: Listed in Table ENGINE: DD Platform DATE: April 2009
SUBJECT: SPN 2631
ADDITIONS, REVISIONS, OR UPDATES
Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0029 DD Platform 98 SPN 2631 SPN 2631/FMI 3 & 4 98 have been added NOTE: Page numbers are based on the most recent version of the individual publication and may be adjusted throughout the annual print cycle. SPN 2631/FMI 3 This SPN is typically Intake Manifold Pressure Sensor Circuit Failed High. 1. Check for multiple codes. [a] If 164/5 is present with 2361/3, repair the open between pin 4 on the harness side of the Intake Manifold Pressure sensor and pin 102 of the MCM 120-pin connector. [b] If only 2361/3 is present, go to next step. 2. Disconnect the Intake Manifold Pressure sensor connector. 3. Inspect the sensor harness for bent, spread, or corroded pins. [a] If the pins are bent, spread, or corroded, repair as necessary. [b] If connector shows no signs of damage, go to next step. 4. Turn the ignition ON (key ON, engine OFF). 5. Measure the voltage between pin 2 and 4 on the harness side of the Intake Manifold Pressure sensor. [a] If the voltage is greater than 4.5 volts, go to next step. [b] If the voltage is less than 4.5 volts, go to step 7. 6. Measure the voltage between pin 1 and 4 on the harness side of the Intake Manifold Pressure sensor. [a] If the voltage is less than 4.5 volts, repair the wire between pin 1 of the harness side of the Intake Manifold Pressure sensor and pin 87 of the MCM 120-pin connector. [b] If the voltage is greater than 4.5 volts, replace the Intake Manifold Pressure sensor. 7. Measure the voltage between pin 2 on the harness side of the Intake Manifold Pressure sensor and engine ground. [a] If the voltage is less than 4.5 volts, repair the wire between pin 2 of the harness side of the Intake Manifold Pressure sensor and pin 58 of the MCM 120-pin connector. [b] If the voltage is greater than 4.5 volts, repair the wire between pin 4 of the harness side of the Intake Manifold Pressure sensor and pin 102 of the MCM 120-pin connector. SPN 2631/FMI 4 This SPN is typically Intake Manifold Pressure Sensor Circuit Failed Low. 1. Disconnect the Intake Manifold Pressure sensor connector. 2. Inspect the sensor harness for bent, spread, or corroded pins. [a] If the pins are bent, spread, or corroded, repair as necessary. [b] If connector shows no signs of damage, go to next step. 3. Turn the ignition ON (key ON, engine OFF). 4. Measure the voltage between pin 1 and 4 on the harness side of the Intake Manifold Pressure sensor. [a] If the voltage is greater than 5.25 volts, repair the wire between pin 1 on the harness side of the Intake Manifold Pressure sensor and pin 87 of the MCM 120-pin connector. [b] If the voltage is less than 5.25 volts, go to next step. 5. Turn the ignition OFF (key OFF, engine OFF). 6. Disconnect the MCM 120-pin connector. 7. Measure the resistance between pin 1 on the harness side of the Intake Manifold Pressure Sensor and engine ground. [a] If the resistance is less than 3 ohms, repairs the wire between pin 1 on the harness side of the Intake Manifold Pressure sensor and pin 87 of the MCM 120-pin connector. [b] If the resistance is greater than 3 ohms, replace the Intake Manifold Pressure sensor. ADDITIONAL SERVICE INFORMATION Additional service information is available in Power Service Literature.