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ZTE CORPORATION
Customer support hotline: +86-755-26771900 Doc um ent Number:
Technical support website: http://support.zte.com.cn Doc um ent Ve rsion:
E-mail: support@zte.com.cn 1.Door magnet 3. Anti-theft barrier strips for the batteries
2.Lead-acid Batteries 4.TEC air conditioners
1 2
(Optional) Two/single-phase AC input 110 V 1 Installing the Cabinet Installing the Power Cabinet on the Battery Cabinet
50Hz/60Hz Steps:
1. Pile the device cabinet on the top of
The cabinet installation includes two parts: installing the battery cabinet to the the battery cabinet.
L1 L1 L2 L2
ground, and piling the power cabinet on the battery cabinet.
PE L1 L2
Front view
650
590
50Hz/60Hz hole
L L N N
PE L N
AC input 2. Install M10 x 80 expansion bolts through the installation holes. 2. Fix four M8 bolts on the left and right sides of the top of the battery cabinet.
AC breaker AC SPD Vacuum
cleaner The bolts on both sides are fixed in the same way. The following figure illustrates
Percussion the installation of bolts on the right side as an example.
drill
Jumpers
Expansion Plain Spring
bolt washer washer
DC Distribution Unit
3. Place the cabinet in position, and place the expansion bolts into the installation
holes of the cabinet.
4. Use a level ruler to verify that the cabinet is level.
5. Install flat washers, spring washers and nuts in sequence, and tighten the nuts.
The horizontal deviation of the cabinet must be less than 3 mm. If the cabinet is
not level, add U-shape washers under the cabinet to make the cabinet level.
BATT2
BATT1
DC
SPD LLVD1 BLVD
UK35
connection
terminal
DC output breakers
3 4 5
4. Install the two rear covers on the bottom of the device cabinet and the battery cabinet with four 2 Connecting Supervision Signal Cables 2.3 Connecting Communication Cables
M5 anti-theft bolts and four M5 stainless pan-head screws.
Steps
The SIB board provides communication interfaces, relay interfaces, and environmental Refer to the following table and connect communication cables to communication ports
variable detection interfaces, as shown in the following figure. Cables must be connected to according to the supervision networking requirements.
corresponding signal ports based on alarm and monitoring requirements.
The flu xga te sensor, flood se nsor, and temperature sensor are all optional componen ts.
The batter y te mp erature se nso r is a standar d compon ent. For the de taile d i nstallation
proced ure, refer to the se ction 7.
5. Install two cable troughs on the rear side of the cabinet. Remove the cover of each trough, and
fix installation screws on the inner side. Tidy up the cables between the power cabinet and the
battery cabinet, bind the cables inside the cable trough, and then secure the cover.
3 Installing Batteries
Two battery packs can be installed inside the Batteries
battery cabinet. Each battery pack comprises
of four 12 V/150 Ah (or below) batteries in
4x12 V
series.
The positive terminal and negative terminal must not be wrongly connected.
2.1 Connecting Alarm Output Relay Cables When connecting the cables to the screw terminals, route the cables backwards.
Steps
There are battery detection cables (with a red label) on the battery air circuit
1. Refer to the “Alarm List” section in the ZXDU CSU501B(SV1.13.01) Centralized Supervision breakers. If a detection cable is disconnected, reinstall it on the battery air circuit
Unit User Guide for default alarms of output relays
breaker to avoid abnormal battery management.
2. Connect cables to the corresponding output relay interfaces in accordance with the alarm
requirements and the interface descriptions in the following table. Route cab les Close the The detection cable
No fron t wiring
backwa rds cover must be co nnecte d.
Steps:
1. Remove the battery anti-thief plate.
Lea ve one pla te of e ach ba ttery p ack uninstalled, and conne ct the entire battery
pack in series after step 2 is a ccomplished
3. (Optional) To change the alarm correspondence for the output relay, refer to the Product
Description to configure the attributes of the output relay when commissioning the system.
6 7 8
2. Install batteries into the battery racks, and install the connection plates. 5 Connecting the Temperature Sensor of the TEC 7 Connecting AC Input Cables
Air Conditioner
Step: Supported AC inputs include three-phase 110 V input, single/two-
Install the temperature sensor of the TEC air conditioner on the wider edges of the second and phase 110 V input and single-phase 220 V input.
third batteries, see the following figure.
The ZXUD68 W201 system is configured with a three-phase 110 V AC
Battery cabinet Sensor of the air Sensor probe input by default.
conditioner Jumpers are used on different positions of the AC input terminals to
switch between three input modes.
Steps
1. Set the power switch on the equipment (in the AC power distribution unit) to the ON position.
2. Set the AC input circuit breaker in the equipment to the OFF position.
3. Connect the AC input Protective Earth (PE), live wires (L1\L2\L2\L3)
Wide side of Attach the sensor to the center of Three-phase AC input 110 V (default)
the battery the wide side between the
second and third Bank.
Steps Before attaching the sensor,
1 clean the corresponding position L2 L2 PE L1 L2 L3
1. Install battery packs layer by layer from the bottom. 2 3 4 on the battery to prevent the
2. Set battery circuit breakers to OFF, and install the cables for the battery packs in OFF
Battery pa ck
sensor from falling off.
accordance with the following figure.
