Joy (Apr, 2001)

PARTS CATALOGUE
JOY (Apr, 2001)

E-1
CYLINDER HEAD COVER/INLET PIPE
Service Item F.R.T. BOM Of Group Number: E-1 Model :: JOY (Apr, 2001)
COVER, CYLINDER HEAD 0.3 Ref No. Part Number Description Req.
GASKET, CYLINDER HEAD COVER -- 1 12301-GB6-900 COVER, CYLINDER HEAD 1
COVER 'R' CYLINDER HEAD SIDE 0.1 2 12331-198-910 COVER 'R' CYLINDER HEAD SIDE 1
COVER 'L' CYLINDER HEAD SIDE 0.2 3 12341-198-900 COVER 'L' CYLINDER HEAD SIDE 1
SPARK, PLUG 0.1 4 12361-035-000 CAP, TAPPET ADJUSTING HOLE 2
INSULATOR, CARBURETTOR 0.2 5 12391-GB6-910 GASKET, CYLINDER HEAD COVER 1
PIPE, INLET 0.3 6 12394-GB4-680 GASKET 'R' CYL. HEAD SIDE COVER 1
7 12395-GB2-000 GASKET 'L' CYL. HEAD SIDE COVER 1
8 16211-459-750 INSULATOR, CARBURETTOR 1
9 17111-198-900 PIPE, INLET 1
10 90201-GF6-000R NUT, CAP, 7 MM 4
11 90442-GF6-000 WASHER, SEALING, 7 MM 3
12 90443-GF6-000 WASHER, 'A' SEALING, 7 MM 1
13 90461-357-000 WASHER, SEALING, 12 MM 1
14 91301-028-000 O-RING, 27X2 1
15 91302-KEV-900 O-RING, 30.8 X 3 2
16 91304-GB1-900 O-RING, 25 X 2.4 1
17 95701-06110-00 BOLT, FLANGE, 6 X 110 1
18 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 2
19 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 4
20 98056-57718-00 SPARK, PLUG 1
1
E-2
CYLINDER/ CYLINDER HEAD
CYLINDER 1.2 Ref No. Part Number Description Req.
GASKET, CYLINDER 1.1 1 12101-KCC-940 CYLINDER 1
HEAD COMP.,CYLINDER 1.6 12102-KCC-940 CYLINDER(I-OVER SIZE) 1
(INC. REAMING) -- 12103-KCC-940 CYLINDER(II- OVERSIZE) 1
GUIDE, VALVE -- 2 12191-GF6-000 GASKET, CYLINDER 1
(ADD 0.3 FOR EACH) -- 3 12200-KCC-940 HEAD COMP.,CYLINDER 1
(EXC. VALVE REFACING) -- 4 12237-GB4-305 GUIDE,IN. VALVE 1
(ADD MORE 0.2 IF PERFORMED) -- 5 12245-GB4-305 GUIDE, EXH. VALVE 1
GASKET, CYLINDER HEAD 0.9 6 12250-GF6-000 GASKET, ASSY., CYLINDER HEAD 1
BOLT, STUD, 6 X 32 0.3 7 12251-GF6-004 GASKET, CYLINDER HEAD 1
(ADD 0.1 FOR EACH) -- 8 12255-GF6-000R SEAL, CAM CHAIN CHAMBER 1
9 18640-KCC-940 PIPE, COMP. AIR FEED 1
10 18645-MT4-730 GASKET, AIR FEED PIPE 1
11 90033-041-020 BOLT, STUD, 6 X 32 2
12 90082-035-000 BOLT,HS. 6MM 2
13 90602-GB0-900 COLLAR, 9.5 MM 1
14 90603-GF6-000 COLLAR ,14.8MM 1
15 90701-GF6-000 PIN, DOWEL, 8 X 14 4
16 91301-GF6-000 O- RING,14.5MM 1
17 91303-GF6-000 PACKING ,RUBBER ,16MM 1
18 91305-028-150 Ò'- RING, 9 X1.6 2
2
E-2
CYLINDER/ CYLINDER HEAD
CYLINDER 1.2 Ref No. Part Number Description Req.
GASKET, CYLINDER 1.1 19 91306-GF6-000 GASKET,RUBBER, 9MM 1
HEAD COMP.,CYLINDER 1.6 20 96001-06016-00 BOLT, FLANGE SH. 6 X 16 3
(INC. REAMING) --
GUIDE, VALVE --
(ADD 0.3 FOR EACH) --
(EXC. VALVE REFACING) --
(ADD MORE 0.2 IF PERFORMED) --
GASKET, CYLINDER HEAD 0.9
BOLT, STUD, 6 X 32 0.3
3
E-3
CAM SHAFT/VALVE
CAM SHAFT COMP. 0.7 Ref No. Part Number Description Req.
ARM, VALVE ROCKER 1.1 1 12209-GB4-685 SEAL, VALVE STEM 2
(ONE OR ALL) -- 2 14100-GB6-910 CAM SHAFT COMP. 1
VALVE 1.4 3 14431-035-020R ARM,VALVE ROCKER 2
(ADD 0.2 FOR EACH) -- 4 14451-035-000 SHAFT, VALVE ROCKER ARM 2
(INC. REFACING) -- 5 14711-GN5-910L VALVE INLET 1
(EXC. VALVE GUIDE REPLACEMENT) -- 6 14721-GF6-010L VALVE EXHAUST 1
SPRING, VALVE INNER 1.2 7 14751-GBG-900 SPRING, VALVE OUTER 2
(ADD 0.1 FOR EACH) -- 8 14761-GBG-900 SPRING, VALVE INNER 2
(INC. RELATIVE PART) -- 9 14771-GB4-680 RETAINER, VALVE SPRING 2
10 14775-MA6-000 SEAT, VALVE SPRING OUTER 2
11 14781-MA6-000 COTTER, VALVE 4
12 90012-333-000R SCREW, TAPPET ADJUSTING 2
13 90206-001-000 NUT, TAPPET ADJUSTING 2
4
E-4
CAM CHAIN TENSIONER
SPROCKET, CAM (28T) 0.4 Ref No. Part Number Description Req.
ARM COMP., CAM CHAIN TENSIONER -- 1 14321-GB6-900 SPROCKET, CAM (28T) 1
ROLLER, CAM CHAIN TENSIONER -- 2 14401-178-000 CHAIN, CAM (84L) 1
CHAIN, CAM (84L) 1.4 3 14500-035-020 ARM COMP. ,CAM CHAIN TENSIONER 1
PUSH ROD, COMP., TENSIONER 0.3 4 14502-086-000R ROLLER, CAM CHAIN TENSIONER 1
ROLLER COMP., CAM CHAIN GUIDE 1.0 5 14531-035-000 PIVOT, CAM CHAIN TENSIONER 1
SPROCKET , CAM CHAIN GUIDE (25T) 1.6 6 14541-GB4-680 SPRING, CAM CHAIN TENSIONER 1
SPINDLE, CAM CHAIN GUIDE -- 7 14550-GB0-910 PUSH ROD, COMP., TENSIONER 1
8 14566-086-030 HEAD, CAM CHAIN TENSIONER, PUSH ROD 1
9 14610-086-000R ROLLER COMP., CAM CHAIN GUIDE 1
10 14615-035-000 PIN, CAM CHAIN GUIDE ROLLER 1
11 14670-035-030L SPROCKET, CAM CHAIN GUIDE 1
12 14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET 1
13 90081-035-000 BOLT, SEALING, 14 MM 1
14 90083-GB6-900 BOLT, KNOCK, 5 MM 2
17 90481-035-000 WASHER, 8 MM 1
18 90702-GB6-910 PIN, DOWEL,8 X 12 1
19 95701-06018-08 BOLT, FLANGE, 6 X 18 1
5
E-5
RIGHT CRANK CASE COVER
COVER COMP., 'R' CRANKCASE (NH-168M) 0.8 Ref No. Part Number Description Req.
GASKET,' R' CRANK CASE COVER 0.6 1 11330-198-D00 COVER COMP., 'R' CRANKCASE (NH-168M) 1
LEVER COMP.,CLUTCH 0.7 2 11394-035-010 GASKET,' R' CRANK CASE COVER 1
(INC. RELATIVE PART) -- 3 15651-198-900 GAUGE,OIL LEVEL 1
OIL SEAL, 13.8X24X5 -- 4 22810-198-000 LEVER COMP.,CLUTCH 1
5 22815-166-000 SPRING, CLUTCH LEVER 1
6 32906-028-000 CLIP, HIGH TENSION CORD 1
7 90702-GB6-910 PIN, DOWEL,8 X 12 2
8 91202-302-010 OIL SEAL, 13.8 X 24 X 5 1
9 91303-719-000 O-RING,9 MM 1
10 91307-035-000 O-RING,18 X 3 1
11 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 5
12 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 2
13 96001-06080-00 BOLT, FLANGE, SH. 6 X 80 1
6
E-6
CLUTCH
ROTOR, OIL FILTER 0.9 Ref No. Part Number Description Req.
COVER, OIL FILTER ROTOR 0.7 1 15431-198-000 ROTOR, OIL FILTER 1
PLATE, OIL SEPARATOR 1.1 2 15439-198-000 GASKET, OIL FILTER ROTOR 1
OUTER COMP. , CLUTCH 1.2 3 15441-198-000 COVER, OIL FILTER ROTOR 1
CENTER CLUTCH -- 4 15661-198-000 PLATE, OIL SEPARATOR 1
DISK, CLUTCH FRICTION -- 5 22110-KST-900 OUTER COMP., CLUTCH 1
(ONE OR ALL) -- 6 22121-198-900 CENTER, CLUTCH 1
(INC. RELATIVE PART) -- 7 22201-GF6-000 DISC, CLUTCH FRICTION 4
PLATE, CLUTCH PRESSURE -- 8 22311-107-000 PLATE, CLUTCH 3
PLATE, CLUTCH LIFTER -- 9 22350-115-020 PLATE, CLUTCH PRESSURE 1
SPRING CLUTCH (ONE OR ALL) -- 10 22361-KCC-900 PLATE, CLUTCH LIFTER 1
11 22401-GF6-000 SPRING, CLUTCH 4
12 22847-166-000 ROD, CLUTCH LIFTER 1
13 23112-198-010 COLLAR, DRIVEN GEAR 1
14 23121-KST-900 GEAR ,PRIMARY DRIVE(18T) 1
15 23216-GF6-000 COTTER, MAINSHAFT 2
16 23217-GF6-000L SET RING MAIN SHAFT 1
17 90231-087-000 NUT, LOCK, 14 MM 1
18 90231-198-000 NUT 'B' LOCK ,14MM 1
19 90432-086-000 WASHER `B' LOCK 2
20 90461-GF6-000 WASHER, SPLINE, 17 MM 1
7
E-6
CLUTCH
ROTOR, OIL FILTER 0.9 Ref No. Part Number Description Req.
COVER, OIL FILTER ROTOR 0.7 21 91205-350-000 OIL SEAL , 6 X 25 X 6 1
PLATE, OIL SEPARATOR 1.1 22 92020-06020-0A BOLT, HEX., 6 X 20 2
OUTER COMP. , CLUTCH 1.2 23 92025-06025-0H BOLT, HEX., 6 X 25 4
CENTER CLUTCH -- 24 93600-05012-1H SCREW, FLAT, 5 X 12 4
DISK, CLUTCH FRICTION -- 25 94101-06000 WASHER, PLAIN, 6 MM 4
(ONE OR ALL) -- 26 96100-60010-00 BEARING , RADIAL BALL , 6001 1
(INC. RELATIVE PART) --
PLATE, CLUTCH PRESSURE --
PLATE, CLUTCH LIFTER --
SPRING CLUTCH (ONE OR ALL) --
8
E-7
LEFT CRANK CASE COVER/A.C. GEN.ASSY.
COVER ' L' CRANK CASE (NH-168M) 0.1 Ref No. Part Number Description Req.
