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Precipitated calcium carbonate (PCC) is an innovative product derived from lime, which has
many industrial applications. PCC is made by hydrating high-calcium quicklime and then
reacting the resulting slurry, or “milk-of-lime”, with carbon dioxide. The resulting product is
extremely white and typically has a uniform narrow particle size distribution. PCC is available
in numerous crystal morphologies and sizes, which can be tailored to optimize performance
in a specific application.
“Precipitated calcium carbonate (PCC) dominated India calcium carbonate market during
2011-2015, and the same trend is expected to continue over the span of next nine years. In
India, PCC is acting as an attractive and suitable replacement for Kaolin Clay as it is the most
economical chemical grade available for adding value and quality to the manufactured paper
and paperboard materials by means of replacing costly wood pulp, additives and other
substances like talc, titanium dioxide, etc.”, said Mr. Karan Chechi, Research Director with
TechSci Research, a research based global management consulting firm.
Indian Scenario:-
In India there are over two dozen companies engaged in making calcium carbonate, both in
the organised as well as unorganised sector. The capacity in the organised sector is estimated
at 2.82 lakh tons and another 1.25 lakh tons in the unorganised sector thereby making total
capacity available at 4.07 lakh tons.
Glushan Polyols Ltd. is the largest unit in the organised sector having 4 plants with combined
capacity of 1.35 lakh tons, having a share of 57% of the organised sector and 33% of the total
capacity.
Table 1: Trend in production of calcium carbonate in the organised sector (Th. Tons)
Source: DGCIS
As can be seen from table 2 Imports of calcium carbonate has been continuously rising.
Imports have grown from 2.22 lakh tons in the year 2010-11 to 7.17 lakh tons in the year
2017-18 (10 months). The value of imports for ten months in 2017-18 was Rs. 548 crores.
Table 3: Source of Imports of Calcium Carbonate in India
Exports have been consistent over the period of last 6 to 7 years and have been in the region
of 30 to 40 thousand tons.
Table 4: Major Destinations of Exports
Source: DGCIS
Consumption:-
The total consumption of calcium carbonate in the year 2016-17 is estimated at 8.10 lakh tons
in which share of imports has been as high as 74%. Consumption has grown from 3.97 lakh
tons in the year 2010-11 to 8.10 lakh tons in 2016-17 registering CARG of 12.5 percent.
The following chart provides pattern of consumption of calcium carbonate in India -
Opportunity:-
In India, few top players such as ITC Bhadrachalam, Triveni, and BILT were the first to
introduce use of Calcium Carbonate to improve the quality of paper. Some players such as
West Coast Paper, ITC Bhadrachalam have announced a total investment of more than Rs.
2,000 crores in their expansion which would be non acidic and would use Calcium Carbonate.
The country is currently importing Calcium Carbonate to meet the demand. The trend is now
catching fire and is expected to be in favour of ‘Onsite plant” for paper industry. Paper
Industry itself has grown in the range of over 9% per annum during the past years.
Gulshan Polyols is the first to introduce the concept of On-site PCC plant in India. First plant
was set up at the site of Magnum Papers ltd.
Key challenge:-
The key challenge supplier’s face today is delivering high product performance in what has
become a highly commoditized market. Inclusion of niche grades (such as steric coated for
master batches and PVC) and application development along with the end user has to be the
focus for suppliers looking to make premium offerings and improving their margins. However,
this can only be in addition to the high-volume sales of commodity grades, as the potential to
make premium calcium carbonate offerings in India remains low.
Conclusion:-
The demand for calcium carbonate in India is estimated at 8.10 lakh tons expected to rise to
over 13 lakh tons in the next five years at a minimum growth of 10% per annum. The product
inspite being a commodity item the share of local production in total consumption at present
is only 38% is further likely to decline in the future as the share of imports continues to move
upwards.