AIR COOLER PROCESS DATA SHEET

Job number Unit Type Item Page

Process licensing 07-3116 333 2AC EC-33302 1/5
Client : MANGALORE REFINERY AND PETROCHEMICALS LIMITED Date By Check By Rev
MANGALORE - INDIA Apr. 08 SMA PLE 0
Unit : MRPL PHASE III REFINERY PROJECT - DIESEL HYDROTREATING UNIT
Service : STRIPPER OVHD AIR CONDENSER

CHARACTERISTICS (4)
Tube surface m² (3) Total developed surface m² (3)

Tube Side Inlet Outlet

Fluid name STRIPPER OVERHEAD (HC+H2+H2S+H2O) (11)
Fluid quantity, total kg/h 70 280 (5)
Vapor kg/h 70 280 6 343
(1) Liquid kg/h 63 937
Steam kg/h
Water kg/h 9664
Non condensable 0.16 (6)
(mole fraction on total inlet fluid)
(2) Temperature °C 171 60
Density (PT) kg/m3
Viscosity cP
Vapor Molecular weight kg/kmol
Specific heat kcal/kg.°C
See enthalpy tables
Thermal cond. kcal/h.m.°C
ET EC-33302
Density (PT) kg/m3
Liquid Viscosity cP
Specific heat kcal/kg.°C
Thermal cond. kcal/h.m.°C
Latent heat kcal/kg
(2) Inlet pressure kg/cm² g 9.4
Pressure drop (allowable) kg/cm² 0.4 (7)
Fouling resistance m².°C.h/kcal 0.00035

Air Side
Temperature (in) °C 35 (10)
Altitude m (3)

Heat exchanged MMkcal/h 13.36 (5)

Transfer rate kcal/h.m².°C (3)
Mean temperature difference °C (3)

GENERAL DESIGN INFORMATION

Note Design conditions
Design pressure kg/cm² g 11.4
Temperature °C 188
Ext. Pressure @
MDMT °C 16
Note Other operating conditions
Pressure kg/cm² g
Temperature °C
Pressure kg/cm² g
Temperature °C
Pressure kg/cm² g
Temperature °C

MATERIAL AND CORROSION ALLOWANCE

REF: MACHADO 4 18:12:52 AIO_1.4c 419688871.rtf 
 AIR COOLER PROCESS DATA SHEET
Job number Unit Type Item Page
Process licensing 07-3116 333 2AC EC-33302 2/5
Client : MANGALORE REFINERY AND PETROCHEMICALS LIMITED Date By Check By Rev
MANGALORE - INDIA Apr. 08 SMA PLE 0
Unit : MRPL PHASE III REFINERY PROJECT - DIESEL HYDROTREATING UNIT
Service : STRIPPER OVHD AIR CONDENSER

Note Materials Corr. Allow. mm

(8) Material induced by fluid KCS HIC resistant 6
characteristics

REF: MACHADO 4 18:12:52 AIO_1.4c 419688871.rtf 
 AIR COOLER PROCESS DATA SHEET
Job number Unit Type Item Page
Process licensing 07-3116 333 2AC EC-33302 3/5
Client : MANGALORE REFINERY AND PETROCHEMICALS LIMITED Date By Check By Rev
MANGALORE - INDIA Apr. 08 SMA PLE 0
Unit : MRPL PHASE III REFINERY PROJECT - DIESEL HYDROTREATING UNIT May 08 SMA PLE 1
Service : STRIPPER OVHD AIR CONDENSER

CONNECTIONS NOMENCLATURE
Note
(9) Line size (in/out) in 14” / 12”
Connections rating (in/out) 300 RF / 300 RF

NOTES
General note Design conditions result from normal operation conditions. DETAIL ENGINEERING
CONTRACTOR must check that results obtained with these conditions are adequate
for all operating conditions.
(1) Including free water.
(2) Normal operating conditions.
(3) By engineering.
(4) Based on Design Case 1 - EOR.
(5) Overdesign:
Design duty : 14.70 MMkcal/h (110% on max operating duty – Design Case 1 EOR)
Design flowrate: 77 308 kg/h (110% on max operating flowrate – Design Case 1 EOR)
(6) Non condensables : H2, H2S, C1 and C2.
(7) Pressure drop correspond to design flowrate.
(8) Wet H2S service. Refer to specifications IN-43.
(9) Diameter of the process lines connected to the air cooler.
(10) Air design temperature
(11) Maximum H2S content = 12.06% mol
(12) Variable speed driver on 50% of the fans to be implemented.
(13) Preliminary design figures:
- Estimated number of bays : 2
- Estimated number of bundles / bay : 2
- Estimated number of fans / bay : 2

REF: MACHADO 4 18:12:52 AIO_1.4c 419688871.rtf 
 AIR COOLER PROCESS DATA SHEET
Job number Unit Type Item Page
Process licensing 07-3116 333 2AC EC-33302 4/5
Client : MANGALORE REFINERY AND PETROCHEMICALS LIMITED Date By Check By Rev
MANGALORE - INDIA Apr. 08 SMA PLE 0
Unit : MRPL PHASE III REFINERY PROJECT - DIESEL HYDROTREATING UNIT May 08 SMA PLE 1
Service : STRIPPER OVHD AIR CONDENSER

