PROCESS SYSTEMS/ALLIA Note de calcul projet ref : 40390

Z.A. Les Landes COSIDER 08/02/2019

49481 VERRIERES EN ANJOU (France) RAMPE DE COMPTAGE 24"-BENI SAF Rév.A

THICKNESS OF PIPE UNDER INTERNAL PRESSURE

Codes B31.8 Rev. 2016 and ASME Section VIII Div. 1

Country Algerie
Règles de sécurite pour les canalisations de transport de Gaz Combustibles_Septembre 1991
Special Rules

In case of material upgrade (65 or 70), the calculated thickness is still correct as mechanical properties are improved.
Design Conditions
Fluid Gaz à condensats
Type
Dimensions Ø 24'' - 600 Lbs
Operating Pressure 8 MPa
Max. Operating Temperature 60 °C
Min. Operating Temperature 5 °C

Design Pressure 8 MPa

Test Pressure 12 MPa
Max. Design Temperature 60 °C
Min. Design Temperature -10 °C
Corrosion Allowance 0 mm
Radiography 100 %

Nominal wall Thickness of

Rampe de comptage Ø 24'' = 15 mm

Major Barrel Ø = 18,26 mm
Reducer Ø 24'' = 15,88 mm
Reducer Ø = 18,26 mm

Nozzle on 24'' Header

1
WN Ø2" 11,07 mm Pad 8 mm x 50 mm

Nozzle on Header
1
WN Ø2" 11,07 mm Pad 8 mm x #N/A

Material

Rampe de comptage Ø24" API5LGRX60 Nozzles :

Minor Barrel Ø6" API5LGRX60 Rating : 600 Lbs
Reducer A860GR60 Face : RTJ
Saddles A516GR70
Nozzle Neck Nozzle Flange Nozle PAD
Nozzle Ø2" API5LGRB A350LF2 A516GR70 Nozzle on 24'' Header
Nozzle Ø2" API5LGRB A350LF2 A516GR70 Nozzle on Header

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PROCESS SYSTEMS/ALLIA Note de calcul projet ref : 40390
Z.A. Les Landes COSIDER 08/02/2019
49481 VERRIERES EN ANJOU (France) RAMPE DE COMPTAGE 24"-BENI SAF Rév.A

Design Conditions
Design pressure P 8 MPa
Design temperature 60 °C
Corrosion Allowance 0 mm
Test pressure Pe 12 MPa

Rampe Major Reducer

Nominal Pipe Size (NPS) 24'' 0 24'' 0
Diameter Nominal (DN) DN600 #N/A DN600 #N/A
Nominal Outside Diameter - D in mm 610 #N/A 610 #N/A
Shell Product Seamless Pipe Seamless Pipe Fitting
Material API5LGRX60 API5LGRX60 A860GR60
VRAI 0 reducer according to B16.9
SMYS - Re in MPa 414 414 415
SMTS - Rm in MPa 517 517 515
Length of conical - in mm 152
one‐half angle of the cone - α in ° #N/A
ASME joint efficiency - E 1
Nominal wall Thickness in mm 15 18,26 15,88 18,26
- - - -
Verify #N/A #N/A #N/A
Minimal wall thickness in mm 14,99 #N/A #N/A #N/A
L'épaisseur retenue est la plus contraignante entre le calcul ASME B31.8 et les régles algérienne pour le transport de gaz (texte septembre 1991)

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PROCESS SYSTEMS/ALLIA Note de calcul projet ref : 40390
Z.A. Les Landes COSIDER 08/02/2019
49481 VERRIERES EN ANJOU (France) RAMPE DE COMPTAGE 24"-BENI SAF Rév.A

Design in accordance with ASME B31.8

Location Class (§840) Class 1-Div 2
Basic Design Factor (table 841.1.6-1) F 0,72
Longitudinal Joint Factor (table 841.1.7-1) E 1
Temperature Derating Factor (table 841.1.8-1) T 1
Minimum hydraulic test pressure (Table 841.3.2-1) 10 MPa
Maximum Allowable Operating Pressure (Table 841.3.2-1) - PMS 8 MPa

