Beruflich Dokumente
Kultur Dokumente
Issue 2 en
Tachograph
and speedometer
Function description
Contents
Calibration .............................................................. 4
Tachograph components......................................... 5
Impulse sensor........................................................ 8
Connections .......................................................... 11
Sealing .................................................................. 28
Function description
General
The Scania electronic tachograph (O4) and
Note: Legal requirements may differ between speedometer (O3) is controlled by electric
countries. Your general agent can inform you of impulses from an impulse sensor (T20) located
what applies in your country. on the gearbox output shaft (on the transfer
gearbox on all wheel drive vehicles). The sensor
On most markets, a tachograph is a legal detects the rotational speed of the output shaft
requirement for all heavy vehicles (over and sends a number of impulses per propeller
3.5 tons) carrying out national or international shaft revolution to the tachograph and
road haulage. However, there are a number of speedometer.
exceptions, e.g. vehicles used for rescue or The impulse frequency is read by a
towing services. microcomputer in the tachograph. The computer
The tachograph is integrated with the converts the impulses to an analogue signal that
speedometer and also works together with it. An controls the speedometer and trip meter. The
approved tachograph must register the following signal can also be taken from a data output on
data: the back of the tachograph. This signal can be
used to control the trip meter, fuel consumption
• Road speed on each trip gauge, salt distributor, speed limiter, etc.
• Distance
• Active working time
• Passive working time, such as loading and
unloading
• Breaks or rest intervals
• Registration of opening
This information is registered on a special
tachograph disk located inside the tachograph.
The driver is also to enter information on the
tachograph disk such as registration number,
date, place of departure and arrival, mileage, etc.
As a rule, one chart per trip is used.
For further user instructions, please refer to
HGV licence literature, local regulations etc.
Calibration
Multiplication factors
The measured or calculated number of impulses/
km is called the W factor (road factor). The
W factor is calculated from tables or by
establishing the number of impulses per km to
the tachograph.
There is a particular button setting on the
tachograph for the W factor. The ten switches
can be put in different positions depending on
the W factor obtained. The same button setting
applies to one interval of W factors. Information
on how to set the switches can be obtained from
tables that convert the W factor to button
settings.
For each button setting there is a value that must
be noted on the tachograph rating plate. This
value is called the K factor and is an average
value of the current interval of W factors.
The tachograph must always be sealed after
recalibration. Further instructions for calibration
and sealing can be found later in this manual.
Tachograph components
The tachograph for Scania series 4 vehicles can be either a Kienzle or Veeder-Root. They work in the
same way, although certain details differ. The tachograph type plate will indicate the relevant
manufacture.
Even other differences may apply depending on the market. The tachograph can be either a 1-day or
7-day type. It can also be equipped so that two different drivers can each register their own information on
separate tachograph disks.
This manual will cover general information that applies to all versions. Any major differences will be
indicated especially.
External components
A Function check lamp (Kienzle only)
B Trip meter in km
C Button for function test and warning functions
(certain Veeder-Root only)
D Knob for setting working functions (two
knobs for two drivers) G
Internal components
Kienzle
Veeder-Root
6 7
8
9
10
4
3 11
2
12
1
13
121394
1 Separating plate (separates the two 7 Stylus for registering working time
tachograph disks in tachographs for two
drivers) 8 Stylus for registering mileage
4 Buttons for setting speed warning 11 Centre pin for tachograph disk
5 Seal 12 Lamp
Impulse sensor
The sensor is mounted on the gearbox output
shaft1. It is an inductive sensor and is affected by
a pulse wheel in the gearbox without mechanical
contact. The sensor supplies a pulsed direct
current to the tachograph.
The impulse sensor has two signal outputs, A1
and A2. The tachograph can register speed and
mileage using only one signal, but two are used
to provide more reliable operation.
From the tachograph, a 7 volt current is led to
the impulse sensor terminal UE (+). A lead
between the tachograph connection B2 (yellow)
and the sensor connection U0 (-) connects the
sensor to earth. When the sensor is affected, the
voltage at outputs A1 and A2 will switch
between 0 and 7 volts. Since the outputs are The inductive impulse sensor and its signal
inverted relative to each other, one signal outputs.
voltage will always be high while the other
voltage will be low.
O3/O4 T20
C85/10
B SS1 SS1 UE
1 10
SS2 SS2 U0
2 11
SS3 SS3 A1
3 12
SS4 SS4 A2
4 9
104955
General
Since a tachograph is a legal requirement on
most markets, special demands will be put on
instrument inspection and repair. Even these
demands may vary depending on country and
market. The following section illustrates the
demands that apply within the EU.
