CONSTRUCTION OF TWO SEMI MOBILE HOPPER AT MINE OF EL HALASSA, KHOURIBGA, MOROCCO

WELDING BOOK (WPS/PQR)

CAHIER DE SOUDAGE (DMOS/QMOS)

Date: 21 MAY 14 Doc. No: G11950 – STR – GEN – QA – MOP – 0001 Rev. B Page 20 of 23

DMOS N° / WPS NUMBER : 14 QMOS N°/PQR N° : STR-PQR-ASME-010

Type de joint / Joint type : soudage d’angle FW des
tôles ou profilés épais / Fillet weld FW of thicker
plates or profiles
Méthode de préparation et nettoyage : Meulage
Preparation method and cleaning: grinding
Schéma de préparation / Preparation scheme
Spécifications du matériau de base/
Base metal characteristics : S 355 / S275 JR
Epaisseur du matériau de base /
Metal base thickness : 30 à 40 mm
Disposition des passes / Passes disposition

Pass n

Pass 1
Pass 2 & 3

Nombre de passes / Number of passes

DESIGNATION
1 2&3 n
Procédé de soudage / Welding process SMAW SMAW SMAW
Position de soudage / Welding position 1F /2F / 3F 1F /2F / 3F 1F /2F / 3F
Fréquence du courant / Current frequency (Hz) 50 50 50
Electrode consommable /Consumable Electrode (F)
E E E
Electrode enrobé /coated Electrode (E)
Type/Type E7018 E7018 E7018
Diamètre / Diameter ( mm) 3.2 4 5
Etuvage / Storage in a heated oven 2h at 300 °C
GAZ de protection / Shielding electrode gas NA NA NA
Courant / Current AC or DC DC DC DC

Polarité / Polarity + on E + on E + on E

Intensité (A)/ Amps (range) 110 to 140 120 to 185 170 to 230
Tension (V) / Volts (range) 15 to 25 15 to 25 15 to 25
Vitesse d’exécution (cm/min) /Travel speed (range) 5 to 7 7 to 9 7 to 9
Materiel de soudage/ welding material:
P P P
Machine / machine (M) or Poste (P)
Reprise envers / back welding
YES YES YES
(gougeage, meulage)/ (gouging, milling)
Préchauffage / Preheat 120 to 150°C - -
Température inter passes / Interpass temperature 250°C max 250°C max 250°C max

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