Tanggal Nama Operator Nama Part Proses Devisi

15 Februari 2018 Maeka Block Cross Member Turning Machining

15 Februari 2018 Roni Block Cross Member Drilling
15 Februari 2018 Sawal Upper Bracket 63 Mach A
15 Februari 2018 Indra Upper Metal GF 6 Tapping
15 Februari 2018 Imam Upper Metal HKC 52 Tapping
15 Februari 2018 Imam Upper Bracket 63 Tapping
15 Februari 2018 Fajri (PKL) Upper Metal HKC 52 Borring
15 Februari 2018 Fajri (PKL) Upper Bracket 63 Borring
15 Februari 2018 Ari Upper Metal HKC 52 Mach A
15 Februari 2018 Indra Collar Spring Cutting
15 Februari 2018 Maeka Collar Spring Cutting
15 Februari 2018 Hariri Collar Spring Cutting
15 Februari 2018 Roni Rebound Seat 30009 Facing
15 Februari 2018 Hariri Rebound Seat 30009 Facing
15 Februari 2018 Roni Nut Lock Drilling
15 Februari 2018 Fadilah Pin ᴓ12 Bubut
19 Februari 2018 Maeka Block Cross Member Tapping Machining
19 Februari 2018 Tomi (PKL) Upper Metal GF 6 Borring
19 Februari 2018 Tomi (PKL) Upper Metal GF 6 Tapping
19 Februari 2018 Imam Upper Metal HKC 52 Tapping
19 Februari 2018 Imam Upper Bracket 63 Tapping
19 Februari 2018 Fajri (PKL) Upper Bracket 63 Borring
19 Februari 2018 Wahyu (PKL) Upper Bracket 63 Borring
19 Februari 2018 Fajri (PKL) Upper Metal HKC 52 Borring
19 Februari 2018 Roni Upper Metal HKC 52 Mach A
19 Februari 2018 Sawal Upper Bracket 63 Mach A
19 Februari 2018 Indra Nut Lock Chamfer
19 Februari 2018 Fauzi Rebound Seat 30009 Facing
19 Februari 2018 Fauzi Upper Metal GF 6 Mach A
19 Februari 2018 Ari Nut Lock Drilling
19 Februari 2018 Hariri Rebound Seat 30009 Facing
19 Februari 2018 Fadilah Ebonit ᴓ16 Chamfer
19 Februari 2018 Fadilah Ebonit ᴓ30 Chamfer
20 Februari 2018 Fajri (PKL) Nut Lock Chamfer Machining
20 Februari 2018 Indra Collar Spring Cutting
20 Februari 2018 Fauzi Collar Spring Cutting
20 Februari 2018 Ari Nut Lock Drilling
20 Februari 2018 Hariri Rebound Seat 30009 Facing
20 Februari 2018 Fadilah Yono Balancer Borring
20 Februari 2018 Sawal Upper Bracket 63 Mach A
20 Februari 2018 Wahyu (PKL) Upper Bracket 63 Borring
20 Februari 2018 Imam Upper Metal HKC 52 Tapping
20 Februari 2018 Imam Upper Bracket 63 Tapping
20 Februari 2018 Indra Nut Lock Tapping
20 Februari 2018 Fajri (PKL) Nut Lock Tapping
20 Februari 2018 Maeka Block Cross Member Tapping
21 Februari 2018 Hariri Nut Lock Tapping Machining
21 Februari 2018 Hariri Upper Metal HKC 52 Tapping Machining
21 Februari 2018 Imam Upper Bracket 63 Tapping
21 Februari 2018 Imam Upper Bracket 63 Tapping
21 Februari 2018 Wahyu (PKL) Upper Bracket 63 Borring
21 Februari 2018 Roni Upper Metal HKC 52 Mach A
21 Februari 2018 Sawal Upper Bracket 63 Mach A
21 Februari 2018 Ari Nut Lock Chamfer
21 Februari 2018 Ari Yono Balancer Borring
21 Februari 2018 Roni Rebound Seat 30009 Facing
21 Februari 2018 Fauzi Collar Spring Cutting
21 Februari 2018 Maeka Collar Spring Cutting
21 Februari 2018 Roni Mur M16x1,5 Facing
22 Februari 2018 Sawal Yono Balancer Tapping Stamping
22 Februari 2018 Imam Upper Bracket 63 Tapping
22 Februari 2018 Ari Rebound Seat 30009 Facing
22 Februari 2018 Sawal Rebound Seat 30009 Facing
22 Februari 2018 Fauzi Collar Spring Cutting
22 Februari 2018 Maeka Collar Spring Cutting
22 Februari 2018 Hariri Rebound Seat 30009 Facing
22 Februari 2018 Indra Yono Balancer Borring
22 Februari 2018 Ari Yono Balancer Borring
22 Februari 2018 Indra Yono Balancer Borring
22 Februari 2018 Fadilah Upper Metal K140 Mach A
 No. Target
Tonase Waktu Down Time
Mesin Produksi