A.C.GEN. FLYWHEEL 0.5 1 11341-198-D00 COVER ' L' CRANK CASE (NH-168M) 1
STATOR, COMP., -- 2 30301-198-303 COIL, PULSER (ND) 1
FLYWHEEL, COMP., (ND) 0.3 2 30301-198-902 COIL, PULSER(JHI) 1
OIL SEAL, 18.9 X 30 X 5 -- 2 30301-198-905 COIL, PULSER (IN) 1
O-RING, 107 X 2 -- 3 31100-198-D00 A.C.GEN. FLYWHEEL 1
4 31110-198-D00R FLYWHEEL, COMP., (ND) 1
31110-198-D00S FLYWHEEL,COMP.,(JHI) 1
31110-198-D00T FLYWHEEL, COMP. (INDIA NIPPON) 1
5 31120-KCC-900 STATOR, COMP., (JHI) 1
31120-KCC-901 STATOR, COMP., (IN) 1
31120-KCC-905 STATOR, COMP., (ND) 1
6 31121-198-303 COIL, EXCITER (ND) 1
6 31121-198-902 COIL, EXCITER (JHI) 1
6 31121-198-905 COIL, EXCITER (IN) 1
7 31122-KCC-900 COIL, LAMP(JHI) 1
31122-KCC-901 COIL, LAMP (IN) 1
31122-KCC-905 COIL, LAMP (ND) 1
8 32981-GB4-770 GROMMET, NEUTRAL SWITCH CORD 1
9 90308-357-000 NUT, HEX, 10MM 1
10 91202-GE0-005 OIL SEAL ,18.9 X 30 X 5 1
9
E-7
LEFT CRANK CASE COVER/A.C. GEN.ASSY.
COVER ' L' CRANK CASE (NH-168M) 0.1 Ref No. Part Number Description Req.
A.C.GEN. FLYWHEEL 0.5 11 91301-035-000 O RING, 107 X2 1
STATOR, COMP., -- 12 91317-171-000 O RING, 6 X 1.7 2
FLYWHEEL, COMP., (ND) 0.3 13 93600-06016-1H SCREW , FLAT, 6 X 16 2
OIL SEAL, 18.9 X 30 X 5 -- 14 96001-06028-08 BOLT, FLANGE, SH. 6 X 28 1
O-RING, 107 X 2 -- 15 96001-06035-00 BOLT, FLANGE, SH. 6 X 35 1
16 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1
10
E-8
CRANK CASE/OIL PUMP
CRANK CASE COMP., 'R' *4.0 Ref No. Part Number Description Req.
GASKET CRANK CASE *3.6 1 11100-198-900 CRANK CASE COMP., 'R' 1
CRANK CASE COMP., 'L' *4.4 2 11191-GB4-000 GASKET CRANK CASE 1
SCREEN, OIL FILTER 0.6 3 11200-198-900 CRANK CASE COMP., 'L' 1
BOLT, CYLINDER STUD 1.1 4 15100-GF6-000 PUMP ASSY., OIL 1
(ADD 0.1 FOR EACH) -- 5 15119-178-000 GASKET, OIL PUMP BODY 1
PUMP ASSY., OIL -- 6 15384-178-000 PIVOT, OIL PUMP 1
(INC. RELATIVE PART) -- 7 15421-035-010 SCREEN, OIL FILTER 1
8 16236-045-010 CLAMPER, OVER FLOW PIPE 1
9 17371-KCC-940 TUBE,BREATHER 1
10 90031-GF6-000R BOLT 'A', CYLINDER STUD, 6 X 198 X 7 2
11 90032-GF6-000R BOLT 'B', CYLINDER STUD, 6 X 205.5 X 7 2
12 90407-259-000 PACKING,DRAIN COCK, 12.5 X 20 1
13 90704-035-000 PIN , DOWEL 2
14 92800-12000-00 BOLT, DRAIN PLUG, 12MM 1
15 93500-06016-1H SCREW, PAN, 6 X 16 2
16 93500-06022-1H SCREW, PAN, 6 X 22 1
17 95002-02100 CLIP, B-10 TUBE 2
18 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1
19 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 2
20 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 4
11
E-9
CRANK SHAFT/PISTON
CRANK SHAFT COMP. 4.0 Ref No. Part Number Description Req.
RING SET,PISTON (STD) 1.3 1 13000-KAG-900 CRANK SHAFT COMP. 1
PISTON -- 2 13011-198-771 RING SET,PISTON (STD) 1
PIN, PISTON 1.2 13012-198-771 RING SET, PISTON (0.25) 1
ROD, CONNECTING(ACTUAL TIME) -- 13013-198-771 RING SET, PISTON (0.50) 1
(INC. RELATIVE PART) -- 13014-198-771 RING SET, PISTON (0.75) 1
BEARING, RADIAL BALL, 6304 4.2 13015-198-771 RING SET, PISTON (1.00) 1
(ADD 0.2 FOR EACH) -- 3 13101-GN5-910 PISTON (STD) 1
13102-GN5-325L PISTON O/S(0.25) 1
13103-GN5-325L PISTON O/S(0.50) 1
13104-GN5-325 PISTON OVER SIZE (0.75) 1
13104-GN5-325L PISTON OVER SIZE (0.75) 1
13105-GN5-325L PISTON O/S(1.00) 1
4 13111-087-000 PIN, PISTON 1
5 13115-001-000 CLIP, PISTON PIN 2
6 13201-GF6-300 ROD, CONECTING 1
7 13381-GF6-300L PIN CRANK 1
8 14311-035-000 SPROCKET, TIMING (14T) 1
9 90741-003-000 KEY, WOODRUFF, 4 MM 1
10 91001-GF6-000 BEARING, RADIAL BALL, 6304 2
11 91102-GF6-000R BEARING, CONNECTING ROD(BLUE) 1
12
E-9
CRANK SHAFT/PISTON
CRANK SHAFT COMP. 4.0 Ref No. Part Number Description Req.
RING SET,PISTON (STD) 1.3 91101-GF6-000R BEARING,CONNECTING ROD (RED) 1
PISTON -- 91103-GF6-000R BEARING, CONNECTING ROD (WHITE) 1
PIN, PISTON 1.2
ROD, CONNECTING(ACTUAL TIME) --
BEARING, RADIAL BALL, 6304 4.2
13
E-9
CRANK SHAFT/PISTON
Service Item F.R.T. BOM Of Group Number: E-9Model :: JOY (Apr, 2001)
CRANK SHAFT COMP. 4.0
RING SET,PISTON (STD) 1.3
PISTON --
PIN, PISTON 1.2
ROD, CONNECTING(ACTUAL TIME) --
14
E-10
TRANSMISSION
MAIN SHAFT (11T) *3.8 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 1 23211-GF6-000 MAIN SHAFT (11T) 1
COUNTER SHAFT -- 2 23221-GF6-000 COUNTER SHAFT 1
(INC. RELATIVE PART) -- 3 23421-GB4-770 GEAR, COUNTER SHAFT LOW (35T) 1
(WHEN SERVICING COMP., UNIT) -- 4 23422-GB4-770 BUSH, 20 X 9 1
F.R.T IS 4.0 -- 5 23431-GF6-000 GEAR, MAIN SHAFT SECOND (17T) 1
SPROCKET, DRIVE (14T) 0.2 6 23441-GB4-770 GEAR, COUNTER SHAFT SECOND (29T) 1
7 23451-GK4-760 GEAR, MAIN SHAFT THIRD (21T) 1
8 23461-GK4-760 GEAR, COUNTER SHAFT THIRD (26T) 1
9 23471-GN5-910 GEAR, MAIN SHAFT FOURTH (24T) 1
10 23481-HF7-000 GEAR, COUNTER SHAFT FOURTH (23T) 1
11 23801-GF6-000 SPROCKET, DRIVE (14T) 1
12 23802-040-000 PLATE, DRIVE SPROCKET FIXING 1
13 90451-GF6-000 WASHER THRUST 12MM 1
14 90451-198-000 WASHER, THRUST, 17 MM 1
15 90452-GB4-770 WASHER, THRUST, 17MM 1
16 90461-GB4-770 WASHER, SPLINE, 20 X 1.2 1
17 90461-035-000 WASHER, SPLINE, 17 MM 2
18 90461-459-000 WASHER, SPLINE, 20 MM 2
19 90601-001-000 CIRCLIP, EXTERNAL, 17MM 2
20 90601-459-000 CIRCLIP, 20 MM 2
15
E-10
TRANSMISSION
MAIN SHAFT (11T) *3.8 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 21 91203-GB5-760 OIL SEAL, 17 X 29 X 5 1
COUNTER SHAFT -- 22 92000-06008-0H BOLT HEX., 6 X 8 2
(INC. RELATIVE PART) -- 23 96100-60010-00 BEARING , RADIAL BALL , 6001 1
(WHEN SERVICING COMP., UNIT) -- 24 96100-62010-00 BEARING, RADIAL BALL, 6201 1
F.R.T IS 4.0 -- 25 96100-62030-00 BEARING, RADIAL BALL, 6203 2
SPROCKET, DRIVE (14T) 0.2
16
E-11
KICK STARTER
PINION ,KICK STARTER *3.7 Ref No. Part Number Description Req.
SPINDLE, KICK STARTER -- 1 28211-GF6-000 PINION ,KICK STARTER 1
(INC. RELATIVE PART) -- 2 28221-198-010 RATCHET,KICK STARTER 1
SPRING, KICK STARTER 1.1 3 28251-GF6-000 SPINDLE, KICK STARTER 1
(INC. RELATIVE PART) -- 4 28253-397-000 SPRING, KICK STARTER RATCHET 1
5 28254-198-000 RETAINER, RATCHET SPRING 1
6 28256-198-000 PLATE ,RATCHET GUIDE 1
7 28261-198-000 SPRING, KICK STARTER 1
8 28262-198-000 RETAINER, KICK SPRING 1
9 90452-115-000 WASHER ,17MM 1
10 90454-107-000 WASHER ,THRUST, 20MM 1
11 90601-459-000 CIRCLIP, 20 MM 2
12 92020-06020-0A BOLT, HEX., 6 X 20 2
13 94510-16000 CIRCLIP, EXTERNAL, 16 MM 1
17
E-12
GEAR SHIFT
FORK, GEARSHIFT *3.8 Ref No. Part Number Description Req.
(ONE OR ALL) -- 1 24211-GF6-000R FORK, GEARSHIFT 2
DRUM, GEAR SHIFT -- 2 24261-028-010L PIN, GEARSHIFT FORK GUIDE 2
PLATE, SHIFT DRUM STOPPER -- 3 24263-028-000 CLIP, GEARSHIFT FORK GUIDE PIN 2
ARM COMP., SHIFT DRUM STOPPER -- 4 24301-198-900 DRUM ,GEARSHIFT 1
(INC. RELATIVE PART) -- 5 24411-198-900 PLATE, SHIFT DRUM STOPPER 1
SPINDLE, GEARSHIFT ASSY., 1.2 6 24421-200-000 PIN, GEAR SHIFT DRUM 4
(INC. RELATIVE PART) -- 7 24425-198-900 PLATE, SHIFT DRUM SIDE 1
CONTACT ASSY., NEUTRAL SWITCH 0.2 8 24430-KST-900 ARM COMP., SHIFT DRUM STOPPER 1
9 24435-GB4-770 SPRING, GEARSHIFT DRUM STOPPER 1
10 24610-GF6-000 SPINDLE COMP., GEARSHIFT 1
11 24639-035-000 COLLAR 12.2 MM 1
12 24641-041-000 SPRING ,GEAR SHIFT ARM 1
13 24651-035-000L SPRING GEARSHIFT REU 1
14 24652-035-000 PIN, SHIFT RETURN SPRING 1
15 35750-001-000 CONTACT ASSY., NEUTRAL SWITCH 1
16 35753-035-010 ROTOR, NEUTRAL SWITCH 1
17 35755-001-000 PLATE, CONTACT FIXING 1
18 90071-171-000 BOLT, KNOCK ,6MM 1
19 90417-041-000 WASHER, GEAR SHIFT DRUM SIDE 1
20 90801-035-000 PLUG, RUBBER, 19MM 1
18
E-12
GEAR SHIFT
FORK, GEARSHIFT *3.8 Ref No. Part Number Description Req.
