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USER MANUAL EnPower33
CONTENTS
CONTENTS............................................................................................... 2
PREFACE.................................................................................................. 4
CAUTIONS................................................................................................ 4
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PREFACE
• This user manual provides all the instructions about the installation and
the operations of 3-phase input (220/380V), 3-phase output (220/380V)
EnPower33 model UPS in the power range 10-400kVA.
• Please read this user manual before operating your EnPower33 Model
UPS.
• Be cautious to the warnings stated in this user manual.
• Apply the instructions step by step.
• In case you face any problem while applying the instructions as per stated
in this manual, please inform our head-office through telephone or e-mail
printed at the back-cover of this manual.
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SECTION-1
INTRODUCTION
EnPower33 model UPS is a high technology product manufactured to be
used in industrial fields, business centers (offices), hospitals, schools,
computer and communication systems and in any other places where the hi-
tech devices are used. Besides being an on-line system it also provides a by-
pass system and contains all the protection measures.
As it is constructed with Double Conversion methodology, the system
feeds the loads with stable voltage (frequency and amplitude). In the case of
mains blackout or back to the normal mains, there is no transfer time in
question in an on-line structure.
With a view to provide stable operation of the load, responsive
microprocessor control mechanism is implemented in UPS design thus
ensuring quality output, especially needed for the devices sensitive to minor
voltage changes.
While the UPS is connected to a PC system by RS232, with compatible
software program all the functions of UPS can be monitored. By means of a
Modem, connecting to a remote device (UPS), the device related functions and
problems could be acquired in PC. Moreover, it is possible to make suitable
changes in the parameters of UPS from the connected PC.
The static by-pass unit of the UPS continuously keeps the mains as a
stand-by supply. In an overload case, UPS transfers the load to the mains to
protect itself from damage. As soon as the load conditions returns to the
normal, with static by-pass system the UPS starts to provide pre-defined,
stable frequency and voltage.
In an UPS fault case, the static by-pass unit behaves the same as it was
mentioned above and protects the load from energy interruption.
During the mains failure, UPS needs batteries to supply the load. Only
DC energy can be stored in a battery. So, to keep the batteries fully charged
with DC current and to produce AC by using this energy when a mains failure
occurs, the UPS system operates in double conversion method, as shown in
Figure 1.
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1.1 RECTIFIER
A fully wave controlled 3-phase power electronics circuitry which
transforms mains’ AC voltage to DC voltage. The rectifier stage is made-up of
thyristor blocks (where in each thyristor block a pair of thyristors resides).
These thyristors are controlled by the triggers coming from rectifier control
board. The power-thyristors are mounted on heat-sinks and equipped with
snubber circuitry to tackle against the peak voltage. While connected to load,
in order to remove the produced heat, fan is used for forceful cooling. By
limiting the input current, the device is not allowed to draw more than 1.5 In.
At the output of rectifier, the DC filter circuitry is used to filter the ripples
at the DC voltage. It consists of an iron core, two-end inductance and DC
capacitors. This keeps the ripple voltage expected at the output of the filter
below %1. The DC voltage at the filter output provides power to the battery
bank as well as to the inverter.
Main’s parameters are continuously monitored with the aid of
microprocessor unit. This unit perceives the phase sequence, phase out,
phase-voltage drop and distortion of phase angle of the main’s input voltage.
In case any fault occurs at the mains, the related led in the front panel lits up.
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1.2 INVERTER
The output of the rectifier passed through dc filter constitutes a common
bus bar along with battery bank. The inverter unit converts DC voltage to
maximum possible harmonicless AC voltage and feeds the load at the output.
In modern power electronics circuits widely used Isolation Gate, Bipolar
Transistor (IGBT) blocks are used as power semi-conductor in this unit. In
order to protect the IGBT blocks (mounted on heat sinks) against the voltage
peaks snubber circuitry is used and the protection against over-current or short
circuit are performed by electronic tests. Cooling process is performed by
forced air-conditioning with fan. The inverter driver stage provides inverter
control signals as well as the protection against over-current and short circuit.
