Ensure that an element adapter is installed at each end of the vessel before use.
Vessel expands under pressure and careful consideration must be taken when
installing straps/saddles and system connection piping.
Installation with the straps/saddles provided is strongly recommended
Vessel should not support any other system components. Connections should
be non-load bearing.
Periodic inspection of the vessel end closure is recommended to ensure all parts
are dry and free of corrosion.
Failure to understand and follow all precautions may void warranty and result in
catastrophic failure of the vessel.
ROPV R80 S Series Manual August 2005B

These guidelines are subject to change. Please check with ROPV to ensure that
the User Manual is the latest version for the vessel model being used.
Mount vessel using strap/saddle hardware provided and span recommended in
the engineering drawing.
Do not over tighten the straps – vessel must be allowed to expand under
operation.
Maximize the connection flexibility to allow for vessel growth under pressure.
Align the side ports with the system manifold, correcting any misalignment before
final installation.
Provide overpressure protection in the system safety devices.
Inspect end closures regularly for signs of corrosion. Immediate corrective action
and/or replacement is suggested in case of corrosion.
Relieve system pressure before working on the vessel.
Do not attempt to over-tighten the Permeate Port connections as this may
damage the end closure. One turn past hand tight should be sufficient.
Ensure that the Trust Cone is installed on the downstream end of the vessel.
Never operate the vessel in excess of its ratings. This may void the warranty and
cause bodily or property damage.
Do not operate the vessel permeate port over 125PSI.
Flush the vessel with permeate before system shutdown to reduce the chance of
corrosion.
Do not install the vessel in direct sunlight.
Operate the vessel within the recommended pH range Operating pH Range: 3 –
11, Cleaning pH Range: 2 – 12 (less than 30 minutes).

Head Removal
Step 1 Shut Down System and Relieve System Pressure – The system must be shut

down and all pressure relieved before conducting any maintenance or repair on the
vessel.
Step 2 Disconnect Permeate Piping – The system permeate piping must be carefully

removed from the permeate port of the vessel.
Step 3 Inspect End Closure – The end closure should be inspected for any signs of

corrosion or damage. Surface corrosion can be removed with a wire brush, while
flushing with water. Damaged components should be replaced with approved
components from ROPV.
Step 4 Disconnect Locking Screws – Each of the three locking segments is held in

place with a securing ring. The securing ring is held in place with 3 locking screws. The
locking screws can be removed using an M6 / 7/32” hex wrench. The locking screws
should be unthreaded from the head only, not from the locking segment. The locking
screw and locking segment can be removed together.
Step 5 Remove the Locking Segment/Screw Assemblies – The locking

segment/screw assemblies should be easily removed from the retaining groove. Should
the assemblies be difficult to remove, it may be necessary to rock the head slightly or
tap the head inward with a rubber mallet. Be careful when using metal tools, avoiding
leveraging against the sidewall of the vessel or scratching the inside surface of the bell
area.
Step 6 Remove the Head Assembly with One of the Following Techniques
ROPV Head Removal Tools – A set of head removal tools is available from ROPV.

While not necessary for head removal, they have proven an effective and easy way to
remove the vessel head without causing any damage to the vessel.

Picture 1 Picture 2 Picture 3
Picture 1 – Detail picture of head removal tools.
Picture 2 – Thread the center piece into the permeate port of the head assembly, to
hand tight. Do not over tighten the center piece.
Picture 3 – Position nut, bearing rod, and bearing block as shown. Turn bearing rod
clockwise. The head will move with the bearing rod as it moves toward the end of the
vessel. You will be able to remove the head once it has cleared the retaining groove
area of the vessel.
Alternative Head Removal – It is possible to remove the head assembly without the

ROPV head removal tools. A 1” NPT Male threaded piece of PVC (or similar material)
pipe should be threaded into the head permeate port to hand tightness. Pull the pipe
outward to remove the head. If the vessel has been in operation for an extended time,
a slight rocking motion or forceful tug may be required to break the head seal bond.
Also, a handle at the end of the pipe will ease head removal – forming a T with the pipe
that threads into the permeate port.
Complete Head Assembly with Adapter

Head Disassembly and Inspection
Step 1 Remove the Head O-ring – Use a nonmetallic, rounded tool to start the oring

out of the o-ring groove. Once a small portion of the o-ring has been lifted out of the
groove, use your hand to work the remainder of the o-ring out of the groove. Damaged
or cut o-rings must be replaced during re-installation of the head.
Step 2 Remove Adapter – Grasp the adapter slowly pull from the bearing

plate/permeate port. A slight rotating motion may ease the removal of the adapter.
There is a set of double o-rings on the inside diameter of the permeate port that must be
inspected for damage once the adapter is removed. Damaged o-rings must be
replaced before re-installation.
Step 3 Remove Bearing Plate – Use a wrench to remove the permeate port Locknut.

The locknut is reveres threaded (or left hand threaded) and must be turned clockwise to
be removed and counter clockwise to be installed. After removing the locknut, the
bearing plate and sealing plate can be separated.
Step 4 Clean All Components – All components should be cleaned with a mild soap

solution or clean water. The components should be air dried or dried with a lint-free
towel.
Step 5 Inspect All Components – All components should be carefully inspected for

signs of corrosion and damage. Components exhibiting such should be replaced before
re-installation. All o-rings should be carefully inspected for signs of damage. It is
recommended that all o-rings be replaced during each complete servicing of the vessel.
Failure to do so may cause poor system performance.
Step 6 Inspect Inside Vessel Surface – The inside surface of the vessel should also

be inspected once the membrane elements have been removed. Special attention
should be paid to identify any scratches, damage or foreign matter. Surface scratches
can be repaired by carefully sanding the effected surface with 600-grit sandpaper. A
combination of soapy water and fresh water should be used to flush the area during
sanding. Clean water should be used to clean the area after sanding. Any
extemporaneous matter can be removed with a soft cloth, soapy water, and a clean
water flush. Damaged vessels should not be used under any circumstances.
Picture of Disassembled Head Components

Head Reassembly
Step 1 Inspect All Head Components – All head components should be free from

scratches, foreign matter, or any sign of damage. Please see Step 6 above for
additional information about cleaning head components. Scratched or damaged
components should be replaced with ROPV supplied replacement components. All o-
rings should be carefully inspected for signs of damage. It is recommended that all o-
rings be replaced during each complete servicing of the vessel. Failure to do so may
cause poor system performance.
Step 2 Install Permeate Port O-rings - All o-rings should be coated with a thin layer of
glycerine before installation. Care should be used to minimize the amount or glycerine
applied and any excess should be removed. Petroleum based lubricants should not be
used as they may cause membrane damage. Seat one o-ring into each of the two
grooves located on the inside diameter of the permeate port.
Step 3 Place Bearing Over Permeate Port/Sealing Plate
Step 4 Thread Lock Nut Onto Permeate Port – Lock nut should be tightened to hand

tightness using a wrench for the final halfturn. Do not over tighten the Lock Nut –
maximum torque guideline: 15Nm. Note that the threads of the Permeate Port are
reverse or left-hand threaded.

Step 5 Install Permeate Port and Adapter O-rings – All orings should be coated with
a thin layer of glycerine before installation. Seat one permeate port o-ring into each of
the two grooves located at the element end, outside diameter of the adapter.
Location of
Permeate
Port Seals
Step 6 Install Adapter – The adapter should be pushed into the permeate port until the

wider diameter middle section is flush against the end of the permeate port.
Simultaneously pushing and turning the adapter will ease installation.
Step 7 Install Head O-ring – All orings should be coated with a thin layer of glycerine

before installation. Seat the head o-ring into the groove on the outside diameter of the
head.
Complete Head Assembly with Adapter

Head Installation
Step 1 Follow All Steps Outlined in the Head Reassembly Section
Step 2 Install Head – Hold the head assembly with both hands, square to the axis of

the vessel. Push firmly with both hands until the head is correctly positioned and the
retaining groove is visible. It may be necessary to use a rubber mallet to tap the head
into its engaged position. The thrust cone must be installed with the head at the
downstream end of the vessel.
Step 3 Install Locking Kit Segments – Clean and dry the retaining groove. Position

the first two locking segments (No.1 and No.2 in picture) so that the end section sits in
the retaining groove. Position the third locking segment (No.3) into the last area.
Position the securing ring as shown and use an M6 / 7/32” hex wrench to tighten the
screw until snug. Do not overtighten – maximum torque guideline: 10Nm. Install the
two other segments in the same manner. Conduct a final tightness check of each screw
after all three segments are installed.
Locking Kit Segment

and Securing Ring
Step 4 Reconnect Permeate Piping – Reconnect the system permeate piping to the

permeate port.
Step 5 Conduct Pre-Pressurization Inspection – A thorough prepressurization

inspection should be conducted, including verifying that the heads are properly installed,
system piping connections are in place, elements are installed, adapters are installed,
and thrust cone is installed at downstream end of the vessel.

Step 6 Pressurize System
Step 7 Inspect for Leaks – All connections should be free from leaks. Do not operate

leaking vessels.

Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.6.4 RUPTURE DISC

INSTALLATION INSTRUCTIONS
Union Type and Hammer Union Type
Rupture Disc Assemblies 06-341-1
WARNING
• Read these instructions carefully and completely • A baffle plate on the outlet end of vent piping does
before attempting to unpack, install or service the NOT necessarily prevent potentially dangerous dis-
rupture disc and holder. charge.
• Do not vent a rupture disc assembly to an area • Piping should be braced to absorb shock when
where it would endanger personnel. the rupture disc ruptures.
• Install the rupture disc assembly in such a way • Install the enclosed DANGER sign in a conspicu
that equipment in the area will not prevent rupture ous location near the zone of potential danger.
disc from opening or be damaged by system dis-
charge.
INSPECTION/PREPARATION
A. NEW RUPTURE DISCS

WARNING: Always handle the rupture disc by its edges
only. Damage to the dome or seat area of the rupture
disc may adversely affect the performance of the rup-
ture disc. Read the rupture disc tag completely before
installing to confirm that the size, burst information,
and type are correct for your system. Figure 2
1. Carefully remove the rupture disc from its packaging con- 3. Inspect the rupture disc for damage. Look for dents,
tainer. scratches or dings in the seat area or dents in the dome of
the rupture disc. (See Figure 2)
2. Remove and discard the shipping support (if provided).
Shipping supports have ORANGE STICKERS on them - they 4. If foreign material is present, carefully clean the rupture
are NOT a part of the rupture disc. (See Figure1) disc with a solvent that is compatible with your media.
B. NEW HOLDER
Handle rupture disc holders with care. Damage to the
rupture disc holder could affect the performance of the
rupture disc.
SHIPPING SUPPORT ONLY. 1. After removing the rupture disc holder from its packaging,
DO NOT USE unscrew the nut and disassemble.
FOR RUPTURE DISC.
2. Discard the white shipping protector which is between
the base and holddown.
Figure 1
3. Inspect the seat area for scratches, dents, nicks or dirt.
Flaws may adversely affect sealing and disc burst pressure.
C. EXISTING HOLDER
1. For ease of installation, carefully remove the rupture disc
assembly from piping. (See Figures 3 and 4)
2. Separate rupture disc holder components.
3. Remove the rupture disc from its holder.
4. Inspect the seat area of the rupture disc holder. Look for
scratches, nicks, corrosion or deposits left from the media.
5. If necessary, clean the seat area with a solvent that is

compatible with your media. If this does not remove dirt,
hand polish the seat area with ScotchBrite, fine emery cloth
or #0000 steel wool. DO NOT MACHINE THE RUPTURE
DISC HOLDER! If scratches, nicks, corrosion or deposits
from the media cannot be removed by hand, contact the Figure 3: Union Type
factory.
D. ASSEMBLY
WARNING: Before attempting to assemble the rupture
disc and rupture disc holder, confirm that the seat area
of the rupture disc is designed to fit the rupture disc
holder.
1. Place rupture disc in base of the rupture disc holder with

the dome pointing in the direction of flow.
2. Carefully place the holddown on the rupture disc.
3. Screw the union nut into place.
4. For standard UT assemblies, check holder rating and type

located on the side of the holder. Refer to Table 1 for torque
values. Locate the table with the corresponding type and
rating. Locate burst pressure. The column to the right con-
tains the required torque in ft-lbs. Figure 4: Hammer Union Type
5. Torque nut to required torque.
6. Hammer Union assemblies are not subject to the Table 1

torque values. Rather, it is generally recommended that no
greater than a 4-lb. hand sledge is used to apply torque. For
burst pressures less than 1,000 psig, two or three deliberate
hits will seal the assembly. For higher burst pressures, more
force may be required.
E. INSTALLATION
1. If necessary, clean NPT threads on the holder. Wire brush-
ing is usually sufficient. Oil threads with a light oil such as
SAE grade 20.
2. Experience has shown that, in some installation condi-

tions, it may be necessary to re-torque the assembly after
the system has operated through normal pressure and tem-
perature cycles.
Under normal operating conditions, the rupture disc should

be replaced yearly. Severe operating conditions may require
that the rupture disc be replaced more frequently.
3. The metal tag shall be attached to the UT assembly in a

manner that will prevent changing the rupture disc without
breaking the seal. Reference Figure 5 showing the tag at-
tached using a lead shunt and 0.02” SST wire as recom
mended practice.
WARNING: Care must be taken during the installation

of UT rupture discs to prevent the base and holddown
from spinning or twisting as torque is applied to the
nut. Failure to do so can damage the disc and affect its
performance.
Figure 5 - Union Type Tagging

Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.7.1 MAIN COMPONENTS

SPARE PART LIST
Type : NWC3-60
Ref. : NW-26554-P-0010-X01
Pos.no Part description Qty. Part no.
ABF Automatic back-flush filter 1 Z-7089

BFH2 Bag filter housing 1 Z-7001
BFH2 Filter bag 25µ 1 Z-7003
CP1 Connection point ½” (3/4”) BSP male 1 Z-6021
CP2 Connection point 1” (5/4”) BSP male 1 Z-6023
CP3 Connection point 1” (5/4”) BSP male 1 Z-6023
CP4 Connection point ½” (3/4”) BSP male 1 Z-6021
QC1 Quick connector 1 Z-9024
QC2 Quick connector 1 Z-9025
CV1 Non-return valve 1 Z-5022
Y1 Solenoid diverter valve 1 Z-4020
Y3 Solenoid stop valve 1 Z-4026
Y4 Solenoid stop valve 1 Z-4023
PG1 Pressure gauge 1 Z-4028
PFH1 Particle filter 1 Z-7000
PFH1 Particle filter cartridge 1 Z-7081
CFH Carbon filter 1 Z-7007
CFH Carbon filter cartridge 1 Z-7009
PT2 Pressure transmitter 1 Z-4017.32
PT3 Pressure transmitter 1 Z-4016.32
PS3 Pressure switch 1 Z-4018.PS3
PS5 Pressure switch 1 Z-4018.PS5
PS6 Pressure switch 1 Z-4018.DF
HPP High pressure pump 1 Z-3005
RD1 Rupture disc 1 Z-9051
PV1-3 Pressure vessel 2 Z-2003
SV1 Sampling valve 3 Z-5008
SV2 Sampling valve 1 Z-5008
BV1 3-way ball valve 1 Z-5021
BV2 Ball valve 1 Z-5005
NV1 Needle valve 1 Z-5027
AV1 Automatic pressure valve 1 Z-0152
CM1 Conductivity sensor 1 Z-4013
RM1 Flow meter 1 Z-9002
FM1 Flow meter 1 Z-4005
PFH pH-filter 2 Z-7013
CT Cleaning skid 1 Z-0203
CLP Cleaning pump 1 Z-3027
PFH2 Particle filter house 1 Z-7004
PFH2 Particle filter cartridge 1 Z-7010
H1 Hose HPE-1/1-2270 1 Z-0401.C3
H3 Hose HPB-1/1-570 1 Z-0403.C3
H4 Hose SWC-5/4-720 1 Z-0404.C3
H5 Hose SWB-5/4-1230 1 Z-0405.C3
H6 Hose SWB-1/1-1425 1 Z-0406.C3
H7 Hose FWD-3/4-1320 1 Z-0407.C3
H8 Hose FWE-3/4-1360 1 Z-0408.C3
H9 Hose FWE-3/4-550 1 Z-0409.C3
H10 Hose FWA-3/4-900 1 Z-0410.C3
H11 Hose FWA-3/4-1500 1 Z-0411.C3
H12 Hose FWB-3/4-600 1 Z-0412.C3
H13 Hose FWE-3/4-740 1 Z-0413.C3
H14 Hose FWF-3/4-1040 1 Z-0414.C3
H15 Hose MH-1565 1 Z-0415.C3
H16 Hose MH-285 1 Z-0416.C3
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.7.2 PRESSURE VESSEL

COMPONENT LIST
Type : Pressure vessel
Drw.no. : R80B100S-00
Pos.no Part description Part no. Qty.
1 Pressure vessel Z-2003 1

2 Bearing plate Z-2003.2 2
3 Sealing plate Z-2003.3 2
4 O-ring Z-2003.4 2
5 O-ring Z-2003.5 2
6 Plug Z-2003.6 1
7 Permeate port locknut Z-2003.7 2
8 O-ring Z-2003.8 4
9 Retaining ring Z-2003.9 2
10 1,5" Feed/conc. port Z-2003.10 2
11 Thrust ring Z-2003.11 1
12 Adapter Z-2003.12 2
13 O-ring Z-2003.13 4
14 Strap Z-2003.14 2
15 Strap screw Z-2003.15 4
16 Saddle Z-2003.16 4
17 Securing ring screw Z-2003.17 6
18 Locking kit segment Z-2003.18 6
19 Embedded ring Z-2003.19 2
20 Securing ring Z-2003.20 2
21 O-ring Z-2003.21 2
22 O-ring Z-2003.22 2
23 Permeate port Z-2003.23 2
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.7.3 CONTROL CABINET

COMPONENT LIST
Type : Control Cabinet
Ref dwg. : NW-26554-E-0006
DP1 Display Z-4003.6 1

PLC PLC board Z-4003.2 1
EP EPROM Z-4003.3 1
MB Mother board Z-4003.1 1
K1 Contactor HP pump Z-4003.7 1
K2 Contactor LP pump Z-4003.8 1
F5 Motor overload protection HP pump Z-4003.10 1
F6 Motor overload protection LP pump Z-4003.11 1
T1 Transformer Z-4003.16 1
F1-2 Pilot fuse 230V Z-4003.4 2
F4 Pilot fuse 24V Z-4003.5 1
K3 Auxiliary relay Z-4110 1
K4 Alarm relay (optional) Z-4110 1
Q1 Main switch Z-4003.12 1
S1 Emergency stop Z-4003.17 1
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

SYSTEM
FILE 1.7.4 HP PUMP

PART LIST HP pump APP8.2
Cylinder barrel kit, consisting of: Z-3005.2 1

61 Cylinder barrel 1
Piston kit, consisting of: Z-3005.3 1

66 Piston 9
36 O-ring 1
212 O-ring 1
218 Screw 8
Valve plate kit, consisting of: Z-3005.4 1

91 Port plate 1
92 Valve plate 1
93 Backup ring 9
94 O-ring 9
Seal kit, consisting of: Z-3005.5 1

2 Pin 1
3 Bleed screw 2
4 O-ring 2
34 Pin 2
36 O-ring 1
67 Key 1
93 Back-up ring 9
94 O-ring 9
182 O-ring 1
184 Pin 1
185 Pin 1
186 Screw 8
212 O-ring 1
214 O-ring 1
215 Shaft seal 1
216 Stop bush 1
218 Screw 8
219 Screw 1
Retainer kit, consisting of Z-3005.6 1

64 Retainer guide 1
65 Retainer plate 1
Swashplate kit
31 Swashplate 1
34 Pin 2
36 O-ring 1
212 O-ring 1
213 Plate 1
218 Screw 8
219 Screw 1
THE PARTS LISTED ARE NOT SOLD SEPARATLY, ONLY IN COMPLETE

KITS WITH PART NUMBER AS SPECIFIED.

  
INDEX
SECTION 2
CLEANING SYSTEM
2.0 CLEANING SYSTEM (CT+CLP+PFH2)

2.1 Installation
2.3 Spare parts
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date
SECTION 2,0 CLEANING SYSTEM
FILE 2.1 INSTALLATION

INSTALLATION INSTRUCTIONS
Type : Cleaning unit NWC

Reference to Drw.no. : NW-26554-Z-0041-01
Supply voltage : 3 x 380V 50 HZ
1. Install the cleaning system vertically supported by 4 M16 bolts

2. The system are standard delivered with 3m length hoses with quick connectors
for easy hook-up to the RO units, one cleaning system can be used for several
RO units with sufficient hose length.
3. Connect a 3 x 380V 50Hz (0,75 kW) supply to the DOL starting box
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date
FILE 2.2 OPERATION

INSTRUCTIONS
5.1 CHEMICAL CLEANING PROCEDURES
Reverse Osmosis, like most other water treatment equipment, occasionally needs
cleaning. As a separate item a chemical cleaning tank is required, the tank can be
a plastic bin containing a volume of 100 litres.
5.2 CHEMICAL TREATMENT

Connect the hose to the chemical cleaning tank when system are running
normal, with the quick connector (QC1) to route part of the product flow to
chemical cleaning tank.
Continue to run the system as normal and produce 80 litres of product water
in to the chemical cleaning tank, than stop the unit in accordance to normal
stop procedure.
Leave the system in “stand by” position in order to run the automatic fresh
water flushing procedure for the normal 15 minutes.
Turn off the main power switch.

Turn the cleaning valve to “Cleaning” position and connect the other cleaning
hose to the chemical cleaning tank (QC2)
Pour the required chemical solution into the chemical cleaning tank
containing 80 litres of product water, mix with a clean stick.
Start the circulation pump on the cleaning unit, and run for approx one hour.
Stop the pump and leave the main power switch for operation mode in “off”
position in order to avoid fresh water flushing of the preserved system after
stop.
WARNING!
For initial start-up after a prolonged shut-down, or after any chemical treatment, allow the
product water to flow to waste for at least 1 hour.
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date
FILE 2.3 SPARE PARTS

COMPONENT LIST
Type : Cleaning skid
Drw.no. : NW-26554-Z-0041-02
1 Electric pump MX-251CFV5 Z-3027 1

1.A Electric pump MX-251CFV6 Z-3028 1
2 DOL starter Z-4120 1
3 Filter housing BB10 Z-7004 1
4 Cleaning tank 200L Z-8003 1
5 Breather plug 1” Z-9056 1
BB10” filter 5micron Z-7010 1
Hose, sleaning skid Z-6509 2
Quick connector QC1 female Z-9024 1
Quick connector QC2 male Z-9025 1
INDEX
SECTION 4
BAG FILTER
4.0 BAG FILTER (BFH2)

4.1 Installation
4.3 Spare parts
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date
SECTION 4,0 BAG FILTER
FILE 4.1 INSTALLATION,

OPERATION AND
SPARE PARTS
INSTALLATION AND OPERATION INSTRUCTIONS
Type : Bag-Filter BFH2

Drw.no. : NW-26554-Z-0051
GENERAL
The filter vessel shall be installed vertically and supported with the belonging clamps.
The filter housing are made of 316 SS with a inner liner cradle for bag support.
The inlet (upper) and outlet (bottom) connections are both with 2” BSPT female threads.
There is also a ¼” female connection in the top of the filter housing for a possible pressure
gauge connection and air evacuation purpose and a lower ½” female connection for drain
purpose.
FILTERBAG REPLACEMENT
The filterbag elements are recommended to be replaced when there is a pressure drop over
the filter between 0,5 to 0,7 bar.
Procedure for replacing a filterbag are as following :
- Close the inlet and outlet valves on the filter.
- Connect a hose to the air evacuation valve and de-pressure the filter
- Connect a hose to the drain valve and drain the filter
- Open the lock screws on the filter top (one of the screws act as a hinge).
- Remove the old bag by “squeezing” the plastic ring ( not recommended to be re-used).
- Insert a new bag and make sure it is positioned in the grooved seat.
- Assembly the top cover and cross tighten the bolts in parallel sequence.
- Close the drain valve and open the inlet valve
- Evacuate air by open the evacuation valve on the top.
- Open outlet valve and repeat air evacuation until all possible air has been evacuated.
COMPONENT LIST
Type : Bag filter BFH2
Drw.no. : NW-26554-Z-0051
1 Filter complete Z-7001 1