(ONE OR ALL) -- 21 91208-KB4-670 OIL SEAL, 11.6 X 24 X 10 1
DRUM, GEAR SHIFT -- 22 91312-107-000 Ò' -RING, 7 X 1.7 1
PLATE, SHIFT DRUM STOPPER -- 23 92000-06016-0A BOLT, HEX., 6 X 16 1
ARM COMP., SHIFT DRUM STOPPER -- 24 93500-06012-1H SCREW, PAN, 6 X 12 1
(INC. RELATIVE PART) -- 25 96220-30085 ROLLER, 3 X 8.5 2
SPINDLE, GEARSHIFT ASSY., 1.2
CONTACT ASSY., NEUTRAL SWITCH 0.2
19
E-13
CARBURETTOR
NEEDLE SET, JET 0.5 Ref No. Part Number Description Req.
CARBURETTOR ASSY. -- 1 16010-198-901 GASKET, SET 1
FLOAT, SET 0.4 2 16012-198-D01 NEEDLE SET, JET 1
VALVE COMP., FLOAT JET, MAIN -- 3 16013-KEV-900 FLOAT, SET 1
TOP ,SET 0.2 4 16014-KEB-620 TOP ,SET 1
CHAMBER SET, FLOAT -- 5 16015-065-930 CHAMBER SET , FLOAT 1
VALVE SET, THROTTLE 0.3 6 16016-GAH-A00 SCREW SET À' 1
7 16022-KCC-900 VALVE SET, THROTTLE 1
8 16028-KEV-900 SCREW SET 'B' 1
9 16100-198-D01 CARBURETTOR ASSY. 1
10 16118-GB4-003 CAP, CABLE SEALING 1
11 16148-141-881 CAP ,CHOKE DUST 1
12 16155-883-005 VALVE COMP .,FLOAT 1
13 16165-KCC-900 HOLDER, NEEDLE JET 1
14 16199-KCC-900 TUBE ,AIR VENT 1
15 16199-428-771 TUBE, OVER FLOW 1
16 93892-04014-18 SCREW, WASH, 4 X 14 2
17 95002-02659 CLIP, B-1, 6.5 TUBE 2
18 99102-GHB-1000 JET, MAIN # 100 1
19 99103-943-0380 JET,SLOW # 38 1
20
F-1
HEAD LIGHT
Service Item F.R.T. BOM Of Group Number: F-1 Model :: JOY (Apr, 2001)
HEAD LIGHT ASSY. 0.1 Ref No. Part Number Description Req.
RIM COMP., HEADLIGHT -- 1 33100-198-D00 HEAD LIGHT ASSY. 1
UNIT, HEADLIGHT -- 2 33101-198-D00 RIM COMP., HEADLIGHT 1
(INC. RELATIVE PART) -- 3 33108-KGA-900 SPRING, UNIT HOLDER 3
BULB, HEADLIGHT -- 4 33120-198-D00 UNIT, HEAD LIGHT 1
BULB, WEDGE BASE -- 5 33130-198-D00 SOCKET COMP., HEAD LIGHT 1
SOCKET COMP., HEAD LIGHT 0.2 6 33140-198-D00 SOCKET COMP., POSITION LIGHT 1
SOCKET COMP., POSITION LIGHT -- 7 34901-388-611 BULB,HEAD LIGHT(12V-35/35W) 1
CASE COMP., HEADLIGHT -- 8 34908-GA7-700 BULB, WEDGE BASE (12V - 3W) 1
9 6130A-198-D00 CASE COMP., HEADLIGHT 1
10 61302-471-000 COLLAR, HRAD LIGHT CASE 2
11 61303-198-D00 NUT, `R' HEAD LIGHT CASE 1
12 61304-198-D00 NUT, 'L' HEADLIGHT CASE 1
13 91508-GN2-000 SCREW, PAN, 5X10.5 2
14 95701-08020-02 BOLT, FLANGE, 8 X 20 2
21
F-2
SPEEDOMETER/ CABLE/ KEY SET
KEY SET 1.1 Ref No. Part Number Description Req.
SWITCH ASSY., COMB & LOCK 0.4 1 34908-GA7-700 BULB, WEDGE BASE (12V - 3W) 1
SPEEDOMETER ASSY 0.3 2 34908-MB9-800 BULB, WEDGE BASE (12V - 1.7 W) 5
SPEEDOMETER COMP. 0.5 3 35010-198-D00A KEY SET 1
CASE, UPPER ASSY., -- 4 35100-198-D00A SWITCH ASSY COMB & LOCK 1
CASE, UNDER ASSY., -- 5 35121-413-810 KEY BLANK (TYPE 1) 1
SOCKET COMP., -- 35122-413-810 KEY BLANK (TYPE II) 1
CABLE ASSY., SPEEDOMETER -- 6 35122-413-810 KEY BLANK (TYPE II) 1
CABLE,COMP,INNER 0.1 7 37200-198-D00 SPEEDOMETER ASSY 1
8 37210-198-D00 SPEEDOMETER COMP. 1
9 37215-MB6-830 CLAMP 1
10 37246-198-D00 STAY METER SET 1
11 37350-198-D00 DIAL DESIGN,PILOT COMP 1
12 37610-198-D00 CASE, UPPER ASSY. 1
13 37612-198-D00 CASE, UNDER ASSY. 1
14 37614-198-D00 COVER,UNDER CASE 1
15 37619-198-D00 SOCKET COMP 1
16 44830-198-D00 CABLE,COMP,SPEEDEMETER 1
17 44831-198-D00 CABLE,COMP,INNER 1
18 80101-443-000 RUBBER, RR. FENDER CUSHION 3
19 84706-198-D00 MARK,HERO HONDA 1
22
F-2
SPEEDOMETER/ CABLE/ KEY SET
KEY SET 1.1 Ref No. Part Number Description Req.
SWITCH ASSY., COMB & LOCK 0.4 20 93913-24320 SCREW TAPPING, 4 X 14 8
SPEEDOMETER ASSY 0.3 21 94001-06070-0S NUT, HEX., 6 MM 3
SPEEDOMETER COMP. 0.5 22 94103-06700 WASHER, PLAIN, 6 MM 3
CASE, UPPER ASSY., -- 23 96001-06016-07 BOLT, FLANGE, SH. 6 X 16 2
CASE, UNDER ASSY., -- 24 96700-08020-00 BOLT SOCKET, 8 MM 2
SOCKET COMP., --
CABLE ASSY., SPEEDOMETER --
CABLE,COMP,INNER 0.1
23
F-3
HANDLE LEVER/SWITCH/CONTROL CABLE
CABLE COMP., THROTTLE 0.3 Ref No. Part Number Description Req.
CABLE COMP., CLUTCH 0.2 1 17910-KCC-900 CABLE COMP., THROTTLE 1
SWITCH ASSY., WINKER 0.5 2 22870-KCC-900 CABLE COMP., CLUTCH 1
SWITCH ASSY., FR. STOP -- 3 22871-116-670 BOOT, CLUTCH CABLE 1
CABLE COMP., FR. BRAKE -- 4 32161-404-000 BAND B-1,WIRE 4
GRIP COMP. , 'R ' HANDLE 0.6 5 35210-198-D00 SWITCH ASSY., WINKER 1
GRIP 'L' HANDLE 0.6 6 35340-KCC-900 SWITCH ASSY., FR. STOP 1
HOUSING UPPER, THROTTLE -- 7 45450-198-D00 CABLE COMP., FR, BRAKE 1
HOUSING UNDER, THROTTLE -- 8 53140-KCC-900 GRIP COMP. , 'R ' HANDLE 1
BRACKET ‘R’ HANDLE LEVER -- 9 53166-KY0-750 GRIP 'L' HANDLE 1
BRACKET ‘L’ HANDLE LEVER -- 10 53167-GE4-000 HOUSING UNDER,THROTTLE 1
COVER ‘R’ HANDLE LEVER -- 11 53168-166-000 HOUSING UPPER, THROTTLE 1
COVER ‘L’ HANDLE LEVER -- 12 53171-198-900 BRACKET 'R' HANDLE LEVER 1
13 53171-KCC-900 COVER 'R' HANDLE LEVER 1
14 53172-198-900 BRACKET 'L' HANDLE LEVER 1
15 53172-KCC-900 COVER 'L' HANDLE LEVER 1
16 53175-198-900 LEVER COMP., 'R' STEERING HANDLE 1
17 53178-198-900 LEVER COMP.,'L' STEERING HANDLE 1
18 88110-KCC-900 MIRROR ASSY., 'R' BACK 1
19 88120-KCC-900 MIRROR ASSY.,'L' BACK 1
20 90114-310-000 BOLT, HANDLE LEVER PIVOT 2
24
F-3
HANDLE LEVER/SWITCH/CONTROL CABLE
CABLE COMP., THROTTLE 0.3 Ref No. Part Number Description Req.
CABLE COMP., CLUTCH 0.2 21 92000-06025-0A BOLT, HEX., 6 X 25 1
SWITCH ASSY., WINKER 0.5 22 93500-05022-1G SCREW, PAN, 5 X 22 2
SWITCH ASSY., FR. STOP -- 23 94001-06000-0S NUT, HEX., 6 MM 2
CABLE COMP., FR. BRAKE -- 24 94002-10070-0S NUT, HEX., 10MM 2
GRIP COMP. , 'R ' HANDLE 0.6 25 94021-05070-0S NUT,HEX., CAP, 5MM 2
GRIP 'L' HANDLE 0.6
HOUSING UPPER, THROTTLE --
HOUSING UNDER, THROTTLE --
BRACKET ‘R’ HANDLE LEVER --
BRACKET ‘L’ HANDLE LEVER --
COVER ‘R’ HANDLE LEVER --
COVER ‘L’ HANDLE LEVER --
25
F-4
HANDLE PIPE/TOP BRIDGE
PIPE,STEERING HANDLE 0.5 Ref No. Part Number Description Req.
BRIDGE COMP, FORK TOP -- 1 53100-198-D00 PIPE,STEERING HANDLE 1
HOLDER, HANDLE PIPE UNDER 0.2 2 53132-124-000 HOLDER, HANDLE PIPE UNDER 2
(ADD 0.1 FOR EACH) -- 3 53133-198-900 RUBBER, HANDLE CUSHION UPPER 2
4 53134-028-000 RUBBER, HANDLE CUSHION UNDER 2
5 53135-198-900 WASHER, HANDLE CUSHION 2
6 53136-198-900 PLATE, HANDLE CUSHION 2
7 53230-KCC-900 BRIDGE COMP., FORK TOP 1
8 90117-065-000 BOLT,HEX., 6X28 4
9 90304-GA6-000 NYLOCK, NUT, 10MM 2
10 90304-159-000 NUT, STEERING STEM 1
11 90503-051-870 WASHER, STEERING STEM 1
12 94101-06000 WASHER, PLAIN, 6 MM 4
13 95014-21101 HOLDER A1, HANDLE PIPE UPPER 2
26
F-5
STEERING STEM
HORN COMP., -- Ref No. Part Number Description Req.
RACE, STEERING BALL 0.8 1 50301-041-010 RACE, STEERING BALL 2
(ONE OR ALL) -- 2 53200-198-D00 STEM, COMP., STEERING 1
STEM, COMP., STEERING 0.9 3 53211-028-010 RACE, STEERING TOP CONE 1
RACE, STEERING TOP CONE 0.5 4 53212-030-010 RACE, STEERING BOTTOM CONE 1
THREAD, STEERING HEAD TOP -- 5 53214-001-010 DUST SEAL, STEERING HEAD 1
6 53215-001-000 WASHER,STEERING HEAD DUST SEAL 1
7 53222-KCC-900 MUD GUARD, STEERING HEAD TOP 1
8 53229-028-310 THREAD, STEERING HEAD TOP 1
9 64310-198-D00 PLATE FR. NUMBER 1
10 94101-08000 WASHER, PLAIN, 8MM 2
11 95300-08040-08 BOLT HEX., 8X40 2
12 95701-06022-07 BOLT,FLANGE,6 X 22 2
13 96211-06000 BALL, STEEL, 6 MM 42
27
F-6
FRONT FENDER
FENDER, COMP. FRONT 0.2 Ref No. Part Number Description Req.
1 45451-KE6-920 GUIDE, FR. FENDER CABLE 1
2 61100-198-D00 FENDER, COMP. FRONT 1
3 61150-198-D00 MUD GUARD, FR. FENDER 1
4 90101-GE0-000 SCREW, HINGE PATCH 2
5 92000-06016-0A BOLT, HEX., 6 X 16 4
6 94101-06000 WASHER, PLAIN, 6 MM 4
7 94111-06000 WASHER, SPRING , 6MM 4
28
F-7
FRONT FORK
FORK ASSY., FR 0.5 Ref No. Part Number Description Req.