In order to reduce both the influence of the harmonics and noise level, the
inverter is run at 20kHz switching frequency.
All the IGBTs used are controlled by suitable driver units. By means of
power stage, establishing an interface to the low voltage electronic control
units, driver units maintains the relations between the two sides. In this way,
electronic control by power transistors are also physically decoupled (opto-
couple).
PWM voltages are produced at the half-bridge outputs only. This voltage
is passed through a low-pass filter consisted of capacitors.
1.3 FILTER
Located at the inverter output, this unit converts isolated PWM voltage to
sinusoidal form of AC voltage. Isolation is consisted of a transformer and
capacitors at the output. By filtering the input harmonic waves, this unit
produces isolated AC voltage with low distortion at the output.
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SECTION-2
TECHNICAL PROPERTIES
2.1 GENERAL PROPERTIES
POWER –KVA 10 15 20 30 45 60 80
UPS topology On-line – Double Conversion
Nominal output power
10 15 20 30 45 60 80
(Cos∅ 1) – KVA
Nominal output power
8 12 16 24 36 48 64
(Cos∅ 0.8) - KW
Efficiency (AC ÷ AC) - % 90 > 92 >
Heat dissipation at Nominal
load: -KW 0,89 1,33 1,78 2,67 4,0 5,33 7,11
-Kcal (x1000) 0,77 1,14 1,53 2,3 3,44 4,58 6,11
-BTU (x1000) 3,03 4,54 6,07 9,11 13,6 18,2 24,3
UPS ambient temperature-
(0) / (+45)
°C
UPS storage temperature- °C (-25) / (+75)
Relative humidity % 90
Cooling type Forced fanning
Required air flow rate mt³/h 700 700 850 1100 1450 1800 2100
Noise level (according to EN
< 55 < 60 < 65
50091)
Protection type IP 20
Case color RAL 7035 / RAL 7012
Installation 20cm distant from walls
Static weight (Kg) Without
256 300 330 370 450 550 630
battery
Input-output cable connection At the bottom by cable glands
Transportation Suitable to lift and carry with Forklift
User dry-contacts Mains Low, Battery Low
Serial communication unit RS232 standard (SNMP compatible)
Parallel property Available, Till (n+1) n=5 unit
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2.6 DIMENSIONS
The case types and their dimensions for EnPower33 model UPS are as
follows:
UPS CASE
POWER DIMENSIONS
(kVA) (L x W x H) (mm)
10 630 x 780 x 1750
15 730 x 880 x 1750
20 730 x 880 x 1750
30 730 x 880 x 1750
45 730 x 880 x 1750
60 730 x 880 x 1750
80 830 x 880 x 1750
UPS CASE
POWER DIMENSIONS
(kVA) (L x W x H) (mm)
100 1230 x 880 x 1750
120 1530 x 880 x 1750
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UPS CASE
POWER DIMENSIONS
(kVA) (W x L x H) (mm)
160 1830 x 880 x 1950
200 1830 x 980 x 1950
250 2030 x 980 x 2150
300 2030 x 980 x 2150
UPS CASE
POWER DIMENSIONS
(kVA) (W x L x H) (mm)
3230 x 980
400
x 2150
NOTE: The above-mentioned case types and their dimensions are not final,
according to customer’s requirements the case types and their dimensions
may be different.
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SECTION-3
UPS INSTALLATION
3.1 UNPACKING
Examine the UPS system carefully for any equipment damage that may
occur during the shipment. If you find any peculiarity with the equipment,
please contact your supplier without delay and make a claim on the shipper
and insurance company.
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CAUTION:
1. After completing the input, output and battery cable connections,
please do not turn On the battery circuit breaker / switch disconnector
before starting the UPS. The start/stop of the UPS and battery switch
disconnector’s safe turning On are described in section-5 of the User
Manual.
2. In normal condition the manual bypass cirucit breaker / switch
disconnector must be kept as Off. Please read section 5.7 of the User
Manual for safe operation of Manual bypass switch disconnector.