CNC 17 375 13:00 16:30 15

39 250 7:30 11:00
10 2000 7:30 16:30 75 20
23 1500 7:30 11:15 15 15
30 3000 7:30 16:30 75 15
31 2100 9:50 16:30 75
35 2625 8:30 16:30 75 10
34 1500 9:45 15:00 75 10
12 2000 7:30 16:30 75 15
3 2000 12:30 16:30 75 30
3 2000 7:30 11:30 30 30
4 1500 8:30 12:30 60 15 30
8 1500 15:00 17:45
5 1500 15:00 17:45 20
9 1125 11:00 15:00 75
2 500 7:30 16:30 75
39 750 7:30 16:30 50
20 375 9:45 10:30
23 750 12:30 14:15
30 1500 7:35 16:30 75 30 30
31 1500 7:30 16:30 75 30 35
34 1700 7:30 13:00 60 5 15
34 1125 13:30 16:30 15 5
35 2100 9:00 15:45 75 5
12 2000 7:35 16:30 75 60 30 5
10 2000 7:30 16:30 75 30
6 3000 7:30 16:30 75 25 25
8 2500 12:30 16:30 15 30
1000 7:30 11:30 30
9 3000 7:30 16:30 75 20 30
5 5000 7:30 16:30 75 15 30
16 250 8:00 11:00 15
16 70 15:30 16:30
6 200 16:00 16:30 5
4 2750 9:50 16:30 75 15 15 35
3 4000 7:40 16:30
9 2500 7:30 15:10 75 20
5 5000 7:30 16:30 75 30 30 15
15 123 7:30 10:30
10 2100 7:30 16:30 75
34 2800 8:00 16:30 75 20
30 1500 7:30 16:30 75 30 30
31 1500 7:30 16:30 75 30 30
23 1000 7:30 9:50 10
23 1500 10:15 15:00 75
 39 750 7:30 16:30 75 15
23 3400 7:30 14:00 60 30 15
23 550 15:00 16:30 10
31 1500 7:30 16:30 75 60
30 1500 7:30 16:30 75 45 60
34 3000 8:00 16:30 75 15
12 375 7:30 9:00 30
10 2000 7:30 16:30 75 10
6 1500 7:45 13:05 60 15 10
15 50 13:30 16:30 15
8 625 15:30 16:30
3 4000 7:30 16:30 75 40 20
4 4000 7:30 16:30 75 15 25
16 80 9:00 15:30 75 15
CNC 18 40 14:30 16:30 15
31 2500 7:30 15:15 75
8 1500 13:30 16:00 15 10
8 3125 7:30 14:00 60 50
3 4000 7:30 16:30 75 30 10 30
4 4000 7:30 16:30 75 20 17
5 5000 7:30 16:30 35
15 54 15:00 16:30 10
15 95 7:30 13:00 60
16 140 7:30 15:00 75 45 15
13 1000 11:00 16:30 75 175
 Waktu Pendapatan
Waktu Pengerjaan Cycle Time
Pengerjaan Achievement Efesiensi
[Menit]
[Detik]
Actuall [Detik] Produksi