Accreditation
All service that is carried out on a tachograph
(functional inspections as well as repairs) may
only be done by an accredited service centre or
authorised authority (police, national motor
vehicle inspection centres, etc.). In order to gain
accreditation, a service centre must have
approved equipment and personnel that has
taken special training courses. The various
tachograph seals protect the unit from
unauthorised tampering. The seals are stamped
and can be traced.
Measuring equipment
Wherever accreditation requirements apply,
legislation demands that regular functional
inspections of the instrument are carried out
(every other year within the EU). Approved
measuring equipment must be used for this
purpose. In these cases, equipment is also
required to carry out calibration (see calibration,
page 24).
Get in touch with your general agent when
ordering measuring equipment and sealing tools.
This manual does not cover legally prescribed
functional inspections or calibrations with such
equipment. Refer to instructions from
accrediting authorities or the general agent for
such information.
Self diagnosis
The tachograph will perform a self diagnosis in
case of certain types of fault. This will be
indicated on the tachograph disk.
Power cut
The instrument will stop working. After the
power comes on again, the speed indicator and
stylus will make a maximum deflection and then
return to zero position. This makes it possible to
detect if and when a power cut has occurred.
This process assumes that one (or two)
tachograph disks are loaded in the tachograph and
that the cover is locked.
Tachograph reading after a power cut
Connections
The tables in this section show the use of each pin in the tachograph and speedometer connectors. Both
input signals and output signals are connected to the pins. Output signals are used for functions such as
speed limitation, trip meter, etc.
Note that connector C is only used for tachographs with integrated tachometer. This does not apply to
Scania vehicles, although a blind plug may be fitted from the factory.
ON
1 2 3 4 5 6 7 8 9 10
1
ON
1 2 3 4 5 6 7 8 9 10
2 2
B A
16_1127
1 5 1 5
2 6 2 6
3 7 3 7 16_1134
4 8 4 8
Note that connector C is not used on Scania On vehicles without tachograph, the speedometer
vehicles. calibration buttons are located on the back of the
instrument according to 1 in the illustration. See
also the section on calibration on page 23.
1 30.RD + Clock
2 58.GY/GN + Lighting
5 31A.BK - Clock
6 31.BK - Lighting
7 --- ---
5 --- ---
Pin Function
1 Activity marking 1
2 Activity marking 2
4 ---
5 ---
6 ---
Output signals in connector D are for retrofitted equipment and are therefore not specified in the table.
Current limiter
Legislation states that for safety reasons, no
circuits with voltages as high as 24V may be
active when the vehicle's main switch is on. For
this reason, a current limiter has been connected
to the intrinsically safe electric circuit. This is
used to transform 24V to 12V. The mechanical
parts of the tachograph, which must always be in
operation, are therefore powered by 12V on
ADR vehicles.
The current limiter is fused with a 1 amp fuse.
The maximum short-circuit current in the circuit
is:
• 500 mA in the 24V circuit
• 150 mA in the 12V circuit
Reference to wiring diagram: 16:14-48.
16_1133
Articulated buses: The seal need not be broken
here either. Measurements can be taken at the
connectors in the articulation unit. Connector C85
Connector C57
Kienzle
16_1126
1. Setting knob
2. Inspection window
Veeder-Root
16_1125
Setting buttons 7-10 are used for the speed warning. The example shows the setting at 80 km/h.
Buttons 7, 8, 9 and 10 (see illustration) are used disk has not been inserted. It will also indicate
to set the warning lamp to the desired speed. various stages of the self-test described on
The factory setting for the lamp to come on is page 20.
when the speed exceeds 80 km/h. The lowest
speed that can be set is 50 km/h. The setting is On certain models of Veeder-Root, the seal for
made according to the table on the next page. the cover plate over the setting buttons must be
broken before the setting can be carried out.
It is possible to choose from two warning
functions on certain Veeder-Root models.
Pressing the button under the trip meter once (see
page 5) will turn on the lamp when the vehicle
exceeds the current speed (warning function 1).
In other words: If the button is pressed while the
vehicle is travelling at 50 km/h, the lamp will
come on whenever the speed exceeds 50 km/h
and go out again when the speed drops below
50 km/h.
Pressing the button twice (warning function 2)
will turn on the warning lamp at the speed set
with buttons 7-10.
