DECLARATION

This is to declare that, we, Soumava Bhattacharjee & Sayandeep Sarkar, B. Tech 3 rd
Year students of Civil Engineering Department of Techno India College of Technology, DG
1/1, Newtown, Rajarhat, Kolkata-700 156, has been given the opportunity to undergo
vocational training in summer recess at Indian Oil Corporation Limited (IOCL), Haldia
Refinery under Bridge & Roof Co. (India) Ltd. They give us the training at their project area
like BS-VI & DYIP “Aishwarya” Projects in IOCL, Haldia Refinery. We would like to
declare also that the details of training report are our ideas, & which we have incorporated is
mentioned in the Bibliography & Reference Sections in this project. All the facts &
information contained in the training report is certain, genuine & correct to the best of our
knowledge, the sources of information are being mentioned in the bibliography sections.

SIGNATURES:

1. Soumava Bhattacharjee

2. Sayandeep Sarkar

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 ACKNOWLEDGEMENT

We would like to take this opportunity to convey my sincere thanks and heartfelt
gratitude to all the officials of BRIDGE & ROOF CO. (INDIA) LTD. Project Site at IOCL,
Haldia Refinery for their whole hearted co-operation in bringing up our project report to
satisfaction as per an industrial report. We would like to express our humble gratitude to Mr.
Ramesh Sharma, Deputy General Manager (Civil); Mr. Sanjoy Kumar, Resident Manager
(Civil); Mr. Anal Rupesh Anmol, Asst. Const. Manager (Civil); Mr. Arkaprava Das, Const.
Engineer (Civil); Mr. Rajeev Kumar, Const. Engineer (Civil); Mr. Pavan Kumar, Const.
Engineer (Civil); & Mr. Nirmalya Nag, Const. Engineer (Electrical) for spending their
valuable time for the understanding of working principles of Coke Drum, CGUT, DCU,
MRSS, CWTP, BS-VI Project, DYIP “Aishwarya” Project. Without their guidance and
support it would not have been possible for us to complete this project work. We are grateful
to Mr. Siddhartha Mukherjee, Head of the Department of Department of Civil Engineering of
Techno India College of Technology for encouraging us to take part in this type of vocational
training. We would also like to convey sincere thanks to all the officials of B&R (Site Office:
IOCL, Haldia Refinery) for helping us in understanding the processes.

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 CONTENTS

SL. TOPIC PAGE

NO. NO.
A DECLARATION i
B ACKNOWLEDGEMENT ii
C CONTENTS iii-v
D ABSTRACT vi
SECTION 1: INTRODUCTION ABOUT IOCL, HALDIA REFINERY 1-5
1.1 General 1-2
1.2 Introduction 3-4
1.3 Process Units 4-5
SECTION 2: INTRODUCTION ABOUT B&R 6-10
2.1 General 6
2.2 Company Profile 6-10

SECTION 3: SITE VISIT AT DYIP “AISHWARYA” PROJECT 11-18

3.1 General 11

3.2 Coke 11-12

3.3 Uses of Petroleum Coke 12-13

.3.4 Processing Units 13-18

SECTION 4: SITE VISIT AT BS-VI (PRIME G+REVAMP) 19-23

4.1 General 19

4.2 Introduction 19-20

4.3 Processing Units 20-23

SECTION 5: PLANTS & MACHINERIES 24-28

5.1 General 24

5.2 Concrete Batching Plant 24

5.3 Components of Batching Plant 24-25

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 5.4 Working Principles of Concrete Batching Plant 25-26

5.5 Transit Mixer 26

5.6 Boom Placer 26-27

5.7 Bar Cutting & Bending Machine 27

5.8 Concrete Pump 28

SECTION 6: HEALTH, SAFETY & ENVIRONMENTAL (HSE) POLICY 29

6.1 General 29
6.2 HSE Policy of B&R 29
6.3 HSE Philosophy 29
SECTION 7: QUALITY CONTROL 30-33
7.1 General 30
7.2 Mix Design 30-32
7.3 Quality Control Practice at Site 32-33
7.3.1 Fine Aggregate 32-33
7.3.2 Compressive Strength of Concrete 33
SECTION 8: BAR BENDING SCHEDULE 34-35
8.1 General 34
8.2 Guidelines for Preparing BBS 34-35
CONCLUSION OF THE PROJECT 36
ANNEXURE A: BIBLIOGRAPHY 37
LIST OF TABLES
1.1 Some Important Information about IOCL 1-2

3.1 Composition of Coke 11-12

LISTS OF FIGURES

1.1 Oil Refineries of India 4

3.1 Coke Drum 13

3.2 Stockyard Connection through Belt Conveyor 15

3.3 Schematic Diagram of Furnace 16

3.4 Pipes Along With Pipe Racks in TS 16

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3.5 Water Tank 17

3.6 Compressor 18

4.1 MRSS Building under Construction 20

4.2 Control Room under Construction 21

4.3 Cooling Tower Cell under Construction 22

4.4 DHDT Sub Station under Construction 23

5.1 Transit Mixer 26

5.2 Boom Placer 27

5.3 Bar Bending Machine & Bar Cutting Machine 27

5.4 Use of Concrete Pump in Flooring 28

7.1 Workability of Concrete-Slump Test 31

8.1 BBS of PB-1 Site 35

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 ABSTRACT

In this training report we have highlighted the details of DYIP “Aishwarya” Project &
BS-VI project which we have seen during our site visit at BA Area & DYIP Area in Indian
Oil Corporation Limited, Haldia Refinery. This report covers the details of Coke Drum,
MRSS, CWTP, DHDT Sub Station, & Batching Plants & Machineries. This report also
includes the application of BBS & HSE Policy is hereby mentioned in this project. Every
Civil Engineer may know the procedures for being safety first, then the security issues & then
the execution which will be very vital & a long term process & it will also include becoming
economical and feasible.

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