BATT2
L2 L2 L2 L2
PE L1 L2
- +- +- +- + OFF
AC breaker AC SPD
AC input
- +- +- +- +
Jumpers
OFF
AC breaker AC SPD
Battery
temperature
sensor 1 2 3 4
Battery pa ck
9 10 11
8 Connecting Working Grounding Cables/DC Example Example:
This example uses an air circuit breaker of three-phase AC input to show how to This example uses a terminal of three-phase AC input to show how to detect the
Output Cables detect a short circuit between AC input terminal L1 and L3. voltage between AC input and L3-PE.
The ca pacity of each load must not e xceed the cap acity l imit of the
DC output air circuit breaker. Certain fre e capa city must be retaine d. PEL1 L2 L3
PEL1 L2 L3 AC input
The load air circu it brea ker has th e de tection ca ble (with a red lab el). Load OFF
When connecting a DC output cable, you need to re install the ca ble detection OFF Three-phase 110 V/127 V
back to the corre spo nding load circuit bre aker. Failure to comply ca n cable AC input 110 V, 50 Hz/60 Hz
affe ct the load mana gement. (marked with
50 Hz/60 Hz
the DC output
The detection cable of the load ai r circuit bre aker is marke d with the
circuit
DC output circuit number number)
Switch the
multimeter to the Red AC SPD
Red Black AC SPD buzzer mode. probe(+) Black
Steps probe(+) probe (-) probe (-)
1. Set the circuit breaker of the load to the OFF position.
2. Select load air circuit breakers in accordance with load importance and capacity 9.2 Detecting a Short Circuit in the DC Output Circuit
requirements.
To avoid damage the multimeter, you should not perform a live short circuit check. Switch the
3. Connect the - 48 V cables for electrical load to air circuit breakers for electrical load (to multimeter to the
the ends with detection cables). AC voltage
Steps
4. Connect the RTN cables for the electrical load to the GND grounding bar. mode.
1. Switch the multimeter to the buzzer mode.
DC Output
(LLVD1/BLVD) GND 2. Detect the short circuit on the DC output circuit. 9.4 Detecting the Terminal Voltage of the Battery Pack
For the detection contacts and detection criteria, refer to the following table:
OFF Steps
OFF ...... 1. Switch the multimeter to the DC voltage mode.
OFF
If th e b uzzer doe s not soun d, there is nO short circuit fault. 2. Use the multimeter to detect the terminal voltage for each battery pack in
The electri cal conne ction is qu alifi ed. the power fuse base, and record the detected values in the table.
If th e b uzzer sounds, there is a short circuit fault. The excess
Detection Contacts and Detection Criteria
Cables tha t ca use the short circuit should be re mo ved.
BATT1
BATT2
the DC voltage
For the detection contacts and detection criteria, refer to the following table: the neutral-to-ground voltage difference.
mode.
The phase-to-neutral voltage is in the range
Black
of 80 V to 305 V. If the criterion is not
probe (-)
satisfied, it is recommended to start the oil
If the buzzer does not sound, there is no short circuit fault. engine.
The electrical connection is qualified.
If the buzzer sounds, there is a short circuit fault. Find out
the fault and re-connect cables.
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Appendix Installing a Rectifier A. Installing or Removing a CSU
1 2
Loosen the bolts Lift the handles CSU model: CSU501B
A. Installing or Removing a Rectifier Removing The CSU
Remove the films at the ven tila tion ho les or other obje cts that pr eve nt the rectifier
from coolin g to avoid damagin g the rectifier due to poor heat dissipa tio n. Loosen th e Lift th e
In h ot plug of the rectifie r, slow action is req uired to avoid sparking. bolts handle
Poo r contact of the recti fier can result in equ ipment da ma ge and even fire due to
serious heat g eneration after the rectifier is powered on. Thus, the rectifier must be
installed prop erly.
When pushing a rectifie r into a slo t, to a void da ma ge to the equipmen t, never press
the disp lay screen, keys, or indicators.
3 4 Tighten the bolts
Lon g-distance transpor t may make the interna l compone nts of the equipmen t loose. If
Push in the rectifier
there is an y unusual sound in the rectifier durin g the insta llation, contact the suppl ier to
repa ir the rectifie r or chang e for another one.
Pull outwards
Rectifier Installation Requirements
Rectifiers must be installed in the corresponding slots in a sequence from small to large.
If rectifiers are not sequentially installed, they must be evenly distributed in phases (L1,
L2, and L3) to ensure the three-phase balance of the AC circuit and good equipment
ventilation.
Removing a Rectifier
Loosen the bolts Lift the handles
Installing the CSU
CSU model: CSU501B
A fa ulty CSU must be quic kly repla ced with a proper one.
If th e CSU is faulty or removed, the mo nito ring on the ZXDU68 W201 system is
unavaila ble.
The fau lt or removal of the CSU has the following impact on the batteri es:
When the batterie s discharge, the CS U cannot i mp lement po wer-off protection.
The rectifiers can ou tpu t only 53.5 V DC power to charg e the battery packs (through the
trickling charg ing).
Pull out the rectifier
Lift th e
handle Push inwards
Fasten the
bolts
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