ARC GROUP HSE MANAGEMENT SYSTEM

HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTE

AC-Admin Control, EC-Engineering Control,PPE-Personnel protective equipment N- Normal, AN- Abnormal, E- Emergency, PC- Public Concern , SE-S
Risk Rating Score, L- Low, M- Medium, H- High, HOC - Hierarchy of Controls, HSEMP - HSE Manag

RISK RATING

SL.NO ACTIVITIES HAZARDS RISK

PC SE LO LR RRS RISK TYPE

Contact with moving

parts, spindles, chuck Cuts, amputations, injuries 1 10 1 10 100 High
and work pieces

Contact by persons
Entanglement, pinching,
other than the
amputtation of body 2 10 0.5 10 100 High
operator with moving
parts
machinery
Absorption of fluids
Contact with metal
through skin or 1 1 5 1 5 Low
working fluid
irritiation etc.

Operation of Lathe Contact with swarf Cuts or lacerations 1 10 1 10 100 High

1
machine

Use of turning tools Cuts or lacerations 1 2 5 10 100 High

 ARC GROUP

HSE MANAGEMENT SYSTEM

HAZARDS IDENTIFICATION / RISK ASSESSMENT REGISTE

AC-Admin Control, EC-Engineering Control,PPE-Personnel protective equipment N- Normal, AN- Abnormal, E- Emergency, PC- Public Concern , SE-S
Risk Rating Score, L- Low, M- Medium, H- High, HOC - Hierarchy of Controls, HSEMP - HSE Manag

RISK RATING

SL.NO Operation of Lathe

ACTIVITIES HAZARDS RISK
1
machine
PC SE LO LR RRS RISK TYPE

Cuts or lacerations,
Ejected workpiece 1 10 1 10 100 High
loose debris

Elecrtric shock,
Electrical faults electrocution, burns, 1 2 5 10 100 High
serious injury

Inadequate information
and warnings leading to
Inadequate signages 1 1 5 10 50 Medium
unsafe use of machine
and injury
Ingestion of
Poisioning or ill health. 1 1 5 10 50 Medium
contaminated material
Contact with
Exposure to hazardous
hazardous 1 10 1 10 100 High
materials
materials
 HSE MANAGEMENT SYSTEM ARC GROUP

IDENTIFICATION / RISK ASSESSMENT REGISTER

t N- Normal, AN- Abnormal, E- Emergency, PC- Public Concern , SE-Severity, LO- Likelihood of Occurrence, LR- Legal Requirement, RRS-
- Medium, H- High, HOC - Hierarchy of Controls, HSEMP - HSE Management Program

RISK RATING WITH CONTROL MEASURES

HOC

PC SE LO LR RRS RISK TYPE

1. Drive mechanism to be guarded.

2. Fixed guard to be provided (removable
only with the use of a tool)
3. Hollow spindle is covered/guarded
4. Rear drive cover guard fitted
5. Chuck guard, Splash guard & Rear guard
fitted
6. Lead /Feed screws shall be guarded
unless safe by position 1 10 1 1 10 Low
7. Coolant nozzles must not be adjusted
whilst the machine is in operation.
8. Machine is fitted with an emergency stop
control in an appropriate location, which is
easily accessible in an emergency.
9. Swarf must never be removed whilst the
machine is in operating. Chucks must be
stopped.

1. Safe operational areas should be marked

2 10 0.5 1 10 Low
out clearly around machines

1. Control use of cutting fluids 1 1 1 1 1 Low

1. Precautions taken to remove swarf

including the use of implements (dustpan 1 10 1 1 10 Low
and brush) to avoid handling swarf.
1. Appropriate turning tools used, which are
1 2 1 1 2 Low
maintained in a good condition
 ARC GROUP

HSE MANAGEMENT SYSTEM

IDENTIFICATION / RISK ASSESSMENT REGISTER

t N- Normal, AN- Abnormal, E- Emergency, PC- Public Concern , SE-Severity, LO- Likelihood of Occurrence, LR- Legal Requirement, RRS-
- Medium, H- High, HOC - Hierarchy of Controls, HSEMP - HSE Management Program

RISK RATING WITH CONTROL MEASURES

HOC

PC SE LO LR RRS RISK TYPE

1. Work piece is securely fixed in place and

chuck wrench removed 1 10 1 1 10 Low
2. Spring loaded chuck keys should be used
1. Visual check carried out prior to use
Machines are serviced by a competent
person and service records kept as part of
the maintenance schedule
2. The machine must be electrically isolated
before any internal mechanisms are
adjusted. 1 2 1 1 2 Low
3. Ensure cables are free from damage, do
not have any non-standard joints or show
any signs of overheating
4. Ensure equipment is disconnected or
isolated when not in use & properly earthed
at all times..

1. Warning signs are prominently located

1 1 1 1 1 Low
and maintained in good condition.

1. Food and drink are prohibited in working

1 1 1 1 1 Low
area
1. Personal hygiene is promoted (washing
1 10 1 1 10 Low
of hands, use of gloves etc.)