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SECTION-4
HOW TO USE THE FRONT PANEL
4.1 INTRODUCTION TO FRONT PANEL
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LEDS
1 By-pass On : UPS is in by-pass state, load is fed from the
mains.
2 Rectifier On : Rectifier unit is energized.
3 Inverter On : Inverter is operating and supplying the load.
4 Battery Discharge : The load is being supplied from the batteries.
5 Battery Charge : Batteries are being charged when the mains is
OK.
6 Start : UPS is started.
7 Fault : Any system failure case.
KEYS
1 On : Used to start-up the UPS.
2 Off : Used to stop the UPS.
3 Menu+ : Used to access the next one in UPS main menus.
4 Menu- : Used to access previous one in UPS main menus.
5 Left : Used to access previous one in UPS sub-menus.
6 Down : Used to decrease the value of a parameter.
7 Enter : Used to set values into the memory .
8 Right : Used to access the next one in UPS submenus.
9 Up : Used to increase the value of a parameter.
DISPLAY
10 LCD Display : 122x32 Graphic LCD panel to display the UPS
parameters, faults, status and warnings.
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218 V value to 220 V. When you press “Up” key, the 3rd (coefficient
value) and the 1st (input R phase voltage value) values will increase
on display. Continue this process until the 1st value reaches 220 V.
Press “ENTER” key and record this value to the memory, otherwise
you will pass to the next menu without recording this value.
If the voltage value measured with multi-meter is smaller (216 V for
example) than that of seen on the panel, press “Down” key
continuously until it reaches the value that you measured. Then press
“ENTER” key to record it.
f) If any other parameters are required to be changed, apply the same
procedures in order to adjust those.
g) During all these processes, the 2nd value will remain unchanged.
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Sub
Sub Menu Sub Sub Menu Sub Sub Menu
Men
Parameter Menu Parameter Menu Parameter
u
Input R low By-pass T low Output %110
1 16 31
voltage voltage current
Input R
By-pass T Output %130
2 nominal 17 32
nominal voltage current
voltage
Input R high By-pass T high Output %150
3 18 33
voltage voltage current
Input S low Output U low Battery low
4 19 34
voltage voltage shutdown voltage
Input S
Output U Battery low
5 nominal 20 35
nominal voltage voltage
voltage
Input S high Output U high Battery nominal
6 21 36
voltage voltage voltage
Input T low Output V low Battery high
7 22 37
voltage voltage voltage
Input T nominal Output V Battery test
8 23 38
voltage nominal voltage voltage
Input T high Output V high
9 24 39 Battery test time
voltage voltage
By-pass R low Output W low Battery Off
10 25 40
voltage voltage Voltage
By-pass R
Output W Battery On
11 nominal 26 41
nominal voltage Voltage
voltage
By-pass R high Output W high Battery Test
12 27 42
voltage voltage Time
By-pass S low Output U Battery charge
13 28 43
voltage nominal current current limit
By-pass S Output V
14 29 44 Input current limit
nom. Voltage nominal current
By-pass S high Output W
15 30
voltage nominal current
Table-4 The submenus in the SETTINGS main menu
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b) Press the “Left” key. On the panel there will appear something like the
following.
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f) The UPSs with parallel option can be run as one single unit as well. If
this option is adjusted to Off at the 11th submenu then the devices will
run as
one single unit. In order to change the state of this option it is required
to have a special password. This option can be changed only at the
“Stop Mode” of the device. In the devices, which are only able to run
as single unit and without parallel specialty this option cannot be
chosen as On.
g) As menu language of the user front panel, either Turkish or English
can be chosen by reaching the 12th submenu. After accessing this
menu use the “Up” or “Down” keys to choose the desired language
and press “ENTER” key to save it.
h) You can learn the total operation time of device as day, hour and
minute from the submenu 13. This time is not the real time rather it is
the total operation time of the UPS.
i) The clock and date can be adjusted from submenu 14. In order to
adjust, reach this menu and press “ENTER” key to get into it.
