ENI – IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

Method Statement For Concrete Works Precast T-walls – PPG

AKS
17.02.2015

Issue For M. S. M. H. A. K. Ashutosh Antonio

C EX-CO 01 17/02/2015
Construction Hussain Falih Khedher K. Singh Pratico
Issue For M. S. M. H. A. K. Ashutosh Antonio
B EX-CO 00 30/09/2014
Construction Hussain Falih Khedher K. Singh Pratico
M. S. M. H. A. K. Ashutosh
A EX-CO - 28/07/2014 First Issue -
Hussain Falih Khedher K. Singh
AP Validity Rev.
Rev. Status number Prepared Checked Approved Contractor Company
No Date Description
By By by Approval Approval
Revision Index
Company logo and business name Project Name Company Identification

ZUBAIR OIL FIELD 00251900DAST66716

DEVELOPMENT
Job N. 210/2011/NR/ZU
eni iraq b.v.
Contractor logo and business name Contractor Identification

ZBR/90/W/--------CD/MS/004

Contract N. 210/2011/NR/ZU
Alstom Middle East, FZE, Dubai, UAE.
Vendor logo and business name Vendor Identification

002519-MS-Civil-SAS-AP-001

Order N. 210/2011/NR/ZU
SHAMS AL SABAH GENERAL CONTRACTING CO. LTD.
Facility Name Location Scale Sheet of
ZUBAIR-PERMANENT POWER GENERATION ONSHORE N.A. Sheets
1/6
Document Title Supersedes N.

Method Statement For Concrete Works Precast Superseded by N.

Plant Area Plant Unit
T-walls – PPG 00
N.A.

Software: Microsoft Word 97-2003 File N° 00251900DAST66716_EXCO01_06.doc

Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. AP Revision Index Sheet of
Number Number Rev. Sheets
No. Validity Rev.
Status No.
2/6
Alstom Middle East, FZE.
eni Iraq b.v.
C EX-CO 01
002519-MS-Civil-
ZBR/90/W/--------CD/MS/004 00251900DAST66716
SAS-AP-001

REVISION HISTORY

Rev. Date No. of Sheets Description

EXCO00 30/09/2014 08 Issue For Construction
EXCO01 17/02/2015 06 Issue For Construction

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. AP Revision Index Sheet of
Number Number Rev. Sheets
No. Validity Rev.
Status No.
3/6
Alstom Middle East, FZE.
eni Iraq b.v.
C EX-CO 01
002519-MS-Civil-
ZBR/90/W/--------CD/MS/004 00251900DAST66716
SAS-AP-001

Table of Contents

1.  OBJECTIVE .................................................................................................................................... 4 

2.  SCOPE OF APPLICATION ............................................................................................................ 4 

3.  REFERENCE DOCUMENT ............................................................................................................ 4 

4.  TERMINOLOGY, DEFINITIONS, ABBREVIATIONS .................................................................... 4 

5.  CONCRETE WORKS ..................................................................................................................... 4 

6.  STEEL MOULD/FORMWORK ....................................................................................................... 4 

7.  REINFORCEMENT......................................................................................................................... 4 

8.  CONCRETING ................................................................................................................................ 5 

9.  CURING .......................................................................................................................................... 5 

10.  TRANSPORTING & STORAGE ..................................................................................................... 5 

11.  QUALITY CHECK .......................................................................................................................... 5 

12.  INSTALLATION OF T-WALLS ...................................................................................................... 5 

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. AP Revision Index Sheet of
Number Number Rev. Sheets
No. Validity Rev.
Status No.
4/6
Alstom Middle East, FZE.
eni Iraq b.v.
C EX-CO 01
002519-MS-Civil-
ZBR/90/W/--------CD/MS/004 00251900DAST66716
SAS-AP-001

1. OBJECTIVE
This document specifies method statement for the production, transporting and installing of
precast Concrete T-Walls for Zubair permanent Generation Unit.

