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Machine dynamics : Chain Drives
Dr. Muhammad Wasif
Assistant Professor – I.M.D.
Ph.D. (CAD/CAM – Canada), M.Engg. (Mfg. Engg. – NEDUET),
B.E. (Mech. Engg. – NED UET). Member ASME and PEC
b1
• Conveyor Chains
‐ Used for elevating and conveying
within 0.8 to 3m/s.
‐ Two types : Detachable or hook
joint, closed joint type.
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ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET)
Roller chains ‐ Calculation
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ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET)
Roller chains ‐ Calculation
4. Number of teeth of small sprocket.
5. Pitch of the chain
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Roller chains ‐ Calculation
Roller dia (d)
b1
7. Compute the actual expected output speed
n2= n1 (T1/T2)
°⁄ °⁄
9. Compute the length of the chain (L).
ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET) 20
Roller chains ‐ Calculation
10. Corrected center distance.
1
∙ 8∙
4 2 2 2
180 ° 2. − /2
180 ° 2. − /2
5. Pitch
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Roller chains ‐ Calculation
6. T2= T1 x V.R = 23 x 3.83 = 88.09 89
.
8. °⁄ = °⁄ 139.902mm
.
°⁄ = °⁄ 539.790mm
L 2C ∙
L 138.757pitch 140 pitches (even recommended)
L 140(19.05) 2667 mm
C 40.64 pitch
C = 40.64(19.05) = 774.248mm
ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET) 26
Roller chains ‐ Calculation
10. Angle of wrap
180 ° 2. − /2 = 175.114°
180 ° 2. − /2 184.885°
139.902mm
°
184.885°
175.114
774.240mm
Chain
Pitch : No. 12B, 19.05mm
Length : 140pitches = 2667mm
Center distance : 774.24mm maximum
Sprockets : Single strand, No. 12B, 19.05mm pitch
Small : 23 teeth, D = 139.902mm
Large : 89 teeth, D = 539.790mm
Lubrication
Bath lubrication is recommended due to 1000 rpm, large sprocket dip in bath.
ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET) 28
Compact Redesign
1. Transmitted power (design for 3 strands) Km=3.3
Pt = 15.6576/3.3 = 4.745kW
2. V.R. = 3.83
3. Chain selection
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Roller chains ‐ Calculation
4. Number of teeth on sprockets.
5. Pitch
30
Roller chains ‐ Calculation
6. T2= T1 x V.R = 23 x 3.83 = 88.09 89
.
8. °⁄ = °⁄ 93.268mm
.
°⁄ = °⁄ 359.860mm
L 2C ∙
L 129.151pitch 130 pitches (even recommended)
L 130(12.7) 1651mm
C 35.443 pitch
C = 35.443(12.7) = 450.137mm
ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET) 32
Roller chains ‐ Calculation
10. Angle of wrap
180 ° 2. − /2 = 171.592°
180 ° 2. − /2 188.408°
93.268mm
°
188.408°
171.592
450.137mm
Chain
Pitch : No. 08B, 12.7mm
Length : 130pitches = 1651mm
Center distance : 450.137mm maximum (41.86% reduced)
Sprockets : three strand, No. 08B, 12.75mm pitch
Small : 23 teeth, D = 93.268mm (33.33% reduced)
Large : 89 teeth, D = 359.860mm (33.33% reduced)
Lubrication
Bath lubrication is recommended due to 1000 rpm, large sprocket dip in bath.
ME‐205, Elements of Machine design and dynamics, conducted by Dr. Muhammad Wasif (Asst. Professor ‐ IMD, NEDUET) 34
Refernces
• R.S. Khurmi, G.K. Gupta, 2005, A text book of machine design, New Dehli‐ India,
EURASIA PUBLISHING HOUSE.
• R. G. Budynass, J.K. Nisbett, 2005, Shigley’s Mechanical Engineering Deisgn, New
York –USA, McGraw Hill.
• R. L. Mott, 2004, Machine Elements in Mechanical Design, USA, Pearson Prentice‐
Hall.
• R. L. Norton, 1996, Machine design an integrated approach, NJ USA, Prentice‐Hall.
• B. J. Hamrock, B. O. Jacobson, S. R. Schmid, 1999, Fundamental of Machine
Elements, New York –USA, McGraw‐Hill.
• U. C. Jinbal, 2010, Machine Design, India, Pearson .
• R. O. Parmley, 2005, Machine devices and components, USA, McGraw‐Hill.
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