The same warning lamp is also used for other
functions. It will flash to warn that a tachograph
Speed km/h 7 8 9 10
50 x - - -
55 - x - -
60 x x - -
65 - - x -
70 x - x -
75 - x x -
80 x x x -
85 - - - x
90 x - - x
95 - x - x
100 x x - x
105 - - x x
110 x - x x
115 - x x x
120 x x x x
Button positions for different speed settings. X means that the button is on (pushed
towards the number).
Working procedure
1 Open the tachograph and note the K factor
on the rating plate. (See page 26.)
2 Note the position of speed warning setting
buttons 7-10. (See page 18.)
3 Use a small screwdriver to carefully remove
the white plastic plug from the test socket.
4 Insert a new tachograph disk in the
121397
tachograph.
5 Plug the test connector into the test socket
(see illustration) and turn on the power.
6 Remove the test connector, close the lid and
lock using the key. Make sure the yellow
warning lamp is on (= self-test in progress).
Make sure the clock is working.
7 Read the mileage and make a note of it.
Press the button under the front of the trip
meter.
8 The yellow warning lamp will go out and
the speed indicator will show a reading.
Note speed no. 1. The trip meter will start to
register mileage.
9 After 30 seconds, the trip meter will stop.
Note the new mileage. It should be 1.0 km
above the original reading, i.e. the mileage
at the start of the test.
Test speeds
Speed Speed
W factor 1 2 W factor 1 2
4098-7498 -- 30 10351-10505 82 20
7499-7525 23 30 10506-10666 81 20
7526-7607 22 30 10667-10831 80 20
7608-7691 21 30 10832-11002 79 20
7692-7777 20 30 11003-11178 78 20
7778-7864 19 30 11179-11359 77 20
7865-7954 18 30 11360-11547 76 20
7955-8045 17 30 11548-11741 75 20
8046-8139 16 30 11742-11942 74 20
8140-8203 15 30 11943-24804 -- 20
8204-8267 100 20
8268-8366 99 20
8367-8468 98 20
8469-8572 97 20
8573-8678 96 20
8679-8787 95 20
8788-8899 94 20
8900-9014 93 20
9015-9132 92 20
9133-9253 91 20
9254-9377 90 20
9378-9505 89 20
9506-9636 88 20
9637-9771 87 20
9772-9909 86 20
9910-10052 85 20
10053-10199 84 20
10200-10350 83 20
Calibration
Definitions
• Calibration: The instrument is adjusted to
the tyre dimension and rear axle gear ratio
of the vehicle.
• W factor: The number of impulses/km that
the impulse sensor sends to the tachograph.
• K factor: The value noted on the
tachograph which indicates the W factor
for this particular vehicle.
Read more in the Function description chapter
on page 4.
Working procedure
16_1124
1 Find out what type of gearbox is fitted to
the vehicle. Also find out the tyre
dimension and rear axle gear ratio. Calibration buttons on Kienzle tachograph.
The example shows a W factor of 7711.
2 Locate the W factor table applicable to the
vehicle's gearbox type (page 32-40).
Locate the W factor that corresponds with
the tyre dimension and rear axle gear ratio.
• Example: The table shows that tyre
dimension 12.00R20 and rear axle gear
ratio 3.07 give a W factor of 8870 for a
GR801 gearbox.
16_1123
3 Then find the tables for button settings
(pages 40-48) and locate the correct Calibration buttons on Veeder-Root
W factor. Find the button setting that tachograph. The example shows a W factor of
applies for this particular W factor. 7711.
• Example: The table shows that buttons 3,
4, 6, 7 and 8 must be “on” for W factor
8870.
4 Remove the red plastic seal (see the section
Sealing on page 28) and remove the cover
plate over the calibration buttons.
5 Set the calibration buttons according to the
table.
6 Refit the cover plate together with a new
seal.
7 Check the button setting tables again for
the relevant K factor and note it on the
rating plate B (see page 26). Affix the plate
in the correct location.
8 Apply the protecting sealing foil over the
rating plate.
Equations
Using a simple equation, it is possible to
calculate the W factor yourself, without the
tables. This method can be used if the vehicle
is fitted with an unusual tyre dimension, for
instance.
W = 1000 x Kimpulses x Kgear ratio / S
Example:
1000 x 4 x 3.42 / 3.248 = W factor 4212
Plates
The tachograph has three different plates
containing various information.