195 11700 25 469 125% 0.00% 125%

210 12600 90 140 4 56% 2.86% 56%
445 26700 15 1800 90% 0.00% 94%
195 11700 14 829 55% 0.00% 64%
450 27000 18 1473 49% 0.00% 51%
325 19500 15 1310 62% 0.00% 62%
395 23700 28 860 33% 0.00% 34%
230 13800 16 874 58% 0.00% 61%
450 27000 27 1000 50% 0.00% 52%
135 8100 6 1293 65% 0.00% 79%
180 10800 7 1647 82% 0.00% 110%
135 8100 5 1655 110% 0.00% 147%
165 9900 7 1376 92% 0.00% 92%
145 8700 6 1376 2 92% 0.15% 104%
165 9900 20 500 44% 0.00% 44%
465 27900 56 500 100% 0.00% 100%
490 29400 71 413 2 55% 0.48% 61%
45 2700 8 324 86% 0.00% 86%
105 6300 19 324 43% 0.00% 43%
400 24000 24 998 1 67% 0.10% 77%
400 24000 20 1181 79% 0.00% 92%
250 15000 15 1000 2 59% 0.20% 64%
160 9600 16 600 2 53% 0.33% 55%
325 19500 24 808 3 38% 0.37% 39%
365 21900 27 800 40% 0.00% 50%
435 26100 14 1900 95% 0.00% 102%
415 24900 14 1814 10 60% 0.55% 68%
195 11700 8 1415 57% 0.00% 65%
210 12600 39 322 32% 0.00% 37%
415 24900 16 1580 9 53% 0.57% 59%
420 25200 7 3840 5 77% 0.13% 85%
165 9900 40 250 100% 0.00% 109%
60 3600 51 70 100% 0.00% 100%
25 1500 6 235 118% 0.00% 141%
260 15600 7 2292 1 83% 0.04% 104%
530 31800 9 3400 85% 0.00% 85%
365 21900 12 1800 3 72% 0.17% 76%
390 23400 6 3680 9 74% 0.24% 88%
180 10800 88 123 100% 0.00% 100%
465 27900 14 2050 98% 0.00% 98%
415 24900 12 2000 2 71% 0.10% 75%
405 24300 32 757 50% 0.00% 58%
405 24300 31 791 53% 0.00% 61%
130 7800 15 531 53% 0.00% 57%
210 12600 10 1274 85% 0.00% 85%
450 27000 45 604 1 81% 0.17% 83%
285 17100 6 2640 78% 0.00% 90%
80 4800 17 280 51% 0.00% 57%
405 24300 16 1500 100% 0.00% 115%
360 21600 24 900 60% 0.00% 78%
420 25200 13 2000 1 67% 0.05% 69%
60 3600 36 101 27% 0.00% 40%
455 27300 14 1900 95% 0.00% 97%
235 14100 8 1800 6 120% 0.33% 133%
165 9900 198 50 100% 0.00% 100%
60 3600 9 400 64% 0.00% 64%
405 24300 7 3400 85% 0.00% 98%
425 25500 7 3665 2 92% 0.05% 100%
300 18000 225 80 100% 0.00% 105%
105 6300 158 40 100% 0.00% 100%
390 23400 11 2119 85% 0.00% 85%
125 7500 14 520 35% 0.00% 37%
280 16800 9 1900 61% 0.00% 72%
395 23700 6 3660 92% 0.00% 108%
428 25680 7 3448 86% 0.00% 94%
505 30300 8 3845 77% 0.00% 82%
80 4800 89 54 100% 0.00% 113%
270 16200 171 95 100% 0.00% 100%
315 18900 135 140 100% 0.00% 119%
80 4800 16 300 30% 0.00% 96%
 Keterangan

20 menit setting
15 setting mesin; 15 menit bersihin mesin
15 menit ambil drumus
material nunggu
10 menit bolak balik ambil material; material nunggu
10 menit bolak balik ambil material; material nunggu
15 menit setting mesin
30 menit setting mesin
30 menit ambil material; 30 menit bersih2 karna pindah mesin
30 menit ambil material; 15 menit setting

20 menit ambil material

pindah mesin

20 menit selip tapnya gak naik lagi selama 2x; 30 menit ragumnya lecet dan cari baby buat asah ragum;saat pasang jig ulirn

kerja mesin lambat;30 menit mesin rusak;30 menit sortir barang minus bor mach a; mesin tapp upper metal jaln 1 sehingg
5 menit brifing; 30 menit sortir material yang minus; 30 menit mesin rusak harus diamplas
5 menit bolak balik ambil material; 15 menit ketoilet
5 menit bolak balik ambil material
5 menit bolak balik ambil material
5 menit brifing; 30 menit mesin bermasalah;60 menit bongkar settingan upper metal gf 6 jadi tapp nut lock
30 mwnit setting ukuran
25 mwnit nunggu material; 25 setting mesin tapp nut loc'
30 menit setting chamfer kurang besar
30 menit setting chamfer kurang besar
20 menit perbaikan mesin;30 menit asah mata bor sampai 6x sekalian setting
30 menit bolak balik ambil material di stamping; 15 menit setting mesin
15 menit setting chamfer
210 menit buat collet upper metal k140 & setting
5 menit bolak balik ambil material
15 menit setting mesin; 15 menit naikin barang;20 menit training sore;15 menit bersih2

20 menit bersih2 material

30 menit setting dan asah pisau;30 menit bolak balik ambil material distamping;15 menit ke toilet
10:30-16:30 pindahin mesin

20 mrnit setting mesin

30 menit mesin bermasalah;15 menit ambil drumus;jalan mesin tap lambat+jalan 1 mesin;15 menit training;habis bra=eak
30 menit mesin bermasalah;15 menit ambil drumus;jalan mesin tap lambat+jalan 1 mesin;15 menit training;habis bra=eak
10 menit pindahin mesin
15 menit training
15 menit ke toilet;30 menit ambil barang +ngoyak
10 menit selang tersumbat
60 menit pasang instalasi 2 mesin tapp
60 menit pasang instalasi 2 mesin tapp;45 menit mesin bermasalah
15 menit setting mesin
30 menit setting borr upper metal hkc 52
10 brifing; material sering keluar sendiri
15 menit perbaikan mesin;10 menit bersihkan material

40 menit setting bor luar ;20 menit mesin rusak pisau tempel sudah mau habis
10 menit brifing;15 menit setting ngasah pisau;15 menit nyari tang jepit
150 menit setting mur m16x1,5;pindah mesin

10 menit training
50 menit 50 menit mengurus e ktp ke kecamatan
10 menit ambil material;30 menit setting mesin pisau tempel hampir habis;30 menit bersih2
10 menit setting burry;17 menit benerin motor karna gak muter;10 menit setting
20 menit bersihin gram;5 menit ngambil pallet dan sarung tangan;10 menit training
45 menit repair material yono;10 menit training;30 menit mesin macet