(ADD 0.2 FOR EACH) -- 1 19801-307-801 PIPE SEAT 2
SPRING, FR. CUSHION -- 2 19801-316-001 BUSH(COLLAR) 2
(ADD 0.2 FOR EACH) -- 3 51400-198-D01 FORK ASSY.,'R' FRONT 1
PIPE COMP., FR. FORK 0.8 4 51401-198-D01 SPRING,FR.CUSHION 2
(ADD 0.5 FOR EACH) -- 5 51402-198-900 COLLAR, SPRING 2
CASE FR. BOTTOM 0.9 6 51403-GF4-000 JOINT, FR. CUSHION SPRING 2
(ADD 0.5 FOR EACH) -- 7 51410-198-900 PIPE COMP., FR. FORK 2
8 51420-198-900 COVER BOTTOM CASE 2
9 51421-198-900 CASE, R. FR. BOTTOM (NH-35M) 1
10 51430-198-900 GUIDE, FR. FORK UNDER COVER 2
11 51437-383-720 RING, PISTON 2
12 51455-198-900 BOLT, FR. FORK 2
13 51466-065-900 RING, OIL SEAL STOPPER 2
14 51500-198-D01 FORK ASSY.,'L' FRONT 1
15 51521-198-900 CASE, L. FR. BOTTOM (NH-35M) 1
16 51541-385-001 SPRING, REBOUND 2
17 51601-198-000 RUBBER, FORK COVER UPPER 2
18 51602-198-D00ZA COVER COMP,'R' FR. FORK UPP. (BLACK-NH-1) 1
51602-198-D00ZC COVER COMP,'R' FR.FORK UPP.(CHILI GREEN ME.) 1
51602-198-D00ZD COVER COMP,'R' FR.FORK UPP.(CLASSY MAROON ME.) 1
29
F-7
FRONT FORK
(ADD 0.2 FOR EACH) -- 51602-198-D00ZF COVER COMP,'R' FR.FORK UPP.(BOON SILVER ME.) 1
SPRING, FR. CUSHION -- 51602-198-D00ZG COVER COMP,'R' FR.FORK UPP.(CANDY RUBY RED) 1
(ADD 0.2 FOR EACH) -- 51602-P26-900ZE COVER,'R' FR.FORK UPP.(BOON SILVER ME) 1
PIPE COMP., FR. FORK 0.8 19 51606-198-D00ZA COVER COMP,'L' FR. FORK UPP. (BLACK-NH-1) 1
(ADD 0.5 FOR EACH) -- 51606-198-D00ZC COVER COMP,'L' FR. FORK UPP(CHILI GREEN ME) 1
CASE FR. BOTTOM 0.9 51606-198-D00ZD COVER COMP,'L' FR. FORK UPP.(CLASSY MAROON ME) 1
(ADD 0.5 FOR EACH) -- 51606-198-D00ZF COVER COMP,'L' FR. FORK UPP.(BOON SILVER ME) 1
51606-198-D00ZG COVER COMP,'L' FR. FORK UPP.(CANDY RUBY RED) 1
51606-P26-900ZE COVER COMP,'L' FR.FORK UPP.(BOON SILVER ME) 1
20 51608-198-910 RIB, FR. FORK 2
21 51615-198-900ZB COVER, FR. FORK UNDER (BLACK-NH-1) 2
51615-198-900ZA COVER, FR. FORK UNDER (CANDY RUBY RED) 2
51615-198-D00ZC COVER, UNDER FR. FORK (CHILI GREEN METALLIC) 2
51615-198-D00ZD COVER, UNDER FR. FORK (CLASSY MAROON ME.) 2
51615-198-D00ZE COVER, UNDER FR. FORK (MONZA RED) 2
51615-198-D00ZF COVER, UNDER FR. FORK(BOON SILVER METALLIC) 2
22 51622-198-900 PACKING, FR. FORK RIB 2
23 90116-383-720 BOLT, SOCKET, 8MM 2
24 90123-198-000 BOLT, FORK 2
25 90521-292-000 WASHER, PLAIN, 10.3 MM 2
30
F-7
FRONT FORK
(ADD 0.2 FOR EACH) -- 26 90544-283-000 WASHER, SPECIAL,8MM 2
SPRING, FR. CUSHION -- 27 90756-198-000 OIL SEAL FR. FORK 2
(ADD 0.2 FOR EACH) -- 28 91256-166-000 O RING, 16.8 X 2.4 2
PIPE COMP., FR. FORK 0.8
CASE FR. BOTTOM 0.9
31
F-8
FR.BRAKE PANEL
GEAR,SPEEDOMETER 0.3 Ref No. Part Number Description Req.
PINION,SPEEDOMETER 0.6 1 43120-365-670 SHOE COMP., BRAKE 2
PANEL SUB. COMP.,FR. BRAKE (NH-35M) 0.4 2 43141-400-010 CAM , RR. BRAKE 1
(INC. RELATIVE PART) -- 3 43151-110-000 SPRING, BRAKE SHOE 2
SHOE COMP., BRAKE -- 4 44803-150-000 BUSH, PINION 1
(ONE OR ALL) -- 5 44805-198-990 PINION,SPEEDOMETER 1
ARM,FR. BRAKE 0.1 6 44806-198-900 GEAR,SPEEDOMETER 1
(INC. RELATIVE PART) -- 7 44807-001-000 WASHER, GEAR BOX PINION 1
8 44809-170-000 WASHER, SPEEDOMETER GEAR 2
9 45010-198-D00 PANEL SUB. COMP.,FR. BRAKE (NH-35M) 1
10 45134-250-000 DUST SEAL, BRAKE CAM 1
11 45145-096-650 INDICATOR, FR. BRAKE 1
12 45410-GB2-000 ARM,FR. BRAKE 1
13 45435-GB2-720 SPRING, BRAKE ARM RETURN 1
14 91251-GK4-000 OIL SEAL, 47X60X7 1
15 91256-096-650 OIL SEAL ,4.8X14.5X4 1
16 93700-05016-1A SCREW, OVAL, 5 X 16 1
17 94050-06000 NUT, FLANGE, 6 MM 1
18 95015-32001 JOINT 'B' BRAKE ARM 1
19 95015-42000 NUT `B' BRAKE ROD ADJUSTING 1
20 95701-06028-00 BOLT, FLANGE, 6X28 1
32
F-9
FRONT WHEEL
TUBE,TYRE(2.50-18) 0.9 Ref No. Part Number Description Req.
TYRE, FRONT (2.50-18-4PR) -- 1 42712-168-000 TUBE, TYRE (2.75-18) 1
AXLE, FR. WHEEL 0.2 2 42713-198-900 FLAP, TYRE (1.40-18) 1
HUB, FR. WHEEL (NH-35M) 2.5 3 44301-198-900 AXLE, FR. WHEEL 1
COLLAR, FR. AXLE DISTANCE 0.4 4 44311-198-900 COLLAR, FR. WHEEL SIDE 1
BEARING RADIAL BALL, 6301U -- 5 44601-198-D00 HUB, FR. WHEEL (NH-35M) 1
(ADD 0.1 FOR EACH) -- 6 44620-198-900 COLLAR, FR. AXLE DISTANCE 1
RIM, WHEEL (1.60 X 18) 2.2 7 44701-GE6-750 RIM, WHEEL (1.60 X 18) 1
OIL SEAL, 21 X 37 X 7 0.3 8 44711-166-670 TYRE, FRONT (2.50-18-4PR) 1
9 90305-169-000 NUT, AXLE, 12 MM 1
10 90755-229-000 OIL SEAL, 21 X 37 X 7 1
11 94201-30250 PIN, SPLIT, 3.0 X 25 1
12 96140-63010-10 BEARING, RADIAL BALL, 6301U 2
13 97000-45200-00 NIPPLE, SPOKE 10 36
14 97282-41179-10 SPOKE (A10 X 169.5) 18
15 97548-41178-10 SPOKE (A10 X 169) 18
33
F-10
REAR BRAKE PANEL
PANEL COMP., RR. BRAKE (NH-35M) 0.5 Ref No. Part Number Description Req.
SHOE COMP., BRAKE 0.4 1 40543-198-770 ADJUSTER, 'R' CHAIN 1
(ONE OR ALL) -- 2 42313-198-900 COLLAR, RR. BRAKE PANEL SIDE 1
ARM, RR. BRAKE 0.1 3 43100-198-D00 PANEL COMP., RR. BRAKE (NH-35M) 1
(INC. RELATIVE PART) -- 4 43120-365-670 SHOE COMP., BRAKE 2
5 43141-400-010 CAM , RR. BRAKE 1
6 43145-149-000 INDICATOR, RR. BRAKE 1
7 43151-110-000 SPRING, BRAKE SHOE 2
8 43410-KCC-900 ARM, RR. BRAKE 1
9 43434-286-000 RUBBER, STOPPER ARM CUSHION 1
10 45134-250-000 DUST SEAL, BRAKE CAM 1
11 90505-425-000 WASHER, 8 MM 1
12 92811-10000 BOLT À' BRAKE STOPPER 1
13 94001-06000-0S NUT, HEX., 6 MM 2
14 94001-08000-0S NUT, HEX., 8 MM 1
15 94011-12000 NUT, CASTLE, 12 MM 1
16 94050-06000 NUT, FLANGE, 6 MM 1
17 94201-20150 PIN, SPLIT, 2.0 X 15 1
18 94201-30250 PIN, SPLIT, 3.0 X 25 1
19 95701-06032-00 BOLT, FLANGE, 6 X 32 1
34
F-11
REAR WHEEL
AXLE,RR.WHEEL 0.2 Ref No. Part Number Description Req.
SPROCKET, FINAL DRIVEN (42T) 0.7 1 40544-198-770 ADJUSTER, 'L' CHAIN 1
DAMPER, RR .WHEEL 0.4 2 41201-198-770 SPROCKET, FINAL DRIVEN (42T) 1
(ONE OR ALL) -- 3 41241-GB4-770 DAMPER, RR .WHEEL 4
COLLAR, RR. AXLE DISTANCE -- 4 42301-198-900 AXLE,RR.WHEEL 1
BEARING, RADIAL BALL, 6301U -- 5 42303-GBG-850 SLEEVE, RR. WHEEL 1
(ADD 0.1 FOR EACH) -- 6 42304-198-900 COLLAR, RR.AXLE SLEEVE 1
SLEEVE, RR. WHEEL 0.5 7 42601-198-D00 HUB, RR .WHEEL (NH-35M) 1
HUB, RR .WHEEL (NH-35M) 2.5 8 42603-198-900 NIPPLE, SPOKE-9 36
FLANGE, FINAL DRIVEN 0.8 9 42610-198-900 FLANGE, FINAL DRIVEN 1
TYRE, RR (2.75 X 18 - 6PR) 0.9 10 42615-198-900 BOLT, STUD., 8 X 42 4
RIM, WHEEL (1.60 X 18) 2.3 11 42620-198-900 COLLAR, RR AXLE DISTANCE 1
BEARING, RADIAL BALL, 6203 0.6 12 42653-001-000 O-RING 40.5 X 3 1
13 42711-GE2-650 TYRE, RR (2.75 X 18 - 6PR) 1
14 42712-168-000 TUBE, TYRE (2.75-18) 1
15 42713-198-900 FLAP, TYRE (1.40-18) 1
16 44701-GE6-750 RIM, WHEEL (1.60 X 18) 1
17 90307-001-000 NUT ,RR. AXLE SLEEVE 1
18 90309-357-000 NUT, HEX .,8MM 4
19 90753-029-000 OIL SEAL, 27 X 40 X 6 1
20 94001-06000-0S NUT, HEX., 6 MM 2
35
F-11
REAR WHEEL
AXLE,RR.WHEEL 0.2 Ref No. Part Number Description Req.