ET EC-33302 Mass flowrate kg/h 70 280

DEW WAT
Temperature °C 171 147 142 139 135 131 126 121

Pressure kg/cm² g 9.4 9.4 9.4 9.3 9.3 9.3 9.2 9.2

Enthalpy MMkcal/h 15.69 14.66 14.43 13.63 12.60 11.58 10.55 9.52

Spec. Enthalpy kcal/kg 223.2 208.6 205.4 194.0 179.3 164.7 150.1 135.5

Wt pc vapor % 100.00 96.81 95.62 92.46 88.00 82.87 76.78 69.44

Wt pc free water % 0.00 0.00 0.00 1.75 3.85 5.76 7.47 8.93

VAPOR
Density kg/m3 13.90 14.52 14.59 15.04 15.63 16.20 16.72 17.11

Viscosity cP 0.012 0.012 0.012 0.011 0.011 0.011 0.011 0.011

Thermal Cond. kcal/h.m.°C 0.028 0.026 0.025 0.025 0.025 0.025 0.025 0.024

Heat Capacity kcal/kg.°C 0.518 0.506 0.503 0.502 0.499 0.497 0.493 0.489

Spec. Enthalpy kcal/kg 223.2 213.0 211.4 202.6 191.3 180.3 169.6 159.6

Mol. Weight kg/kmol 47.88 46.93 46.60 47.64 48.90 50.01 50.84 51.25

LIQUID
Density kg/m3 0.000 658.6 654.3 695.7 708.9 705.1 692.9 677.1

Viscosity cP 0.0 0.21 0.21 0.20 0.20 0.20 0.21 0.21

Thermal Cond. kcal/h.m.°C 0.000 0.086 0.086 0.098 0.103 0.104 0.103 0.100

Heat Capacity kcal/kg.°C 0.000 0.596 0.595 0.692 0.730 0.738 0.733 0.723

Spec. Enthalpy kcal/kg 0.0 75.9 73.5 88.0 91.4 89.6 85.6 80.6

Surf. Tension dyn/cm 0.0 13.2 13.1 38.0 41.7 42.4 42.0 40.8

WATER
Density kg/m3 0.000 0.000 0.000 926.7 930.3 934.3 938.4 942.6

Viscosity cP 0.0 0.0 0.0 0.20 0.20 0.21 0.22 0.23

Thermal Cond. kcal/h.m.°C 0.000 0.000 0.000 0.592 0.592 0.592 0.591 0.590

Heat Capacity kcal/kg.°C 0.000 0.000 0.000 1.013 1.013 1.013 1.013 1.013

Spec. Enthalpy kcal/kg 0.0 0.0 0.0 139.9 135.7 131.1 126.1 120.9

Surf. Tension dyn/cm 0.0 0.0 0.0 51.3 52.1 53.1 54.1 55.2

Note : BUB=Bubble Point ; DEW=Dew Point ; WAT=Water Dew Point

REF: MACHADO 4 18:12:52 AIO_1.4c 419688871.rtf 
 AIR COOLER PROCESS DATA SHEET
Job number Unit Type Item Page
Process licensing 07-3116 333 2AC EC-33302 5/5
Client : MANGALORE REFINERY AND PETROCHEMICALS LIMITED Date By Check By Rev
MANGALORE - INDIA Apr. 08 SMA PLE 0
Unit : MRPL PHASE III REFINERY PROJECT - DIESEL HYDROTREATING UNIT May 08 SMA PLE 1
Service : STRIPPER OVHD AIR CONDENSER

ET EC-33302 Mass flowrate kg/h 70 280

Temperature °C 115 110 104 96 87 75 60

Pressure kg/cm² g 9.2 9.2 9.1 9.1 9.1 9.0 9.0

Enthalpy MMkcal/h 8.49 7.47 6.44 5.41 4.38 3.36 2.33

Spec. Enthalpy kcal/kg 120.9 106.2 91.6 77.0 62.4 47.7 33.1

Wt pc vapor % 60.78 51.12 41.04 31.19 22.26 14.80 9.02

Wt pc free water % 10.16 11.18 12.03 12.70 13.21 13.55 13.75

VAPOR
Density kg/m3 17.29 17.23 16.91 16.31 15.41 14.22 12.76

Viscosity cP 0.011 0.011 0.011 0.011 0.011 0.012 0.012

Thermal Cond. kcal/h.m.°C 0.024 0.024 0.024 0.025 0.026 0.027 0.031

Heat Capacity kcal/kg.°C 0.484 0.476 0.466 0.452 0.435 0.415 0.400

Spec. Enthalpy kcal/kg 150.2 140.7 130.3 117.9 102.9 85.2 66.9

Mol. Weight kg/kmol 51.10 50.33 48.86 46.56 43.31 39.11 34.08

LIQUID
Density kg/m3 661.6 649.4 641.6 638.7 640.9 648.4 660.8

Viscosity cP 0.21 0.21 0.21 0.22 0.23 0.25 0.29

Thermal Cond. kcal/h.m.°C 0.098 0.096 0.094 0.093 0.093 0.093 0.094

Heat Capacity kcal/kg.°C 0.711 0.698 0.686 0.675 0.662 0.648 0.632

Spec. Enthalpy kcal/kg 75.4 70.2 64.7 58.4 50.8 41.2 29.8

Surf. Tension dyn/cm 39.2 37.5 36.0 35.0 34.5 34.5 35.0

WATER
Density kg/m3 946.8 951.1 955.7 961.0 967.4 975.0 983.2

Viscosity cP 0.24 0.25 0.27 0.29 0.32 0.38 0.46

Thermal Cond. kcal/h.m.°C 0.589 0.588 0.586 0.583 0.578 0.571 0.560

Heat Capacity kcal/kg.°C 1.013 1.011 1.009 1.007 1.005 1.002 1.000

Spec. Enthalpy kcal/kg 115.6 110.1 103.9 96.4 86.9 74.8 60.0

Surf. Tension dyn/cm 56.3 57.3 58.6 60.0 61.8 63.9 66.5

Note : BUB=Bubble Point ; DEW=Dew Point ; WAT=Water Dew Point

REF: MACHADO 4 18:12:52 AIO_1.4c 419688871.rtf