45 menit setting bor;15menit bersih2 mesin

07:30-11:00 setting cutting hook comp; 13:00-16:00 bikin collet baru collet patah
asah ragum;saat pasang jig ulirnya masih kaku jadi agak lama

tapp upper metal jaln 1 sehingga jadi lambat

adi tapp nut lock

15 menit training;habis bra=eak coffe pindah mesin

15 menit training;habis bra=eak coffe pindah mesin
Line Stamping

Result
Feb-18
AVG
12 Performan
12 13 14 Target
100%
76%
PERFORMANCE 76%77%
LINE STAMPING Target 76% 66% 84% 75% Efesiensi
80%
77%
66%67%
Efesiensi 77% 67% 89% 78% NG Rate 0.16%
NG Rate 0.16% 0.13% 0.15% 0.14% 60%
40%
20%
0%
12 13
W2 Feb

Feb-18
Nama Result AVG
12 13 14
Target 78% 85% 100% 88% Ade Sopyan
Ade Sopyan Efesiensi 78% 85% 100% 88% 100%
80%
NG Rate 1.28% 0.00% 0.40% 0.56% 60%
40%
Targ
Target 92% 62% 77% 20%
0%
Efes

Ade Darmin Efesiensi 92% 74% 83% 12 13 14 AVG

W2 Feb 2018
NG Rate 0.10% 0.21% 0.16%
Target 32% 47% 57% 45% Bule
Bule Efesiensi 32% 53% 67% 51% 100%
80%
NG Rate 0.00% 0.15% 0.00% 0.05% 60%
40%
Targ
Target 63% 63% 75% 67% 20% Efes
0%
Egi Efesiensi 71% 68% 80% 73% 12 13 14 AVG
W2 Feb 2018
NG Rate 0.00% 0.00% 0.00% 0.00%
Target 97% 34% 62% 64% Enjang
Enjang Efesiensi 97% 34% 82% 71% 100%
80%
NG Rate 0.13% 0.00% 0.57% 0.23% 60%
40%
Targ
Target 47% 36% 69% 51% 20% Efes
0%
Faisal Efesiensi 47% 38% 76% 54% 12 13 14 AVG
W2 Feb 2018
NG Rate 0.00% 1.02% 0.00% 0.34%
Target 88% 84% 108% 93% Febri
Febri Efesiensi 88% 84% 108% 93% 100%
80%
NG Rate 0.00% 0.00% 0.00% 0.00% 60%
40%
Targ
Target 114% 48% 83% 82% 20% Efes
0%
Heryanto Efesiensi 114% 48% 83% 82% 12 13 14 AVG
W2 Feb 2018
NG Rate 0.00% 0.00% 0.00% 0.00%
Target 71% 91% 98% 87% Rojali
Rojali Efesiensi 71% 91% 105% 89% 100%
80%
NG Rate 0.00% 0.00% 0.00% 0.00% 60%
40%
Targ
Target 98% 100% 101% 100% 20%
0%
Efes

Widyo Efesiensi 98% 100% 101% 100% 12 13 14 AVG

W2 Feb 2018
NG Rate 0.00% 0.00% 0.37% 0.12%
Line Machining

Result
Feb-18
AVG
12 Performan
PERFORMANCE 12 13 14 Target 59%
100% 77%
LINE Target 59% 62% 60% 60% 76%
Efesiensi 59%
MACHINING 80% 66%67%
Efesiensi 59% 66% 62% 62% NG Rate 0.05%
NG Rate 0.05% 0.18% 0.03% 0.09% 60%
40%
20%
0%
12 13
W2 Feb

Feb-18
Nama Result AVG
12 13 14
Target 51% 56% 59% 55%
Ari
Ari Efesiensi 51% 56% 59% 55% 100%
80%
NG Rate 0.00% 0.00% 0.26% 0.09% 60%
40%
Tar
Target 62% 75% 69% 20%
0%
Efe

Fauzi Efesiensi 62% 80% 71% 12 13 14 AVG

0.00% W2 Feb 2018

NG Rate 0.00% 0.00%
Target 60% 56% 72% 62%
Hariri
Hariri Efesiensi 60% 58% 78% 65% 100%
80%
NG Rate 0.00% 0.00% 0.04% 0.01% 60%
40%
Tar
Target 32% 46% 51% 43% 20%
0%
Efe

Imam Efesiensi 32% 47% 51% 43% 12 13 14 AVG

0.00% W2 Feb 2018

NG Rate 0.00% 0.00% 0.00%
Target 108% 54% 28% 63%
Indra
Indra Efesiensi 108% 62% 34% 68% 100%
80%
NG Rate 0.00% 0.00% 0.00% 0.00% 60%
40%
Tar
Target 31% 40% 103% 58% 20%
0%
Efe