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In the third line of this menu there are clock and date information
while in the fourth line a cursor indicates the present value to be
changed. You can move this cursor by using “Left” and “Right” keys.
Now move the cursor to the desired property. By using the “Up” and
”Down” keys adjust to appropriate value. Move the cursor to any other
value without pressing the “ENTER” key and in a similar way change
that to proper value. After adjusting all the clock and date information
press “ENTER” key to save those changes and to exit from the menu.
24-hour clock mode is used for the clock information. Only two
numbers are used for expressing year information. So, for the year
2002, you should write 02. Once you have entered the required time
and date since then all values will be automatically adjusted, such as
the 30 or 31-day months and whether February this year will be 28 or
29-day long (in leap-year).
j) In a parallel system of (n+1) units, while n units run to share the load
equally, one unit can be run as redundant (waiting mode). This
redundant unit does not change its status until one of the active units
fails. In order to have longevity of the devices, instead of assigning
one unit as redundant forever it is wise to assign redundancy
periodically to other units. In this way, the moment the redundant
device starts operating as active unit, one of the active units
automatically retires and runs as redundant.
In the parallel devices the redundancy can be turn On/Off from 15th
submenu. But to get access, at first, correct passwords for parallel
operation should be entered in submenu 5-01, 5-02 and 5-03. In order
to enter the passwords, access those sub-menus and after entering
correct passwords, press “ENTER” key. Then access submenu 5-15
“Redundant Chg. Time” and press “ENTER” key. If you had entered
incorrect passwords then you will not be able to access submenu 5-15
to adjust redundancy option. In this submenu the third line contains
redundancy time, day and status while the fourth line contains a
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cursor to access the values and to change. You can move this cursor
by using “Left” or “Right” keys.
In the parallel devices, anytime the user can learn easily which unit is
presently redundant. In the redundant unit, the first line of the panel
will contain some letters “Mr” or “mr” or “Sr” while in the other units
there will be only “M” or “m” or “S”. Here the letter “r” represents
“redundant”.
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the program date. Please press the “ENTER” key to exit from this
menu.
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SECTION-5
e) After a short while the device will pass to ‘Stop Mode’ and led-1 on the
front panel will be lit. While the bypass exists, the device connects the
bypass to the output. In case the bypass voltage does not exist or if it
is beyond the defined limit then the UPS will not transfer the bypass
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f) Now again apply the main supply voltage to the UPS and see that led
4 will be turned Off and leds 2 and 5 will be turned On.
g) Turn On the output circuit breaker or switch disconnector.
h) Thus the UPS system is ready for continuous operation.
NOTE: If any unexpected event occurs during the above procedures please
call on the technical service.
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d) This menu and the buzzer sound are to avoid any accidental
shutdown. Press the “ENTER” key to approve the shutdown operation.
e) If the bypass exists then the device transfers it at the output and only
led-1 will be lit. Otherwise, if it doesn’t exist or beyond the defined
limit then the UPS will not transfer the bypass to the output rather
output will be disconnected completely. In this situation no led will be
lit.
NOTE: In step d if “ON” key is pressed instead of “ENTER” key then the
device will not stop and will continue its normal operation.
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time to connect the batteries. Once you make the connection you
don’t need to open it again unless for servicing.
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While the load is being fed by battery, the battery voltage decreases
proportionally with the amount of connected load. In the meantime if
you access the “WARNINGS” menu then in the first sub-menu you
can see “Mains Low” warning.
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5.9 OVERLOAD
If there occurs over 100% load at the output, in the “4 WARNINGS” menu
“Over Load” warning is issued. If the overload increases more than 110%, an
overload counter starts to increase. The UPS operation in overload case is
explained in detail in section 4.2.5 (c).
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SECTION-6
BATTERY TEST
In EnPower33 model UPS, the batteries can be tested in two different
ways: Manual and Periodic tests.
