JSA NO:JSA/TCE/OC/SKE/13 JOB SAFETY ANALYSIS Date:27/02/2018

Work Activity Erection of Tank( 7.5MT)using by 500MT mobile crane

Project : Owens Corning, Taloja MIDC Contact No. :

CONTRACTOR : SHREEKRISHNA ENGINEERS

Signature about
Brief description : work activity: Erection of sampling platform and stack using by 500MT mobile crane at 14 to17.5mtr elevation
LOCATION: DM Water treatment plant Reference; Site team and drawing

Steps Description of activity Potential Hazard Preventive Measures Responsibility

Obtain work permit for the job

1) 500MT Crane placing at work place 1)crane toppling 1.1)Take work permit from concerned
2)Up down surface authority
3)Nearby cable trench, sewage lines& 1.2)Conduct TBT, execution supervisor
Improper placing of out riggers must brief about work methods, work
4)Traffic block location, using tools and tackles to
working force.
1.3)Ensure all mechanical and hydraulic
functioning is properly working.
1.4)Ensure cranes planed preventive
maintenance done .
2)Area must be inspected before placing
crane & if surface is up down ,level it or
use MS plate.
3.1)Keep sufficient distance from cable
trench, sewage lines and excavations
3.2) Out rigger must be fully extended
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 and ensure no load on tire.
4)Give information and take approval of
area clearance from OC to work in
planed area (Road side DM PLANT)
4.1) Erect diversion signage’s and
related traffic and work signage’s.
4.2) Take permission for road block
from concerns.
*coordinate with other contractors
*Work allowed only under strict
supervision
*Crane must be Inspected
*Operator must be competent.
*Deploy skilled banks man

2)
Installing base plate and counter 1)Taking exceed weight than 1.1)Ensure specific lifting plant taken
weight of 500MT corresponding SWL from concerned authority.
Crane by itself 2)Struck with nearby structures and 1.2)Ensure SLI properly working and
objects indicating in specific manner.
Total counter weight=30MT 3)Occupation under suspended load 2)Keep sufficient distance from nearby
(15MT 2nos) 4)Using damaged lifting gears. structure and other objects, if found
Base plate: 2MT(4nos) 5)Improper rigging overhead power line keep 6mtr to15mtr
distance.
2.2)Before start work area must be pre
inspected and clearance confirmed.
3)ensure no occupation under suspended
load
4)Inspect all lifting gears before start the
work. Only TPI certified items
permitted to use.
5)All riggers must be competent and
coordinate with supervisor
5.2)Don’t touch materials while lifting
or lowering.
5.3)Riggers must be ensure body
clearance from lifting and lowering
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 materials
5.4)Use guide rope and keep distance of
. 3mtr..

Tank unloading and Erection ( weight 1) Crane toppling, and falling of 1.1)Take TBT before starting the job
7.5MT) using by 500 MT mobile material. ,check all the crane related document
crane. ,operators manual and obtain a lifting
2) Crane over turning, and mechanical plan.
failure. 1.2) Make sure that ground should be
Lifting gears: level and wooden boards are available.
Nylon belt sling 3MT,5MT, 1.3) Check and ensure all the lifting
D-Shackle:5MT,8.5MT 3) Overhead power line nearby. gears, slings and D shekels free of defect
and it should be third party inspected.
Tank details:10.5mtr height 1.4)calculate the SWL before any lifting
Width:5.7mtr (and lift as per figure)
Weight:7.5MT
4 Lifting hooks 4) Manual injuries. 2.1) Only authorized personal to
operator the crane.
Boomlenght:42.1mtr 2.2)Check all the hydraulics ,wires
Radius:28MTR ,hook block ,jib,pulyes,tyres condition
Height :28mtr on daily basis
SWL:17.6MT
5) Struck by structure, and bad weather For any leakages and other damages.
conditions. 2.3) Remember SWL.
(and lift as per figure and as per plan)

*Poor communication with crane 3.1) Safe position the crane to avoid the
operator contact with OH power lines.
b) Maintain the more than 6 to 15mtrs
distance and proper signals.

4.1)Don’t allow any personal under

suspended load and don’t allow any
body to cross the barricaded area
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 4.2) Use tag line to move the load and
don’t put the any body part under the
load.

5.1) Position the crane at safe location

and away from any structure.
5.2) Don’t lift in invers weather
conditions, rain, heavy wind, fog, and
low light.

* All riggers must be competent and

coordinate with supervisor
* Don’t touch materials while lifting or
lowering.
* Riggers must be ensure body clearance
from lifting and lowering.
* Provide retractable fall arrester for
removing sling and D-shackle.
*Sling must be release after the resting
and bolting of tank .

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.

Bolt fixing 1)Personal injury

1.1)Ensure no combustible material

Welding job 1)Fire hazards
2)Non ionizing radiation and UV rays
3) Spreading of used welding
electrodes.
4) Direct contact with hot metal.
work area
1.2)Fire extinguisher (DCP-ABC)must
be available at work area
1.3) One fire watcher must be deployed.
1.4) Use fire blanket to cover
combustible materials.
2.1) Wear proper welding helmet with
black and white filtering glass.

3.1)All welding electrodes to be

5)Electric shock/ electrocution disposed of in proper container(butt
cans)

4.1) Welder must be wear welding

helmet, cover all, hand sleeve, leg
sleeve, apron, leather hand gloves,
safety shoes.

1.1) Use face shield, cover all, leather

1)Burn injury hand gloves and necessary PPE.
Gas cutting 2)Gas explosion 2.1Use TPI certified NRV/Flash back
3)Fire hazard arrester.
4)Falling of cylinder 2.2)Ensure no leakage from cylinder,
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Prepared by :SKE (safety). .

Supervisor SKE

approved by (safety)

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 PPEs required (hardhat, cut resistance
hand gloves, goggles, reflective jacket
. Name and sign and safety shoes etc.
Prepared by :SKE (safety).

Supervisor SKE

approved by (safety)

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