SPROCKET, FINAL DRIVEN (42T) 0.7 21 96100-62030-10 BEARING, RADIAL BALL, 6203 1
DAMPER, RR .WHEEL 0.4 22 96140-63010-10 BEARING, RADIAL BALL, 6301U 2
(ONE OR ALL) -- 23 97338-51179-10 SPOKE, A 9 X 169.5 18
COLLAR, RR. AXLE DISTANCE -- 24 97604-51178-10 SPOKE A9 X 169 18
BEARING, RADIAL BALL, 6301U --
SLEEVE, RR. WHEEL 0.5
HUB, RR .WHEEL (NH-35M) 2.5
FLANGE, FINAL DRIVEN 0.8
TYRE, RR (2.75 X 18 - 6PR) 0.9
RIM, WHEEL (1.60 X 18) 2.3
36
F-12
SEAT aSSY / CARRIER REAR
SEAT COMP., DOUBLE 0.1 Ref No. Part Number Description Req.
CARRIER, REAR. -- 1 77110-KCC-870A LOCK ASSY., SEAT 1
2 77156-198-D00 CABLE, SEAT LOCK 1
3 77200-198-D00 SEAT COMP., DOUBLE 1
4 77204-KCC-900 RUBBER, À' SEAT SETTING 5
5 77206-KCC-900 RUBBER, SEAT CUSHION 2
6 77211-KCC-900 CUSHION, SEAT 3
7 77220-KY6-000 HOOK, SEAT CATCH 1
8 77230-198-D00 COVER, SEAT ASSY. 1
9 81200-198-D00 CARRIER REAR 1
10 90107-GZ4-670 BOLT, BREAK OFF 2
11 95701-06012-00 BOLT, FLANGE, 6X12 1
12 95701-08016-00 BOLT, FLANGE, 8X16 2
37
F-13
FUEL TANK
COCK ASSY., FUEL 0.2 Ref No. Part Number Description Req.
SCREEN ,FUEL STRAINER -- 1 16950-KCC-900 COCK ASSY., FUEL 1
TANK SET, FUEL (BLACK-NH-1) 0.3 2 16952-KCC-900 SCREEN, FUEL STRAINER 1
3 16958-397-770 O-RING 1
4 17500-198-D00ZA TANK SET, FUEL (BLACK-NH-1) 1
17500-198-D00ZB TANK SET,FUEL (BLACK-NH-1K) 1
17500-198-D00ZC TANK SET,FUEL (CHILI GREEN METALLIC) 1
17500-198-D00ZD TANK SET,FUEL (CLASSY MAROON METALLIC) 1
17500-198-D00ZF TANK SET,FUEL (BOON SILVER METALLIC) 1
17500-198-D00ZG TANK SET,FUEL (CANDY RUBY RED) 1
17500-P26-900ZD TANK SET,FUEL(MONZA RED) 1
5 17611-KCC-900 CUSHION, FR. FUEL TANK 2
6 17613-KCC-900 CUSHION, RR. TANK 1
7 17620-KCC-870A CAP COMP., FUEL FILLER 1
8 83551-300-000 GROMMET, AIR CLEANER CASE 2
9 87501-198-740 MARK CAUTION 1
10 90324-KCC-870 COLLAR, 8 MM 1
11 90325-KCC-900 WASHER, PLAIN, 8 MM 1
12 95001-45150-40 TUBE FUEL, 4.5 X 150 1
13 95002-02080 CLIP, TUBE 2
14 95701-08035-08 BOLT, FLANGE, 8 X 35 1
38
F-14
SIDE COVER
SET, RIGHT SIDE COVER (BLACK-NH-1) 0.1 Ref No. Part Number Description Req.
SET, LEFT SIDE COVER (BLACK-NH-1 0.1 1 83505-198-D00ZA SET, RIGHT SIDE COVER (BLACK-NH-1) 1
83505-198-D00ZB SET, RIGHT SIDE COVER (BLACK-NH-1K) 1
83505-198-D00ZC SET, RIGHT SIDE COVER(CHILI GREEN METALLIC) 1
83505-198-D00ZD SET, RIGHT SIDE COVER (CLASSY MAROON ME) 1
83505-198-D00ZF SET, RIGHT SIDE COVER (BOON SILVER METALLIC) 1
83505-198-D00ZG SET, RIGHT SIDE COVER (CANDY RUBY RED) 1
83505-P26-900ZD SET, RIGHT SIDE COVER (MONZA RED) 1
2 83605-198-D00ZA SET, LEFT SIDE COVER (BLACK-NH-1 1
83605-198-D00ZB SET, LEFT SIDE COVER (BLACK-NH-1K) 1
83605-198-D00ZC SET, LEFT SIDE COVER (CHILI GREEN METALLIC) 1
83605-198-D00ZD SET, LEFT SIDE COVER (CLASSY MAROON ME) 1
83605-198-D00ZF SET, LEFT SIDE COVER (BOON SILVER METALLIC) 1
83605-198-D00ZG SET, LEFT SIDE COVER (CANDY RUBY RED) 1
83605-P26-900ZD SET, LEFT SIDE COVER (MONZA RED) 1
3 90381-KCC-870 SCREW, SPECIAL, 6 X 13 2
4 91509-GE2-760 SCREW, WASHER, 5 X 11.5 2
39
F-15
AIR CLEANER
CASE COMP,AIR CLEANER 0.3 Ref No. Part Number Description Req.
ELEMENT A, AIR CLEANER 0.2 1 17210-198-D00 CASE COMP,AIR CLEANER 1
HOLDER, ELEMENT -- 2 17211-KCC-900L ELEMENT A, AIR CLEANER 1
ELEMENT ‘B’ AIR CLEANER -- 3 17212-KCC-900 HOLDER ELEMENT 1
COVER, AIR CLEANER CASE -- 4 17212-KCC-902 RUBBER ELEMENT SEAL 1
WATER GUARD, FRONT -- 5 17213-KCC-900L ELEMENT B, AIR CLEANER 1
DUCT, AIR CLEANER INLET -- 6 17219-KCC-940 SEAL,AIR CLEANER CASE 1
TUBE, AIR CLEANER CONNECTING -- 7 17222-KCC-902 FILTER 1
8 17222-KCC-940 COVER,AIR CLEANER CASE 1
9 17224-KCC-940 WATER GUARD, FRONT 1
10 17234-KCC-940 TUBE AIR CLEANER DRAIN 1
11 17251-KCC-940 DUST AIR CLEANER INLET 1
12 17253-KCC-900 TUBE AIR CLEANER CONNECTING 1
13 1725A-323-000 BAND 'A' CONNECTING TUBE 1
14 17369-198-770 CLIP BREATHER TUBE 2
15 18651-KCC-940 TUBE 'A' ASV 1
16 61312-149-300 BOOT, HEADLIGHT BRACKET 1
17 83407-KCC-901 CUSHION BAND BATTERY 1
18 90111-187-010 BOLT, HEX SPL. 6MM 2
19 90111-187-0201 WASHER SPL., 8.5 (Ø20) 2
20 93500-04025-0A SCREW PAN, 4 X 25 1
40
F-15
AIR CLEANER
CASE COMP,AIR CLEANER 0.3 Ref No. Part Number Description Req.
ELEMENT A, AIR CLEANER 0.2 21 93500-05012-0A SCREW PAN, 5 X 12 5
HOLDER, ELEMENT -- 22 94101-05000 WASHER , PLAIN, 5MM 5
ELEMENT ‘B’ AIR CLEANER -- 23 95002-02130 CLIP B 12.5 TUBE 1
COVER, AIR CLEANER CASE -- 24 95701-06012-08 BOLT, FLANGE, 6 X 12 1
WATER GUARD, FRONT --
DUCT, AIR CLEANER INLET --
TUBE, AIR CLEANER CONNECTING --
41
F-16
MUFFLER
COVER, EXH. PIPE 0.1 Ref No. Part Number Description Req.
GASKET, EXH. PIPE -- 1 18241-KCC-900 COVER, EXH. PIPE 1
GUIDE, TUBE 0.2 2 18291-GBG-850 GASKET, EXH. PIPE 1
MUFFLE COMP., EXH. 0.3 3 18292-290-000 PACKING, PROTECTOR 2
4 18313-KCC-870 COVER, MUFFLER STAY 1
5 18315-KCC-940 GUIDE, TUBE 1
6 18350-198-D00 MUFFLE COMP., EXH. 1
7 50505-KCC-900 STOPPER RUBBER, 'A' STAND 1
8 90304-438-000 NUT, HEX. CAP, 6 MM 2
9 93500-05010-4J SCREW PAN, 5 X 10 2
10 94050-06000 NUT, FLANGE, 6 MM 1
11 94101-05000 WASHER , PLAIN, 5MM 2
12 94111-05000 WASHER, SPRING, 5 MM 2
13 96001-06008-02 BOLT, FLANGE, SH. 6 X 8 1
14 96001-06016-02 BOLT, FLANGE, SH. 6 X 16 1
42
F-17
STEP ASSY./KICK STARTER/GEAR CHANGE PEDAL/SIDE
STAND/PILLION STEP
PEDAL, GEAR CHANGE 0.1 Ref No. Part Number Description Req.
ARM ASSY., KICK STARTER -- 1 24701-KCC-900 PEDAL, GEAR CHANGE 1
BAR COMP., SIDE STAND -- 2 28293-124-000 CLIP, KICK STARTER ARM 1
BRACKET COMP., RIGHT/LEFT PILLION STEP -- 3 2830A-KAG-900 ARM ASSY. COMP. , KICK STARTER 1
4 28302-KAG-900 JOINT, KICK ARM 1
5 28321-355-000 PIN, KICK STARTER 1
6 28333-124-000 SPRING, KICK STARTER STOPPER 1
7 37243-323-000 COLLAR , METER SET 2
8 50160-KCC-900 BRACKET COMP., 'R' STEP 1
9 50530-198-D00 BAR COMP. SIDE STAND 1
10 50603-KB4-000 PIN, MAIN STEP BAR JOINT 2
11 50614-413-000 WASHER, MAIN STEP 2
12 50618-KCC-000 BAR 'R' STEP 1
13 50619-KCC-000 BAR 'L' STEP 1
14 50619-425-010 STOPPER, STEP RUBBER 2
15 50661-425-670 RUBBER STEP 2
16 50701-KCC-900 BRACKET COMP. 'R' PILLION STEP 1
17 50701-198-910 PIN,PILLION STEP 2
18 50702-KCC-870 BRACKET COMP. 'L' PILLION STEP 1
19 50710-461-770 RUBBER, STEP PILLION 2
20 50712-438-730 WASHER, 'R' PILLON STEP 1
43
F-17
STAND/PILLION STEP
PEDAL, GEAR CHANGE 0.1 Ref No. Part Number Description Req.
ARM ASSY., KICK STARTER -- 21 50713-438-730 WASHER 'L' PILLOIN STEP 1
BAR COMP., SIDE STAND -- 22 50715-KCC-900 BAR 'R' PILLION STEP 1
BRACKET COMP., RIGHT/LEFT PILLION STEP -- 23 50718-KCC-900 BAR 'L' PILLION STEP 1
24 90108-223-000 SCREW ,SIDE STAND PIVOT 1
25 90351-268-000 NYLOCK NUT , 'A' 10MM 1
26 92000-06016-0A BOLT, HEX., 6 X 16 2
27 92000-06020-0H BOLT HEX., 6 X 20 1
28 95701-06032-00 BOLT, FLANGE, 6 X 32 1
29 94030-10000 NUT HEX., 10MM 1
30 94101-06000 WASHER, PLAIN, 6 MM 2
31 94101-08000 WASHER, PLAIN, 8MM 2
32 94101-10000 WASHER, PLAIN, 10 MM 1
33 94201-16150 PIN, SPLIT, 1.6 X 15 4
34 95011-51000 RUBBER,' A' KICK STARTER 1
35 95014-72302 SPRING, 'C' SIDE STAND 1
36 95701-08016-07 BOLT FLANGE, 8 X 16 2
37 95701-10045-07 BOLT FLANGE, 10 X 45 2
38 96211-08000 BALL STEEL 8 MM 1
44
F-18
MAIN STAND/PEDAL BRAKE
SWITCH ASSY., RR. STOP 0.2 Ref No. Part Number Description Req.