As a second step its necessary to set the battery test voltage. In order
to do that access sub-menu no. 3-39 “Battery Test Volt” and adjust
the battery test voltage. As a default this voltage value is 340Vdc.
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c) Please note that battery test cannot be started if the device is in any
other mode than the normal mode. If so, then in submenu no. 5-08
the 4th line remains blank. When the test operation started, in the
bottom line of the screen there is a battery test period counter at the
right side. During the test this value decreases. The batteries are
tested till the counter’s value reaches to zero and if there is no fault
with them, UPS will return to its normal operation mode
automatically.
• During the test; if battery voltage drops under the set Battery
Test Voltage (340V), then the device issues “Battery Fault”
warning
• If the battery voltage drops below the Battery Low Voltage
(310V), the device issues “Battery Open” warning and transfers
the load to bypass. In order to return to normal mode, press
the “ON” key from the front panel.
b) If any period other than “off“ is assigned for periodic test then the UPS
will perform battery test in two different times:
• When the device is Off, after turning On the On/Off switch,
approximately 4 minutes after the device passes to “Normal
Mode”, this test is done for 1 minute.
• At intervals set as battery test period in days, test is done for
Battery Test Time.
Once set, the periodic battery test operation is automatically
performed at the defined interval in the steps as explained for manual
battery test operation.
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SECTION-7
OPTIONAL OPERATIONS
7.1 PARALLEL OPERATING SYSTEM
The information and properties explained in this section is only valid for
the devices with parallel operation feature. Please note that parallel operation
feature is not available in all EnPower33 model UPSs.
7.1.1 INTRODUCTION AND PROPERTIES
(N+1) number of EnPower33 model UPSs with parallel property can be
connected together parallely to feed a load system. Parallel configuration is a
system, which ensures more sensitive and reliable operation of the UPS to
continue feeding the load during electrical blackout. Because, in a parallel
configuration even if one unit of the UPSs goes out of order, the other units still
operate and thus ensures a continuous feeding of the load. At that moment it
is not necessary to feed the load by bypass. This is why parallel configuration
plays a key role for more secured operation.
The failure probability in a parallel system is comparatively lesser than
that of the single unit device. Thus it provides more reliable operation.
In case all the units go out of order, the system switches the load to
bypass automatically and when they return to normal condition they start
operating automatically in parallel mode.
In a parallel configuration, N units feed the load together and one unit
remains stand-by. So, each of the N units equally distribute the necessary load
current. N can be in between 1 and 5. Thus in a parallel configuration
minimum 2 units and maximum 6 units work.
If one of the (N+1) units is taken out of circuit for service and
maintenance, the other units are still able to feed the load alone. In this
situation it is not required to transfer the load to bypass.
One of the units is assigned to remain as standby. By changing some
values in “ENEL” menu the user may have the units redundantly standby by
turn. Please refer to section:4.2.5-j for adjustments. During factory
manufacturing process one of the units is assigned as Master, another one as
Stand-by Master and the others as Slaves. The necessary reference for current
sharing, frequency and phase synchronization are produced by the Master
unit. In case the Master unit goes out of order then the Stand-by Master unit
automatically starts acting like Master. Looking at the first line of the LCD
panel one can easily learn the unit’s status whether the unit is a Master, a
Standby Master or a Slave.
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In a (n+1) parallel system, all the units should be of same model and
power rating.
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i) Turn Off the load break switch of the distribution panel. Now turn On
the output circuit breaker / switch disconnector of any one of the
units.
j) In another unit, measure the voltage difference between the top and
down probes of the output circuit breaker / disconnector with the help
of a digital multi-meter. This value should be as low as possible (5-
12Vac). If this is so then turn On the output circuit breaker /
disconnector of that unit. Do the same for the rest of the units.
k) At this stage the parallel system is ready for operation.
l) Turn On the battery circuit breakers / DC fuses of the units.
m) Now turn On the load switches from the load panel to start feeding the
loads.
7.1.3.2 Stop
a) Shutdown all the connected loads.
b) Turn Off the load switches from the load panel.
c) Turn Off the output circuit breakers / switches of all the units.
d) At first press the “OFF” key from the front panel of one of the units.
For approval approve this stop task by pressing the “ENTER” key. At
this instant that unit will completely switch Off its output and all the
leds on its panel will be turned Off.
e) Now apply step “c” in all the other units.
f) When the last unit will be stopped, all the units will transfer the load to
their bypass at the same time. Led-1 of all the units will be turned On
and all other leds will be turned Off at this moment.
g) Turn Off the On/Off switch of the units.
h) Turn Off the input circuit breakers / switches.
The units are taken completely out of operation by now.
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7.2.2 OPERATION
a) Turn On the input circuit breaker / switch.
b) Switch On the On/Off switch
c) After a short beep siren led-1 on the front panel will lit
d) Press the “ON” key from the front panel
e) While led-1 remains lit, the 6th, 2nd and 5th led will be turned On
sequentially which shows that the rectifier and inverter are ready. The
3rd led will not be lit which represents that the device is not in On-line
mode rather its operating in Eco-Mod showing the bypass at the
output (led-1).
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SECTION-8
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The structure of the serial cable used between UPS-MODEM (and PC-
MODEM) is a bit different from that used between UPS-PC. Its one terminal
should be DB9F female type and the other terminal should be DB25M male
type. It will be good enough to make a minimal connection for communication
(Figure-14, Figure-15).
§ After connecting UPS-MODEM by a serial, connect a telephone line to
the line point of modem.
§ Feed the modem from another power supply.
§ Power On the modem.
To obtain communication via modem, initial values should be set up to
the modem by UPS. To do this from UPS display, select the submenu (SET
MODEM) in “ENEL” menu and press “ENTER” key. Thus the whole process for
communication via modem and the telephone line can be completed.
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b) PC Modem Connection
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which connects PC and modem, is different than that of UPS and modem. At
one end it should contain DB9 female terminal and at the other end a DB25
male terminal. Connect DB9 female connector of the serial cable to one of the
serial communication ports at the side/back of the UPS. Connect DB25 male-
connector of the serial cable to the communication port of the modem. The
internal structure of the serial cable is shown in Figure-17.
When you are done with the PC-Modem connection with a serial cable
as mentioned above, connect a telephone line to the Line socket of the
modem.
Connect the modem power line to some power source.
Turn On the modem switch.
By now you have completed the connection procedures for an external modem
to the PC
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SECTION-9
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• At first the device should be shutdown and then all the voltage
connections (at input and output) should be disconnected from the
device by turning Off the circuit breakers / switches.
• Then wait for at least 3 minutes before any other tasks (so that the
capacitors are discharged by this period of time)
• If needed then the fans should be cleaned and checked once in every
two months.
• Clean the dust deposited on the front panel with a piece of cotton
cloth.
• Clean the case of the device with a piece of wet cloth.
9.2 FAULT
Since there are fatal (dangerous) parts inside the unit, only the
authorized, trained and qualified technicians are allowed to provide services to
the UPS.
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SECTION-10
TROUBLE-SHOOTING
If you encounter any problem regarding the operation of UPS, before
informing the authorized technical service please check the following:
• Are the cables of input, output and battery of the UPS well connected?
• Is the grounding of the device OK?
• Are any of the circuit breakers / switches at input, output or battery
put out?
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(5) The warnings “Inverter Fail” or (6) the warning “Over Cur”
appears repeatedly on the Front Panel
Possible Reason Action
It might be an Internal error. Shutdown the UPS with all the devices
connected to it. Try by starting the
system all-over again. If the problem
still remains call on the technical
service.
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(9) Autonomy (load fed by battery) time is less than the defined
value
Possible Reason Action
Batteries are not fully charged. Charge the batteries for at least 5
hours and then check again.
Batteries expired Inform the technical service
Problem in battery charging circuit Inform the technical service
Appropriate batteries were not Inform the technical service
chosen
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