2. SCOPE OF APPLICATION
To be applied on Zubair Permanent Power Generation Unit.

3. REFERENCE DOCUMENT
00251900DADB61003 - T-Wall – Section & reinforcement Details -PPG

00251900DADB61002 - T-Wall layout -PPG

00251940DXPU35001 - Approved painting & coating systems – PPG

00251900DASS75051 - Inspection & Test Plan for T-Wall - PPG 01

4. TERMINOLOGY, DEFINITIONS, ABBREVIATIONS

Not used

5. CONCRETE WORKS

Grade of Concrete shall be as specified in the drawing of respective pre-cast elements. For
concrete mix proportion shall be an established mix proportion being used by T- wall supplier.

6. STEEL MOULD/FORMWORK

Mould shall be made from mild steel. Shape shall be as per construction drawing. The mould shall
be suitably laid on face for T-walls. Prior to pouring any concrete, the formwork must be
thoroughly cleaned and moistened with water. All inner surfaces of moulds shall be coated with
acid-free special oil for de-shuttering.

7. REINFORCEMENT

Type of reinforcement to be used shall be according to construction drawing. Reinforcement fixing

shall according to methods statement no 00251900DAST66717 (Method Statement for Civil
Works –PPG).

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. AP Revision Index Sheet of
Number Number Rev. Sheets
No. Validity Rev.
Status No.
5/6
Alstom Middle East, FZE.
eni Iraq b.v.
C EX-CO 01
002519-MS-Civil-
ZBR/90/W/--------CD/MS/004 00251900DAST66716
SAS-AP-001

8. CONCRETING

In general concrete placement and compaction will follow what is stipulated in document no.
00251900DAST66717 (Method Statement for Civil works –PPG). The concrete will be poured
starting from the wall toe by filling up the upstanding part of the mould first then to the other end.
The exposed surface shall be troweled to smooth finish.

Before pouring the concrete painted lifting hooks to be fixed in the right position as per
construction drawing.

9. CURING

Curing shall be as per document no. 00251900DAST66717 (Method Statement for Civil works –
PPG). Curing for T-Wall will be in 2 stages. Initial curing will be before shifting from the mould for
2 days, and then it will continue after shifting to the stock yard for next 5 days to ensure full curing. 01

10. TRANSPORTING & STORAGE

Transportation shall be in two stages, first shall be from casting yard to stock yard and to be kept
there till complete curing is done. T-walls shall be stored on flat surface.

Second transporting shall be from stock yard directly for installation.

In both stages all safety measures shall be taken in consideration especially during lifting.

11. QUALITY CHECK

Quality checks for T-wall shall be performed according to Inspection & Test Plan for T-Wall – PPG
(document no. 00251900DASS75051). 01

12. INSTALLATION OF T-WALLS

12.1 Unloading of T-wall at site shall be done at designated areas using lifting devices and
method as identified in subsequent points.
12.2 Verify the T- wall as per the quality check list identified in item- 11.T-walls not matching
the quality check list requirement to be marked as ‘rejected’ on both the faces.

12.3 Prior to installation, all preparatory works must be completed including survey work for
setting out, preparation of ground surface.

12.4 Installation shall be directly from flat loader of second transporting by lifting the T wall and
placing it on the prepared surface.

12.5 Crane of minimum capacity of 30 tons shall be used for lifting operations.

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. AP Revision Index Sheet of
Number Number Rev. Sheets
No. Validity Rev.
Status No.
6/6
Alstom Middle East, FZE.
eni Iraq b.v.
C EX-CO 01
002519-MS-Civil-
ZBR/90/W/--------CD/MS/004 00251900DAST66716
SAS-AP-001

12.6 Lifting slings shall be of minimum 5 tons capacity and to be fixed at 45o to horizontal.

12.7 Appropriate safety measures shall be followed e.g. proper safety gears, certified crane &
crane operator and rigger as per permit to work.

12.8 Before installation, offset line using lime to be established to ensure the alignment and
straightness.

12.9 The installation shall be from one end of any T wall line, from somewhere halfway or
corner then subsequent installation can continue both sides concurrently.

12.10 Alignment will be checked after placing each piece of T-wall to ensure compliance with T-
wall layout plan 00251900DADB61002.

12.11 Site access road for the movement and parking of cranes shall be ensured at site before
starting erection.

12.12 All works shall comply with safety procedure as per the project safety plan.

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent