Beruflich Dokumente
Kultur Dokumente
Motion
Control
2012
Motion Control
Roundtable
Canada’s motion control
leaders discuss the slowing
MC market, product trends
and network security.
Motion Controls
Buyers’ Guide p. 29
PM 40069240
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IN THE NEWS Contents | Volume 58, No. 4 5
8 Engineers Canada
appoints Catherine
Karakatsanis
president
8 Discovery Air,
Columns 14
Hybrid Air Vehicles 14 CAD Report
deal expires Mobile CAD has its appeal but still
faces challenges
8 COM DEV completes
instrument for
22 Idea Generator
space telescope
The latest in industrial products including
8 Robotics industry sensors, fluid power & electrical
posts record quarter
27 Canadian Innovator
10 SNC appoints new
president and CEO
Prototype Equipment Design specializes in
finding unique solutions for very specific
18
problems
10 Siemens Canada
celebrates 100 year 44 Shop Talk
anniversary
Diagnosing tricky motor trouble requires a
close inspection of power loads
10 MCAD market
growth projected
46 Motion Product Showcase
12 Eurocom debuts Coverage of the latest in positioning,
“Over the Top” power transmission and automation
mobile workstation products
30 Dal researchers 27
Secure funding
for pneumatic
motor design
Features
30 PTMC Sector 18 Snake Handler
Growth Slows in Q2 Hydro-Quebec heightens safety of plant
operations with modular “snake-arm”
manipulator
READER SERVICES
34 Choosing the Right Motor
How to match your application requirements
44
Annual Subscription Rate
with the correct motor
In Canada: $52.95 (1 year)
$71.95 (2 year) 38 Motion Control Roundtable
Outside Canada: $99.95 (1 year)
Single Copy
Canada’s motion control leaders discuss the
In Canada: $10.00 slowing MC market, product trends and
Outside Canada: $22.00 network security
Directory Rates
In Canada: $27.00
Outside Canada: $45.00 42 Slot Car Racer
Reader Service Beckhoff’s smart servo motor system, XTS,
Contact Information
ecallaghan@bizinfogroup.ca
T: Toronto 416 442 5600 X 3538
creates a unique linear transport application
34
Elsewhere -866-543-7888
Mail:
Business Information Group
Design Engineering Circulation Dept
80 Valleybrook Drive
North York, ON
M3B 2S9
Printed in Canada
A Small Step
www.design-engineering.com
Editor
Michael McLeod (416) 442-5600 ext. 3231
mmcleod@design-engineering.com
Accounts Manager
mankind” but also one of the few times when an engineer has risen to the level Laura Gergley (416) 510-5230
lgergley@design-engineering.com
of cultural icon.
Technical Field Editor
Even in the months leading up to the launch, Armstrong and the Apollo 11 Pat Jones, P. Eng.
crew’s celebrity had grown to such an extent that they stashed stacks of potentially
Art Director
valuable autographed envelopes as a means of providing for their families should Kathy Smith (416) 442-5600 ext. 3215
KSmith@plant.ca
they not make it back. Not surprisingly, buying life insurance was astronomically
expensive for a group of men who were about to spend more than a week off Market Production Manager
Jessica Jubb (416) 510-5194
planet with the very real possibility of never returning. jjubb@bizinfogroup.ca
In the years following the Apollo program, Armstrong and his fellow Circulation Manager
mechanical engineer Buzz Aldrin became indelibly imprinted as exemplars Cindi Holder (416) 442-5600 ext. 3544
CHolder@bizinfogroup.ca
who, for a time, coupled the profession with words like heroic and visionary.
Group Editorial Director
In the process, they inspired a generation of young STEM-inclined men and Lisa Wichmann (416) 510-5101
women, many of whom would find their way into the Shuttle program 20 or LWichmann@canadianmanufacturing.com
@
I enjoy hearing from you so please contact me at
MMcLeod@design-engineering.com and your letter
could be published in an upcoming issue.
Start with the $599 CPU - 50Mb of memory supports Simple Instructions
large programs, with tagname database and program Our standard instructions were designed to make your
documentation stored onboard. The huge (100,000+) everyday motion applications simpler. The Find Home, Set
I/O capacity gives you plenty of room to plan and Position, Simple Move and the Velocity Move instructions
expand. And the CPU’s seven built-in communication (to name a few) were created to get you up and running
ports make integrating a large system easier than sooner. Capabilities such as Registration, Jerk Control and
you can imagine. Channel Scaling were included to give you the flexibility
to accomplish those jobs.
Now with High-speed Motion Control
These new 2-channel modules add high-speed and motion Application Example
control applications capability to the Productivity3000 High-speed outputs synchronize the
controller, and they’re easy to use! Add up to 22 P3-HSO or speed of the servo drive controlling the
P3-HSI modules in any combination to any P3-550 CPU and fill conveyor. The conveyor is
P3-RS base group. That gives you up to 44 axes of motion or synchronized with the rotational speed
high-speed counting capability in a single base group. of the turntable based on the
These modules are supported and fully functional in the signal(s) from the table
CPU base, local and remote expansion bases. encoder feedback via the P3-HSI P3-HSO
http://bit.ly/p3000
Up Front
SNC appoints new
president and CEO
SNC-Lavalin announced that,
effective October 1, Robert G.
Card will become its new president
and CEO, and a member of the
board of directors. According to
the company, Card was selected Robert G. Card
based on his credentials in leading Orders for spot welding robots, used primarily in automotive
engineering, construction and operations businesses solutions, jumped 68 percent in the first half of 2012. Other big
internationally. jumps were seen in coating & dispensing (+42 percent), arc weld-
Card has almost 40 years of experience in the ing (+20 percent), and assembly (+19 percent). Material removal
operations and management of infrastructure and orders, a smaller application area, rose 364 percent.
energy projects in the industry and with the CH2M Automotive related orders accounted for 65 percent of units
Hill Companies Ltd. group. and 64 percent of dollars in the first half of 2012. This represents
At CH2M Hill, he held a variety of positions, includ- sharp gains of 44 percent in units and 56 percent in dollars over
ing president and group chief executive of the the opening half of 2011. RIA estimates that some 220,000 robots
International division; president of the Government, are now used in the United States, placing the US second only to
Environment & Nuclear division; President of the Japan in robot use.
Facilities & Infrastructure division; and President of www.robotics.org
the Energy, Water & Facilities division, as well as
having been on the board of directors. Siemens Canada Celebrates Centennial
www.snclavalin.com Siemens Canada celebrated its 100-year anniversary with an event
at its new 110,000 square foot headquarters in Oakville, to be
completed in late 2012. The event was attended by Siemens senior
executives, including Siemens AG CEO Peter Löscher.
Siemens Canada’s
KEEP PRODUCTION MOVING…
parent company, Sie-
SEAL MASTER mens AG was founded
CUSTOM ENGINEERED INFLATABLES in Germany 165 years
FOR MOTION CONTROL ago, and conducted
The versatility, flexibility and its first work in Can-
close tolerance capability of Seal Master ada shortly after Confederation, laying one of the first transatlan-
engineered inflatables offer creative tic telegraph cables between Europe and North America, from
solutions in applying forces and motion
control in a more effective manner than
Ireland to Halifax, in 1874. The company was chartered federally
common mechanical methods. as the Siemens Company of Canada Limited in Montreal in 1912.
Sealing is just one of many tasks Since then, Siemens Canada has been involved in several impor-
for custom-built, fabric-reinforced, tant Canadian firsts, including the first national telex network
elastomeric inflatables. They’re ideal for in1957; one of the first modern light rail systems in North Amer-
use as actuators, brakes, valves, ica in 1975; and the design and installation of the world’s first
clutches, wipers and for other
innovative applications. retractable roof at Toronto’s Rogers Centre (formerly SkyDome)
Backed by in-depth in 1989. Siemens also played a role in some of Canada’s most iconic
technical/customer projects, including lighting areas of Expo’67 in Montreal; illumi-
service, they’ll replace
cumbersome, hard-to-
nating both the CN Tower in 1994 and Niagara Falls in 2007.
maintain processing www.siemens.ca
and handling components
to lessen downtime. MCAD market growth projected
“They’re Deucedly Clever” Analysts at market intelligence firm, TechNavio, forecast the Global
Design assistance offered
Mechanical Computer-aided Design market will grow at a CAGR
SEAL MASTER CORPORATION of 10.3 percent over the period 2011-2015. According to its report,
Inflatable seals and other custom rubber products Global Mechanical Computer-aided Design Market 2011-2015, one
368 MARTINEL DRIVE, KENT, OH 44240-4368 USA
800.477.8436 • 330.673.8410 • FAX 330.673.8242 of the key factors contributing to this growth is increasing demand
E-mail: info@sealmaster.com • www.sealmaster.com
from discrete manufacturing industries. The market has Canada’s “Over the Top”
also been witnessing that vendors are developing platforms Mobile Workstation
for interoperability, to provide integrated software. However, If your work computer seems a bit on the slow side, Ottawa-
the lack of standardization could pose a challenge to the based laptop maker Eurocom recently launched a mobile
growth of this market, the report contends. workstation that sports better specs than many high-end
“The Global Mechanical Computer-aided Design desktop computers. Called the Scorpius, the notebook sup-
(MCAD) vendors are developing interoperability platforms ports dual graphics chips including two of NVIDIA’s latest
to integrate MCAD with other applications,” an analyst Quadro K5000M GPUs, which pack 1344 CUDA cores and
from TechNavio’s Engineering team said. “Integration of 4GB GDDR5 graphics memory per chip.
MCAD and electronic CAD (ECAD) is one of the emerging In addition, the desktop replacement
trends in the market. Many end-users prefer integrated rig supports the Intel Core i7-3920XM
MCAD and ECAD software, which resolves various conflicts processor Extreme Edition (3.8
in the market. This integrated software reduces product GHz); up to 32 GB of DDR3
development time and also reduces operating expenses.” 1600 memory; and
According to the report, the Global MCAD market is has room for three
driven by discrete industries such as industrial machinery, storage drives (SSD,
automotive, electronics, and aerospace and defense. In addi- HDD, Hybrid HDD)
tion, the global discrete industry is growing at a faster rate to accommodate RAID
in developing countries than developed countries and is 0/1/5/10 setups.
therefore enhancing demand for MCAD software. Further, Unlike many other
the report also says that the increasing demand for open- mobile workstations, Euro-
source software affects the growth of the commercial vendors com’s systems, including the Scorpius, are fully upgradeable
in the global MCAD market. and can be customized based on graphics, processor,
www.technavio.com memory, storage, display and wireless technology.
www.eurocom.com
SoMachine
> Software
Logic controller
Drive controller > Flexibility
> Efficient
©2012 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. • www.schneider-electric.com/ca • 998-2693_CA
Mobile CAD
As hand held devices gain in performance, running CAD on
tiny screens has its appeal but still faces challenges.
Now, let’s look at the problems faced approval), nor can they issue updates sung is showing 2GB models. In contrast,
by CAD vendors: quickly. Android allows apps to be Apple doesn’t report RAM amounts,
OS Woes: Developers tend to write installed from any source. leaving developers to guess at what’s
for iPhone and iPad tablet first, even CPU Incompatibility: The primary available.
though Android has twice the market problem that the ARM CPU used by Generally, portable devices cannot
share, because Android suffers from nearly all smartphones and tablets is its display drawings in original CAD for-
fragmentation. The operating system is incompatibility with Intel CPUs used by mats, because the fi les are too large.
freely available, and so anyone can desktop computers. Therefore, CAD Nearly all CAD vendors convert fi les to
modify it, resulting in hundreds of vendors have to write much of their a more compact form, stripping out
variations. When Google issues updates, software from scratch. unneeded information. Some CAD
it can be too much work to modify the In one attempt to overcome the prob- systems use the Save As command to
mods. Google is fi xing fragmentation lem, Intel is porting Android to Atom convert fi les for portable devices, as does
slowly; nevertheless, new releases of CPUs. Microsoft with Windows 8 Mobile GStarCAD. Others save drawings to the
Android aren’t on even relatively new wants to make it easy to port desktop cloud, which does the conversion (as
devices, whereas Apple is good at sup- apps to ARM CPUs. with AutoCAD WS).
porting old devices. Small Working RAM: Available Human Interaction: Portable devices
Apple’s iOS is not resolution-indepen- RAM has a hard limit, as little as 256MB require that we use our relatively fat
dent, and so developers write apps twice, (in early iPhones). Desktop Windows fingers to navigate. How to see the draw-
once for lower resolution iPhones and has paging (data too big for computer’s ing under our finger? GStarsoft’s MC
again for higher resolution iPads. Android memory is moved to the hard drive uses a bird’s-eye view window, while
adjusts to any resolution of any screen. temporarily) that’s not available on Samsung is reintroducing the stylus to
Apple users must go through the portable devices. The CAD program, some tablets. Most CAD software, how-
company’s App Store and apps cannot drawing data, and other running pro- ever, involves only viewing and so fat-
be “side loaded”; CAD vendors cannot grams all have to fit inside of 512MB or fingered editing is not an issue.
launch iOS software on their own time- 1GB of memory. Touchscreens detect five to ten simul-
table (they have to wait for Apple’s With time, the limits will lift; Sam- taneous touches, but there is no touch-
NORD TupH.
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is corrosion, chip and chemical resistant and highly
cleanable. Utilized on NORD’s robust aluminum
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motion standard beyond drag-to-scroll ments to Mali and OpenGL ES should Ease of Access: In my home town, a
and pinch-to-zoom. Even panning is make 3D graphics faster next year. new mall is being built, and when I met
inconsistent. the project manager, he pulled out his
Semi-Accelerated Graphics: ARM Benefits to Mobile CAD iPhone and showed how AutoCAD WS
CPUs include a GPU component (named With many drawbacks to CAD on por- let him view any detail drawings to
“Mali”) for displaying graphics quickly, table devices, why bother? “We are willing resolve construction issues. He was
but it OpenGL ES has limited support for to give up functionality for portability,” excited by this.
the OpenGL graphics used by most desk- explains Vectorworks CEO Sean Flaherty. CAD apps tend to be integrated with
top CAD programs. This limits the types Smartphones let us view drawings on cloud storage, like DropBox and GMail.
of 3D shaded modes used, but ehance- devices we have with us all the time. Provided we keep project files in our
desktop computer’s cloud folder, we can
bring up the most recent versions of files,
without having to carry multi-gigabytes
versions on our phones, or even bother
with remembering to refresh old copies
with new ones.
Free Pricing. The way that Apple
structured its app store caused a freefall
in pricing. The low 99-cent prices ben-
efit us, but are hard on CAD vendors
who have programmers to pay.
To overcome the pricing problem,
some CAD vendors tie mobile apps to
their desktop software. Vectorworks
allows access only to subscription cus-
tomers. Autodesk hints at charging for
AutoCAD WS with more features.
An exception is IMSI/Design, who
charges as much as $30 for its Turbo-
Viewer Pro, which includes advanced
functions like cloud-translation from
some 20 formats.
The Future
The future of computing is defined by
faster and cheaper, but we are only good
at predicting the future linearly, and so
we don’t know the twists faster and
cheaper will take. Just think: three years
ago, the iPad didn’t exist.
From the next year’s specs being
touted this year, we can expect portable
devices that make full CAD a near real-
ity. But, today, portable CAD software
is mostly for viewing drawings. We can
expect more in the future, right? Well,
it’s just that portable technology zigs so
fast that we cannot predict where it will
zag next. DE
Upload
3D CAD file.
Machining begins.
Check out
our demo quote!
Snake Handler
Hydro-Quebec heightens safety of plant operations
with modular “snake-arm” manipulator.
By Steve Scanlan
T
t
t
f
C
a
s
•
•
•
w
A B
The compact design features large Attaches easily to plumbing pipe EXAIR’s most powerful conveyor EXAIR’s Light Duty Line Vac is the
throat diameters for maximum couplers, making it easy to build a has been engineered to convey ideal way to convey small volumes
throughput capability. Available complete system using ordinary pipe more material over longer vertical of materials over short distances.
from stock in many sizes. and fittings from any home center and horizontal distances. The Eight sizes for diameters from
Construction is your choice of or plumbers supply. Construction is hardened alloy construction is 3/4" to 6" (19 to 152mm)
aluminum, Type 303, or Type 316 your choice of aluminum, Type 303 ideal for abrasive materials and is are available. Construction is
stainless steel. or Type 316 stainless steel. available from stock in many sizes. aluminum.
• Fits standard hose or tube • Models from 3/4 NPT to 2 NPT • Highest throughput capability • Moderate throughput capability
• Quiet • Quiet • Quiet • Quiet
• High temperature models available • High temperature models available • Fits standard hose, tube and pipe • Fits standard hose or tube
www.exair.com/53/464.htm www.exair.com/53/4169.htm www.exair.com/53/4161.htm www.exair.com/53/469.htm
Photoelectric Sensor
Carlo Gavazzi launched its PH18 Fluid Power
Series photoelectric sensor, which
features an M18-rectangular hous- Solenoid Valve
ing that can be mounted as a Festo introduced its VUVG
rectangular sensor or as an M18 solenoid valve with high
cylindrical sensor. The housing is flow rates and a pressure
also rated IP67, IP69K and has a range of up to 10 bar. Ac-
ECOLAB certification. The series cording to the company,
includes diffuse (1m sensing range), a smaller size VUVG valve,
retro-reflective (6.5m sensing range), polarized retro-reflective (5m compared to existing valves, can be used in 90 percent of ap-
sensing range) and through-beam (20m sensing range) sensing plications. VUVG valves achieve up to 100 percent more flow
modes. The sensor series offers a choice of NPN or PNP versions, for faster cycle times. The component integrates 2 x3/2 way
each with normally open and normally closed outputs, two LED valves in one valve housing, reducing installation space by half.
indicators and three connection choices (2m PVC cable, M12 plug Festo’s patented cartridge principle enables a separated two-
or short PVC cable with M12 plug). pressure operation and no overlapping between the air ducts.
www.GavazziOnline.com In addition, a variable electrical connection concept allows the
electronics box to be replaced with one click. The valve hous-
A/D Servo Inclinometers ing remains the same, only the connection option is changed.
Meggitt Sensing Systems intro- The valve functions as 5/2, 5/3, 2×3/2 with flow rates (l/min)
duced the Sensorex SX41100 of 100, 220, 380, 750. In addition, multiple pressure zones
series, a servo inclinometer family can be set up in valve manifold.
featuring analog/digital outputs www.festo.ca/vuvg
and a maximum linearity error of
less than ±0.02 percent FS. With Pneumatic-to-Current
available ranges of ±1 to ±70 Transducers
degrees, the SX41100 is designed ControlAir Inc. introduced its P200
to provide an output signal proportional to the angle of measure- and P290 pneumatic-to-current P/I
ment. The series features the company’s Sensorex digital hybrid transducers, designed to convert stan-
compensation circuit design for inclinometers with ±5V analog, dard 3-15, 3-27 or 6-30 psig air pres-
4-20 mA, and RS232 or RS485 outputs. Units feature built-in active sures into a two wire 4-20 or 10-50
digital temperature compensation, reliably operating over a tem- mA signal with a total accuracy up to
perature range of -40° to +85°C (-40° to +185°F). The sensors +/- 0.10 percent. The P200 comes in a NEMA 4X housing and is
operate from a 9-30V unipolar power supply and feature IP65 FM approved and CSA certified as explosion proof for Class I,
environmental sealing. Digital versions are delivered with software Div. 1, Groups A, B, C, D; dust ignition-proof for Class II, Div. 1,
and digital data transmitted in ASCII format. Groups E, FG; and suitable for Class III, Div. 1 locations. The P200
www.meggittsensingsystem.com offers infinite resolution and a response time of 10 msec for 99
percent of step change. The P290 has the same specs but with- Vacuum Pumps
out the explosion-proof housing. In addition, it can be panel or KNF introduced its N950.50
DIN rail mounted. Both transducers require a 10 VDC minimum Series multi-headed dia-
power supply and provide protection from both conducted and phragm vacuum pumps with
radiated RFI from 20 MHz to 1 GHz. a maximum flow rate up to
www.controlair.com 50 l/m and maximum vac-
uum <2 mbar abs. The pumps can be powered either with a brush-
Pressure Transmitter less DC motor or a worldwide motor with range of 100-240 V /
Omega introduced its 50-60 Hz. The pumps operate without oil to eliminate any chance
PX5200 series of rangeable of contaminating the pumped medium, exhibit high level of gas
wet/wet differential pres- tightness, and can perform in any installed position. Options include
sure transmitters. The CE speed control through external signal input, gas ballast, remote on/
compliant transmitter fea- off operation, and signal output for speed monitoring. Wetted
tures a backlit display that material options include PPS, PTFE and EPDM.
rotates in 90 degree incre- www.knfOEM.com
ments, stainless steel, FKM
and ceramic wetted parts. Electrical
It also features flow mea-
surement totalization/ Bulkhead Housing
square root extraction function, program lock function and quick HARTING has extended
ranging with internal push-buttons. The PX5200 is housed in an the application possibili-
aluminum NEMA 4X (IP65) enclosure which makes this product ties for its Han-INOX
well suited for flow and tank level applications where low dP stainless steel product series with new covers for hoods and
measurements are required. bulkhead housings in size 10 B. In addition, a bulkhead housing
www.omega.ca with integral cover and coupling housing, also for size 10 B, has
been introduced. Han-INOX is IP-65 compliant and is available AS-Interface I/O Modules
in Han 10B and Han 3A sizes and can be combined with most Pepperl+Fuchs introduced three G11
standard contact inserts or the flexible Han-Modular connector Series AS-Interface I/O Modules. The
series. The housings and covers provide resistance against first two modules offer two analog
chemical and other aggressive substances. outputs each; one for 0-20 mA
www.HARTING.ca operation for flat cable connectivity
and one for 0-20 mA operation with
Safety Relay an M12 round connector. The third
Automation Direct module offers four analog outputs
announced the BH5932 of either 0-20 mA or 0-10 V for flat cable connectivity that can
speed monitor relay be powered by AS-Interface or an auxiliary power source. The
module, designed to output type of each module can be selected by DIP switch or
monitor two sensor automatically determined based on the connected load. The
inputs that are detecting modules also provide lead break detection and integrated shield
rotating targets on a connection in the M12 connector and on the base.
motor shaft. The relay www.pepperl-fuchs.us
features two-channel operation and can be used for standstill and
over-speed monitoring of three-phase motors. When used as a DC Power Supply
standstill monitor, a switch point is set just above the “safe” or Saelig Company, Inc. introduced
normal operating speed. When motor speed rises above this setting, its ODP3032, a programmable
the relay opens to protect against motor damage. The BH5932 relay three-channel linear DC power
module has an adjustable impulse-per-minute (IPM) range of 10 to supply. It features dual independent
20,000 IPM, LED status indicators, two PNP sensor inputs, and two outputs with separate controls and one fixed 5V/3A supply for up
normally-open and one normally-closed positive-guided contacts. to 195W total power with an output resolution of 1mV/1mA. Four
www.automationdirect.com operating modes are provided for the two variable outputs: Inde-
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pendent (0~30V/0~3A), parallel (0~30V/0~6A), series Kollmorgen Automation Suite Visualization Builder features automatic
(0~60V/0~3A), and plus-minus (-30V ~ +30V/0~3A). All three variable/tag configuration that enables designers to bypass rudi-
channels are isolated, and a 3.9-inch high-resolution (480 x320 mentary tasks and concentrate on style and function.
pixels) TFT LCD color display. Over-voltage and over-current are www.kollmorgen.
configurable for load protection, and up to 30 groups of preset com
system configurations can be stored internally. Up to 100 groups
of pre-stored timed voltage profiles can be used to generate arbi- Rugged HMIs
trary waveforms for voltage test cycle profiles. Maple Systems intro-
www.saelig.com duced three HMI models
including a 7-inch
Automation (HMI5070P), 12.1-inch
(HMI5121P), and 15-inch (HMI5150P) TFT touchscreen display. The
HMI Panels touchscreens are housed in an aluminum enclosure and equipped
Kollmorgen announced keypad ver- with microprocessors designed for graphic animation and heavy
sions of its AKI Series HMI Panels. The data processing. The HMIs connect to PLCs, drives, and motion
panels are available in 5.7- and 10.4- controllers through two serial ports: a USB port, a CAN bus port,
inch screen sizes and are equipped with and an Ethernet port (including support for BACnet and importing
LED status indicators. AKI Series HMI Panels are programmed using tag data for Rockwell Automation and Siemens PLCs). Two video
the Kollmorgen Automation Suite Visualization Builder software. input ports (HMI5121P and HMI5150P only) allow for the connec-
The HMI panels are available with a variety of templates for common tion of two motion cameras. All of the HMI5000P Series are NEMA4
process screens, as well as drive operations and configurations. (IP65) rated and carry both CE and RoHS certification.
When developed within Kollmorgen Automation Suite projects, www.maplesystems.com
DesignSolutions
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Motion
Control
Buyer’s
Guide
Contents
30 Motion Control News
• Dal researchers secure funding for pneumatic motor design
• PTMC sector growth slows in Q2
• ATS posts first quarter profits
• Phoenix Contact opens new Canadian headquarters
34 Choosing the Right Motor
How to match your application requirements with the correct motor.
38 Motion Control Roundtable 2012
Canada’s motion control leaders discuss the slowing MC market,
product trends and network security.
42 Slot Car Racer
Beckhoff’s smart servo motor system, XTS, creates a unique
linear transport application.
44 Shop Talk
Diagnosing tricky motor trouble requires a close inspection of power loads.
46 Product Showcase
50 Motion Control Product Index
51 Product Listings
65 Supplier Listings
43:40 PM
28-292-DES.indd 29 12-09-04 10:47 AM
N
30 MotionControl: News
H
Dal Researchers Secure Funding expect 2012 to be another year of growth with an average
for Pneumatic Motor Design forecast of 8 percent, down from 11 percent from the first
quarter survey. Notably, 82 percent of distributors and 90
percent of manufacturers expect positive growth in 2012.
On average, the PTDA Index reports that sales rose 7 per-
M
cent in 2Q12, down from the 9 percent growth seen in 1Q.
Distributor sales grew 6 percent in 2Q, down from 9 percent
in 1Q, while manufacturers also reported decelerated sales
growth of 8 percent in 2Q, compared with 10 percent growth
last quarter.
The growth rate of new orders saw the biggest declines, with
a net 5 percent of members reporting higher new orders in 2Q
compared to a net 62 percent reporting higher new orders in
1Q. Similarly, a net 10 percent of members reported further
backlog growth in 2Q, down from the net 33 percent the first
Dalhousie master’s student Braden Murphy and mechanical quarter. On the plus side, PTDA members reported continued
engineering professor Dr. Darrel Doman unveil their newly developed hiring. Overall, a net 34 percent of firms reported increased
pneumatic engine. (Photo credit: Bruce Bottomley) staffing, compared to a net 49 percent in 1Q. According to the
report, manufacturers appear to be hiring at a faster pace than
Nobody wants that middle-of-the-night-call telling you systems are down. Not you. Not us. And, certainly not
the guy with the problem. That’s one of the reasons you should turn to Yaskawa for drives and motion control.
Trust your operations to Yaskawa and the phone won’t ring at night. The boss won’t be in your office. And,
maintenance won’t be breathing down your neck with another fire to put out. Trust Yaskawa and you’ll get a
good night’s sleep.
YA S K A W A A M E R I C A , I N C .
DRIVES & MOTION DIVISION
1 - 8 0 0 - YA S K A W A YA S K A W A . C O M
www.beckhoff.ca/EL7201
The EL7201 servo terminal for the Beckhoff EtherCAT Terminal system integrates
a complete servo drive for motors up to 200 W into a standard terminal housing:
Direct connection of servomotor, resolver and holding brake to a 12 mm wide EtherCAT Terminal
Ideal for applications with dozens of small servo axes
Considerable reduction in space requirements as well as wiring and commissioning costs
Integrated fast control technology designed for highly dynamic positioning tasks
The servo terminal supports synchronous motors with a rated current of up to 4 A.
When used in combination with the AM3100 servo motor, the EL7201 servo terminal represents
an inexpensive servo axis in the base performance range.
Cost effectively integrate servo technology instead of stepper motors and pneumatics
IPC
I/O
Motion
Automation
34 MotionControl: Motors
Choosing the
Right Motor
How to match your application requirements
with the correct motor.
By Alexa Loiskandl but you must ensure you have enough speed to make them
effective. Designers must also consider the weight of the mass
Critical
Suppliers Can
Cause You Pain.
800.556.3484 401.431.7000
www.nordsonefd.com/ads/de-2012
Environmental concerns
In what environment will
your motor be running? Will
there be a large amount of
dust, particulate or water
coming into contact with the
motor. An IP rating will give
you an idea of what environ-
ment the motor is suited to
run in. Some motors are
water resistant; others offer
shaft seals which help prevent
Stepper and servo motors can come with complete driver/controller/encoder systems integrated in particulates from getting into
to the motor itself. the inner workings of the
motor through the shaft.
mutation to move such a small step.
Position encoders vary in type and, although they offer a Heat
given resolution, internally they may have intrinsic, kinematic What is the temperature and air flow like in the area the
error due to inconsistencies in component manufacturing. motor is to be placed? Heat is a concern when it comes to
Optical encoders rely on holes accurately cut in a glass disk operating motors. They often have a specific temperature
and resolvers rely on consistency in the windings as well as range at which they should be run. Motors produce heat
the hardware that holds those windings. when running, therefore fully enclosed areas with no air
The closed loop system of the motor also contributes to circulation may cause motors to overheat.
accuracy as the tuning parameters affect both speed and Certain motors will only draw the amount of current
position, reaction time and settling location. needed to perform a move or hold position. These motors
tend to run cooler as they are not
constantly drawing large amounts
of current.
For An Angle Sensor That Works
Around Your Application… Budget
How much are you looking to spend
Rotary angle measurement just got on your motor? Often times, this
better. With Novotechnik’s RFA4000 is the deciding factor. If you can
Series touchless position sensor you can only spend $100, a high-end servo
measure through air or
Go Touchless.
is obviously not the right choice.
through non-magnetic You should have an idea of how
materials. Just attach much you are willing to spend and
a magnetic pick-up to look for a motor accordingly.
your rotating application Each design is unique and
and mount the sensor nearby. often, one of the factors outlined
RFA4000 Series sensors are above will hold more weight in the
extremely thin and compact with decision making process.
dimensions of 30x30x7 mm. The By understanding the motor
sensors are fully encapsulated for options available and developing
operation in tough environments. a clear set of project parameters,
engineers and machine designers
Other specifications include: • Repeatability of 0.1° will be able to avoid costly mis-
• Electrical measurement range to 360° • 12-bit resolution takes and ensure that the correct
• Unlimited mechanical life • Independent linearity to ±0.5% motor is chosen for the job. DE
• Update rate of 5,000 measurements/s • Single and redundant versions www.myostat.ca
For complete RFA4000 information, visit www.novotechnik.com/rfa
Alexa Loiskandl is a sales engineer
Novotechnik U.S., Inc. for Myostat Motion Control inc.
155 Northboro Road • Southborough, MA 01772
Siedle Group with a B.Eng in Biomedical and
Telephone: 508-485-2244 Fax: 508-485-2430
Electrical Engineering.
Motion
Control Roundtable 2012
Canada’s motion control leaders discuss Joe Ottenhof, Regional Manager Canada, Beckhoff Automation:
the slowing MC market, product trends Overall, I would say 2012 will not exhibit the same growth as
and network security. seen in the previous two or three years. There will be certain
sectors driven by large projects that may see a bump. However,
DE: According to a recent Motion Control Association report, overall manufacturing in Canada is suffering and that will be
the MC industry saw double-digit growth in past two years. reflected in the motion control sector. I think the market will
Is 2012 looking as good so far? see a flat year in 2012, but I hope I am wrong.
Dave Buckley, Industrial Automation Products Manager, DE: Which products or product categories show the stron-
Motion Industries Canada: Between the unemployment gest growth in the Canadian market? What do those trends
levels in North America and the uncertainty in Europe, it isn’t suggest?
a good climate to find buyers. For North American manufactur-
ers to be competitive while coping with extremely high labour Buckley - Motion Canada: I’ve been around for a long time,
costs, the only solution is to automate. And there have been and I’ve found that linear rails are an amazing forerunner of
some excellent opportunities to automate in Canada. Having what is going to happen in the economy. When they pick up,
said that, the last couple of months have seen a dramatic slow- it happens as much as six months before the general economy.
down; it has gone from the cautious to the terrified level. And when linear rail sales turn down, it does so up to six
months beforehand. In this case, our linear products are
Kian Sanjari, Product Manager for I/O and Networking, dropping off rather dramatically which isn’t a good sign.
Phoenix Contact: 2012 looks like it may be a bit of a challenge. Manufacturers know they have to automate and they have
We are still experiencing double-digit growth in certain areas, been, until recently. Now, they are still exploring that but they
but some products are struggling. don’t want to commit to the expense with the lack of security
in the markets.
Bill Faber, Group Manager for Automation Technology, Omron:
The market is still growing although not as strong this year. Sanjari - Phoenix Contact: We are very diverse in that we
Even in the U.S., we’re still experiencing about 10 to 15 percent have automation products and then we also have connectors
growth. For our company, in this particular area, our growth and terminal blocks. From the numbers right now, it seems
is closer to 25 or 30 percent. we have experienced pretty good growth in terms of the con-
A lot of it depends on which specific markets and appli- nectors and electronic devices. Power supplies are also strong
cations you are heading toward. Each company’s ability to but the biggest is I/O points. Overall, the growth has come
refocus in those areas is going to determine the growth they from a blend of different factors in the last few years. In a
experience. Overall, you’ll probably see 10 to 15 percent nutshell, I don’t see it as organic growth due to the market.
growth in the U.S. and 5 to 10 percent in Canada if you are Where we saw growth was due to the new products we intro-
focused in those areas. If you’re not, then you might see flat duced and a sales structure that takes advantage of markets
in Canada. in the West and in Quebec.
Faber - Omron: We are definitely seeing strong growth in troubleshooting, and higher yield because of higher system
variable frequency drives and Machine Automation Control. synchronization accuracies—this all means higher OEE and
Most of the growth we’re experiencing is business-driven and more efficient lines.
not economy-driven. The downside in Canada is that the reces-
sion hit hard causing plant closings. Ottenhof - Beckhoff: In the area of servo drives, we think
I think the closings were mainly due to the economy but the the integration of “safety” directly into the drive will reach
recoveries or the sales we are seeing are due to efforts to improve maturity. Instead of simply removing power from the
productivity. When a company becomes more efficient and drive, new modes of operation such as safe speed, safe
competitive, they tend to grow and add more employees which direction, safe limited position and safe torque will con-
fuels the recovery. I think that is prevalent in Canada. Companies tribute to the design of more compact and functional
are looking at complete control solutions because the funda- manufacturing lines. Due to these new safe operating
mental outcome is increased throughput because of less interfac- modes, a multi-robot manufacturing line can be built on
AH1111A_CSG_Aerotech_Automation_7x4_875_Layout
ing latencies, less time down because of integrated 1 8/6/2012 11:11 AM Page
a smaller 1
footprint.
Also, size matters, so the move to incorporating servo drives Ottenhof - Beckhoff: We haven’t seen any direct impact in as
into an I/O system rather than as a separate cabinet mounted much as it being reflected in customer specifications ... yet.
device is important. Extremely compact, 12mm-wide I/O-based However, it has been and remains a significant design guideline
servo drives enable the servo motor to be used in applications for new product development. So, for us, it’s a “push” rather than
previously handled by stepper motors, offering enhanced machine a “pull” conversation with a customer. Through innovative motor
performance. designs, we have seen an increase in motor torque for a given
drive input current. Also, on the software side, control modes
DE: Electric power rates are escalating, particularly in Ontario. and algorithms lead to a conservation of energy through simply
How important a factor is energy efficiency becoming in prod- making the motion profile more efficient. Wasted motion is
uct selection, from your perspective? wasted energy.
Buckley - Motion Canada: It isn’t as important as the people DE: Following industrial malware attacks like Stuxnet and
who provide energy efficient products would like it to be. In the Flame, do you foresee industrial network security becoming
overall scheme of things, when you are trying to compete in the an important issue for the industry?
world markets, the single biggest cost is labour. That’s a pretty
deadly cost compared to countries that pay a dollar an hour with Buckley - Motion Canada: It depends on where the automation
no benefits. Yes, energy costs have risen dramatically, but if you is going. In the industrial market in Canada, especially in Ontario,
put that into proportion to anywhere else in the world, we’re still 72 percent of that market is automotive. That’s not a market that
not highly expensive energy wise in North America. Even China is going to be worried about that. If you were involved in the
sees huge energy costs because they struggle with supplying production of military products, like L3 or another company
enough energy to their manufacturing. In this case, energy like that, it would be a huge concern. It all depends on the mar-
everywhere has gone up dramatically, so you are still on a par ket you’re living in.
competitively.
Sanjari - Phoenix Contact: Virus attacks and malware may not
Sanjari - Phoenix Contact: The growth in our line of UPS and be something most companies are concerned about. However,
so on, goes to show that nobody wants to have downtime. In there is general network security software that not only creates
terms of energy usage, however, I think customers want to firewalls and restrict access but also establishes secure VPN
monitor that information on their communications platform. tunnels for remote applications. For example, a customer who
If energy efficiency is important, then it’s important to get it builds a machine and ships it to China wants to troubleshoot
from the field and into the control room. that product over the Internet. So creating that secure tunnel is
something he is more interested in than always having a product
Faber - Omron: We’ve seen growth in our variable frequency that is constantly filtering intrusions. Bigger companies may
drives and which could be tied to rising energy prices. But if want to go further but that’s one or two percent of the market.
people are involved in plant closings and figuring out how to
readjust, the last thing they’re going to think about is installing Faber - Omron: Every plant or facility should have some level
VFD’s to save electricity. In terms of product selection, this is of network security. At Omron, we look at probability and impact
something company’s like ours need to educate our customers to assess risk. Where these problems hit have been in large pro-
on. Similarly, if you look at motors, steppers are typically at 100 cess plants where the impact is much higher than in discrete
percent current all the time, whereas servos draw power on manufacturing. If somebody hacks into your packaging machine,
demand, so there is cost savings there as well. There are some how much damage will that really do? Unless the process is high
companies out there that are already in the process of implement- impact, like a nuclear reactor, this could be more a distraction.
ing these solutions, but many are not and this is where product To reduce probability of occurrence, we have implemented a few
vendors must educate on the bottom line cost saving benefits. key things, starting with keeping the information and the control
networks separate. We’re also not an industrial PC so there is However, the PC controller (or PAC) with a Windows operating
less threat in hacking into a known platform. Lastly, to help system is natively at risk to infection. So the question becomes,
protect intellectual property, our Machine Automation Control- how to protect the integrity and performance of the system.
ler has built-in 32-digit encryption of the application code. Perhaps the biggest risk is unintentional sabotage caused by
an infected USB drive that renders the IT firewall useless. Our
Ottenhof - Beckhoff: We’re a PC-based control supplier, so you perspective, and that of many IT security professionals, is that
would have to think that this is a significant concern for us, and the IT and Production groups within an organization need to
it is on a customer-by-customer basis. However, we have to work in tandem to ensure everyone practices safe computing,
consider this on two fronts: On the field side and the controller no matter where the computer is located. The best way to protect
side. Today, many, if not most, fieldbuses in new applications use a natively vulnerable system is with proper practices regularly
an Ethernet-based or derived network such as EtherCAT, Pro- updated and stringently enforced. Having said all that, the num-
finet, Ethernet/IP, etc. that are virtually immune to threat since, ber of incidents of malware affecting industrial control systems
among other things, they don’t use a traditional TCP/IP stack. is, by all reports, very small. DE
By Joe Ottenhof
The XTS propulsion system is similar to a tra- in unison or in groups and, of course, can
ditional linear motor. A travelling field is created be stopped and started as required.
by supplying the coils in the individual motor
modules (i.e. rail) with current. This moving Applications
magnetic field “takes hold of ” the permanent The XTS is intended to provide posi-
magnets of the mover as it moves. The current in tioning and transport capability in a
the coil of each mover is intelligently controlled. wide variety of applications. This
The current level determines the amount of force technology is particularly well-suited
available to the mover. to packaging applications where
As indicated earlier, the only connection to the product spacing and flow is a chal-
PC-based controller in the XTS system is handled lenge. With each individually-con-
via the standard EtherCAT network. The number trolled mover, the packaging of
of network connections required is determined by random or irregular spaced product is
the quantity of movers and the complexity of the greatly simplified.
positioning task. EtherCAT provides the ultra high- While not a completely new concept
speed closed-loop control required to excite the coil in terms of transport systems, the XTS
sections and precisely pick up the position of the system from Beckhoff Automation provides
many individual movers that can be configured in the ability to create an entirely custom transport
an application. system configuration with a very small footprint at
The actual motion profi le of each mover is pro- costs that are considerably lower than previous generations
grammed using Beckhoff’s standard TwinCAT 3 PC-based of linear transport. DE
software platform, which can also be used for all required www.beckhoff.ca/xts
automation, motion control, PLC and HMI functions on the
machine. This PC-based motion controller provides the pro- Joe Ottenhof is general manager of Beckhoff Automation
fi les for each XTS mover. Speed, direction and force are Canada Ltd. and has more than 30 years of experience in
individually controlled with great precision. Movers can move industrial automation and controls.
In the case of a ASD, the output voltages For now, though, let’s focus on the
are electronically controlled and should drive internals, specifically on what’s
be well balanced if the drive is functioning commonly referred to as the DC link.
correctly. So, if there is any problem with The DC link is nothing more than a
current imbalance, compare the voltage capacitor bank, usually with a series link
imbalance at the output of the drive to inductor (reactor) thrown in for filtering
that at the motor. A difference suggests a and protection. The DC link is carefully
problem in the wiring, connections, etc. monitored by the drive; over-voltage or
between the drive and motor. If the voltage under-voltage refers to the voltage of the
balance at the motor is good, a problem DC link. Under-voltage can be caused
with the motor would be suspected. The externally by voltage sags on the drive
voltage output waveform from an ASD is input. The Sags and Swells function on
By Colin Plastow a sequence of pulses that has significant power quality analyzers can help identify
high frequency content. Accurate measure- line-related under-voltage problems
a low surface pressure between the rollers and guides. The roll- Power Transmission
ers are arranged within a plastic or metallic cage in spiral fashion,
spread over the entire surface area of the shaft and sleeve. Right-Angle Gearbox
www.ame.com Myostat Motion Control introduced
the HY series of Hyphoid right angle
Rotary Stage gearboxes. Suitable for input
Aerotech introduced its MPS- torques between 76 N-CM and 357
GR series rotary stages. Avail- N-CM, the high efficiency gear-
able in two sizes—the boxes offer a high gear ratio in a
MPS50GR and MPS75GR— small footprint. According to the
the stages incorporate preci- company, the gearboxes are more
sion worm-gear drives and efficient than a worm drive and quieter than a bevel set. The
are available with DC servo series is available in 5:1 and 10:1 ratios and with optional motor
or stepper motors and either a 20mm (MPS50GR) or 30mm combinations.