ROD COMP. RR. BRAKE 0.3 1 35350-KCC-900 SWITCH ASSY., RR. STOP 1
PEDAL, BRAKE 0.5 2 35357-KCC-900 SPRING STOP SWITCH 1
SPRING , BRAKE PEDAL 0.1 3 43451-KCC-900 ROD COMP. RR. BRAKE 1
STAND COMP. MAIN 0.4 4 46500-KCC-900 PEDAL, BRAKE 1
5 46514-KCC-900 SPRING , BRAKE PEDAL 1
6 46515-KB9-000 TUBE , BRAKE PEDAL SPRING 1
7 50500-198-D00 STAND COMP. MAIN 1
8 50512-087-820 PIPE, RR. BRAKE PIVOT 1
9 90502-198-900 WASHER , BRAKE ROD 1
10 94201-20150 PIN, SPLIT, 2.0 X 15 1
11 94201-30250 PIN, SPLIT, 3.0 X 25 1
12 95014-71702 SPRING 'G' MAIN STAND 1
13 95014-73100 SPRING 'A' BRAKE ROD 1
14 95015-32001 JOINT 'B' BRAKE ARM 1
15 95015-42000 NUT `B' BRAKE ROD ADJUSTING 1
16 95015-53000 PIN, 'C' JOINT 1
45
F-19
SWINGARM / CHAIN CASE
CASE, UPPER (HALF) DRIVE CHAIN (NH-35M) 0.1 Ref No. Part Number Description Req.
(ONE OR ALL) -- 1 40510-198-900 CASE, UPPER (HALF) DRIVE CHAIN (NH-35M) 1
CHAIN, DRIVE 0.3 2 40520-198-900 CASE, UNDER(HALF) DRIVE CHAIN (NH-35M) 1
ARM,RR. BRAKE STOPPER 0.2 3 40530-KE6-830 CHAIN, DRIVE 1
SWING ARM, COMP., RR. (NH-1) 0.7 4 40545-001-000 CAP, CHAIN PEEP HOLE 1
RUBBER BUSH, RR. FORK PIVOT 1.0 5 40591-KCC-900 PACKING DRIVE CHAIN CASE 1
PACKING, DRIVE CHAIN CASE -- 6 43431-198-900 ARM,RR. BRAKE STOPPER 1
7 52110-198-D00 SWING ARM, COMP., RR. (NH-1) 1
8 52181-001-300 RUBBER BUSH, RR. FORK PIVOT 2
9 90118-383-000 BOLT, WASHER, 6 X6 3
10 90121-KCC-900 BOLT, SWING ARM PIVOT 1
11 90133-331-770 BOLT, HEX., 8MM 1
12 90183-KR8-000 WASHER SPL. 10 MM 2
13 90551-178-000 WASHER,SPL., 10MM 1
14 92000-06012-0A BOLT,HEX.,6X12 1
15 94001-08000-0S NUT, HEX., 8 MM 1
16 94030-10000 NUT HEX., 10MM 1
17 94101-06000 WASHER, PLAIN, 6 MM 1
18 94101-08000 WASHER, PLAIN, 8MM 1
19 94111-10800 WASHER SPRING, 10 MM 1
20 94201-20150 PIN, SPLIT, 2.0 X 15 1
46
F-20
REAR CUSHION
CUSHION ASSY., REAR(BLACK NH-1) 0.2 Ref No. Part Number Description Req.
1 52400-198-D01ZA CUSHION ASSY., REAR(BLACK NH-1) 2
52400-198-D01ZC CUSHION ASSY., REAR. (CHILI GREEN METALLIC) 2
52400-198-D01ZD CUSHION ASSY., REAR. (CLASSY MAROON ME.) 2
52400-198-D01ZE CUSHION ASSY., REAR. (MONZA RED) 2
52400-198-D01ZF CUSHION ASSY., REAR. (BOON SILVER ME.) 2
52400-198-D01ZG CUSHION ASSY., REAR. (CANDY RUBY RED.) 2
2 52486-KAG-900 COLLAR ,RUBBER BUSH (UNDER) 2
3 52495-098-000 BUSH, RUBBER (UNDER) 4
4 52496-040-000 COLLAR RUBBER BUSH(UPPER) 2
5 90551-178-000 WASHER,SPL., 10MM 6
6 94021-10020-0S NUT, HEX., CAP,10MM 4
7 94101-12800 WASHER,PLAIN ,12 MM 2
47
F-21
REAR FENDER
FENDER COMP., REAR 0.6 Ref No. Part Number Description Req.
COVER AIR CLEANER DUCT -- 1 33741-KBA-930A REFLEX, REFLECTOR 1
MUDGUARD RR. FENDER -- 2 80105-061-000 CUSHION 'A' RR. FENDER 4
3 80106-198-D00 MUD GUARD RR. FENDER 1
4 80110-198-D00 FENDER COMP., REAR 1
5 80121-KCC-870 PLATE, REAR NUMBER 1
6 80201-198-D00 COVER AIR CLEANER DUCT 1
7 84706-163-670 COLLAR TAIL LIGHT MTG 4
9 90116-ME9-000 BOLT,FLANGE, 6MM 2
10 95701-06012-00 BOLT, FLANGE, 6X12 2
11 95701-06020-00 BOLT, FLANGE, 6X20 4
48
F-22
WINKERS
WINKER ASSY., RIGHT FRONT 0.2 Ref No. Part Number Description Req.
WINKER ASSY.,LEFT FRONT 0.2 1 3340B-198-D00 WINKER ASSY., RIGHT FRONT 1
(ADD 0.1 FOR EACH) -- 2 33400-KCC-901 BASE WINKER, R. FR/L. RR 2
(INC. RELATIVE PART) -- 3 33401-KCC-900 CORD COMP., WINKER `R' FR 1
WINKER ASSY.,RIGHT REAR 0.3 4 33402-KCC-900 LENS WINKER 'R' 2
WINKER ASSY.,LEFT REAR 0.3 5 33405-198-D00 REFLECTOR ,WINKER 4
(ONE OR ALL) -- 6 33407-KCC-900 SPECIAL NUT 4
(INC. RELATIVE PART) -- 7 33408-KCC-900 PACKING, LENS 4
(EXC. RELATED PARTS BELOW) -- 8 3345B-198-D00 WINKER ASSY.,LEFT FRONT 1
BULB, WINKER (12V-10W) 0.1 9 33450-KCC-901 BASE WINKER, L. FR./R. RR. 2
WHEN SERVICING COMP., UNIT, -- 10 33451-KCC-900 CORD COMP., WINKER `L' FR 1
(F.R.T. IS 0.2) -- 11 33452-KCC-900 LENS WINKER L. 2
12 33490-198-D00 STAY,WINKER 4
13 3360B-198-D00 WINKER ASSY.,RIGHT REAR 1
14 33601-KCC-900 CORD COMP., WINKER `R' RR 1
15 3365B-198-D00 WINKER ASSY.,LEFT REAR 1
16 33651-KCC-900 CORD COMP., WINKER `L' RR 1
17 34905-271-000 BULB, WINKER (12V-10W) 4
18 90380-MB2-000 SCREW, SPECIAL, 6 X 8 4
19 93700-04012-1G SCREW OVAL 4 X 12 4
20 93901-34420 SCREW ,TAPPING,4 X 16 4
21 94050-06000 NUT, FLANGE, 6 MM 4
49
F-23
TAIL LIGHT
UNIT, TAIL LIGHT 0.4 Ref No. Part Number Description Req.
LENS, TAIL LIGHT -- 1 3370A-198-D00 UNIT, TAIL LIGHT 1
BASE COMP., RR. -- 2 33704-198-D00 BASE COMP., RR. 1
BULB,TAIL LIGHT(12V-10/5W) 0.1 3 33705-KW7-900 RUBBER 'A' TAIL LIGHT MOUNT 2
4 34906-GK8-700 BULB,TAIL LIGHT(12V-10/5W) 1
5 61103-357-000 RUBBER FR. FENDER MOUNT 1
6 61104-KM7-910 COLLAR,FAIRING 2
7 61317-KCC-900 GUIDE À' 1
8 84701-198-D00 COVER, TAIL LIGHT 1
9 84705-198-D00 MARK, TAIL LIGHT 1
12 92000-05022-0H BOLT, HEX., 5 X 22 2
13 93901-24420 SCREW, TAPPING, 4X16 2
14 94103-05800 WASHER,PLAIN, 5.5MM 2
50
F-24
WIRE HARNESS/BATTERY
UNIT COMP., C.D.I. 0.4 Ref No. Part Number Description Req.
COIL ASSY., IGNITION -- 1 30401-GBG-850 CUSHION, C.D.I UNIT 1
RECTIFIER COMP., REGULATOR -- 2 30410-GB6-920 UNIT COMP., C.D.I. 1
BATTERY ASSY. 0.1 3 30500-KCC-870 COIL ASSY., IGNITION 1
RELAY COMP., WINKER -- 4 30604-152-150 CAP, CORD WATER PROOF 1
HARNESS, WIRE 0.9 5 30605-259-000 SEAL, HIGH TENSION TERMINNAL 1
RESISTOR ASSY., -- 6 30700-098-150 CAP ASSY.,NOISE SUPPRESSOR 1
7 31500-KC5-000 BATTERY ASSY. 1
8 31502-KCC-900 TUBE, BATTERY BREATHER 1
9 31600-GBL-870L REGULATOR RECTIFIER COMP. 1
10 32100-198-D00 HARNESS, WIRE 1
11 32121-196-000 CASE ,FUSE 1
12 35400-198-D00 RESISTOR ASSY. 1
13 38301-KK4-010 RELAY COMP., WINKER 1
14 38306-GE7-000 SUSPENSION, WINKER RELAY 1
15 91547-SF4-003 BAND,HARN 1
16 94050-06000 NUT, FLANGE, 6 MM 1
17 95701-06012-08 BOLT, FLANGE, 6 X 12 2
18 98200-10700 FUSE (7A) 1
51
F-25
FRAME BODY/UTILITY BOX
BODY COMP., FRAME 5.0 Ref No. Part Number Description Req.
UTILITY BOX COMP., -- 1 17622-GB7-900 RUBBER, CUSHION 2
(INC. RELATIVE PART) -- 2 18600-198-D01 VALVE ASSY., AIR SUCTION 1
3 18652-KCC-940 TUBE 'B' ASV 1
4 19509-198-770 CLAMP D 16 TUBE 2
5 19902-865-780 GROMMET, A SIDE COVER 2
6 32712-ZA0-000 GROMMET, TERM/C 1
7 33741-KAK-971 REFLEX, LEFT FRONT 2
8 38110-KCC-900 HORN COMP., 1
9 46500-KCC-901 BOLT, PEDAL BRAKE STOPPER 1
10 50100-198-D00 BODY COMP., FRAME 1
11 50211-KCC-900 PLATE, ENGINE HANGER 1
12 61107-KCC-870 WASHER, 6MM 1
13 75581-673-000 SET SPRING, LOCK KEY 1
14 77115-198-D00 COVER,HELMET HOLDER 1
15 83510-KCC-870 UTILITY BOX COMP., 1
16 83512-KCC-870 COVER 'R' UTILITY BOX 1
17 83515-KCC-870 COVER 'L' UTILITY BOX 1
18 83516-KCC-900 GROMMET , UTILITY BOX 1
19 83550-KCC-900 LOCK , SIDE COVER 1
20 90101-KCC-940 BOLT WASH, 6 X 25 2
52
F-25
FRAME BODY/UTILITY BOX
BODY COMP., FRAME 5.0 Ref No. Part Number Description Req.
UTILITY BOX COMP., -- 21 90116-KCC-900 BOLT FLANGE, 8 X 97 1
(INC. RELATIVE PART) -- 22 90117-KCC-900 BOLT, FLANGE, 8 X 110 1
23 90501-KC2-750 WASHER, REGULATOR SETTING 2
24 90513-KCC-870 WASHER, 6 X 7 1
25 91509-GE2-760 SCREW, WASHER, 5 X 11.5 2
26 94001-06000-0S NUT, HEX., 6 MM 1
27 94021-06000-0S NUT, HEX CAP 6MM 2
28 94030-08000 NUT, HEX., 8 MM 2
29 94111-08000 WASHER, SPRING, 8MM 2
30 95002-02070 CLIP, B-7 TUBE 2
31 95005-35300-20 TUBE, 3.5 X 300 1
32 95701-06012-00 BOLT, FLANGE, 6X12 1
33 95701-06012-08 BOLT, FLANGE, 6 X 12 1
34 95701-06016-08 BOLT , FLANGE 6 X 16 2
35 95701-08016-00 BOLT, FLANGE, 8X16 4
53
F-26
TOOLS
Ref No. Part Number Description Req.