Maeka Efesiensi 31% 43% 106% 60% 12 13 14 AVG

W2 Feb 2018
NG Rate 0.48% 0.00% 0.00% 0.16%
Target 74% 72% 73%
Roni
Roni Efesiensi 78% 75% 77% 100%
80%
NG Rate 1.62% 0.00% 0.81% 60%
40%
Tar
Target 85% 95% 63% 81% 20%
0%
Efe

Sawal Efesiensi 85% 113% 67% 88% 12 13 14 AVG

W2 Feb 2018
NG Rate 0.00% 0.00% 0.00% 0.00%
Target 42% 42%
Fajri (PKL)
Fajri (PKL) Efesiensi 42% 42% 100%
80%
NG Rate 0.00% 0.00% 60%
40%
Tar
Target 53% 53% 20%
0%
Efe

Tomi (PKL) Efesiensi 53% 53% 12 13 14 AVG

W2 Feb 2018
NG Rate 0.00% 0.00%
Target 50% 60% 48% 53% Wahyu (PKL)
Wahyu (PKL) 100%
80%
60%
40%
Tar
20% Efe
0%
12 13 14 AVG
 Wahyu (PKL)
Wahyu (PKL) Efesiensi 50% 60% 48% 53% 100%
80%

NG Rate 0.00% 0.00% 0.00% 0.00% 60%

40%
Tar
20% Efe
0%
12 13 14 AVG
W2 Feb 2018
 Performance
13 14 Line Stamping
AVG
66% 84% 84%89%
75%
6%77% 67% 89% 78% 75%78%
66%67%
0.13% 0.15% 0.14% Target
Efesiensi
NG Rate

12 13 14 AVG
W2 Feb 2018

Ade Sopyan Ade Darmin

100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Bule Egi
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Enjang Faisal
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Febri Heryanto
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Rojali Widyo
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018
 Performance
13 14 Line Machining
AVG
62% 60% 84%89%
60%
6%77% 66% 62% 62% 75%78%
66%67%
0.18% 0.03% 0.09% Target
Efesiensi
NG Rate

12 13 14 AVG
W2 Feb 2018

Ari Fauzi
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Hariri Imam
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Indra Maeka
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Roni Sawal
100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Fajri (PKL) Tomi (PKL)

100%
80%
60%
Target 40%
Target
Efesiensi 20% Efesiensi
0%
13 14 AVG 12 13 14 AVG
W2 Feb 2018 W2 Feb 2018

Wahyu (PKL)

Target
Efesiensi

13 14 AVG
 Wahyu (PKL)

Target
Efesiensi

13 14 AVG
W2 Feb 2018
 12 13 14 AVG
Target 78% 85% 100% 88%
Ade Sopyan
Efesiensi 78% 85% 100% 88%

12 13 14 AVG
Ade DarminTarget 92% 62% 77%
Efesiensi 92% 74% 83%
12 13 14 AVG
Bule Target 32% 47% 57% 45%
Efesiensi 32% 53% 67% 51%
12 13 14 AVG
Egi Target 63% 63% 75% 67%
Efesiensi 71% 68% 80% 73%
12 13 14 AVG
Enjang Target 97% 34% 62% 64%
Efesiensi 97% 34% 82% 71%
12 13 14 AVG
Faisal Target 47% 36% 69% 51%
Efesiensi 47% 38% 76% 54%
12 13 14 AVG
Febri Target 88% 84% 108% 93%
Efesiensi 88% 84% 108% 93%
12 13 14 AVG
Heryanto Target 114% 48% 83% 82%
Efesiensi 114% 48% 83% 82%
12 13 14 AVG
Rojali Target 71% 91% 98% 87%
Efesiensi 71% 91% 105% 89%
12 13 14 AVG
Widyo Target 98% 100% 101% 100%
Efesiensi 98% 100% 101% 100%
 12 13 14 AVG
Ari Target 51% 56% 59% 55%
Efesiensi 51% 56% 59% 55%
12 13 14 AVG
Fauzi Target 62% 75% 69%
Efesiensi 62% 80% 71%
12 13 14 AVG
Hariri Target 60% 56% 72% 62%
Efesiensi 60% 58% 78% 65%
12 13 14 AVG
Imam Target 32% 46% 51% 43%
Efesiensi 32% 47% 51% 43%
12 13 14 AVG
Indra Target 108% 54% 28% 63%
Efesiensi 108% 62% 34% 68%
12 13 14 AVG
Maeka Target 31% 40% 103% 58%
Efesiensi 31% 43% 106% 60%
12 13 14 AVG
Roni Target 74% 72% 73%
Efesiensi 78% 75% 77%
12 13 14 AVG
Sawal Target 85% 95% 63% 81%
Efesiensi 85% 113% 67% 88%
12 13 14 AVG
Fajri (PKL) Target 42% 42%
Efesiensi 42% 42%
12 13 14 AVG
Tomi (PKL) Target 53% 53%
Efesiensi 53% 53%
12 13 14 AVG
Wahyu (PKL)
Wahyu (PKL)Target 50% 60% 48% 53%
Efesiensi 50% 60% 48% 53%
Line Stamping
Feb-18
Result AVG
15 19 20 21 22 100% 88%
86%
PERFORMANCE
LINE STAMPING Target 86% 74% 77% 97% 86% 84% 80%
Efesiensi 88% 81% 85% 98% 87% 88%
60%
NG Rate 0.20% 0.45% 0.21% 0.16% 0.10% 0.22%
40%
20%
0%
15