(MPS75GR) clear aperture. The DC servomotors for the MPS-GR www.myostat.ca/gearbox
stages are equipped with a square-wave rotary encoder and the
MPS75GR includes a manual adjustment knob. The MPS-GR Disc Coupling
rotary stages provide performance of up to 80 arc seconds Baldor Electric Company
accuracy, 1 arc second resolution, 6 arc seconds repeatability introduces the new Dodge
and 180 degrees per second maximum speed. Top load capacity Disc coupling that meets the
is 12 kg and tilt error motion is 40 arc seconds. Both stages are American Petroleum Institute
available with optional vacuum preparation to 10-6 torr includ- (API) 610 specification. The
ing a vacuum-rated motor/feedback connector. coupling also utilizes the
www.aerotech.com newest generation of disc geometry, minimizing disc stress dur-
ZERO BACKLASH
UNIVERSAL JOINTS
GTC Falcon Mini-Joints feature
Zero-Backlash and all stainless steel
construction. Suitable for instrumentation
and control systems. Mini-Joint universal
joints available as single, double &
telescoping versions. Bore sizes of .031”
to 1” / 1mm to 30mm.
Also now available:
NEW Mini-Joint Ball Splines, featuring Zero-Backlash.
Also available:
Precision Mini-Joint Couplings for angular,
parallel & axial misalgnment, with operating
speeds to 30,000 RPM
ing operation and boosting misalignment capabilities and torque Jaw Couplings
ratings, the company says. The disc coupling doesn’t require Ruland introduced its zero back-
periodic lubrication since they do not have relative movement lash jaw couplings for machine
between mating surfaces. In addition, the coupling offers a large vision systems that reduce set-
hub option that increases the max bore capability in applications tling time and shock loads, the
where the coupling size is driven by the shaft diameter instead company says. The couplings’
of the torque requirement. three-piece design is comprised
www.baldor.com of two aluminum hubs and an elastomer element called the
“spider.” Available in three durometers, the spider allows the
Ball Screws user to adjust the coupling’s torsional stiffness, misalignment,
Steinmeyer, Inc. introduced a and dampening requirements. For added customization, metric
new design to the ball return and inch hubs (set screw, clamp style, keyed, or keyless) are
for its UltraSpeed line of preci- interchangeable and can be combined into a single coupling.
sion ball screws. The design is The couplings feature a curved profile which concentrates the
based on a new ball return sys- forces to the center of the spider’s limbs. Raised contact points
tem that uses precision ball help maintain proper spacing between the two hubs, assuring
deflectors to guide the balls into electrical isolation and full angular misalignment capabilities.
a return channel spanning the whole nut length. The deflectors www.ruland.com
are precision milled and utilize a geometry that minimizes friction.
The ballscrew series is available in nominal diameters from 32
mm to 100 mm, and enable speed ratings up to and beyond Motors and Drives
dN=160,000. With lead-to-diameter ratios from 0.5:1 to 1:1,
linear velocities of 4,000 inches per minute are possible at accel- Variable Speed Drive
erations of 2 g’s and higher. Yaskawa America, Inc. released its P1000
www.steinmeyer.com variable speed drive that controls variable-
torque loads
through 500 hp
Demand more... We always deliver with an average
MTBF of 28 years
or more. The
Our only products are encoders.
P1000 drive is
Whatever your industry, we’ll available in 200-240VAC Three Phase
satisfy your expectations for 50/60 Hz (up to 175 hp), 380-480VAC
exceptional quality and value Three Phase 50/60 Hz (up to 500 hp),
supported by superior service. and 500-600VAC Three Phase 50/60Hz
Our proven reliability allows (up to 250 hp) ratings. All ratings are
available in a Flange configuration that
us to offer the industry’s only
allows for mounting the drive with its
FIVE-YEAR WARRANTY. heatsink out the back of any Type 12
Expect more... and get it. enclosure. The drive offers three expan-
sion ports for additional I/O, feedback
and network communications, including
DeviceNet, EtherNet/IP, Modbus TCP/
IP, Profibus-DP, PROFINET, BACnet and
Lonworks.
www.yaskawa.com
stainless steel frames and stainless steel 90 flat MILE is capable of resolutions of up to 3200 impulses per
shafts. IP56-rated, they are equipped turn and a nominal torque of 517 mNm. According to the com-
with a large junction box with fluori- pany, the component is best suited for applications such as door
nated silicone rubber gaskets and drives, logistic robots or solar trackers.
stainless steel cable glands. These www.maxonmotorusa.com
NEMA design B motors are available
with or without mounting feet and can
be mounted in any orientation, hori- Safety
zontal or vertical, as long as the drain plugs are installed in the
two lower locations. Distributed Safety System
www.automationdirect.com GE Intelligent Platforms intro-
duced its PACSystems VersaSafe
Ultra-slim Motor and Encoder machine safety solution, which
Maxon has equiped its EC 90 flat motor with its Inductive Little adds TÜV-certified SIL3 safety
Encoder (MILE), the world’s smallest capabilities by combining secure
inductive rotary encoder. Its operating network connectivity, certified
principle is based on the detection of safety function blocks and a graphical programming environment.
high-frequency inductivity, which The system combines PROFINET with optional media redundant
generates eddy current in an electrically protocol (MRP) and multiple cable media options, providing the
conducting target. The advantage of ability to put a machine in a safe state without fully powering
a high-frequency inductive method of down the equipment. Leveraging PACSystems’ distributed I/O
measurement includes high speed, architecture and single point of connect capabilities, VersaSafe
high robustness towards dust or oil enables a single network to carry standard and safety I/O and
vapor and insensitivity against interfer- eliminates the need for a separate safety CPU or controller.
ence pulses such as PWM controllers or motor magnets. The EC www.ge-ip.com/versasaf
COWPER INC.