1 80123-KCC-870 BAND, TOOL 1
2 83520-198-D00 BOX, TOOL 1
3 89010-KCC-940 TOOL SET 1
4 89102-538-000 SCREW, DRIVER PLUS/MINUS 1
5 89103-538-000 GRIP, SCREW DRIVER 1
6 89215-KAG-910 BOX WRENCH, P16 X 14 1
7 89216-KAG-910 BAG, TOOL 1
8 89218-KAG-910 SPANNER, 13 X 17 1
10 99001-10120 SPANNER, 10 X 12 1
54
F-27
STRIPES
1 17508-198-D00ZA STRIPE,RIGHT FUEL TANK* TYPE-1* 1
17508-198-D00ZB STRIPE,RIGHT FUEL TANK*TYPE-2* 1
17508-198-D00ZC STRIPE,RIGHT FUEL TANK*TYPE-3* 1
17508-198-D00ZD STRIPE,RIGHT FUEL TANK*TYPE-4* 1
17508-198-D00ZE STRIPE,RIGHT FUEL TANK*TYPE-5* 1
17508-198-D00ZF STRIPE,RIGHT FUEL TANK*TYPE-6* 1
55
F-27
STRIPES
2 17509-198-D00ZA STRIPE,LEFT FUEL TANK* TYPE-1* 1
17509-198-D00ZB STRIPE,LEFT FUEL TANK*TYPE-2* 1
17509-198-D00ZC STRIPE,LEFT FUEL TANK*TYPE-3* 1
17509-198-D00ZD STRIPE,LEFT FUEL TANK*TYPE-4* 1
17509-198-D00ZE STRIPE,LEFT FUEL TANK*TYPE-5* 1
17509-198-D00ZF STRIPE,LEFT FUEL TANK*TYPE-6* 1
56
F-27
STRIPES
3 87115-198-D00ZA STRIPE,RIGHT SIDE COVER* TYPE-1* 1
87115-198-D00ZB STRIPE,RIGHT SIDE COVER*TYPE-2* 1
87115-198-D00ZC STRIPE,RIGHT SIDE COVER*TYPE-3* 1
87115-198-D00ZD STRIPE,RIGHT SIDE COVER*TYPE-4* 1
87115-198-D00ZE STRIPE,RIGHT SIDE COVER*TYPE-5* 1
87115-198-D00ZF STRIPE,RIGHT SIDE COVER*TYPE-6* 1
57
F-27
STRIPES
4 87116-198-D00ZA STRIPE,LEFT SIDE COVER* TYPE-1* 1
87116-198-D00ZB STRIPE,LEFT SIDE COVER*TYPE-2* 1
87116-198-D00ZC STRIPE,LEFT SIDE COVER*TYPE-3* 1
87116-198-D00ZD STRIPE,LEFT SIDE COVER*TYPE-4* 1
87116-198-D00ZE STRIPE,LEFT SIDE COVER*TYPE-5* 1
87116-198-D00ZF STRIPE,LEFT SIDE COVER*TYPE-6* 1
58
F-28
GUARD ENGINE
GUARD, LEG -- Ref No. Part Number Description Req.
1 50803-198-D00 GUARD, LEG 1
2 95701-08016-00 BOLT, FLANGE, 8X16 4
59
F-29
GUARD SARI
GUARD, SARI -- Ref No. Part Number Description Req.
1 51103-198-D00 GUARD,SARI 1
2 51106-KCC-900 CAP, GUARD SARI 1
3 95701-08016-00 BOLT, FLANGE, 8X16 1
4 95701-08030-00 BOLT,FLANGE, 8 X 30 1
60
PARTS INDEX
PART NO BLOCK PART NO BLOCK PART NO BLOCK
11100-198-900 E-8 14401-178-000 E-4 16199-KCC-900 E-13
11191-GB4-000 E-8 14431-035-020R E-3 16211-459-750 E-1
11200-198-900 E-8 14451-035-000 E-3 16236-045-010 E-8
11330-198-D00 E-5 14500-035-020 E-4 16950-KCC-900 F-13
11341-198-D00 E-7 14502-086-000R E-4 16952-KCC-900 F-13
11394-035-010 E-5 14531-035-000 E-4 16958-397-770 F-13
12101-KCC-940 E-2 14541-GB4-680 E-4 17111-198-900 E-1
12102-KCC-940 E-2 14550-GB0-910 E-4 17210-198-D00 F-15
12103-KCC-940 E-2 14566-086-030 E-4 17211-KCC-900L F-15
12191-GF6-000 E-2 14610-086-000R E-4 17212-KCC-900 F-15
12200-KCC-940 E-2 14615-035-000 E-4 17212-KCC-902 F-15
12209-GB4-685 E-3 14670-035-030L E-4 17213-KCC-900L F-15
12237-GB4-305 E-2 14675-178-000 E-4 17219-KCC-940 F-15
12245-GB4-305 E-2 14711-GN5-910L E-3 17222-KCC-902 F-15
12250-GF6-000 E-2 14721-GF6-010L E-3 17222-KCC-940 F-15
12251-GF6-004 E-2 14751-GBG-900 E-3 17224-KCC-940 F-15
12255-GF6-000R E-2 14761-GBG-900 E-3 17234-KCC-940 F-15
12301-GB6-900 E-1 14771-GB4-680 E-3 17251-KCC-940 F-15
12331-198-910 E-1 14775-MA6-000 E-3 17253-KCC-900 F-15
12341-198-900 E-1 14781-MA6-000 E-3 1725A-323-000 F-15
12361-035-000 E-1 15100-GF6-000 E-8 17369-198-770 F-15
12391-GB6-910 E-1 15119-178-000 E-8 17371-KCC-940 E-8
12394-GB4-680 E-1 15384-178-000 E-8 17500-198-D00ZA F-13
12395-GB2-000 E-1 15421-035-010 E-8 17500-198-D00ZB F-13
13000-KAG-900 E-9 15431-198-000 E-6 17500-198-D00ZC F-13
13011-198-771 E-9 15439-198-000 E-6 17500-198-D00ZD F-13
13012-198-771 E-9 15441-198-000 E-6 17500-198-D00ZF F-13
13013-198-771 E-9 15651-198-900 E-5 17500-198-D00ZG F-13
13014-198-771 E-9 15661-198-000 E-6 17500-P26-900ZD F-13
13015-198-771 E-9 16010-198-901 E-13 17508-198-D00ZA F-27
13101-GN5-910 E-9 16012-198-D01 E-13 17508-198-D00ZB F-27
13102-GN5-325L E-9 16013-KEV-900 E-13 17508-198-D00ZC F-27
13103-GN5-325L E-9 16014-KEB-620 E-13 17508-198-D00ZD F-27
13104-GN5-325 E-9 16015-065-930 E-13 17508-198-D00ZE F-27
13104-GN5-325L E-9 16016-GAH-A00 E-13 17508-198-D00ZF F-27
13105-GN5-325L E-9 16022-KCC-900 E-13 17509-198-D00ZA F-27
13111-087-000 E-9 16028-KEV-900 E-13 17509-198-D00ZB F-27
13115-001-000 E-9 16100-198-D01 E-13 17509-198-D00ZC F-27
13201-GF6-300 E-9 16118-GB4-003 E-13 17509-198-D00ZD F-27
13381-GF6-300L E-9 16148-141-881 E-13 17509-198-D00ZE F-27
14100-GB6-910 E-3 16155-883-005 E-13 17509-198-D00ZF F-27
14311-035-000 E-9 16165-KCC-900 E-13 17611-KCC-900 F-13
14321-GB6-900 E-4 16199-428-771 E-13 17613-KCC-900 F-13
23481-HF7-000 E-10 31110-198-D00T E-7 3370A-198-D00 F-23
23801-GF6-000 E-10 31120-KCC-900 E-7 33741-KAK-971 F-25
23802-040-000 E-10 31120-KCC-901 E-7 33741-KBA-930A F-21
24211-GF6-000R E-12 31120-KCC-905 E-7 34901-388-611 F-1
24261-028-010L E-12 31121-198-303 E-7 34905-271-000 F-22
24263-028-000 E-12 31121-198-902 E-7 34906-GK8-700 F-23
24301-198-900 E-12 31121-198-905 E-7 34908-GA7-700 F-1
24411-198-900 E-12 31122-KCC-900 E-7 34908-GA7-700 F-2
24421-200-000 E-12 31122-KCC-901 E-7 34908-MB9-800 F-2
24425-198-900 E-12 31122-KCC-905 E-7 35010-198-D00A F-2
24430-KST-900 E-12 31500-KC5-000 F-24 35100-198-D00A F-2
24435-GB4-770 E-12 31502-KCC-900 F-24 35121-413-810 F-2
24610-GF6-000 E-12 31600-GBL-870L F-24 35122-413-810 F-2
24639-035-000 E-12 32100-198-D00 F-24 35122-413-810 F-2
24641-041-000 E-12 32121-196-000 F-24 35210-198-D00 F-3
24651-035-000L E-12 32161-404-000 F-3 35340-KCC-900 F-3
24652-035-000 E-12 32712-ZA0-000 F-25 35350-KCC-900 F-18
24701-KCC-900 F-17 32906-028-000 E-5 35357-KCC-900 F-18
28211-GF6-000 E-11 32981-GB4-770 E-7 35400-198-D00 F-24
28221-198-010 E-11 33100-198-D00 F-1 35750-001-000 E-12
28251-GF6-000 E-11 33101-198-D00 F-1 35753-035-010 E-12
28253-397-000 E-11 33108-KGA-900 F-1 35755-001-000 E-12
28254-198-000 E-11 33120-198-D00 F-1 37200-198-D00 F-2
28256-198-000 E-11 33130-198-D00 F-1 37210-198-D00 F-2
28261-198-000 E-11 33140-198-D00 F-1 37215-MB6-830 F-2
28262-198-000 E-11 33400-KCC-901 F-22 37243-323-000 F-17
28293-124-000 F-17 33401-KCC-900 F-22 37246-198-D00 F-2
28302-KAG-900 F-17 33402-KCC-900 F-22 37350-198-D00 F-2
2830A-KAG-900 F-17 33405-198-D00 F-22 37610-198-D00 F-2
28321-355-000 F-17 33407-KCC-900 F-22 37612-198-D00 F-2
28333-124-000 F-17 33408-KCC-900 F-22 37614-198-D00 F-2
30301-198-303 E-7 3340B-198-D00 F-22 37619-198-D00 F-2
30301-198-902 E-7 33450-KCC-901 F-22 38110-KCC-900 F-25
30301-198-905 E-7 33451-KCC-900 F-22 38301-KK4-010 F-24
30401-GBG-850 F-24 33452-KCC-900 F-22 38306-GE7-000 F-24
30410-GB6-920 F-24 3345B-198-D00 F-22 40510-198-900 F-19
30500-KCC-870 F-24 33490-198-D00 F-22 40520-198-900 F-19
30604-152-150 F-24 33601-KCC-900 F-22 40530-KE6-830 F-19
30605-259-000 F-24 3360B-198-D00 F-22 40543-198-770 F-10
30700-098-150 F-24 33651-KCC-900 F-22 40544-198-770 F-11
31100-198-D00 E-7 3365B-198-D00 F-22 40545-001-000 F-19
31110-198-D00R E-7 33704-198-D00 F-23 40591-KCC-900 F-19
31110-198-D00S E-7 33705-KW7-900 F-23 41201-198-770 F-11
45134-250-000 F-8 51430-198-900 F-7 53135-198-900 F-4
45134-250-000 F-10 51437-383-720 F-7 53136-198-900 F-4
45145-096-650 F-8 51455-198-900 F-7 53140-KCC-900 F-3
45410-GB2-000 F-8 51466-065-900 F-7 53166-KY0-750 F-3
45435-GB2-720 F-8 51500-198-D01 F-7 53167-GE4-000 F-3
45450-198-D00 F-3 51521-198-900 F-7 53168-166-000 F-3
45451-KE6-920 F-6 51541-385-001 F-7 53171-198-900 F-3
46500-KCC-900 F-18 51601-198-000 F-7 53171-KCC-900 F-3
46500-KCC-901 F-25 51602-198-D00ZA F-7 53172-198-900 F-3
46514-KCC-900 F-18 51602-198-D00ZC F-7 53172-KCC-900 F-3
46515-KB9-000 F-18 51602-198-D00ZD F-7 53175-198-900 F-3
50100-198-D00 F-25 51602-198-D00ZF F-7 53178-198-900 F-3
