Table of Contents General information ~ 2 Mode! Identification 2 General Specifications 23 Periodic Maintenance Chart “5 Torque and Locking Agent 7 Cables, Wires and Hoses Piping Diagram »=-+5-+5705075" 10 Fuel System --*~ 1 Specifications snc 1 Engine Top End~ Specifications ---+-+-*+ 2 Final Drive B ‘Specifications «=~ ~~ 13 Brakes: . 44 Specifications -++++++++++ voces td Suspension 15 Exploded View *** 15 Specifications 7 Electrical system =*°*"** 18 KLX300A Wiring Diagram + *~ wens 18 ‘Supplemient-2000-2001 Models seteseeeneess es WAT Supplement-2002 Model» - seeees 2O4~5 ‘Supplement-2003-2005 Models 24~11 ‘Supplement-2006 Mode! 4 ~ 32 General Information Model Identification KLX300-A2General Specifications Htems KLX300-A2~A4 Dimensions: Overall length 2115 mm. Overall width 910 mm Overall height 1220 mm ‘Wheelbase 4435 mm Road clearance 320mm ‘Seat height 925 mm Dry weight 406 kg Curb weight: Front 54kg Rear '59 kg (AS) (FR) 60kg Fuel tank capacity 9st Engin Type 4-stroke, DOHC, 1-cylinder Cooling system Liquid-cooted Bore and stroke 78.0 X 61.2mm Displacement 292 0m? Compression ratio 11.0:4 Carburetion system Carburetor, KEIHIN CVK34 Starting system Primary kick Ignition system col Timing advance Electronically advanced Ignition timing From 10" BTDC@1 700 r/min (pm) to 40" BTDC @3 000 r/min (rpm) Spark plug Cylinder numbering method Firing order Valve timing: Inlet Open Close Duration Exhaust Open Close Duration Lubrication system Engine oil Grade Viscosity Capacity NGK CR8E, ND U24ESR-N 22° BTDC 62" ABDC. 264" 61" BBDC 19° ATDC 260" Forced lubrication (wet sump) SE, SF, or SG, class SAE10W-40, 10W-50, 20W-40, or 20W-50 1.5L