Beruflich Dokumente
Kultur Dokumente
Received July 21, 1997; revised October 13, 1997; accepted October 13, 1997
rearrangement takes place in the pore mouth where there CPSil-5 column from Chrompack (internal diameter of
is less steric hindrance (pore mouth catalysis). Further 0.31 mm, length of 50 m) and flame ionization detector.
branchings in the carbon skeleton are introduced when The elution from the column of monobranched and multi-
the monobranched molecule is stretched across the exter- branched i-C17 isomers as separate groups was achieved
nal crystal surface. With the first branching pinned into by applying temperature programming between 303 and
one pore mouth, additional branchings are generated at 523 K.
positions where the carbon chain faces neighboring pore The yield of a cracked product fraction with carbon num-
mouths (key-lock concept). ber i, YCi , expressed as moles per 100 mol of feed cracked,
In the present work, we have investigated the hydroc- is obtained from
racking mechanisms of i-C17 molecules on the Pt/H–ZSM-
1 Pn i
22 catalyst. The cracked products have been analyzed MWi j=1 Ai j
YCi = 1 P( f −1) Pn × 100,
in detail and compared with the cracked products ob- i
MW f i=1 j=1 Ai j
tained on a reference faujasite catalyst, containing much
wider pores and sterically much less obstructed active
sites (11). in which Aij represents the peak area in the chromatogram
of reaction product j, with carbon number i, ni the number
EXPERIMENTAL of products with carbon number i, and MW, the molecular
weight. The subscript f refers to the feed.
A sample of ZSM-22 (Si/Al = 30) with needle-like cry-
stal morphology (average crystal dimensions of 0.1 × 0.1 × RESULTS AND DISCUSSION
1.0–4.0 µm) was synthesized according to Ref. (12). As-
synthesized ZSM-22 was calcined in flowing oxygen at Yields of monobranched i-C17, multibranched i-C17 and
823 K, ion exchanged with NH+ 4 under reflux conditions cracked products obtained at increasing reaction tempera-
in the presence of a 200-fold molar excess of NH4Cl with tures on the reference Pt/H–Y catalyst and on Pt/H–ZSM-
respect to the C.E.C, washed until the chloride test of the 22 are shown in Figs. 1A and 1B, respectively. On the two
wash water with AgNO3 was negative, dried at 333 K, and zeolites, monobranching, multibranching, and cracking are
impregnated with aqueous solution of Pt(NH3)4Cl2 accord- consecutive reactions.
ing to the incipient wetness technique. The Pt loading was The bifunctional conversion pathways of long n-alkanes
0.5 wt%. The Y zeolite has a Si/Al ratio of 2.8 and was ob- can be rationalized based on a mechanism considering
tained by gentle dealumination of NH4, NaY as explained alkylcarbenium ions as key reaction intermediates (7,
in previous work (13). Zeolite Y was converted into its NH+
4 14–16). These alkylcarbenium ions are generated by dehy-
form by ion exchange under reflux conditions in presence of drogenation of the alkane on the metal sites and addition
a 30-fold molar excess of NH4Cl with respect to the C.E.C. of protons of the zeolite. The metal and acid function are
Zeolite Y was loaded with 0.5 wt% of platinum by ion ex- said to be well balanced, when the rearrangements of the
change with aqueous Pt(NH3)4Cl2 solution at room temper- alkylcarbenium ions are rate limiting (17). Rearranged and
ature. The zeolite powders were compressed into tablets, cracked alkylcarbenium ions are deprotonated and hydro-
crushed, and sieved to obtain catalyst particles with diam- genated on the metal function to give saturated reaction
eters comprised between 0.25 and 0.50 mm. The weight of products.
dry catalyst (W) was 200 mg. The isomerization and cracking network of C17 H+ 35
The catalytic experiments were conducted in a tubu- cations relevant to the present work is explained in Fig. 2.
lar downflow reactor with an internal diameter of 1 cm. The branching occurs via a mechanism involving substi-
The catalysts were activated in situ in the reactor by a tuted protonated cycloalkanes (18). It generates side chains
calcination under flowing oxygen at 673 K, followed by at any carbon atom positions. The degree of branching in-
a reduction under flowing hydrogen at the same temper- creases with one unit at the time (6).
ature. The n-C17 and hydrogen partial pressures at the Hydrocracking involves the β-scission of alkylcarbenium
entrance of the reactor were 900 Pa and 350 kPa, respec- ions (19). In a β-scission, two electrons of a β carbon–
tively. The conversion of the feed was changed by step- carbon bond are transferred toward the positively charged
wise varying the reaction temperature at a constant space α carbon atom to form an olefin and a smaller alkylcar-
time, W/F0 equal to 0.5 h kg mol−1. After a change in re- benium ion, charged at the γ carbon atom of the par-
action temperature, the reactor was allowed to equilibrate ent ion. The rival β-scission modes that exist, depending
during at least 1 h before product sampling. The catalysts on the nature of the parent ion, are explained in Fig. 3.