2 Mounting bracket Z-7001.2 2
3 Saddle Z-7001.3 2
4/5 Clamp with round bar Z-7001.4 2
6 Mounting bolts w/ nuts and washers Z-7001.6 4
7 Lock screw complete Z-7001.7 4
8 Filterbag 25µ Z-7003 1
48
INDEX
SECTION 7
FEED WATER PUMP
7.0 FEED WATER PUMP

7.1 Installation & Operation Instructions
7.2 Spare parts
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date
SECTION 7.0 FEED WATER PUMP
FILE 7.1 INSTALLATION AND

OPERATION
INSTRUCTIONS
DPV 10
Performance curve
according to:
DIN 2548 Class C
60 Hz 3420 min-1
H (m)
1m= 1,42 Psi
3,28 feet
9,806 kPa
0,098 Bar
Q (l/s)
1 l/s = 15,85 US.Gpm
13,20 Imp.Gpm
60 l/min
dp pumps www.dp-pumps.com
17
ENGINEERING MANUAL
V(S)(C)(F)(V) PUMPS May 2005
1. INSTRUCTIONS FOR INSTALLATION AND OPERATING
The V and VS pumps are designed for lasting, trouble-free service while processing slightly aggressive liquids
such as de-mineralized water, de-ionized water, brackish and/or sea water within limitations of temperature,
chemical composition and not exceeding a working pressure of 25 bars.
All parts that will be in contact with the liquid are made of stainless steel AISI 304 for V pumps and AISI 316
for VS pumps. The pumps will operate with a high degree of efficiency and will continue to do so throughout
their working life. The pumps are suitable for liquid temperatures up to 120°C. Care should be taken to ensure
that the medium which is pumped does not contain any solid particles (e.g. sand) or fibrous matter.
1.1 Positioning
The pump should be installed vertically in a dry, ventilated, frost-free room. The surface on which the
pump is to be installed should be smooth and level to ensure an adequate load-bearing contact at the
four corners of the base plate (890).
The pump must be easily accessible on all sides for servicing and maintenance.
For the V(S) pumps the direction of the flow is indicated with an arrow on the base plate (890).
If a low noise level is important, place the pump on a rubber pad and provide vibration compensators
in the suction and pressure lines.
1.2 Connecting the pump mechanically
When installing a pump, avoid undue strain at the pump. Specifically when high temperatures are
involved, the pipes will expand and cause stress in the pump. This situation should be avoided by the
use of flexible connections and proper supports.
The pump is equipped with medium lubricated bearings. Pumping of fluids containing abrasive particles
should be avoided because this will cause excessive wear and shorten the working life of the pump.
Mounting a filter can eliminate this problem.
The interior diameter of the suction pipe must at least be equal to the interior diameter of the suction
flange, preferably one size larger. If positioned above the liquid level, the suction pipe must be self
de-aerating and as short as possible. It is absolutely necessary to install a (preferably spring-loaded)
foot valve. Carefully check the suction pipe for tightness because any small leak will have an adverse
effect on pump efficiency.
The suction head, including friction losses, should not be too low. For higher temperatures the higher
vapor pressure should be compensated through positive pressure on the suction flange, in order to
avoid cavitation. If an extremely long suction pipe is used, it is recommended to fit an additional non-
return valve as close as possible to the suction flange of the pump. DP Pumps recommends that the
pump should be installed with a positive pressure at the suction flange. Extreme loss of pressure will
occur if the diameter of the pressure pipe is chosen smaller than the diameter of the connection flange.
1.3 Electrical connection
Connect the motor to the electrical supply as shown in the terminal box. Protect the motor by installing
a protective thermal cut-out of the non self-resetting type on each pump. We also advise to fit separate
fuses for each motor. The direction of rotation of the pump (clockwise when viewed from the motor
95001210-K | Page 4 |
ENGINEERING MANUAL
side, see rotation arrow on the motor stool (341)) can be changed by reversing one of the
phases (with three phase current motors only). Long-term rotation in the wrong direction should be
avoided. 50 Hz pumps can not always be used at 60 Hz because a larger motor may be required for
the same pump size.
1.4 How to operate the pump
*** NEVER ALLOW THE PUMP TO RUN DRY ! ***

Because the V(S) pumps are equipped with liquid lubricated bearings you are strongly recommended to
always check that pump and suction pipe are entirely filled with the medium which has to be pumped.
Three different methods are presented for filling the pump. After filling the pump, the starting
procedure is explained.
a) Shut off valve at suction side available, positive pressure at suction side:
- Close the shut off valve at pressure side.
- Remove the screwed plug (903.01) and joint ring (411.01) from the cover (160).
- Open the shut off valve at suction side and allow the medium to flow into the pump.
- Replace the screwed plug (903.01) and joint ring (411.01) as soon as all air has left
the pump.
b) No shut off valve at suction side available, negative pressure on suction side, non-return valve
installed in suction pipe:
- Place a funnel in the de-aerating hole in the cover (160).
- Remove the screwed plug (903.02) including the joint ring (411.02) and the O-ring
(not for V(S)F 65) (412.04) from the pump casing (101).
- Close the hole in the pump casing (101) with your thumb. Take protective measures if
the liquid is hazardous, e.g. gloves.
- Fill the pump and suction pipe through the funnel and let the air escape along the
funnel. (The liquid will fill the pump from the pressure side to the suction side)
- Replace the screwed plug (903.02) including the joint ring and the O-ring (not for
V(S)F 65) (411.02 + 412.04) in the pump casing (101).
the pump.
c) No shut off valve at suction side available, negative pressure on suction side, non-return valve
not installed in suction pipe:
- Connect a vacuum pump to the hole in the cover (160).
- Fill the pump with liquid by removing the air.
the pump.
In all cases, filling of the pump is accelerated by rotating the coupling shell (862) manually. Locked air
bubbles are released easier by this operation.
95001210-K | Page 5 |
ENGINEERING MANUAL
When all the air has been removed, let the pump run for a few seconds and check the
direction of rotation. If the direction of rotation is anti-clockwise change the electrical connections of
the motor. Let the pump run and slowly open the pressure valve.
Check the setting of the thermal relay against the amperage of the motor. Running against closed valve
is limited for cold water applications and for a period of 2-10 minutes depending on the motor power
installed.
1.5 Maintenance
The standard DP motors up to and including 7,5 kW are equipped with fully closed bearings that do
not require any specific maintenance. Only for motors with power of 11 kW and more, maintenance is
required.
All motors with lubricating nipples must be re-lubricated annually, provided that operating
conditions are not extreme (e.g. vibrations, high temperature). Lubricant: SKF LGHT 3.
Quantity: 15 gram each time.
The interior pump bearings are liquid lubricated and require no maintenance either. If the pump is not
used for a prolonged period of time, drain it, or test run the pump at regular intervals, checking it for
tightness and smooth operating.
1.6 Warranty
The pumps are under warranty for a period of one year after date of delivery. The warranty covers
free replacement of pump or pump parts that have become defective due to manufacturing errors.
Repairs are carried out free of charge within the period of warranty provided the pump is delivered at
our factory carriage prepaid. DP Pumps wishes to emphasize that any damage due to inexpert handling
(such as running it dry) is not covered by the terms of warranty.
95001210-K | Page 6 |
ENGINEERING MANUAL
2. CONDENSED REPAIR INSTRUCTIONS
These instructions concern the repairs which can be handled by a local service engineer. Also most frequent
failures and their solutions will be dealt with. Please note that during all mentioned repairs all precautions are to
be taken and the pump always has to be disconnected from the electrical supply. The numbers mentioned after
the parts refer to the position numbers of these parts in the cut-away drawing of the pump concerned
(Appendix 2). For detailed drawings see Appendix 1.
2.1 Replacement of standard mechanical seal V(S) 2/4/10/14/18/24/32/45/65
1) Check if pump is drained and if not, drain it.
2) Remove the hexagon head bolts and coupling guards (901.01, 681), disassemble the coupling shell
(862) and the pin (560), unscrew hexagon head bolts and washer (901.02, 554.02) and take the
motor (800) off the motor stool (341).
3) Loosen the 4 nuts (920.03) crosswise and equally and lift the motor stool (341) and the cover
(160) from the upper stage casing (108.05/108.06/171.03) and the pump-shroud (10-6). If
necessary use a screwdriver (flat and narrow) to remove the motor stool (341) from the pump-
shroud (10-6). Push the screwdriver in the groove of the pump-shroud (10-6) and rotate it around
the edge of the motor stool (341). Repeat this action several times until the two parts are
separated.
4) Pull the rotating part of the mechanical seal (433) from the shaft (210). Clean the shaft (210) and
check for damages.
5) Wet the shaft-end (210) with water or a soap solution. Push the rotating part of the new
mechanical seal (433) on the shaft (210). See fig.5, Appendix 1.
6) Remove the old static part of the mechanical seal (433) from the cover (160) assembly. Wet the
new part of the mechanical seal (433) with water or a soap solution and put it in the motor
stool (341). Slide the cover (160) into the motor stool (341) and over the mechanical seal (fig.6,
Appendix 1).
7) Finish the pump assembly as described in chapter 3.2.7.
8) Install the motor (800) on the motor stool (341) and assemble pin (560) and coupling shell (862)
on the shaft (210) as described in chapter 3.4.1.
9) De-aerate pump and pipework. *** NEVER ALLOW THE PUMP TO RUN DRY! *** Check
for the correct rotation (clockwise). See chapter 1.3 and 1.4.
10) Test run the pump and retighten the tie-rods crosswise and equally on torque.
2.2 Replacement of mechanical cartridge seal V(S)F 32/45/65
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2.3 Change of terminal box connection
1) Disassemble the hexagon head bolts (901.01) and the coupling guards (681).
2) Remove the bolts/screws (901.02/914.02) of the motor and if necessary the electrical wiring.
3) Lift the motor (800) a little with a tyre lever placed underneath the coupling shell (862). If this
fails disassemble the coupling as described in chapter 3.4.2
4) Turn the motor (800) into preferred position.
5) Fasten the bolts/screws (901.02/914.02) of the motor crosswise and equally, if necessary
reassemble the coupling as described in chapter 3.4.2, reconnect the electrical wiring and check
rotation (clockwise).
6) Reassemble the coupling guard (681) and the hexagon head bolts (901.01).
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2.4 Trouble shooting
Six different failure modes and their solutions are presented in a series of tables. When after following the
instructions the failure of the pump is not solved, please consult your pump supplier.
Table 2.1
Kind of failure Possible cause Solution
Leakage between shaft (210) New pumps: rotating parts of the Open and close discharge valve
and motor stool (341). mechanical seal (433) "stick" on quickly during operation.
the shaft (210).
Wear. Replace mechanical seal (433) as

described in chapter 2.1 or 2.2
Pump ran dry. Replace mechanical seal (433) as
described in chapter 2.1 or 2.2
Table 2.2
Leakage between pump- O-ring (412.01) worn out. Replace O-ring (412.01).
shroud (10-6) and motor
stool (341) or between pump-
shroud (10-6) and pump casing
(101).
Table 2.3
Motor does not run. Blown fuse. Replace fuse.

No power. Consult electrical installer.
Motor protection failed. Consult electrical installer.
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ENGINEERING MANUAL
Table 2.4
Excessive sound level. Cavitations. Increase pressure on suction

side.
Incorrect adjustment of the Adjust the pump shaft.
shaft (210).
Pump is placed on rough Flatten the surface.
surface.
Motor bearing(s) defect. Replace motor bearing(s).
Pump bearing(s) worn out. Disassemble pump as described
in chapter 3.1. Replace
diffusers/stage casing (only those
with bearings (171.02/108.02))
and bearing sleeve (529).
Table 2.5
Pump does not perform correctly: Pump has not been de-aerated. De-aerate the pump again.
insufficient pressure See chapter 1.4.
Pump and suction pipe not fully Repeat filling and de-aerating
pre-filled. procedure.
Insufficient suction head. Increase suction head.
Foot valve not deep enough. Increase the length of the suction
pipe.
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ENGINEERING MANUAL
Table 2.6
Pump does not perform Pump and suction pipe not fully Repeat filling instructions.
correctly: pre-filled.
insufficient capacity.
Insufficient suction head. Increase suction head.
Airlock in suction pipe. Repeat de-aeration. See chapter
1.4.
Pump sucks air. Check suction pipe for leaks and
seal them.
Diameter of suction pipe too Increase the diameter of the
small. suction pipe.
Foot valve/strainer partly Clean foot valve/strainer.
blocked.
Impellers (partly) filled with solid Clean the pump.
parts. (See chapter 3).
Anti-clockwise rotation of shaft Correct the rotation by repoling
(210). the motor.
O-ring (412.03) disappeared Replace O-ring (412.03).
from (upper) diffuser/stage (See chapter 3).
casing (with ceramic bearing)
(108/171) (not for V(S)F 65
pumps).
O-ring (412.03) worn out due to Replace O-ring (412.03).
abrasive particles or aggressive (See chapter 3).
liquids (not for V(S)F 65
pumps).
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ENGINEERING MANUAL
3. ASSEMBLING AND DISASSEMBLING
The starting point of the following procedure is a pump taken out of an installation. The hydraulic assembly of
a V(S) pump is to be assembled or disassembled with the coupling side of the shaft directing downwards. A
simple aid for this method is a jawbench, provided with tension plates. For larger series a special mounting plate
can be used. The shaft (coupling side) is to be placed in the bush and locked with a pin diameter 5 mm through
the coupling hole (fig.1 Appendix 1 (inside page)).
3.1 Disassembling
1) Remove the coupling guards (681).
2) Remove motor bolts/screws (901.02/914.02) and washers (554.02) and lift the motor (800) with a
tyre lever placed under the coupling shells (862) to loosen it from the motor stool (341).
3) Remove hexagon socket head cap screws (914.01) and nuts (920.01) from the coupling
shells (862) and take the coupling shells (862) and the pin (560) from the shaft (210).
4) Remove the motor (800) from the motor stool (341).
5) Only for V(S)F 24/32/45/65 with cartridge seal: thoroughly clean the top end of the shaft (210),
loosen the three grub screws (904) partly and remove the four hexagon socket head cap screws
(914.03), place a screwdriver between the seal cover (471) and the motor stool (341) and lift the
cartridge seal from the shaft (210).
6) Loosen the 4 nuts (920.03) fitted on the tie-bolts (905) crosswise and equally, lift the motor
stool (341) and the cover (160) from the upper stage casing/diffuser (108.05/108.06/ 171.03) and
the pump-shroud (10-6). If necessary use a screwdriver (flat and narrow) to remove the motor
stool (341) from the pump-shroud (10-6). Push the screwdriver in the groove of the pump-shroud
(10-6) and rotate it around the edge of the motor stool (341). Repeat this action several times until
the two parts are separated.
7) Lift the pump shroud (10-6) from the pump casing (101).
8) Lift the hydraulic parts from the pump casing (101) by means of a pin diam. 5 mm through the
coupling pinhole at the top of the shaft (210).
9) Only for V(S) 2/4/10/14/18/24 and V(S)F 32/45/65 with standard mechanical seal:
Clean the top end of the shaft (210) thoroughly before removing the rotating part of the
mechanical seal (433) from the shaft.
10) Place the shaft with the top end facing downwards in a jaw bench or place and lock it into a shaft
support accessory as shown in figure 1 (Appendix 1).
11) Remove the lock nut with non metallic insert (920.02) from the shaft (210) and take all hydraulic
parts from the shaft. It is recommended to number the different parts in sequence of
disassembling.
For reassembly of the pump, see chapter 3.2.
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3.2 Assembling
A V(S) pump consists of the assembly of three sub-assemblies. First prepare the subassemblies before
commencing with the assembly. For the subassembly of the pump casing see 3.2.1/2/3. For the subassembly of
the hydraulic parts see 3.2.4/5/6. For the subassembly of the motor stool assembly see 3.2.7/8. The assembly
of these three sub-assemblies is described in 3.2.9/10. While reading the assembling instructions you are well
advised to have a copy available of a cut-away drawing (Appendix 2) and/or an exploded view (Appendix 3) of
the pump.
3.2.1 Assembling the pump casing V(S)(F) 2/4/10/14/18/24/32/45
1) Place the pump casing (101) on top of the baseplate (890). The hole for the screwed plug
(903.02) should be directed opposite to the arrow.
2) Slide the joint ring (411.03) on the screwed plug (903.02).
3) Mount the screwed plug (903.02) into the pump casing (101).
4) Insert the stage casing/disc (108.04/550) into the pump casing (101) and wet the O-ring (412.01)
with water or a soap solution.
5) Check if stage casing/disc (108.04/550) is level with the pump casing (101). If not tap gently with
a rubber or plastic hammer.
6) Mount 4 tie bolts (905) in the baseplate (890).
3.2.2 Assembling the pump casing V(S)F 65
1) Place the pump casing (101) on top of the base plate (890). The hole for the screwed plug
(903.02) should be directed towards the arrow.
2) Slide the O-ring (411.03) on the screwed plug (903.02).
3) Mount the screwed plug (903.02) into the pump casing (101)
4) Insert the stage casing/disc (108.04/550) into the pump casing (101) with the letter “T” upwards.
5) Check if the stage casing/disc (108.04/550) is level with the pump casing (101). If not tap gently
with a rubber or plastic hammer.
6) Mount 4 tie bolts (905) in the base plate (890).
3.2.3 Assembling the pump casing all VCF
1) Place the pump casing (101) on the table.
2) Slide the joint ring (411.03) on the socket head cap crew (914.03).
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ENGINEERING MANUAL
3) Mount the socket head cap crew (914.03) into the pump casing (101).
4) Insert the stage casing/disc (108.04/550) into the pump casing (101) and wet the O-ring (412.01)
with water or a soap solution.
5) Check if stage casing/disc (108.04/550) is level with the pump casing (101). If not tap gently with
a rubber or plastic hammer.
6) Mount 4 tie bolts (905) in the pump casing (101).
3.2.4 Assembling the hydraulic parts V(S)(C)(F) 2/4/10/14/18
1) Place the shaft (210) with the top end facing downwards, into a shaft support accessory (fig.1,
Appendix 1) or clamp the top end in a jaw bench fitted with soft jaws.
2) Slide the spacer sleeve (525.05) on the shaft (210) and lock it with the circlip (932) (fig.3,
Appendix 1). For V 2 and 4 the circlip (932) is one part and for all other models the circlip (932)
consists of two parts. The circlip (932) should be completely covered by the spacer
sleeve (525.05). If necessary a piece of pipe, slightly larger in diameter than the shaft (210), can
be used to apply a force to the spacer sleeve (525.05).
3) Slide the upper stage casing (108.05/108.06) on the shaft (210). The end opening of the upper
stage casing (108.05/108.06) should be directed downwards. (For V(S) 2/4/10/18-10 pumps, the
upper stage casing (108.06) is one without vanes).
4) Slide an impeller (230) on the shaft (210). The inlet of the impeller (230) should be pointed
upwards. (For V(S) 2/4/10/18-10 pumps, the upper impeller is to be replaced by a spacer ring).
The top stage of the pump is now assembled.
Depending on the specific pump and the number of stages that need to be assembled the next step is to
assemble either a stage casing (108.01/108.03) or a stage casing with ceramic bearing (108.02).
5) Check the bearing position number (fig.2, Appendix 1) and check in chapter 3.3 if this stage will
need a bearing.
6) When the next stage needs a bearing, first put a spacer sleeve short (525.01) on the shaft followed
by a bearing sleeve (529). Before a diffuser with bearing can be placed, the inside of the bearing
must be greased with acid free vaseline.
7) When the next stage does not need a bearing, only a spacer sleeve long (525.03) has to be placed
on the shaft (210) (with the thin part of the spacer sleeve long (525.03) up).
8) Place the stage casing (with ceramic bearing) (108.02/108.01/108.03) on the shaft (210) with a
rotating movement followed by an impeller (230). For V 2/4/10/18 -10 pumps, the O-ring
(412.03) of the stage casing with ceramic bearing (108.02) must be removed from the pump.
9) Repeat assembly until all impellers (230) are mounted.
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ENGINEERING MANUAL
10) Slide the spacer sleeve end (525.04) and the safety device nord-lock (930) on the
shaft (210). Make sure you mate the similar sides of the safety device nord-lock (930) and the
spacer sleeve end (525.04) (fig.4, Appendix 1).
11) Lock the impellers (230), spacer sleeve (short/long/end)/bearing sleeve (525.01, 529, 525.03, and
525.04) and spacer sleeve seal (525.05) with a new lock-nut with non metallic insert (920.02).
The maximum torque is mentioned in appendix 5.
3.2.5 Assembling the hydraulic parts V(S)F 24/32/45
2) Slide the spacer sleeve seal (525.05) on the shaft (210) and lock it with the circlip (932) (fig.3,
Appendix 1). The circlip (932) should be completely covered by the spacer sleeve seal (525.05).
If necessary a piece of pipe, slightly larger in diameter than the shaft (210), can be used to apply a
force to the spacer sleeve seal (525.05).
3) Assemble on a bench the upper intermediate ring (509.02) to the discharge opening of the upper
diffuser (171.03) and push them (in one piece) over the shaft (210) with the discharge facing
opening downwards.
4) Slide an impeller (230, 230.01 or 320.02) on the shaft (210). The inlet of the impeller (230/230.01
or 230.02) should point upwards. In case of a pump with a half stage impeller (230.02), this
impeller must be fitted first. Assemble an intermediate ring (509.01) to the upper diffuser
(171.03). The top stage of the pump is now assembled.
Depending on the specific pump and the number of stages that need to be assembled the next step is to
assemble either an interstage casing with diffuser (171.01) or a diffuser with ceramic bearing (171.02).
need a bearing.
6) When a diffuser without bearing (171.01) is used, slide a spacer sleeve long (525.03) over the
shaft (210) “into” the impeller (230/230.01 or 230.02).
7) When a diffuser with ceramic bearing (171.02) is used, the inside of the bearing must be greased
with acid-free vaseline and a spacer sleeve short (525.01) must be fitted followed by a bearing
sleeve (529).
8) Slide an impeller (230/230.01) on the shaft (210). The inlet of the impeller (230/230.01) should be
pointed upwards. Assemble an intermediate ring (509.01) to the diffuser (with ceramic bearing)
(171.01/171.02), the welding seams on the distance ring rotated 90 degrees with respect to the
previous one.
9) Repeat assembly 5-8 until all impellers (230/230.01) are mounted.
10) Slide the spacer sleeve end (525.04) and the safety device nord-lock (930) on the shaft. Make
sure you mate the similar sides of the safety device nord-lock (930) and the spacer sleeve end
(525.04) (fig.4, Appendix 1).
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ENGINEERING MANUAL
11) Lock the impellers (230/230.01), spacer sleeve (short / long / end) or bearing sleeve (525.01,
525.03, 525.04 or 529) and spacer sleeve seal (525.05) with a new lock-nut with non metallic
insert (920.02). The maximum torque is mentioned in appendix 5.
3.2.6 Assembling the hydraulic parts V(S)(C)F 65
2) Slide the spacer sleeve seal (525.05) on the shaft (210) and lock it with the circlip (932) (fig.3,
Appendix 1). The circlip (932) should be completely covered by the spacer sleeve seal (525.02).
If necessary a piece of pipe, slightly larger in diameter than the shaft (210), a force can be applied
to the spacer sleeve seal (525.05).
3) Assemble on a bench the sharp innerside of the upper intermediate ring (509.02) to the discharge
opening of the diffuser (with ceramic bearing) (171.02 or 171.01) and push it (in one piece) over
the shaft (210) with discharge opening downwards.
4) Slide an impeller (230) on the shaft (210). The inlet of the impeller (230) should be pointed
upwards. The top stage of the pump is now assembled.
Depending on the specific pump and the number of stages that need to be assembled the next step will
be to assemble either a diffuser with ceramic bearing (171.02) or a diffuser (171.01).
need a bearing.
6) (Not for V(S) 65-10) Push the spacer sleeve long (525.03) over the shaft (210) “into” the
impeller (230) (with the thin side down).
7) When a diffuser with ceramic bearing (171.02) is used, the inside of the bearing must be greased
with acid-free vaseline and a spacer sleeve short (525.01) must be fitted followed by a bearing
sleeve (529)
8) When a diffuser without bearing (171.01) is used, a spacer sleeve middle (525.02) must be fitted.
9) Assemble on a bench the sharp innerside of a distance ring to the discharge opening of the diffuser
(171.02 or 171.01) and push it (in one piece) over the shaft (210) (with a rotating movement)
with discharge opening downwards. Have the intermediate ring (509.01) connected to the pre-
vious diffuser (171.02 or 171.01), the welding seams on the distance rings rotated 90 degrees with
respect to each other.
10) Place the next impeller (230) on the shaft (210).
11) Repeat assembly 5-10 until all impellers (230) are mounted.
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12) Slide the spacer sleeve end (525.04) and the safety device nord-lock (930) on the
shaft. Make sure you mate the similar sides of the safety device nord-lock (930) and the spacer
sleeve end (525.04) (fig.4, Appendix 1).
13) Lock the impellers (230), spacer sleeve (short/middle/long/end) and bearing sleeve (525.01,
525.02, 525.03, 525.04 and 529) and spacer sleeve seal (525.05) with a new lock-nut with non
metallic insert (920.02). The maximum torque is mentioned in appendix 5.
14) Place the lower distance ring on the last diffuser.
3.2.7 Assembling the motor stool all V(S)(C)(F) with standard mechanical seal
1) Slide the O-ring (412.02) on the cover (160).
2) Place the screwed plug (903.01) and the joint ring (411.01) in the cover (160).
3) Clean the seal area on the motor stool (341).
4) Wet the static part of the mechanical seal (433) with water or a soap solution and put it in the
motor stool (341).
5) Slide the cover (160) into the motor stool (341) (fig.6, Appendix 1).
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3.2.8 Assembling the motor stool all V(S)(C)F with mechanical cartridge seal
1) Slide the O-ring (412.02) on the cover (160).
2) Place the screwed plug (903.01) and the joint ring (411.01) in the cover (160).
3) Slide the cover (160) into the motor stool (341) (fig.6, Appendix 1).
3.2.9 Finishing the pump assembly all V(S)(C)(F) with standard mechanical seal
1) Put two O-rings (412.01) around the pump-shroud (10-6) (See appendix 6A and 6B for the
correct size O-ring). Wet the O-rings (412.01) with water or a soap solution.
2) Insert the pump-shroud (10-6) into the pump casing (101).
3) Turn the pump-shroud (10-6) so that the welding seam is hidden behind a tie bolt (905).
4) Insert the hydraulic parts assembly with the bottom end into the bottom stage casing / bottom
disc (108.04/550) already assembled into the pump casing (101).
5) Wet the top end of the shaft (210) with water or a soap solution.
6) Slide the rotating part of the mechanical seal (433) on the shaft (210) (fig.5, Appendix 1).
7) Check if the rotating part of mechanical seal (433) can slide freely over the shaft (210).
8) Slide the prepared motor stool (341) carefully over the pump-shroud (10-6) and the upper diffuser
(108.05/108.06/171.03). The screwed plug (903.01) should be on the same side as the screwed
plug (903.02) and the name plate (if available on support plate).
9) Fasten the washers (554.01) and nuts (920.03) manually on the tie bolts (905).
10) Tighten the nuts (920.03) crosswise and equally. The maximum torque is mentioned in appendix
5. Make sure that the motor stool (341) is horizontal.
11) Lift the shaft (210) manually. Axial clearance of the shaft (210) should be approximately
3 millimeters. If this is not the case, check the hydraulic parts assembly for errors.
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ENGINEERING MANUAL
3.2.10 Finishing the pump assembly all V(S)(C)F with mechanical cartridge seal
1) Put two O-rings (412.01) around the pump-shroud (10-6). Wet the O-rings (412.01) with water or
a soap solution.
2) Insert the pump-shroud (10-6) into the pump casing (101).
3) Turn the pump-shroud (10-6) so that the welding seam is hidden behind a tie bolt (905).
4) Insert the hydraulic parts assembly with the lower intermediate ring (509.03) into the bottom
stage casing / bottom disc (108.04/550) already assembled into the pump casing (101).
5) Slide the prepared motor stool (341) carefully over the pump shroud (10-6) and the upper
intermediate ring (509.02). The screwed plug (903.01) should be on the same side as the screwed
plug (903.02).
6) Fasten the nuts (920.03) and washers (554.01) manually on the tie bolts (905).
7) Fasten the nuts (920.03) crosswise and equally. (For maximum torque see appendix 5). Make sure
that the motor stool (341) is horizontal.
8) Firmly fasten the screwed plug (903.02) in the pump casing (101).
9) Wet the top end of the shaft (210) with water or a soap solution.
10) Slide the mechanical seal (433) on the shaft (210) into the motor stool (341).
11) Screw the four hexagon socket head cap screws (914.03) into the motor stool (341). (For
maximum torque see appendix 5)
12) Lift the shaft (210) manually. Axial clearance of the shaft (210) should be approx. 5 millimeters. If
this is not the case, check the hydraulic parts assembly for errors.
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3.3 Bearing positions
Nr. of Pumptype
stages V(S)(F)(V) 2/4/10/14 V(S)(F)(V) 18 V(S)F 24/32/45 V(S)F 65
1 1 1
2 2
2 2 2
3 3 3 3 2
4 4 4 4 2/4
5 5 5 2/5 2/5
6 6 2/6 2/6 2/4/6
7 6 2/7 2/7 2/4/7
8 7 2/8 2/5/8 2/4/6/8
9 8 2/5/9 2/6/9 2/4/6/9
10 3/10 2/6/10 2/5/10
11 4/11 2/6/11
12 4/12 2/7/12 2/5/9/12
13 5/13
14 5/14 2/8/14
15 5/15
16 6/16 2/6/11/16 2/7/11/16
18 6/18
20 2/11/20
23 4/13/23
25 4/14/25
Bearing position numbers in table correspond with numbers in pump (see fig.2 Appendix 1)
*** NOTE THE POSITION OF THE BEARING SLEEVE AND THE SPACER SLEEVE
SHORT/MIDDLE/LONG ***
fig.10 : V(S)(F)(V) 2/4