Feb-18
Nama Result AVG
15 19 20 21 22
Target 118% 95% 98% 100% 103% Ad
Ade Sopyan Efesiensi 118% 98% 98% 100% 104% 100%
80%
NG Rate 0.00% 0.70% 0.68% 0.00% 0% 60%
40%
Target 86% 47% 89% 134% 78% 87% 20%
0%
Ade Darmin Efesiensi 86% 81% 112% 134% 82% 99% 15 19 20
W4 Feb 20
NG Rate 0.15% 0.42% 0.22% 0.00% 0.09% 0%
Target 83% 76% 89% 104% 64% 83%
Bule Efesiensi 96% 79% 94% 109% 64% 88% 100%
80%
NG Rate 0.00% 0.00% 0.00% 0.00% 0.00% 0% 60%
40%
Target 47% 73% 67% 97% 102% 77% 20%
0%
Egi Efesiensi 47% 73% 67% 97% 102% 77% 15 19 20
W4 Feb 20
NG Rate 1.41% 0.99% 0.61% 0.00% 0.00% 1%
Target 75% 76% 45% 69% 85% 70%
Enjang Efesiensi 85% 91% 64% 77% 88% 81% 100%
80%
NG Rate 0.19% 0.00% 0.10% 0.93% 0.92% 0% 60%
40%
Target 87% 69% 67% 86% 86% 79% 20%
0%
Faisal Efesiensi 90% 74% 73% 86% 86% 82% 15 19 20
W4 Feb 20
NG Rate 0.00% 0.14% 0.93% 0.03% 0.00% 0%
Target 91% 68% 78% 82% 75% 79%
Febri Efesiensi 91% 72% 81% 83% 75% 80% 100%
80%
NG Rate 0.00% 0.00% 0.00% 0.00% 0.00% 0% 60%
40%
Target 90% 76% 87% 110% 100% 93% 20%
0%
Heryanto Efesiensi 90% 78% 95% 110% 100% 95% 15 19 20
W4 Feb 20
NG Rate 0.00% 2.22% 0.04% 0.00% 0.00% 0%
Target 83% 83% 82% 98% 68% 83%
Rojali Efesiensi 83% 86% 88% 98% 68% 85% 100%
80%
NG Rate 0.00% 0.00% 0.00% 0.00% 0.00% 0% 60%
40%
Target 97% 81% 85% 87% 100% 90% 20%
0%
Widyo Efesiensi 97% 81% 88% 89% 100% 91% 15 19 20
W4 Feb 20
NG Rate 0.26% 0.00% 0.00% 0.00% 0.00% 0%
Line Machining

Feb-18
Result AVG
15 19 20 21 22 100% 88%
86%
PERFORMANCE
LINE Target 75% 64% 80% 82% 77% 73%
MACHINING 80%
Efesiensi 81% 70% 86% 90% 92% 79%
60%
NG Rate 0.11% 0.20% 0.07% 0.03% 0.00% 0.13%
40%
20%
0%
15

Feb-18
Nama Result AVG
15 19 20 21 22 100%
80%
Target 50% 53% 72% 110% 67% 70% 60%
40%
Ari Efesiensi 52% 59% 76% 116% 69% 74% 20%
0%
NG Rate 0.00% 0.57% 0.17% 0.17% 0.00% 0% 15 19 20

83% W4 Feb 20
Target 100% 100% 100% 30%
Fadillah Efesiensi 100% 105% 100% 96% 100%
NG Rate 0.00% 0.00% 0.00% 0.00% 0% 100%
80%
Target 44% 85% 85% 92% 77% 60%
40%
Fauzi Efesiensi 51% 85% 98% 108% 86% 20%
0%
NG Rate 0.00% 0.00% 0.00% 0.00% 0% 15 19 20

79% W4 Feb 20
Target 101% 77% 74% 64% 77%
Hariri Efesiensi 126% 85% 88% 74% 82% 91%
NG Rate 0.07% 0.13% 0.24% 0.00% 0.00% 0% 100%
80%
Target 56% 73% 52% 80% 85% 69% 60%
40%
Imam Efesiensi 57% 84% 59% 96% 85% 76% 20%
0%
NG Rate 0.00% 0.05% 0.00% 0.00% 0.00% 0% 15 19 20