A
B
C
121392
Veeder-Root
Allison gearboxes
When determining the W factor for vehicles
with Allison gearboxes, it is essential to check
the manufacturing date of the gearbox.
The factor varies not only depending on the
model of Allison gearbox but also depending
on when it was manufactured. Refer also to the
W factor tables.
Sealing
The tachograph is sealed against unauthorised IMPORTANT! The rules for sealing vary
tampering. The wiring harness from the between countries. Your general agent can
impulse sensor and the cover plate over the inform you of what applies in your country.
calibration buttons are both sealed. Several
types of seal are in use.
Plastic seals A B
Where?
Red plastic seals are used in the following
places:
121393
• On the connector at the back of the
tachograph.
A Plastic seal
• On the cover plate over the calibration B Cover
buttons.
• On the cover of certain models that
prevents access to the trip meter counter B
(C in illustration)
A C
How?
Break the plastic seal by piercing it with a
sharp tool and then prise it out.
A new seal must be marked with the service
121398
Lead seals
Where?
Lead seals are used in the following places:
• On the impulse sensor
• On the connector through the cab (either
C57 or C85 depending on market and
vehicle version)
16_1133
Impulse sensor T20 Connector C57 in cab floor Connector C85 in connector panel
on the bulkhead
How?
1. 2.
Thread in the ends of the Twist the wire hard all the
wire into the two holes of way to the stop.
the seal.
3. 4.
Clamp the seal using the stamp The twisted wire must be
pliers. The stamp must have the secured within the clamped
service centre's approval area.
number on it.
Bezel seals
Where?
The bezel on certain tachographs can be
renewed. Look for four red seals inside the
cover (see illustration). They must be broken in
order to remove the old bezel.
How?
Break the seals by pressing down on them with
a screwdriver or similar tool. They must be
pressed down about 5 mm before the bezel
comes loose. Then pull out the bezel, making
sure none of the old seals falls into the
tachograph.
Press the new bezel in place. Lay four new
seals inside the grooves and press carefully so
they are level with the cover.
Refer to the parts catalogue for new seals.
• G701 • GRS900/920
• GR801/900 • GRSH900
• Allison MD GA750/751/752 - only models with retarder and the impulse sensor on the rear axle
(applies to gearboxes manufactured before 0004, see page 27)
295/60R22.5 2806 10406 10941 10976 11582 11656 12117 12188 12473 13471 13542
255/70R22.5 2836 10296 10825 10860 11460 11530 11989 12059 12341 13329 13399
305/60R22.5 2842 10274 10787 10837 11436 11506 11963 12034 12315 13300 13371
315/60R22.5 2879 10142 10663 10698 11289 11358 11810 11879 12157 13130 13199
275/70R22.5 2922 9993 10506 10541 11122 11191 11636 11704 11986 12936 13005
11/70-22.5 2930 9966 10478 10512 11092 11160 11604 11672 11945 12901 12969
11/70R22.5 2934 9952 10464 10498 11077 11145 11588 11656 11929 12883 12952
295/70R22.5 3007 9711 10210 10243 10808 10875 11307 11373 11640 12571 12637
305/70R22.5 3047 9583 10075 10108 10666 10732 11158 11224 11487 12406 12471
275/80R22.5 3087 9459 9945 9977 10528 10593 11014 11079 11338 12249 12310
315/70R22.5 3093 9441 9926 9958 10508 10572 10993 11057 11316 12221 12286
10R22.5 3111 9386 9868 9900 10447 10511 10929 10993 11250 12150 12215
295/80R22.5 3184 9171 9642 9673 10207 10270 10678 10741 10992 11872 11935
315/75R22.5 3184 9171 9642 9673 10207 10270 10678 10741 10992 11872 11935
12/80-22.5 3195 9139 9609 9640 10172 10235 10642 10704 10955 11831 11894
