Beruflich Dokumente
Kultur Dokumente
Operation
Page 2
CDI Pretreatment Requirements
Chemical attack
(Chlorine & Oxidants)
Fouling
S Prevents (Organics & Metals)
Plugging
(Particulates & Colloids)
Scaling
(Calcium carbonate)
Page 3
The Process CDI Design
S Other concerns
Ø Pretreatment Prevent scaling, fouling, oxidation etc
Ø Mechanical Design Instrumentation design on skid
Ø Commissioning Ensure no hydraulic shock, setting of recovery
and pressure balancing
Page 4
Feed Water Specification
Page 5
Feed Water Hardness
Page 6
How to Identify Hardness Scaling
Formula R(ohms) = V / I
Conc dP
10 psi
S Increasing concentrate pressure drop Time
Conc Flow
Time
Page 7
Design to prevent CDI Scaling
S 2-pass RO
Ø Often the most desired situation. 2nd pass RO polishes up the 1st pass permeate
S Softener + 2-pass RO
Ø Typical semiconductor pretreatment
S Antiscalent + 1-pass RO
Ø Not recommended for long term operation. Only for very low hardness water
Ø Watch out for start/stop systems….
Page 8
Feed Conductivity Equivalent (FCE)
Example:
Measured conductivity (from analyzer) = 1uS/cm
Measured CO2 (using test kit) = 5 ppm as CO2
Measured SiO2 (using test kit) = 0.5 ppm as SiO2
Page 10
Ohm’s Law
S Ohm’s Law
V = IR
Voltage, Volts Current, Amps Resistance, Ohms
S Faraday’s Law
- I = 1.31 (Q)(FCE)/(# cells)(eff)
- I = DC current, amps (per module)
- Q = product flow rate, liters/min/module
- FCE = feed conductivity equivalent, µS/cm
- eff = current efficiency, %
- (assume 10% current efficiency)
Page 12
Ionpure Softwares
S Note: This guide only serves as a shortcut for users whom are new to Ionpure
programs. Please read the user manuals in each of the program for detail
information on how to use them
https://ippro.evoqua.com/
Page 13
IP-Pro v3.0
Login if registered
Page 14
IP-Pro v3.0
Page 15
IP-Pro v3.0
Key in feed
parameters
Select
application type
Enter in system
details
Page 17
IP-Pro v3.0
Print to PDF
Page 18
IP-Pro v3.0 Sizing Tips
Page 19
Important Notes for IP-Pro v3.0
Projected CO2 (from ROSA): 0.1 ppm Actual CO2 entering CDI: 3 ppm
Page 20
Cont’…. Important Notes
Page 21
Module Instrument Layout
PI PI
Conc
FI
SP
GRD
(3) Conc Inlet (4) Conc Outlet
or Reject
Multiple CEDI
modules in a skid
with common
instrumentation
Page 22
Determine the Flowrates for CDI system
RULE #1: The lower the hardness, the better the modules will perform!
Page 23
Pressure Balancing for CDI Systems
PI
Dilute Outlet or
Inlet Product (To Tank)
PI
Conc Outlet or
Reject (To Drain)
Zero
10
15
20
25
5 psi
psi
psi
Page 24
Overall System Setting
Multiple Modules
Page 25
Pressure Concerns
DEAD END
Pipe FLOW!!!
Page 26
System Design Philosophy
Page 27
Other P&ID Design Notes
1. RO permeate start-up
2. Reclaim of CEDI reject
3. Location of Pressure gauges
4. Electrode gas production
5. Hydraulic issues
6. Modules tightening
7. CDI system safeguards
Page 29
RO System Start-up
Level
Transmitter
Storage
Tank
Low level
detected!!
EDI will foul up
after some time
Page 30
Problems with RO Start/Stop
S Solutions:
Ø Flush permeate to drain before sending to CEDI
Page 31
High Conductivity upon RO start-up
Page 32
Correct Method – RO pre-flush
Storage
Tank
Flushing based on:
1) RO conductivity setpoint
Water normally re-used
2) Timer (e.g 5 mins)
(e.g. To raw water tank)
Page 33
Reclaim of CDI Reject Water
S Advantages
Ø Low in conductivity
Ø Everyone desires 100% recovery
Page 34
CO2 Accumulation
Page 35
CO2 Removal Methods
Page 36
pH Adjustment Method
Page 37
Pressure Gauge
Example
S Feed pressure always < 100 psi
S Dilute pressure drop (nominal flowrate) ~ 20 – 30 psi
S Conc pressure drop ~ < 10 psi
S Dilute ∆P >>> Conc ∆P (Always the case)
S Dilute IN Pressure >> Conc IN Pressure.
S Outlet differential pressure (Product MINUS Reject) = 2 – 5 psi
Note: The commissioning data is your baseline!
Page 39
Electrode Gas Production
Page 40
Cont’… Electrode Gas Production
Chlorine gas is rarely produced because Ionpure modules do not require brine
injection, and uses resin fillers in the electrode compartments instead.
Page 41
Hydraulic Issues
S Water hammer
Ø Simultaneous operation of product and divert valves
Ø Must open one before closing other
Page 42
Sequence of Valves Changeover
Product Mainstream
(To DI Tank) PSI
Divert
(To RO Tank)
Dilute Out
DEAD END Pressure Gauge
FLOW!!!
(To DI Tank)
Divert
(To RO Tank) Dilute Out
Pressure Gauge
3-5 seconds delay
Page 46
Tank to CDI Configuration
Highly
Cartridge filter
Recommended!!
RO
Break CDI Demin
Tank Tank
Page 47
Direct Feed of RO to CDI
RO CDI
Tank
Page 48
Ionpure System Design Approach
Page 49
Any Questions?
JS Pan
Technical Manager
Asia Pacific
E-mail:
jiasheng.pan@evoqua.com
www.IONPURE.com
www.CEDIUniversity.com
Page 50 www.IONPURE.com