72% W4 Feb 20
Target 60% 60% 68% 100%
Indra Efesiensi 71% 68% 81% 116% 84%
NG Rate 0.00% 0.55% 0.02% 0.00% 0% 100%
80%
Target 104% 55% 81% 92% 86% 84% 60%
40%
Maeka Efesiensi 117% 61% 83% 100% 94% 91% 20%
0%
NG Rate 0.00% 0.48% 0.17% 0.05% 0.00% 0% 15 19 20

64% 56% W4 Feb 20

Target 40% 64%
Roni Efesiensi 64% 50% 70% 61%
NG Rate 0.95% 0.00% 0.00% 0% 100%
80%

Target 90% 95% 98% 95% 80% 92% 60%

40%
Sawal Efesiensi 94% 102% 98% 97% 86% 95% 20%
0%

NG Rate 0.00% 0.00% 0.00% 0.00% 0.00% 0% 15 19 20

W4 Feb 20
Target 46% 49% 101% 65%
Fajri (PKL) Efesiensi 47% 51% 113% 70%
To
NG Rate 0.00% 0.29% 0.00% 0% 100%
80%
Target 65% 65% 60%
40%
Tomi (PKL) 20%
0%
15 19 20
W4 Feb 20
 To
100%
80%
60%
40%
Tomi (PKL) Efesiensi 65% 65% 20%
0%

NG Rate 0.00% 0% 15 19 20
W4 Feb 20
Target 53% 71% 67% 64%
Wahyu (PKL) Efesiensi 55% 75% 69% 66%
NG Rate 0.33% 0.10% 0.05% 0%
 12 13 Performance Line Stamping
14 97%AVG
98%
Target
100% 86% 88% 86% 74% 85% 77% 84% 86%
87% 88%
84%
81% 77%
Efesiensi 74%
88% 81% 85% 88%
80%
NG Rate 0.20% 0.45% 0.21% 0.22% Target
60%
Efesiensi
40% NG Rate
20%
0%
15 19 20 21 22
W4 Feb 2018

Ade Sopyan Ade Darmin

100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018

Bule Egi
100%
80%
100%
80%
Waktu Produk
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018

Enjang Faisal
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018

Febri Heryanto
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018

Rojali Widyo
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018
 12 13 Performance Line Machining
14 AVG
98%
97%
100% 88%
Target86% 75%81% 64% 85% 80% 73% 86%
87% 88%
84%
74% 77%
Efesiensi
80%
81% 70% 86% 79%
NG Rate 0.11% 0.20% 0.07% 0.13% Target
60%
Efesiensi
40% NG Rate
20%
0%
15 19 20 21 22
W4 Feb 2018

Ari Fadillah
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018

Fauzi Hariri
100% 100%
80% 80%
60%
40%
Target
60%
40%
Target
Efesiensi
Waktu Produksi
20% Efesiensi 20%
0% 0%
15 19 20 21 22 15 19 20 21 22

W4 Feb 2018 W4 Feb 2018

Imam Indra
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi 2.2
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018

Maeka Roni
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22

W4 Feb 2018 W4 Feb 2018

Sawal Fajri (PKL)

100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22

W4 Feb 2018 W4 Feb 2018

Tomi (PKL) Wahyu (PKL)

100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018
 Tomi (PKL) Wahyu (PKL)
100% 100%
80% 80%
60% 60%
40%
Target 40%
Target
20% Efesiensi 20% Efesiensi
0% 0%
15 19 20 21 22 15 19 20 21 22
W4 Feb 2018 W4 Feb 2018
 Time (Hour) Persentase (%)
Waktu Produksi 357.3 95.96%
Setting 7.0 1.88%
Down M/C 1.2 0.31%
Time Material 1.3 0.35%
Dll 5.6 1.50%

Waktu Produksi Vs Down Time Line Stamping

Time
Waktu Produksi 357.283333333
Setting 7
M/C 1.1666666667
Material 1.3
1.50%
Dll 1.88% 0.31% 0.35%5.5833333333
Waktu Produksi
Setting
M/C
Material
Dll

95.96%
 Time (Hour) Persentase (%)
Waktu Produksi 333.3 90.92%
Setting 8.3 2.27%
Down M/C 5.7 1.55%
Time Material 4.8 1.32%
Dll 14.4 3.93%

Waktu Produksi Vs Down Time Line Machining

Time
Waktu Produksi 357.283333333
Setting 7
M/C 1.1666666667
Material 1.3
Dll 5.5833333333
1.32% 3.93%
2.27% 1.55% Waktu Produksi
Setting
M/C
Material
Dll