11R22.5 3203 9116 9585 9616 10147 10209 10615 10677 10927 11801 11864
10.00R20 3209 9099 9567 9598 10128 10190 10595 10657 10908 11779 11842
385/65R22.5 3248 8990 9452 9483 10006 10068 10468 10530 10776 11638 11700
12-22.5 3274 8919 9377 9407 9927 9988 10385 10446 10690 11546 11607
315/80R22.5 3282 8897 9354 9384 9902 9963 10359 10420 10664 11517 11578
11.00R20 3300 8848 9303 9333 9848 9909 10303 10363 10606 11454 11515
12R22.5 3306 8832 9286 9316 9831 9891 10284 10345 10587 11434 11494
350/75R22.5 3346 8727 9175 9205 9713 9773 10161 10221 10460 11297 11357
10.00-22 3370 8665 9110 8324 9644 9703 9189 10148 10386 11217 11276
12.00-20 3382 8634 9077 9107 9610 9669 10053 10112 10349 11177 11236
12.00R20 3422 8533 8971 9000 9497 9556 9936 9994 10228 11046 11105
13R22.5 3428 8518 8956 8985 9481 9539 9918 9977 10210 11027 11085
12.00R24 3739 7809 8211 8237 8692 8746 9093 9147 9361 10110 10163
14.00R20XS 3753 7780 8180 8207 8660 8713 9059 9113 9326 10072 10125
14.00R20 3776 7733 8130 8157 8607 8660 9004 9057 9269 10011 10064
14.00R20XL 3877 7532 7918 7944 8383 8434 8770 8821 9028 9750 9801
Tyres S (mm) 3.50 3.78 3.80 4.07 4.1 4.22 4.25 4.54 4.86 4.88 5.13 5.57 5.74
275/70R22.5 2922 6229 6727 6762 7243 7296 7510 7563 8079 8649 8684 9129 9912 10215
11/70 22.5 2930 6212 6709 6744 7223 7276 7489 7543 8057 8625 8661 9104 9885 10187
11/70R22.5 2934 6203 6699 6735 7213 7267 7479 7532 8046 8613 8649 9092 9872 10173
275/80R22.5 3087 5896 6367 6401 6856 6906 7109 7159 7648 8187 8220 8641 9383 9669
315/70R22.5 3093 5884 6355 6389 6843 6893 7095 7145 7633 8171 8204 8625 9364 9650
11-22.5 3183 5718 6175 6208 6649 6698 6894 6943 7417 7940 7972 8381 9100 9377
295/80R22.5 3184 5716 6173 6206 6647 6696 6892 6941 7415 7937 7970 8378 9097 9374
315/75R22.5 3184 5716 6173 6206 6647 6696 6892 6941 7415 7937 7970 8378 9097 9374
12/80-R22.5 3190 5705 6162 6194 6634 6683 6879 6928 7401 7922 7955 8362 9080 9357
12/80-22.5 3195 5696 6152 6185 6624 6673 6868 6917 7389 7910 7942 8349 9065 9342
11R22.5 3203 5682 6137 6169 6608 6656 6851 6900 7371 7890 7923 8328 9043 9319
12.5-22.5 3240 5617 6067 6099 6532 6580 6773 6821 7286 7800 7832 8233 8940 9212
11.00-20 3262 5579 6026 6058 6488 6536 6727 6775 7237 7747 7779 8178 8879 9150
12-22.5 3274 5559 6004 6035 6464 6512 6703 6750 7211 7719 7751 8148 8847 9117
315/80R22.5 3282 5545 5989 6021 6449 6496 6686 6734 7193 7700 7732 8128 8825 9094
11.00R20 3300 5515 5956 5988 6413 6461 6650 6697 7154 7658 7690 8084 8777 9045
12R22.5 3306 5505 5946 5977 6402 6449 6638 6685 7141 7644 7676 8069 8761 9028
10.00-22 3370 5401 5833 5864 6280 6326 6512 6558 7005 7499 7530 7916 8595 8857
12.00-20 3382 5381 5812 5843 6258 6304 6488 6535 6980 7473 7503 7888 8564 8826
11.00-22 3413 5333 5759 5790 6201 6247 6430 6475 6917 7405 7435 7816 8486 8745
12.00R20 3422 5319 5744 5774 6185 6230 6413 6458 6899 7385 7416 7795 8464 8722
104748
Example of K factor: Average of W factors 2533-2535 = 2534.
104749
Example of K factor: Average of W factors 2971-2974 = 2972.
104750
Example of K factor: Average of W factors 3411-3415 = 3413.
104751
Example of K factor: Average of W factors 3958-3965 = 3962.
104752
Example of K factor: Average of W factors 4523-4531 = 4527.
104753
Example of K factor: Average of W factors 5980-5996 = 5989.
104754
Example of K factor: Average of W factors 7526-7552 = 7540.
17:01-01
ã Scania CV AB 2001, Sweden
104755
Calibration and sealing
47
48
Example of K factor: Average of W factors 23954-24230 = 24092.
1234567891
Calibration and sealing
17:01-01