Beruflich Dokumente
Kultur Dokumente
2011-28-0129
INTRODUCTION
The wheel and tire assembly are mounted on the wheel LABORATORY SETUP
mount fixture and its dimensions are shown in Fig. 2
Four natural rubber mounts are used in fixture to absorb The Impact Loading Machine and the wheel hub mount
the impact load and their hardness is equal to 50 shore. are designed as per the SAE specifications. The wheel
The vertical deflection in the wheel mount fixture shall be mount fixture is calibrated for the 7.5 mm vertical
7.5mm ± 10% at the mid-span of the beam, when a deflection. There are four strain gauges (A, B, C and D)
vertical mass of 1000kg is applied at the center of wheel mounted on top of the wheel spoke region and two strain
mount. All pivot joints in the fixture should be free to gauges (E and F) are mounted on bottom of the wheel
rotate. spoke region as shown in Fig. 3. These mounting
regions are selected from the initial CAE simulation. The
strain gauge B and C have high strain limits.
TEST PROCEDURE
TIRE CONSTRUCTION The tire is assumed to have linear material behavior for
the current study. The tire normal force deflection is
The tire plays a vital role in transferring the load from the validated as per the SAE J2704 testing. The rubber
striker to wheel during impact test. The tire modeling is material properties are fine tuned to correlate the FE
complex involving several components in the assembly model tire vertical stiffness (F-d) profile with the test
requiring accurate material representation. The different profile as shown in Fig. 7.
components of tire are shown in Fig. 5. The Tire treads
are in contact with the road surface and provides the
traction. The side-wall of the tire is a bridge between the
tread and bead. It provides lateral stability in tires,
protects the body plies and also keeps air from
escaping. The tire is in contact with the wheel at the
Displacement Æ
bead region where the beads are reinforced with bead
wire. The radial tires have steel belts, which are used to
reinforce the area under the tread. They provide
puncture resistance and also help the tire maintain
optimum contact with the road surface. The body plies
are made up of several layers of fabric using polyester
cords. This cords in a radial tire run perpendicular to the
tread and are coated with rubber to help them bond with
the other components.
WHEEL-TIRE ASSEMBLY
appropriate contacts and penalty parameters within is used. The mass of the striker is 615Kg as per the
ABAQUS. standard shown in Fig. 4.
STRIKER MODEL
Fig. 14 Amplitude
A Currve for Explicit Run
Fig. 13 Tire Inflation
RES
SULTS AND
D DISCUSSION
ANALYTICAL PRO
OCEDURES
Fromm the laborato ory impact tesst, the principple strains are
e
The wheel imp pact is simu ulated by applying
a the
e mea asured at six locations A, B, B C, D, E an nd F (Ref Fig
g.
sequential load off the bolt pre
eload, tire infla
ation and the
e 3). During
D the imppact test, the strain gauges A and E are e
strike
er impact. damaged. In CA AE model, the principal strains are e
mea asured in the appropriate
a lo
ocations in the wheel for BB,
x Step I: Boolt preload: The bolt preloaad equivalentt C, D and F. Sincce locations B, B C and D are a in the top p
to the bo olt tightening torque is ap pplied for the
e layer of the whe eel spoke reg gion, they go o into tensionn
first 10 miillisecs as sho
own in Fig. 14
4 durinng impact and d experience maximum prrincipal strain n.
The location E att the bottom of the wheel spoke region n
x Step II: Tire inflationn: The fully inflated tire
e goess into comp pression and experiencces minimum m
pressure is applied in nside the tiree and wheel princcipal strain. From
F the strain curve, it is observed thaat
surface fo
or the next 10 millisecs (Fig
g. 14) the first impact happens with h the compre ession of thee
rubbber mount, an nd then load is transferred d to the wheeel
with the second impact. This phenomeno on is capturedd
x Step III: Wheel Impa act: As per SAE J-175 5
closeely in CAE sim mulation with accurate rep presentation o
of
standard, the striker mass (615K Kg) falls from
m
the wheel
w mountt fixture. The principal stra ain value andd
230mm height. In CAE E, striker is kept
k at 54mmm
curve trend from m CAE simulation correla ates very well
height. Th
his height is calculated
c (frrom eq. 2) so
o
with the laboratorry test for the e location B, C,
C D and F ass
that the im
mpact loading occurs in correct
c timing
g
showwn in the Fig. 15. Test-CA AE correlation n of maximum m
sequence e after bolt preload
p and tire inflationn
princcipal strain is achieved with hin 3% (Table e 1).
loading. The initial velocity
v is calculated
c ass
shown be elow and applied to the striker.
The initial
i velocityy (Vo) is calcullated by equa
ation,
Vo = (1)
The time
t (t) taken for impact is calculated byy equation,
T= (2)
CONCLUSION
ACKNOWLEDGMENTS
REFERENCES
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