Servo, .DC . . . . . . . . . . . . . . . . . . . 61 Concentric . . . . . . . . . . . . . . . . . . 62
Servo, .DC .Brushless . . . . . . . . . . 61 Fractional .HP . . . . . . . . . . . . . . . . 62
Servo, .Linear . . . . . . . . . . . . . . . . 61 Helical .Herringbone . . . . . . . . . . . 62
Spindle . . . . . . . . . . . . . . . . . . . . . 61 Parallel . . . . . . . . . . . . . . . . . . . . . 62
Step .Motors . . . . . . . . . . . . . . . . . 61 Planetary . . . . . . . . . . . . . . . . . . . 62
Step .Motors, .Geared . . . . . . . . . . 61
Step .Motors, .Linear . . . . . . . . . . . 61
Right .Angle . . . . . . . . . . . . . . . . . 62 Intelligent Automation Solutions
Shaft-Mounted . . . . . . . . . . . . . . . 62
Torque . . . . . . . . . . . . . . . . . . . . . 61 Spur . . . . . . . . . . . . . . . . . . . . . . . 63
Ultrasonic/Piezo . . . . . . . . . . . . . . 61 Wormgear . . . . . . . . . . . . . . . . . . 63
network Bus vAlve components
components
Valve .Actuators . . . . . . . . . . . . . . 63
CANBUS . . . . . . . . . . . . . . . . . . . . 61
Valve .Controls . . . . . . . . . . . . . . . 63
Can .OPEN . . . . . . . . . . . . . . . . . . . 61
Valve .Indicators . . . . . . . . . . . . . . 63
DeviceNET . . . . . . . . . . . . . . . . . . 61
Valve .Motors . . . . . . . . . . . . . . . . 63
EtherCAT . . . . . . . . . . . . . . . . . . . 61
Ethernet . . . . . . . . . . . . . . . . . . . . 61 vAlve types
ProfiBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Protocol .Conversion . . . . . . . . . . . 62 Cartridge . . . . . . . . . . . . . . . . . . . 63
RS-232 . . . . . . . . . . . . . . . . . . . . . 62 Check . . . . . . . . . . . . . . . . . . . . . . 63
RS-485 . . . . . . . . . . . . . . . . . . . . . 62 Compensator . . . . . . . . . . . . . . . . 63
USB . . . . . . . . . . . . . . . . . . . . . . . 62 Counter .Balance . . . . . . . . . . . . . 63
Directional .Control . . . . . . . . . . . . 63
pulleys
Electro-Proportional . . . . . . . . . . . . . . . . . . . . 63
Flat .Belt . . . . . . . . . . . . . . . . . . . . 62
Idler . . . . . . . . . . . . . . . . . . . . . . . 62
Flow .Control . . . . . . . . . . . . . . . . 63 Pneumatic Automation & Motion Control
Hydraulic . . . . . . . . . . . . . . . . . . . 63
Split . . . . . . . . . . . . . . . . . . . . . . . 62
Logic . . . . . . . . . . . . . . . . . . . . . . 63
Synchronous .Belt . . . . . . . . . . . . 62
Manual . . . . . . . . . . . . . . . . . . . . . 63
Toothed . . . . . . . . . . . . . . . . . . . . 62
Modular . . . . . . . . . . . . . . . . . . . . 63
V-Belt . . . . . . . . . . . . . . . . . . . . . . 62
Motor .Mount . . . . . . . . . . . . . . . . 63
rAck & pinion
Anti-Backlash . . . . . . . . . . . . . . . 62
Needle . . . . . . . . . . . . . . . . . . . . . 63
Pneumatic . . . . . . . . . . . . . . . . . . 63
PRODUCT APPLICATION SPECIALISTS
Hardened . . . . . . . . . . . . . . . . . . . 62
Pressure .Control . . . . . . . . . . . . . 63
Plain . . . . . . . . . . . . . . . . . . . . . . . 62
Pressure .Reducing . . . . . . . . . . . 63
Polymer . . . . . . . . . . . . . . . . . . . . 62
Pressure .Sequence . . . . . . . . . . . 63 Cowper Inc. – Your source for optimized automation flexibility, efficiency, safety and ease-of-use.
roBotics Proportional . . . . . . . . . . . . . . . . . 63
1-888-506-1111
Robot .Arms . . . . . . . . . . . . . . . . . 62 Relief . . . . . . . . . . . . . . . . . . . . . . 63
Robotic .Accessories . . . . . . . . . . 62 Servo . . . . . . . . . . . . . . . . . . . . . . 63
Robots . . . . . . . . . . . . . . . . . . . . . 62
www.cowper.ca
Shuttle . . . . . . . . . . . . . . . . . . . . . 63
Robots, .Articulated .Arm .(6Axis) . . 62 Solenoid . . . . . . . . . . . . . . . . . . . . 63
Robots, .Scara .(4Axis) . . . . . . . . . . . . . . . . . . 62 Stepper . . . . . . . . . . . . . . . . . . . . 63
Stratford, CT
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www.jrmerritt.com
www.jrmerritt.com
1-800-333-5762
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Advertisers Index
Advertiser Website Page Advertiser Website Page
ACE Controls Inc. www.acecontrols.com 45 Industrial Encoder Corp. www.globalencoder.ca 48
Aerotech, Inc. www.aerotech.com 39 J.R. Merritt Controls, Inc. www.jrmerrit.com 59
Aurora Bearing Company www.aurorabearing.com 52 JEC Composites www.jeccomposites.com 49
Automation Direct www.automationdirect.com 7 Main Manufacturing Products www.mainmfg.com 57
Baldor Electric Company www.baldor.com 76 Master Bond Inc. www.masterbond.com 25
Baumer Electric Inc. www.baumer.ca 55 Motion Canada www.motionindustries.com 61
Beckhoff Automation www.beckhoff.ca 33 Myostat Motion Control Inc. www.myostat.ca 32
Berg Chilling Systems Inc. www.berg-group.com 24 Nord Gear Ltd. www.nord.com 14,15
Bosch Rexroth Canada www.boschrexroth.ca 11 Nordson EFD LLC www.efd-inc.com 35
Brecoflex Corp. LLC www.brecoflex.com 16 Novotechnik US Inc. www.novotechnik.com 36
Canadian Business Press www.cbp.ca/healthforbusiness 37 Omega Engineering Inc. www.omega.ca 3
Century Spring Corp. www.centuryspring.com 60 Proto Labs Inc. www.protolabs.com 17
Clippard Instrument Laboratory, Inc. www.clippard.com 9 Rosta Inc. www.rostainc.com 20
Cowper Inc. www.cowper.ca 51 RotoPrecision Inc. www.rotoprecision.ca 12
Cross Manufacturing Inc. www.crossmfg.com 25 Schaeffler Canada Inc. www.ina.com 4
Daemar Inc. www.daemarinc.com 28 Schneider Electric Canada www.schneider-electric.com 13
Drive Products Inc. www.driveproducts.com 43 Schunk Canada www.ca.schunk.com 59
Drive Products Inc. www.driveproducts.com 43 Seal Master Corp. www.sealmaster.com 10
Design Engineering Expo (DEX) www.dex2012.com 64 Siemens Canada www.siemens.ca 75
Encoder Products Co. www.encoder.com 56 Siemens PLM www.plm.automation.siemens.com 2
Exair Corp. www.exair.com 21 Stock Drive Products www.sdp-si.com 60
Festo Canada Inc. www.festo.ca 19 Swagelok Company www.swagelok.com 23
GTC Falcon Inc www.gtcfalcon.com 47 Tecom Inc. www.crbearing.com 52
Harting Canada Inc. www.harting.ca 41 Yaskawa Electric Corp. www.yaskawa.com 31
Helander Products Inc. www.tinyclutch.com 53
Hercules Sealing Products Canada www.herculescn.com 56
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