fig.11 : V(S)(F)(V) 10/14/18
fig.12 : V(S)F 24/32/45
fig.13 : V(S)F 65
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3.4 Motor assembly and adjustment of the pump shaft
After assembling the motor (800), the shaft (210) has to be carefully adjusted because improper adjustment can
cause damage to the pump.
3.4.1 V(S)(F) 2/4/10/14/18/24/32/45/65 with standard mechanical seal
1) Remove all possible paint, preservation means and/or grease found on the face of the motor stool
(341), the shaft (210), the coupling shells (862) and the motor shaft. If present remove the key
from the motor shaft.
2) Place both coupling shells (862) and the pin (560) on the shaft (210). (When the pump is
equipped with a steel coupling, never use the same coupling twice but order a new one). Fasten
the hexagon socket-head cap screws (914.01) and nuts (920.01) by hand loosely and place the
motor (800) on the motor stool (341).
3) The pump shaft has a total axial play of ± 3-5 mm. Adjust the shaft (210) to the correct axial play in
the position A by means of a tyre lever underneath the coupling shells (862). Make sure the coupling
can move smoothly over the motor shaft, so that the shaft will not be lifted out of the bearing (see
fig.9, Appendix 1). Use a pen or pencil to make position Amin and Amax visible.
4) When the pump shaft (210) is at the right level, retighten the hexagon socket-head cap screws
(914.01) cross-wise and equally. The maximum torque is mentioned in appendix 5. Aluminum and
cast iron couplings need to have an equal opening on both sides.
5) Mount the coupling guard (681) with hexagon head bolts (901.01) on the motor stool (341).
6) Connect the pump to the electrical power and put the pump into operation according to the proce-
dures stated in chapter 1.3 and 1.4.
3.4.2 V(S)F 24/32/45/65 with mechanical cartridge seal
1) Mount the four hexagon socket head cap screws (914.03) for the seal disc in the motor stool
(341). The maximum torque is mentioned in appendix 5.
2) Remove all possible paint, preservation means and/or grease found on the face of the motor stool
(341), the shaft (210), the coupling shells (862) and the motor shaft. If present remove the key
from the motor shaft.
3) Place both coupling shells (862) and the pin (560) on the shaft (210) and loosely fasten the
hexagon socket-head cap screws (914.01) and nuts (920.01) by hand loosely and place the motor
(800) on the motor stool (341).
4) With the pump shaft in the lowest position tightly mount the cartridge ring with three grub screws
(904) on the shaft (210). The cartridge seal is now assembled correctly.
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ENGINEERING MANUAL
5) The pump shaft has a total axial play of ± 5 mm. Adjust the shaft to the correct axial play in position
A by means of a tyre lever underneath the coupling shells (862). Make sure the coupling can move
smoothly over the motor shaft, so that the shaft will not be lifted out of the bearing (see fig.9,
Appendix 1). Use a pen or pencil to make position Amin and Amax visible.
6) When the shaft (210) is at the right level, tighten the hexagon socket-head cap screws (914.01)
cross-wise and equally. The coupling shells (862) need to have an equal opening on both sides.
7) Mount the coupling guards (681) with hexagon head bolts (901.01) on the motor stool (341).
8) Connect the pump to the electrical power and put the pump into operation according to the proce-
dures stated in chapter 1.3 and 1.4.
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ENGINEERING MANUAL
4. FLANGE MODELS AND SIZES 50 AND 60 HZ
All pumps with two holes for the hexagon head bolts (901.03) at each side of the pump casing (101) are
normally delivered with loose oval flanges. All other pumps are normally delivered without loose flanges. The
relevant sizes are mentioned in table 1 and 2.
Table 1. Oval flanges V(S) 2/4/10/14/18
Model Hz Number of stages R S T

V(S) 2 50 1 up to and 15 1"
60 1 up to and 10 75 2x
V(S) 4 50 1 up to and 15 1¼" Ø 11
60 1 up to and 10
V(S) 14 50 1 up to and 20
60 1 up to and 20
V(S) 10 2x
50 1 up to and 12 1½" 100
60 1 up to and 8 Ø 14
V(S) 18 50 1 up to and 10 2"
60 1 up to and 7
See fig.7 Appendix 1
95001210-K | Page 25 |
ENGINEERING MANUAL
5. NOISE LEVEL TABLE 50 AND 60 Hz in dB(A)
50 Hz pump models 60 Hz pump models

(dB(A)) (dB(A))
1425 RPM 2850 RPM motor 1710 RPM 3420 RPM

power
(kW)
--- 61 0.37 --- 68

54 62 0.55 --- 68
54 66 0.75 55 68
55 68 1.1 56 69
56 70 1.5 57 70
56 70 2.2 58 70
57 70 3.0 59 71
58 73 4.0 60 73
63 73 5.5 65 75
65 74 7.5 67 76
68 80 11.0 70 82
71 81 15.0 74 84
--- 82 18.5 78 85
--- 90 22.0 --- 91
--- 84 30 --- 84
--- 84 37 --- 84
95001210-K | Page 27 |
ENGINEERING MANUAL
6. RECOMMENDED SPARE PARTS
This recommendation includes all parts required to rebuild a disassembled pump with replacement of all stage
casing / diffusers with bearing (108.02/171.02), bearing sleeve (529) and all sealings. Major parts such as
impellers, diffusers, shafts, castings etc. are normally not required for overhaul but are of course available on
request.
The number of parts needed for a specific type of pump can be found in either the Bill of Materials or the
Spare Parts List. The position number refers to the cut away drawing (Appendix 2).
Table 1: V(S)(C)(F)(V) 2/4
Qty. Pos. No. Description Part. No.