50160-KCC-900 F-17 51602-198-D00ZG F-7 53200-198-D00 F-5
50211-KCC-900 F-25 51602-P26-900ZE F-7 53211-028-010 F-5
50301-041-010 F-5 51606-198-D00ZA F-7 53212-030-010 F-5
50500-198-D00 F-18 51606-198-D00ZC F-7 53214-001-010 F-5
50505-KCC-900 F-16 51606-198-D00ZD F-7 53215-001-000 F-5
50512-087-820 F-18 51606-198-D00ZF F-7 53222-KCC-900 F-5
50530-198-D00 F-17 51606-198-D00ZG F-7 53229-028-310 F-5
50603-KB4-000 F-17 51606-P26-900ZE F-7 53230-KCC-900 F-4
50614-413-000 F-17 51608-198-910 F-7 61100-198-D00 F-6
50618-KCC-000 F-17 51615-198-900ZA F-7 61103-357-000 F-23
50619-425-010 F-17 51615-198-900ZB F-7 61104-KM7-910 F-23
50619-KCC-000 F-17 51615-198-D00ZC F-7 61107-KCC-870 F-25
50661-425-670 F-17 51615-198-D00ZD F-7 61150-198-D00 F-6
50701-198-910 F-17 51615-198-D00ZE F-7 61302-471-000 F-1
50701-KCC-900 F-17 51615-198-D00ZF F-7 61303-198-D00 F-1
50702-KCC-870 F-17 51622-198-900 F-7 61304-198-D00 F-1
50710-461-770 F-17 52110-198-D00 F-19 6130A-198-D00 F-1
50712-438-730 F-17 52181-001-300 F-19 61312-149-300 F-15
50713-438-730 F-17 52400-198-D01ZA F-20 61317-KCC-900 F-23
50715-KCC-900 F-17 52400-198-D01ZC F-20 64310-198-D00 F-5
50718-KCC-900 F-17 52400-198-D01ZD F-20 75581-673-000 F-25
50803-198-D00 F-28 52400-198-D01ZE F-20 77110-KCC-870A F-12
51103-198-D00 F-29 52400-198-D01ZF F-20 77115-198-D00 F-25
51106-KCC-900 F-29 52400-198-D01ZG F-20 77156-198-D00 F-12
51400-198-D01 F-7 52486-KAG-900 F-20 77200-198-D00 F-12
51401-198-D01 F-7 52495-098-000 F-20 77204-KCC-900 F-12
51402-198-900 F-7 52496-040-000 F-20 77206-KCC-900 F-12
51403-GF4-000 F-7 53100-198-D00 F-4 77211-KCC-900 F-12
51410-198-900 F-7 53132-124-000 F-4 77220-KY6-000 F-12
51420-198-900 F-7 53133-198-900 F-4 77230-198-D00 F-12
51421-198-900 F-7 53134-028-000 F-4 80101-443-000 F-2
87116-198-D00ZE F-27 90231-198-000 E-6 90602-GB0-900 E-2
87116-198-D00ZF F-27 90304-159-000 F-4 90603-GF6-000 E-2
87501-198-740 F-13 90304-438-000 F-16 90701-GF6-000 E-2
88110-KCC-900 F-3 90304-GA6-000 F-4 90702-GB6-910 E-4
88120-KCC-900 F-3 90305-169-000 F-9 90702-GB6-910 E-5
89010-KCC-940 F-26 90307-001-000 F-11 90704-035-000 E-8
89102-538-000 F-26 90308-357-000 E-7 90741-003-000 E-9
89103-538-000 F-26 90309-357-000 F-11 90753-029-000 F-11
89215-KAG-910 F-26 90324-KCC-870 F-13 90755-229-000 F-9
89216-KAG-910 F-26 90325-KCC-900 F-13 90756-198-000 F-7
89218-KAG-910 F-26 90351-268-000 F-17 90801-035-000 E-12
90012-333-000R E-3 90380-MB2-000 F-22 91001-GF6-000 E-9
90031-GF6-000R E-8 90381-KCC-870 F-14 91101-GF6-000R E-9
90032-GF6-000R E-8 90407-259-000 E-8 91102-GF6-000R E-9
90033-041-020 E-2 90417-041-000 E-12 91103-GF6-000R E-9
90071-171-000 E-12 90432-086-000 E-6 91202-302-010 E-5
90081-035-000 E-4 90441-035-000 E-4 91202-GE0-005 E-7
90082-035-000 E-2 90442-GF6-000 E-1 91203-GB5-760 E-10
90083-GB6-900 E-4 90443-GF6-000 E-1 91205-350-000 E-6
90101-GE0-000 F-6 90451-198-000 E-10 91208-KB4-670 E-12
90101-GE0-000 F-21 90451-GF6-000 E-10 91251-GK4-000 F-8
90101-GE0-000 F-23 90452-115-000 E-11 91256-096-650 F-8
90101-KCC-940 F-25 90452-GB4-770 E-10 91256-166-000 F-7
90107-GZ4-670 F-12 90454-107-000 E-11 91301-028-000 E-1
90108-223-000 F-17 90461-035-000 E-10 91301-035-000 E-7
90111-187-010 F-15 90461-357-000 E-4 91301-GF6-000 E-2
90111-187-0201 F-15 90461-357-000 E-1 91302-KEV-900 E-1
90114-310-000 F-3 90461-459-000 E-10 91303-719-000 E-5
90116-383-720 F-7 90461-GB4-770 E-10 91303-GF6-000 E-2
90116-KCC-900 F-25 90461-GF6-000 E-6 91304-GB1-900 E-1
90116-ME9-000 F-26 90481-035-000 E-4 91305-028-150 E-2
90116-ME9-000 F-21 90501-KC2-750 F-25 91306-GF6-000 E-2
90116-ME9-000 F-23 90502-198-900 F-18 91307-035-000 E-5
90117-065-000 F-4 90503-051-870 F-4 91312-107-000 E-12
90117-KCC-900 F-25 90505-425-000 F-10 91317-171-000 E-7
90118-383-000 F-19 90513-KCC-870 F-25 91508-GN2-000 F-1
90121-KCC-900 F-19 90521-292-000 F-7 91509-GE2-760 F-25
90123-198-000 F-7 90544-283-000 F-7 91509-GE2-760 F-14
90133-331-770 F-19 90551-178-000 F-20 91547-SF4-003 F-24
90183-KR8-000 F-19 90551-178-000 F-19 92000-05022-0H F-23
90201-GF6-000R E-1 90601-001-000 E-10 92000-06008-0H E-10
90206-001-000 E-3 90601-459-000 E-10 92000-06012-0A F-19
90231-087-000 E-6 90601-459-000 E-11 92000-06016-0A F-6
94050-06000 F-24 95015-53000 F-18 96100-62030-00 E-10
94101-05000 F-15 95300-08040-08 F-5 96100-62030-10 F-11
94101-05000 F-16 95701-06012-00 F-25 96140-63010-10 F-9
94101-06000 F-4 95701-06012-00 F-21 96140-63010-10 F-11
94101-06000 F-6 95701-06012-00 F-12 96211-06000 F-5
94101-06000 E-6 95701-06012-08 F-25 96211-08000 F-17
94101-06000 F-17 95701-06012-08 F-15 96220-30085 E-12
94101-06000 F-19 95701-06012-08 F-24 96700-08020-00 F-2
94101-08000 F-5 95701-06016-08 F-25 97000-45200-00 F-9
94101-08000 F-17 95701-06018-08 E-4 97282-41179-10 F-9
94101-08000 F-19 95701-06020-00 F-21 97338-51179-10 F-11
94101-10000 F-17 95701-06022-07 F-5 97548-41178-10 F-9
94101-12800 F-20 95701-06028-00 F-8 97604-51178-10 F-11
94103-05800 F-23 95701-06032-00 F-10 98056-57718-00 E-1
94103-06700 F-2 95701-06032-00 F-17 98200-10700 F-24
94111-05000 F-16 95701-06110-00 E-1 99001-10120 F-26
94111-06000 F-6 95701-08016-00 F-25 99102-GHB-1000 E-13
94111-08000 F-25 95701-08016-00 F-28 99103-943-0380 E-13
94111-10800 F-19 95701-08016-00 F-29
94201-16150 F-17 95701-08016-00 F-12
94201-20150 F-10 95701-08016-07 F-17
94201-20150 F-18 95701-08020-02 F-1
94201-20150 F-19 95701-08030-00 F-29
94201-30250 F-9 95701-08035-08 F-13
94201-30250 F-10 95701-10045-07 F-17
94201-30250 F-18 96001-06008-02 F-16
94510-16000 E-11 96001-06016-00 E-2
95001-45150-40 F-13 96001-06016-02 F-16
95002-02070 F-25 96001-06016-07 F-2
95002-02080 F-13 96001-06020-00 E-1
95002-02100 E-8 96001-06025-00 E-1
95002-02130 F-15 96001-06028-08 E-7
95002-02659 E-13 96001-06035-00 E-7
95005-35300-20 F-25 96001-06040-00 E-5
95011-51000 F-17 96001-06050-00 E-7
95014-21101 F-4 96001-06050-00 E-8
95014-71702 F-18 96001-06060-00 E-8
95014-72302 F-17 96001-06065-00 E-5
95014-73100 F-18 96001-06065-00 E-8
95015-32001 F-8 96001-06080-00 E-5
95015-32001 F-18 96100-60010-00 E-10
95015-42000 F-8 96100-60010-00 E-6
95015-42000 F-18 96100-62010-00 E-10
BLOCK INDEX - GROUP Engine - JOY (Apr, 2001).
E-1 CYLINDER HEAD COVER/INLET PIPE 1
E-2 CYLINDER/ CYLINDER HEAD 2
E-3 CAM SHAFT/VALVE 4
E-4 CAM CHAIN TENSIONER 5

E-5 RIGHT CRANK CASE COVER 6
E-6 CLUTCH 7
E-7 LEFT CRANK CASE COVER/A.C. GEN.ASSY. 9
E-8 CRANK CASE/OIL PUMP 11
E-9 CRANK SHAFT/PISTON 12

E-10 TRANSMISSION 15
E-11 KICK STARTER 17
E-12 GEAR SHIFT 18
E-13 CARBURETTOR 20
BLOCK INDEX - GROUP Frame - JOY (Apr, 2001).
F-1 HEAD LIGHT 21
F-2 SPEEDOMETER/ CABLE/ KEY SET 22
F-3 HANDLE LEVER/SWITCH/CONTROL CABLE 24
F-4 HANDLE PIPE/TOP BRIDGE 26
F-5 STEERING STEM 27
F-6 FRONT FENDER 28
F-7 FRONT FORK 29
F-8 FR.BRAKE PANEL 32
F-9 FRONT WHEEL 33
F-10 REAR BRAKE PANEL 34
F-11 REAR WHEEL 35
F-12 SEAT aSSY / CARRIER REAR 37

F-13 FUEL TANK 38
F-14 SIDE COVER 39
F-15 AIR CLEANER 40
F-16 MUFFLER 42
F-17 43
STAND/PILLION STEP
F-18 MAIN STAND/PEDAL BRAKE 45
F-19 SWINGARM / CHAIN CASE 46
F-20 REAR CUSHION 47
F-21 REAR FENDER 48

F-22 WINKERS 49
F-23 TAIL LIGHT 50
BLOCK INDEX - GROUP Frame - JOY (Apr, 2001).
F-24 WIRE HARNESS/BATTERY 51
F-25 FRAME BODY/UTILITY BOX 52
F-26 TOOLS 54
F-27 STRIPES 55
F-28 GUARD ENGINE 59
F-29 GUARD SARI 60

Joy (Apr, 2001)

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PARTS CATALOGUE

JOY (Apr, 2001)

E-4 CAM CHAIN TENSIONER 5

E-9 CRANK SHAFT/PISTON 12

F-12 SEAT aSSY / CARRIER REAR 37

F-21 REAR FENDER 48

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