90.92%
Line : Stamping
Leader : Amin Sukardi

Man Power
Process M/C Name Part
Prioritas
34 A795 Faisal
1 B013 Febri
31 Bracket Hose 1 Widyo
Footrest 3 5TL Faisal
BENDING 17
Footrest 4 5TL Faisal
19 Hook Muffler Egi
27 Stay Horn Febri
28 Stopper 1S7 Ade Sopyan
32 A795 Amin Darmin
27 Bracket Hose 1 Rojali
30 Cover Gear Enjang
BLANK 32 Nut Lock Enjang
19 Rebound Seat 30009 Bule
29 Stay Horn Rojali
21 Stopper 1S7 Amin Darmin
Enjang
EMBOSSING 26 Spring Stopper 33102 Faisal
Bule
FORGING 33 Hook Muffler Heryanto
Ade Sopyan
NOTCHING 29 Mur Bengkel Sam
Bule
26 Joint Metal B Widyo
PIERCHING
22 Holder Drive Sprocket Egi
PUNCHING Collar Number Plate Heryanto
SIZING 20 Rebound Seat 30009 Heryanto
STAAMP 34 Stopper Seat Smuv Febri
Man Power C/T (sec)
Qualified Actual Target
Faisal 4 4.3
Febri 6 3.3
Widyo 4
Faisal 4
Faisal 4
Egi 5
Febri 5
Ade Sopyan 5
Amin Darmin 4 2.74
Rojali 2
Enjang 5
Enjang 8
Bule 3
Rojali 2
Amin Darmin 1
Enjang 2
Faisal 3
Bule 3
Heryanto 11
Ade Sopyan 23
Bule 91
Widyo 9
Egi 6
Heryanto 6
Heryanto 3
Febri 2
Line : Stamping
Leader : Amin Sukardi

Man Power C/T (sec)

Process M/C Name Part
Prioritas Qualified
34 Upper Bracket 63 Imam Imam 15
BORRING Indra Indra 11
35 Upper Metal HKC 52
Hariri Hariri 14
28 Joint Metal B Wahyu (PKL) Wahyu (PKL) 15
CHAMPPER
6 Nut Lock Tomi (PKL) Tomi (PKL) 16
4 Indra Indra 4
CUTTING Collar Spring Fauzi Fauzi 9
3
Hariri Hariri 10
9 Nut Lock Ari Ari 17
DRILLING
39 Block Cross Member Roni Roni 71
8 Ari Ari 30
Hook Comp Spare
FACING 16 Indra Indra 40
16 Yono Balancer Fadilah Fadilah 996
10 Upper Bracket 63 Sawal Sawal 12
11 Upper Metal GF 6 Fauzi Fauzi 19
MACH A
Ari Ari 30
Upper Metal HKC 52
12 Maeka Maeka 33
40 Block Cross Member Sawal Sawal 30
23 Nut Lock Indra Indra 14
TAPPING 30 & 31 Upper Bracket 63 Imam Imam 23
23 Upper Metal GF 6 Indra Indra 38
30 Upper Metal HKC 52 Imam Imam 16
TURNING CNC 17 Block Cross Member Maeka Maeka 38
 Model Process MACHINE OP
1
PLATE 2 DP BENDING ST 34 FAISAL 3.0
DRAWING ST 17 FAISAL 3.9
REBOUND SEAT 30009
SIZING ST 20 ANTO 2.2
BLANK & PIERCHING ST 29 ROJALI 1.8
STAY HORN
BENDING ST 27 WIDYO 2.9
SPRING STOPPER BENDING ST 26 BULE 0.9
STAY 2 BENDING ST 32 EGI 4.0
 Take (sec)
Avg
2 3 4 5 6 7 8 9 10
3.2 3.2 2.7 2.8 3.1 3.6 3.0 3.2 3.0 3.1
3.2 3.6 3.9 3.1 2.9 2.7 3.0 2.7 2.7 3.2
2.2 2.4 2.3 2.1 2.3 2.1 2.2 2.4 2.6 2.3
1.8 1.9 1.9 1.8 1.9 1.8 2.0 2.0 1.8 1.9
3.3 3.2 2.9 3.5 3.8 2.8 3.3 3.5 3.2 3.2
1.0 0.9 0.8 1.0 0.9 1.0 1.1 1.0 1.0 0.9
4.2 3.9 4.1 3.7 3.9 3.9 3.7 3.9 3.6 3.4
Efesiensi

32.40%
#DIV/0!
31.26%
44.53%
44.57%
57.38%
23.18%
 Take (sec)
Model Process
1 2 3 4 5
PLATE 2 DP BENDING 0.8 1.0 1.0 1.1 0.9
DRAWING
REBOUND SEAT 30009
SIZING 0.6 0.7 0.6 0.7 0.9
BLANK & PIERCHING 0.8 0.8 0.8 0.8 0.8
STAY HORN
BENDING 1.2 1.3 1.8 1.3 2.0
SPRING STOPPER BENDING 0.7 0.5 0.5 0.5 0.5
STAY 2 BENDING 0.8 0.7 0.7 0.8 1.0
Take (sec)
Avg
6 7 8 9 10
1.1 0.8 1.1 1.4 0.9 1.0
#DIV/0!
0.8 0.7 0.7 0.7 0.9 0.7
0.9 0.9 0.9 0.9 0.9 0.8
1.0 1.6 1.5 1.2 1.5 1.4
0.5 0.5 0.5 0.5 0.5 0.5
0.9 0.8 0.8 0.8 0.7 0.8