2 412.01 O-ring EPDM (Circular groove) (see appendix 6A) 18030201
2 O-ring EPDM (Rectangular groove) (see appendix 6A) 19120200
2 O-ring Viton (Circular groove) (see appendix 6A) 18030209
2 O-ring Viton (Rectangular groove) (see appendix 6A) 19120208
B 108.02 Stage casing with ceramic bearing V 2/4 18030260

B Stage casing with ceramic bearing VS 2/4 13030260
N 412.03 O-ring EPDM 18030211

N O-ring Viton 18030212
433 Mechanical seal 12 mm, according to EN 12756

1 Mechanical bellow seal V 2/4, <10 bar, EPDM 18030184
1 Mechanical bellow seal VS 2/4, <10 bar, Viton 18030185
1 Mechanical bellow seal V(F) 2/4, <25 bar, EPDM 18030180
1 Mechanical bellow seal V(F)S 2/4, <25 bar, Viton 18030183
B 529 Bearing sleeve d=12mm 18020377
1 525.04 Spacer sleeve end V(S)(E) 2/4 13030374
1 920.02 Lock-nut with non metallic insert A2 (V) 76052010

1 Lock-nut with non metallic insert A4 (VS) 76052011
1 930 Safety device A4 Nord-lock M10 76940110
95001210-K | Page 28 |
ENGINEERING MANUAL
Table 2: V(S)(C)(F)(V) 10/14/18
Qty. Pos. No. Description Part. No.

2 412.01 O-ring EPDM (Circular groove) (see appendix 6B) 18110200
2 O-ring EPDM (Rectangular/Circular groove) (see appendix 6B) 18110201
2 O-ring Viton (Circular groove) (see appendix 6B) 18110208
2 O-ring Viton (Rectangular/Circular groove) (see appendix 6B) 18110209
B 108.02 Stage casing with ceramic bearing V 10/14 18110260

B Stage casing with ceramic bearing VS 10/14 13110260
B Stage casing with ceramic bearing V 18 18190260
B Stage casing with ceramic bearing VS 18 13190260
N 412.03 O-ring EPDM V 10/14 18110211

N O-ring Viton VS 10/14 18110212
N O-ring EPDM V 18 18190211
N O-ring Viton VS 18 18190212
433 Mechanical seal 16 mm, according to EN 12756

1 Mechanical bellow seal V 10/14/18, <10 bar, EPDM 18110184
1 Mechanical bellow seal VS 10/14/18, <10 bar, Viton 18110185
1 Mechanical bellow seal V(F) 10/14/18, <25 bar, EPDM 18110180
1 Mechanical bellow seal V(F)S 10/14/18, <25 bar, Viton 18110183
B 529 Bearing sleeve d=16mm 18100377
1 525.04 Spacer sleeve end V(S) 10/14/18 13110374
1 920.02 Lock-nut with non metallic insert A2 (V) 76052010

1 Lock-nut with non metallic insert A4 (VS) 76052011
1 930 Safety device Nord-lock M10 76940110
95001210-K | Page 29 |
BILL OF MATERIALS V(S) 2/4/10/14/18
Position Description Quantity
Motor stool assembly:
800 Electric motor ................................................................................................................................. 1
722 Tapper piece flanged.....................................................................................................................(1)
554.02 Washer ........................................................................................................................................... 4
901.02 Hexagon head bolt .......................................................................................................................... 4
341 Motor stool ..................................................................................................................................... 1
920.01 Nut ................................................................................................................................................. 4
914.01 Hexagon socket head cap screw....................................................................................................... 4
862 Coupling shell................................................................................................................................. 2
560 Pin .................................................................................................................................................. 1
681 Coupling guard ............................................................................................................................... 2
901.01 Hexagon head bolt ........................................................................................................................... 4
Stationary hydraulic parts assembly:
903.01 Screwed plug .................................................................................................................................. 1
411.01 Joint ring......................................................................................................................................... 1
412.02 O-ring............................................................................................................................................. 1
160 Cover.............................................................................................................................................. 1
412.01 O-ring............................................................................................................................................. 2
10-6 Pump-shroud................................................................................................................................... 1
108.05 Upper stage casing .......................................................................................................................... 1
108.02 Stage casing with ceramic bearing .................................................................................................. B
108.01/108.03 Stage casing (without vanes)........................................................................................................... C
108.04 Bottom stage casing ........................................................................................................................ 1
412.03 O-ring............................................................................................................................................ N
905 Tie bolt ........................................................................................................................................... 4
920.03 Nut ................................................................................................................................................. 4
554.01 Washer ........................................................................................................................................... 4
Rotating hydraulic parts assembly:
210 Shaft ............................................................................................................................................... 1
433 Mechanical seal............................................................................................................................... 1
932 Circlip ............................................................................................................................................ 1
525.05 Spacer sleeve ................................................................................................................................. 1
230 Impeller ......................................................................................................................................... N
525.08 Spacer sleeve ...............................................................................................................................(1)
525.01 Spacer sleeve short .....................................................................................................................B / 1
529 Bearing sleeve ...............................................................................................................................B1)
525.03 Spacer sleeve long .......................................................................................................................... C
525.01 Spacer sleeve short .....................................................................................................................1 / B
525.04 Spacer sleeve end ............................................................................................................................ 1
920.02 Lock-nut with non metallic insert..................................................................................................... 1
930 Safety device nord-lock ................................................................................................................... 1
Pump casing assembly:
890 Baseplate ........................................................................................................................................ 1
101 Pump casing.................................................................................................................................... 1
400 Gasket ............................................................................................................................................ 2
903.02 Screwed plug .................................................................................................................................. 1
411.02 Joint ring EPDM ............................................................................................................................. 1
412.04 O-ring............................................................................................................................................. 1
901.03 Hexagon head bolt ........................................................................................................................... 4
723/840 Flange (oval/round/slide oval/slide round) / Victaulic coupling......................................................... 2
82-5 Adapter (for slide flange / victaulic weld on / victaulic thread) .......................................................... 2
920.04 Nut ................................................................................................................................................. 4
554.03 Washer ........................................................................................................................................... 4
1) The shaft protection bush tungsten carbide consists of two parts for DPV(S/F) 2/4/10/14/18 pumps.
N = number of stages
B = number of stages with bearing; see engineering manual
C = number of stages without bearing; see engineering manual
(1) = depending on pumptype
| Appendix 4A | 95001213-G|
Torques | Koppels Appendix 5
Shaft | Pompas POS. 920.02

Bolt or nut | Bout of borgmoer Shaft diameter | Asdiameter Torque | Koppel
Bolt M6 | Bout M6 11 Nm
Bolt M8 | Bout M8 12 mm 25 Nm
Bolt M8 | Bout M8 16 mm 30 Nm
Bolt M10 | Bout M10 70 Nm
Lock nut | Borgmoer M10 V(E) 28 Nm
Lock nut | Borgmoer M10 LHS 6 40 Nm
Lock nut | Borgmoer M12 50 Nm
Tie bolts | Trekstangen POS. 920.03

Pump | Pomp Types | Types Torque | Koppel
V(S)(E)(F)(V) 2/4 12 Nm
V(S)(F)(V) 10/14/18 20 Nm
V(S)F 24/32/45/65 70 Nm
LHS 6 80 Nm
Coupling shell | Koppeling POS. 914.01

Type | Type Bolt size | Boutmaat Torque | Koppel
Steel | Staal M6 16 Nm
Steel and cast iron | Staal en gietijzer M8 30 Nm
Aluminium M8 22 Nm
Cast iron | Gietijzer M10 70 Nm
Screwed plug | Aftapbout POS. 903.02

Pump | Pomp Bolt size | Boutmaat Torque | Koppel
V(S)(F)(V) 2/4/10/14/18 M12 20 Nm
V(S)F 24/32/45/65 M12 10 Nm
Seal cover | Sealschotel POS. 901.05

V(S)F 24/32/45/65 M6 10 Nm
Motor stool | Kopstuk POS. 914.02

VE 2/4/10/14 M6 / M8 10 Nm
Tek. nr: 9500 0697-S 02-06-2005 Drawn: MK Approved: JKR

INDEX
SECTION 8
CHEMICAL CLEANING AGENTS
8.0 CHEMICAL CLEANING AGENTS

8.1 MT5
8.2 MT10
8.3 MT20
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date
SECTION 8,0 CHEMICAL CLEANING

AGENTS
FILE 8.1 MT5

MATERIAL SAFETY DATA
MT 5
1. Name of product and company
Commercial name Biosperse 250 ( MT 5 )
Application Biocide
Supplier ENWA AB
Backa Bergögata 13, SE-422 46 Hisings Backa
Tel: +46(0)31 742 92 50
Fax: +46(0)31 742 92 60
2. Composition
Chemical name Cas.no. Contents
Magnesium Nitrate 10377-60 1,7 %

Chloro-2-Methyl-4-
Isothia zolin-3-one 26172-55-4 1,15 %
2-Methyl-4-isothiazolin-
3-one 4 26282-20 0.35
Water 7732-18-5 Balance
3. Hazards Identification
Corrosive
4. First-Aid measures
Eye contact Immediately flush eyes with water for at least 15 minutes. Get medical
attention.
Skin contact Promptly wash with lots of water and get medical attention. Take off
splashed clothes.
Inhalation Fresh air and rest. Seek medical assistance when continuous trouble.
Swallowing Get medical assistance immediately. Do not induce vomiting.
5. Fire-Fighting measures
Fire extinguishing materials Dry chemical, carbon dioxide, foam or water.
Flammable limits > 100 C.
Special fire-fighting
procedures: Structural fire fighters must wear self-contained Breathing Apparatus and
full
protective equipment.
MT 5, MT 10, MT 20 versiondatum 05-05-10 Sida 1 / 11

6. Accidental release measures
Proper protective equipment should be used. In case of a spill, clear the
affected area, protect people. Decontaminate the area thoroughly with a
soap solution followed by a water rinse. Place all spill residue in an
appropriate container and seal. Dispose of in accordance with Federal,
State and local hazardous waste disposal regulations.
7. Storage and handling

Handling Avoid breathing vapours or mists generated by this product. Use in a
well-ventilated location. Open containers slowly, on a stable surface.
Storage Store containers in a cool, dry location, away from direct sunlight,
sources of intense heat, or where freezing is possible. Store away from
incompatible materials. Keep container tightly closed when not in use.
8. Exposure control / personal protection

Ventilation protection Use adequate ventilation. Ensure eyewash/safety shower stations are
available.
Respiratory protection Use NIOSH approved respirators if ventilation is inadequate to control
vapours or mists.
Hand protection Wear chemically impervious gloves.
Eye protection Splash goggles or safety glasses.
Body protection Use body protection appropriate for task.
9. Physical and chemical properties

Appearance liquid
Colour green-yellow
Odour aromatic
pH 3,5
Melting point -2,2 C
Flammable point >100 C
Relative density 1,03
Solubility in water 100 %
10. Stability and reactivity

Stability Stable.
Decomposition products Oxides of sulphur, oxides of nitrogen and hydrogen chloride.
Materials with which sub-
stance is incompatible This product is not compatible with strong bases, strong acids, reducing
agents
and strong oxidisers.
Hazardous Polymerisation Will not occur.
Conditions to avoid Avoid contact with incompatible chemicals.

11. Toxicological information
Health-endangering characteristics
Eye contact May cause severe corrosive damages.
Skin contact May cause severe corrosive damages.
Inhalation Inhalation of dust may cause irritation.
Chronically effects Prolonged or repeated exposure may cause destruction of tissue.
12. Ecological information

Due to corrosive nature of the material, it is anticipated that this product can be harmful to
animal and aquatic life. The product breaks slowly down organic compounds.
AQUATIC TEST DATA
Rainbow trout LC50:8,7 mg/l

96 h static acute bioassay NOEL: 6,5 mg/l
Bluegill sunfish LC50:12,1 mg/l

96h static acute bioassay NOEL: 6,5 mg/l
13. Disposal considerations

Will be handled as per local regulations, e.g. neutralisation.
14. Transport information

ADR/RID (land transport) Class 8.40 (b)
UN No 3265
Proper shipping name Corrosive Liquid, n.o.s (5-Chloro-2-Methyl-4-isothiazolin-3-one, 2-
Methyl-4-
Isothiazolin-3-one.
IMDG (ship transport) Class 8

EMS No 8-15
Packaging group II
MFAG table No 760
Label 8
ICAO/IATA 8

15. Regulatory information
Classification
Symbol C
Product contains 5-Chloro-2-Methyl-4-isothiazolin-3-one (CAS 26172-55-4), 2-Methyl-4-
Isothiazolin-3-one (CAS 2682-20-4)
Risk and safety phrases
R34 Corrosive.
R43 May cause allergy when skin contact
S26 When sprinkling in eyes, immediately flush with plenty of water for at
least 15 minutes and get medical attention.
S27 Take off splashed clothes immediately.
S28 When skin contact, wash immediately with plenty of water.
S37/39 Wear gloves and goggles when using the product.
S45 Get medical attention when feeling sick or in an accident. Show if
possible
the label.
16. Other information

To the best of our knowledge, the information contained herein is accurate.

Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

AGENTS
FILE 8.2 MT10

SAFETY DATA SHEET Revision date 28.02.01
MSDS no:
P3-ULTRASIL 10 MT10
1.IDENTIFICATION OF THE PRODUCT AND COMPANY
Product name P3-ULTRASIL 10 MT10

Synonyms
Chemical name
Article no Declaration no
Group CAS no
EC no Index no
Reciept no Formula
Company ENWA AS
Luramyrveien 29
4391 SANDNES
Phone:+47-51 63 43 00 Fax:+47-51 63 43 01 Emergency 1 : Giftinfo: 47-22 59 13 00
Responsible Tore Imsland
Application Detergent
Author HMS Logiconsult A/S v/FJ
2. COMPOSITION
Ingredients ....................... CAS-no Conc. % CF CH CE R-Sentences

Sodium hydroxide 1310-73-2 15-30 C 35
Sodiumalkylbenzenesulphonate 68081-81-2 1-5 Xi 36/37/38
EDTA (Tetrasodium) 64-02-8 15-30 Xi 36/37/38
Explaination CF/CH/CE=Classification fire/-health/-environment, Tx=Very Toxic, T=Toxic, C=Corrosive, Xn=Harmful, Xi=Irritating, IK=No
classification required, E=Explosive, O=Oxidizing, Fx=Extremely flammable ,F=Highly flammable, F=Very flammable, N=Danger. for
environment, M=Genotoxic, A=Sensitization, K=Cancerogen, R=Causes birth defects.
Ingredients comments Contains phosphate: 5-15%

CAS-no: 64-02-8: Class: Sigma Aldrich web
CAS-no: 68081-81-2: Class: Sax
The product contains several ingredients that either are not classified, or are present in such small amounts
that they are not neccesary to be stated. HMS Logiconsult has seen and evaluated the whole composition.
3. HAZARD IDENTIFICATION
Causes severe burns.
Reacts vigorously with strong acids under formation of heat and splashes. Reacts with aluminium, light
metals and galvanized metal during formation of H2.
Keep away from children.
4. FIRST AID MEASURES
More information Remove patient from source of contamination. Never give an unconscious person anything to drink. In
case of accident or if you feel unwell, seek medical advice immediately (show the label where possible).
Medical personell must avoid exposure, also when handling patient. Use personal protection gear, see
chapter 8.
Inhalation Ensure fresh air. Seek medical assistance if symptoms persist.

Skin contact Remove contaminated clothes, and flush the contaminated area with plenty of water. It is important not to
interrupt the rince to soon, since NaOH is combined to body tissue. Contaminated clothing must be
washed before re-use. Seek medical assistance if symptoms persist.
Eye contact Remove any contact lenses. Immediately flush with plenty of water for at least 15 minutes. Keep the eyes
open. Seek medical attention/transportation to hospital. Flush under transport.
Ingestion DO NOT INDUCE VOMITING. Drink large amounts of water in order to dilute the product. Get medial
help. Drink vinegar or citric acid.
Information to health -
personell
Health control
5. PROTECTION AGAINST FIRE AND EXPLOSION
Extinguishing media Carbondioxide, powder, foam, watermist.
Extinguishing media not to Directed water jet, may cause danger for spreading the burning material.
be used
Fire/explosion risks Not flammable
Special fire- fighting Firefighters shall wear breathing apparatus.

procedures
More information -
6. PROCEDURE IN CASE OF ACCIDENTAL RELEASE
Personal precautions Keep humans and animals away from the polluted area. Ensure adequate ventilation. Avoid formation and
inhalation of dust. Avoid contact with skin and eyes. Use protective gear, chap. 8.
Environmental precautions Large amounts must be prevented from entering the drains.
Methods for cleaning up Sweep carefull together. Collect in closed and marked containers. The product is special waste, and must
be delivered to approved firm/station, see also chapter 13. Remove containers and flush the area with lots
of water.
More information -
7. HANDLING AND STORAGE
Special precautions
Handling Provide good ventilation. Avoid formation and inhalation of dust. Provide good personal hygiene. Avoid
skin and eye contact. Use personal equipment, se chapter 8. Do not mix with acid and acidic products.
Storage Store at dry and cool place with good ventilation in closed original packing. Avoid contact with acids.
More information
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
TLVs Ingredients .................................... OAR Unit

Sodium hydroxide 2 mg/m3
Exposure control Establish an eye wash and shower station. Provide good personal hygiene. Wash hands before breakes and
after work. Use moisturiser to treat dry skin. All new protective gear must be of CE standard. Provide
good ventilation. All naken skin must be protected when spraying/formation of aerosol.
Make sure process control is established to keep the exposure level underneath OAR-level.
Respiration protection Use respiratory protection with P2 filter if spraying.
Eye protection Use eye protection when risk for direct contact or squirt.
Hand protection Wear gloves of nature rubber, neoprene or nitril. Use inner gloves of cotton. Change gloves after 4-5
hours, turn inside out and air.
Skin protection Working clothes.
More information
9. PHYSICAL AND CHEMICAL PROPERTIES
Form Powder, with pearls/pellets Odour None

Colour White Solubility
Melting point Boiling point
Spesific gravity 0,9 - 1,1 g/cm³ Flash point
Explosion limits pH - conc.
Solubility water Soluble Mol mass
Vapour pressure Viscosity
Saturation cons. Auto-ignition
temp.
Decomposition temp. Smell limit
pH - solution < 13 % (1% solution) Vapour density
Water reactivity Air reactivity
Rel.Damping.Speed
More information
10. STABILITY AND REACTIVITY
Stability Stable
Reactivity Reacts vigorously with concentrated acids. Avoid contact with aluminium containers, light
metals and galvanized metal.
Hazardous decomposition Fire/high heating: COx, NOx, POx.

products
More information
11. TOXICOLOGICAL INFORMATION
More information -
Inhalation Will cause burning in mouth and respiratory system.
Skin contact Causes severe burns. Wound that have trouble healing may be formed.
Eye contact Contact with eyes may result in burning and irreparable damage. First aid must be initiated
immediately (see chapter 4).
Ingestion Causes servere burns. Ingestion of consentrated product can give serious damage to ingestion
system. (mucous membrane, throat and gullet.
Chronical effects Permanent eye damage may be the result if first aid is not immediately initiated.
Sensitization
Mutagenicity
Cancer
Reproduction
More toxicological information
LD50 Oral Not known
LD50 Dermal Not known
LC50 Inhalation Not known
12. ECOLOGICAL INFORMATION
Mobility Powder, not soluble in water. Good mobility in water.
Biodegradeability -
Accumulation Not known
Ecotoxicity No results from ecological tests available.
Effects Can give a local change in pH. (Increase) Can harm aquatic organisms.
More information Contains EDTA which is a forms complex, and combine heavy metals.
Contains phosphate. Large amounts of phosphate in water may lead to plant growth.
13. DISPOSAL CONSIDERATIONS
Decontamination/ disposal Classified as special waste. Disposed according to local regulation.
Disposal group H8 Corrosive. EAK-code: 06 02 00 Waste as alcalic solutions.
The given EAK-code is guiding, and the code depends on how the waste is formed. User must
evaluate the choice of correct code.
14. TRANSPORT INFORMATION

ADR(road) UN-no 1823 Class 8, 41 c) Label 8
Dang. gods Yes Danger no 80
Marg.no 2801
RID(rail) UN-no 1823 Class 8 Label 8

IMDG(sea) UN-no 1823 Page 8225 Packing gr II

Dang. gods Yes MFAG no 705 Sub.Risk
Class 8 Label 8
EmS 8-06 Marine poll. No
IATA(air) UN-no 1823 Class 8 Label

Dang. gods Yes Sub.Risk Packing gr II
Proper shipping name Sodium hydroxide, solid
More transport information Packing: 25 kg
15. REGULATORY INFORMATION

R-phrases R-35 Causes severe burns.
S-phrases S-1/2 Keep locked up and out of reach of children.

S-22 Do not breathe dust.
S-26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
S-27 Take off immediately all contaminated clothing.
S-28 After contact with skin, wash immediately with plenty of water and soap.
S-37/39 Wear suitable protective gloves and eye/face protection.
S-45 In case of accident or if you feel unwell, seek medical advice immediately (show the label
where possible).
References Forskrifter om helsefare-, brannfare-, eksplosjonsfare- og miljøfaremerking med veiledning, 1998.

Norsk Stoffliste (SFT, Arbeidstilsynet, DBE, Oljedirektoratet), 1998. Administrative normer, best.
nr. 361. YL-merking, best. nr. 431. Norske og svenske hanskeguider. Transport av farlig gods,
ADR, RID, IMDG, IATA. Forskrifter om spesialavfall av 1999 (Miljøverndep.). Arbeidstilsynets
brosjyrer om verneutstyr inkl. åndedrettsvern, best. nr. 539.
More information
16. OTHER INFORMATION
Information sources
More information Missing information about the product is marked "Not known".
Parts that are not relevant for the product is marked "-".
HMS Logiconsult AS is from august 1998 approved according to "Oljeindustriens

Landsforening" (OLF) quality control of MSDS.
Date:
Toxic information central: + 47 22 59 13 00
HMS Logiconsult AS
Fabrikkveien 27
4033 STAVANGER, Tlf: +47 51 57 80 05, Fax: +47 51 57 80 06, www.hmslogiconsult.com.
Replaces First released:28.02.01

The data sheet is prepared by the use of HMS-sensor
Purchase Order No.:
Supplier
EIDE MARINE TECH AS
Date

AGENTS
FILE 8.3 MT20

MSDS no:
SULFAMIC ACID-MT20
Product name SULFAMIC ACID-MT20

Synonyms
Chemical name
Group CAS no
EC no Index no
Reciept no Formula
Company ENWA AS
Luramyrveien 29
4391 SANDNES
2. COMPOSITION

Sulfamic Acid 5329-14-6 60-100 Xi 36/38
Ingredients comments CAS-no: 5064-31-3: Class: Norwegian chemical list
HMS Logiconsult has seen and evaluated the complete chemical composition.
Irritating to eyes and skin.
When heating, oxides of sulphure (SOx) may be formed.
More information Remove the patient from the polluted area. Ensure fresh air and keep the patient warm and calm. If doubt
of health-condition, get medical help.
Inhalation If inhalation of dust, ensure fresh air and keep the patient warm and calm. Seek medical assistance if
patient is feeling unwell.
Skin contact Remove the patient from the contaminated area. Wash with soap and plenty of water. Remove
contaminated clothing. Seek medical attention if irritation persist. Clean contaminated clothing before
reuse.
open. Seek immediately medical attention.
Ingestion DO NOT INDUCE VOMITING. Flush mouth and throat with water, and drink 1-2 glasses of water or
milk. Do not give unconsiousness person anything to drink. Get medial attention.
Information to health
personell
Health control
Extinguishing media Water spray, foam, CO2 or powder.
be used
Fire/explosion risks Not flammable.
Fire can lead to sulfure oxides (SOx) as well as carbon oxides (COx). Risk for dust explosion if massive
dust formation.

procedures
More information Remove containers at risk if possible, without danger to personell.
Personal precautions Avoid formation and inhalation of dust. Avoid skin and eye contact. Use suitable protection gear, see
chapter 8.
Environmental precautions Make necessary precautions against uncontrolled release into water and ground.
Methods for cleaning up Small spills can be flushed to drain with plenty of water. Otherwise sweep carefully up, and collect in
closed containers. Waste must be treated as special waste. Must be delivered to approved firm/station, see
also chapter 13.
More information
Special precautions -
Handling Avoid skin and eye contact. Provide good ventilation. Avoid inhalation of dust. Use protective gear, chap.
8.
Storage Store at a dry and well ventilated place, away from heat and sunlight. Do not store with strong bases and
oxidizing material. Store away from children.
More information

Sulfamic Acid 5 mg/m3
Exposure control Provide sufficient ventilation when dust is formed. Establish an eye wash station. All new protective gear
must be of CE standard. Avoid heating.
Make sure process controll is established to keep the exposure level underneath OAR-level.
Respiration protection Use respiratory protection with P2 filter if dust if formed.
Eye protection Use goggles or face-shield.