did not deactivate under the reaction conditions applied. β-Scission is extremely rapid for specific tribranched ions
The reaction products were analyzed on-line with a high- for which both the starting and product ions are tertiary
resolution gas chromatograph, equipped with a capillary ions (type A). Other β-scission modes can operate also
ISOMERIZATION AND HYDROCRACKING OF HEPTADECANE ON Pt/H–ZSM-22 179
FIG. 1. Yield of mono- and multibranched i-C17 and cracked products from n-C17 against reaction temperature on (A) Pt/H–Y, and (B) Pt/H–
ZSM-22.
on dibranched (B1 and B2) and monobranched ions (C), Pt/H–ZSM-22, cracking starts occurring at an n-C17 con-
which involve secondary ions and are much slower. The version of 90%. Even at 99% feed conversion, the cracking
rate of β-scission decreases in the order A À B1 = B2 > C yield is limited and amounting to 18% only. In comparison
(19, 20). Type A hydrocracking generates branched frag- to the Pt/H–Y zeolite, on Pt/H–ZSM-22 much higher re-
ments with four and more carbon atoms, whereas the B action severities are necessary to crack the i-C17 molecules
and C type mechanisms yield propane and larger linear (Fig. 1).
and branched fragments. Carbocations with charge and The yields of cracked product fractions distributed ac-
side chain positions suitable for β-scission constitute only cording to the carbon numbers at a cracking yield of 25%
a fraction of the total number of isomers. The position of are depicted in Fig. 5. On Pt/H–Y, the most abundant
the positive charge and the side chains can be changed via cracked products have carbon numbers within the range
hydride and alkyl shifts, respectively. Many multibranched from C4 to C13, as expected for a cracking through β-scission
alkylcarbenium ions can crack according to more than one of alkylcarbenium ions with tribranched carbon skeletons
mode. (4, 5). On Pt/H–ZSM-22 the yield distribution is somewhat
On faujasite type zeolites, type A hydrocracking predom- skewed toward the lighter components.
inates. Its contribution to the total yield of cracked products The content of branched fragments in the individual
exceeds 70% (21). Well-balanced catalysts exhibit a high cracked product fractions obtained at different cracking
selectivity for isomerization up to medium levels of conver- yields on Pt/H–Y and Pt/H–ZSM-22 has been plotted in
sion (22). The formation of the third branching is rapidly Fig. 6. On Pt/H–Y, branched molecules predominate in
followed by cracking. each carbon number fraction, confirming a large contribu-
The yields of monobranched and multibranched i-C17 tion of type A hydrocracking of multibranched isomers. On
and cracked products obtained in the experiments of Fig. 1 Pt/H–ZSM-22, linear fragments predominate in the light
have been plotted against the n-C17 conversion in Fig. 4. On cracked product fractions (Fig. 6), suggesting that crack-
Pt/H–Y, the maximum yield of isomers in total (amounting ing occurs according to B1, B2, and C type mechanisms.
to 49%) is reached at 62% n-C17 conversion (Fig. 4A). The The content of branched isomers in the cracked product
maximum yield of monobranched and multibranched i-C17 fractions increases with increasing carbon number of the
obtained is ca. 21 and 28%, respectively (Fig. 4A). Multi- fraction.
branching is rapidly followed by hydrocracking (Fig. 1A), The key feature of the ZSM-22 zeolite is the limited pen-
which is in agreement with the bifunctional mechanism. etration of branched molecules into this zeolite (8, 10).
Up to 95% of n-C17 conversion, Pt/H–ZSM-22 forms The penetration of an isoalkane molecule into a pore of
large amounts of monobranched i-C17 (Fig. 4B). Multi- ZSM- 22 gets stuck when the first branching in the carbon
branched isomers become the main product fraction at chain hits the window. Likewise, the alkylcarbenium ions
conversion levels from 95 to 99% (Fig. 4B). Their yield with branched carbon skeletons occurring as reaction inter-
reaches a maximum of 64 at 99% conversion (Fig. 4B). On mediates should be located partly inside and partly outside
180 SOUVERIJNS ET AL.
the micropore. Alkylcarbenium ions in zeolites are to be re- largest. Assuming that the stabilization of alkylcarbenium
garded as short-lived, highly energetic, positively charged ions with positively charged carbons interacting with the
species that are stabilized by interaction with basic oxy- external surface of the zeolite crystals is less effective, the
gens in the zeolite lattice (23, 24). It can be expected that suppressed cracking of i-C17 isomers on Pt/H–ZSM-22 can
alkylcarbenium ions in ZSM-22 are most stable when the be explained as follows.
positively charged carbon atom is located inside the micro- Specific types of β-scission reactions are unfavorable
pore, where electric fields and electric field gradients are (Fig. 7). Mechanisms A and B2 are hampered on ZSM-22,
ISOMERIZATION AND HYDROCRACKING OF HEPTADECANE ON Pt/H–ZSM-22 181
FIG. 3. Notations and characteristic features of the β-scission modes of acyclic alkylcarbenium ions (from Refs. (19) and (20)).
FIG. 4. Composition of the reaction products (wt%) lumped as monobranched and multibranched i-C17, cracked products, and unconverted feed
against n-C17 conversion on (A) Pt/H–Y and (B) Pt/H–ZSM-22 (experiment of Fig. 3).
182 SOUVERIJNS ET AL.
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