ASME Code for Pressure Piping, B31.8-2016 The concentric or eccentric reducer will be considered as a conical section and designed according
to ASME VIII Div.1 (§ UG32) with formula below :
The required minimal wall thickness is calculted as follows : 𝑃𝐷
t = 2 cos α (𝑆𝐸 −0.6𝑃)
2𝑆𝑡 𝑃𝐷 - D = nominal outside diameter of pipe, mm.
Formula : P = 𝐹𝐸𝑇 became t = with :
𝐷 2𝑆𝐹𝐸𝑇 - E = joint efficiency
- α = one‐half of the included (apex) angle of the cone at the centerline of the head, degree.
- D = nominal outside diameter of pipe, mm. - P = design pressure, MPa.
- E = longitudinal joint factor obtained from Table 841.1.7-1. - S = specified minimum yield strength, MPa.
- F = design factor obtained from Table 841.1.6-1.
- P = design pressure, MPa. ASME Code for Pressure Piping, B31.8-2016
- S = specified minimum yield strength, MPa. 𝑃𝐷
Hoop Stress Formula : t = 2𝑡
- T = temperature derating factor obtained from Table 841.1.8-1.
- t = nominal wall thickness, mm when we search "P" and t = minimal wall - D = nominal outside diameter of pipe, mm.
thickness when we search "t". - P = design pressure, MPa.

Design Pressure
Minimmum Yeld Stress - S in MPa (SMYS x F x T) 298,08 Mpa 298,08 Mpa 298,80 Mpa
Required minimal wall thickness calculted 8,19 mm #N/A #N/A #N/A
Corrosion allowance 0,00 mm 0,00 mm 0,00 mm 0,00 mm
Allowance 1,88 mm 0,00 mm 0,00 mm 0,00 mm
Minimal wall thickness with B31.8 Code 10,07 mm #N/A #N/A #N/A
Hoop Stress at design pressure SH in MPa 162,67 Mpa 133,63 Mpa 153,65 Mpa 133,63 Mpa
Ratio 39,29% 32,28% 37,02% 32,20%

Test Pressure
Minimmum Yeld Stress - S in MPa (SMYS) 414 414 415
Required minimal wall thickness calculted 8,84 mm #N/A #N/A #N/A
Corrosion allowance 0,00 mm 0,00 mm 0,00 mm 0,00 mm
Allowance 1,88 mm 0,00 mm 0,00 mm 0,00 mm
Minimal wall thickness with B31.8 Code 10,72 mm #N/A #N/A #N/A
Hoop Stress at Test pressure SH in MPa 244,00 Mpa 200,44 Mpa 230,48 Mpa 200,44 Mpa
Ratio 58,94% 48,42% 55,54% 48,30%

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PROCESS SYSTEMS/ALLIA Note de calcul projet ref : 40390
Z.A. Les Landes COSIDER 08/02/2019
49481 VERRIERES EN ANJOU (France) RAMPE DE COMPTAGE 24"-BENI SAF Rév.A

Deisgn in accordance of Algeria Rules "Règles de sécurite pour les canalisations de transport de Gaz Combustibles_Septembre 1991"
Design zone acc. (Article 4) Zone Ia
Rampe Major Reducer
24'' 0 24'' 0
Yeld strength factor (Article 6) - X.E in MPa ( 60 % E ) 248,4 248,4 249
Tensile strength factor (Article 6) - Y.R in MPa (36 % R ) 186,12 186,12 185,4
Minimum (XE ; YR) (Article 6) - t in MPa 186,12 186,12 185,4

Règles de sécurite pour les canalisations de transport de Gaz Combustibles_Septembre 1991 The concentric or eccentric reducer will be considered as a conical section and
The required minimal wall thickness is calculted as follows : designed according to ASME VIII Div.1 (§ UG32) with formula below :

2𝑡𝑒 𝑃𝐶 𝐷 𝑃𝐷
Formula : PC = became e = with : t=
𝐷 2𝑡 2 cos α (𝑆𝐸 −0.6𝑃)

- D = nominal outside diameter of pipe, mm.

- D = nominal outside diameter of pipe, mm.
- t = specified minimum yield strength - Max ( X.E ; Y.R ), MPa
- E = joint efficiency
- PC = design pressure (same Design Pressure P) , MPa.
- α = one‐half of the included (apex) angle of the cone at the centerline of the
- E = specified minimum yield strength, MPa.
head, degree.
- R = specified tensile strength, MPa.
- P = design pressure, MPa.
- e = minimal wall thickness .

Design Pressure
Required minimal wall thickness calculted 13,11 mm #N/A #N/A #N/A
Corrosion allowance 0,00 mm 0,00 mm 0,00 mm 0,00 mm
Allowance 1,88 mm #N/A 1,59 mm #N/A
Minimal wall thickness with Règles de sécurite Algérie 14,99 mm #N/A #N/A #N/A

Test Pressure
Required minimal wall thickness calculted 9,82 mm #N/A #N/A #N/A
Corrosion allowance 0,00 mm 0,00 mm 0,00 mm 0,00 mm
Allowance 1,88 mm #N/A 1,59 mm #N/A
Minimal wall thickness with Règles de sécurite Algérie 11,70 mm #N/A #N/A #N/A

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