Hand protection Wear gloves of butyl, viton or PVC. Use inner-gloves of cotton. Change gloves every 4-5 hour.
Skin protection Work clothing.
More information
Form Solid Odour None

Melting point Boiling point 85 °C
Spesific gravity 2120 kg/m³ Flash point
Explosion limits pH - conc. 13,3
Solubility water Soluble (213 g /20 Mol mass
Vapour pressure 15 mmHg Viscosity
Saturation cons. Auto-ignition temp.
pH - solution 11,3 (1% solution) Vapour density
Rel.Damping.Speed
More information
Stability Stable under normal conditions.
Reactivity Avoid contact with strong bases and strong oxidizing materials. Can attach metals,textiles and
some constructing materials.
Hazardous decomposition Heating and fire can cause SOx and COx.
products
More information
More information
Inhalation Inhalation of dust can be irritating for the respiratory system. Symptoms can be pain,
coughing and breathing difficulties.
Skin contact Irritates the skin. Repeated and prolonged skin contact can cause non -allergic eczema.
Eye contact Irritates the eyes. Contact with eyes can cause discomfort, pain and flood of tears.
Ingestion May irritate the throat, gullet and stomach. May cause nausea, vomiting and diharrea. Risk for
shock and damage to the kidneys.
Chronical effects Permanent eye damage can be the result if first aid is not immediately initiated.
Sensitization
Mutagenicity
Cancer
Reproduction
LD50 Oral 2065 mg/kg Rat

Mobility Liquid, miscible with water. Good mobility in soil.
Biodegradeability Biodegradable.
Accumulation Not likely.
Ecotoxicity No results from tests available.
Effects Discharges to water may decrease the pH-value at the outlet, and cause local effects to aquatic
organisms, especially fish.
More information -
Disposal group H4 Irritating. EAK-code: 06 01 01 Sulphuric acid and acids that contains sulphure acid.

ADR(road) UN-no 2967 Class 8,16 c) Label 8

Marg.no 2801
RID(rail) UN-no 2967 Class 8,16 c) Label 8

Dang. gods Yes MFAG no 8-06 Sub.Risk
Class 8 Label 8
EmS 700 Marine poll.
IATA(air) UN-no 2967 Class 8 Label 8

Proper shipping name Sulfamic acid
More transport information Not regulated when at most 6 kg in each inner packing, and the most 24 kg in each package.
Reference: marg no: 2801 a (1) c), ADR

OAR-group -
OAR-figure -
R-phrases R-36/38 Irritates eyes and skin.

S-phrases S-2 Keep out of reach of children.
S-28 After contact with skin, wash immediately with plenty of water.

More information
Information sources MSDS from supplier.

Date:
HMS Logiconsult AS
Fabrikkveien 27
MSDS no:
SULFAMIC ACID-MT20
Product name SULFAMIC ACID-MT20

Synonyms
Chemical name
Group CAS no
EC no Index no
Reciept no Formula
Company ENWA AS
Luramyrveien 29
4391 SANDNES
2. COMPOSITION

Sulfamic Acid 5329-14-6 60-100 Xi 36/38
Ingredients comments CAS-no: 5064-31-3: Class: Norwegian chemical list
HMS Logiconsult has seen and evaluated the complete chemical composition.
Irritating to eyes and skin.
When heating, oxides of sulphure (SOx) may be formed.
More information Remove the patient from the polluted area. Ensure fresh air and keep the patient warm and calm. If doubt
of health-condition, get medical help.
Inhalation If inhalation of dust, ensure fresh air and keep the patient warm and calm. Seek medical assistance if
patient is feeling unwell.
Skin contact Remove the patient from the contaminated area. Wash with soap and plenty of water. Remove
contaminated clothing. Seek medical attention if irritation persist. Clean contaminated clothing before
reuse.
open. Seek immediately medical attention.
Ingestion DO NOT INDUCE VOMITING. Flush mouth and throat with water, and drink 1-2 glasses of water or
milk. Do not give unconsiousness person anything to drink. Get medial attention.
Information to health
personell
Health control
Extinguishing media Water spray, foam, CO2 or powder.
be used
Fire/explosion risks Not flammable.
Fire can lead to sulfure oxides (SOx) as well as carbon oxides (COx). Risk for dust explosion if massive
dust formation.

procedures
More information Remove containers at risk if possible, without danger to personell.
Personal precautions Avoid formation and inhalation of dust. Avoid skin and eye contact. Use suitable protection gear, see
chapter 8.
Environmental precautions Make necessary precautions against uncontrolled release into water and ground.
Methods for cleaning up Small spills can be flushed to drain with plenty of water. Otherwise sweep carefully up, and collect in
closed containers. Waste must be treated as special waste. Must be delivered to approved firm/station, see
also chapter 13.
More information
Special precautions -
Handling Avoid skin and eye contact. Provide good ventilation. Avoid inhalation of dust. Use protective gear, chap.
8.
Storage Store at a dry and well ventilated place, away from heat and sunlight. Do not store with strong bases and
oxidizing material. Store away from children.
More information

Sulfamic Acid 5 mg/m3
Exposure control Provide sufficient ventilation when dust is formed. Establish an eye wash station. All new protective gear
must be of CE standard. Avoid heating.
Make sure process controll is established to keep the exposure level underneath OAR-level.
Respiration protection Use respiratory protection with P2 filter if dust if formed.
Eye protection Use goggles or face-shield.

Hand protection Wear gloves of butyl, viton or PVC. Use inner-gloves of cotton. Change gloves every 4-5 hour.
Skin protection Work clothing.
More information
Form Solid Odour None

Melting point Boiling point 85 °C
Spesific gravity 2120 kg/m³ Flash point
Explosion limits pH - conc. 13,3
Solubility water Soluble (213 g /20 Mol mass
Vapour pressure 15 mmHg Viscosity
Saturation cons. Auto-ignition temp.
pH - solution 11,3 (1% solution) Vapour density
Rel.Damping.Speed
More information
Stability Stable under normal conditions.
Reactivity Avoid contact with strong bases and strong oxidizing materials. Can attach metals,textiles and
some constructing materials.
Hazardous decomposition Heating and fire can cause SOx and COx.
products
More information
More information
Inhalation Inhalation of dust can be irritating for the respiratory system. Symptoms can be pain,
coughing and breathing difficulties.
Skin contact Irritates the skin. Repeated and prolonged skin contact can cause non -allergic eczema.
Eye contact Irritates the eyes. Contact with eyes can cause discomfort, pain and flood of tears.
Ingestion May irritate the throat, gullet and stomach. May cause nausea, vomiting and diharrea. Risk for
shock and damage to the kidneys.
Chronical effects Permanent eye damage can be the result if first aid is not immediately initiated.
Sensitization
Mutagenicity
Cancer
Reproduction
LD50 Oral 2065 mg/kg Rat

Mobility Liquid, miscible with water. Good mobility in soil.
Biodegradeability Biodegradable.
Accumulation Not likely.
Ecotoxicity No results from tests available.
Effects Discharges to water may decrease the pH-value at the outlet, and cause local effects to aquatic
organisms, especially fish.
More information -
Disposal group H4 Irritating. EAK-code: 06 01 01 Sulphuric acid and acids that contains sulphure acid.

ADR(road) UN-no 2967 Class 8,16 c) Label 8

Marg.no 2801
RID(rail) UN-no 2967 Class 8,16 c) Label 8

Dang. gods Yes MFAG no 8-06 Sub.Risk
Class 8 Label 8
EmS 700 Marine poll.
IATA(air) UN-no 2967 Class 8 Label 8

Proper shipping name Sulfamic acid
More transport information Not regulated when at most 6 kg in each inner packing, and the most 24 kg in each package.
Reference: marg no: 2801 a (1) c), ADR

OAR-group -
OAR-figure -
R-phrases R-36/38 Irritates eyes and skin.

S-phrases S-2 Keep out of reach of children.
S-28 After contact with skin, wash immediately with plenty of water.

More information
Information sources MSDS from supplier.

Date:
HMS Logiconsult AS
Fabrikkveien 27

Main Index Installation, Operation and Maintenance Manual: 1.0 Index Reverse Osmosis System

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Main Index Installation, Operation and Maintenance Manual: 1.0 Index Reverse Osmosis System

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MAIN INDEX

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

1.0 INDEX REVERSE OSMOSIS SYSTEM

2.0 INDEX CLEANING SYSTEM (CT+CLP+PFH2)

3.0 INDEX AUTOMATIC BACK-FLUSH FILTER (ABF)

4.0 INDEX BAG FILTER (BFH2)

5.0 INDEX pH-FILTER (PFH)

6.0 INDEX SAND-FILTER SYSTEM

8.0 INDEX CHEMICAL CLEANING AGENTS

9.0 INDEX CERTIFICATES

10.0 SERVICE AND MAINTENANCE LOG

REVERSE OSMOSIS SYSTEM

1.0 REVERSE OSMOSIS SYSTEM

SECTION 1,0 REVERSE OSMOSIS

FILE 1.1 DESCRPIPTION

Marine and offshore equipment

• Potable water from sea water • Minimum maintenance required

The freshwater maker that

Reverse Osmosis freshwater Nominal capacity 40 m /day

SECTION 1,0 REVERSE OSMOSIS

FILE 1.2 INSTALLATION

3.1 PIPING WORK

3.2 FEED WATER PUMP (RWP, options)

NOTE! Please consult NorWater representative if deviation from above mentioned

3.3 PRE-FILTER (ABF and BFH, options)

3.4 ANTI-SCALING EQUIPMENT (options)

PRODUCT WATER TO TANK (CP1)

FLUSH WATER (CP4)

3.6 ELECTRICAL CONNECTIONS

SECTION 1,0 REVERSE OSMOSIS

FILE 1.3 FLOW DIAGRAM

SECTION 1,0 REVERSE OSMOSIS

FILE 1.4 ELECTRIC DIAGRAM

SECTION 1,0 REVERSE OSMOSIS

FILE 1.5 OPERATION MANUAL

Check the position on the following valves:

WARNING : Always check direction of rotation on the high pressure pump

4.1 NORMAL START-UP (with manual valve)

4.3 NORMAL STOP

NOTE 3: Maximum allowed preservation time with MT-5 is one year.

UNIT TYPE NWC2-40 NWC3-60 NWC4-80

Maximum flow (m³/h) 1,67 2,50 3,33

SECTION 1,0 REVERSE OSMOSIS

FILE 1.6.1 SYSTEM CLEANING

5.2 CHEMICAL TREATMENT

Turn off the main power switch.

NOTE 2: When the unit is to be restarted, follow the steps under

The following fouling is the most common:

5.4 METAL OXIDES

5.7 BIOLOGICAL MATTER

5.8 HYDROLYSE BY CHLORINE

6.1 MT-10 CHEMICAL CLEANING

6.2 Preparing MT-10

6.3 Re-circulation time MT-10

6.5 Re-circulation time MT-5 Sterilisation

6.6 MT-5 PRESERVATION

6.7 Prepare MT-5 Preservation

6.9 Preparing MT-20

6.10 Re-circulation time MT-20

SECTION 1,0 REVERSE OSMOSIS

FILE 1.6.2 HP PUMP

  

Step 1 Remove the Head O-ring – Use a nonmetallic, rounded tool to start the oring

Step 4 Thread Lock Nut Onto Permeate Port – Lock nut should be tightened to hand

Step 7 Install Head O-ring – All orings should be coated with a thin layer of glycerine

Step 5 Conduct Pre-Pressurization Inspection – A thorough prepressurization