Radially Split ISO 13709 (API 610) Type BB2 Sulzer Pumps

one and two stage pumps

The Heart of Your Process

Type BBS, CD, BBT and BBT-D Pumps
ISO 13709 (API 610) Type BB2 Sulzer Pumps

BBS or CD Single Stage

Double Suction
BBT single suction,
2 stage radially split

BBT-D double suction,

2 stage radially split

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 2

Type BBS, CD, BBT and BBT-D Pumps
Features Sulzer Pumps

High efficiency impellers are individually

secured against axial displacement.

A variety of wear part materials for clean,
corrosive or abrasive applications are
supplied

Over 100 different hydraulics with 11,000
Nss or less are standard. Optional
impellers available for improved suction
performance.

Double suction first stage impellers
(which reduce NPSHr on BBS, CD and
BBT-D's) are ideal for processing unit
capacity increases.

Proven Coke Crushers are available for
coking applications, such as coker
heater charge service.

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 3

Type BBS, CD, BBT and BBT-D Pumps
Coke Crushers Sulzer Pumps

The Challenge:

Some refining & petrochemical processes

produce coke particles or chunks. If
those particles are too large, they are
trapped between impeller vanes and
reduce or stall flow.

Sulzer’s Coke Crusher is used on the first

stage to break up those particles and help
maintain pump output.

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 4

 Coke Crushers Sulzer Pumps

The larger coke chunks enter the

pump suction and find their way to
the first stage impeller.

As they approaches the impeller,

they encounters the coke crusher
rotors. Small particles pass
between the rotor blades and
through the impeller

The "chunky" particles are impaled

on the rotor blade notches and
rotated around to the stator lugs –
where they are crushed into smaller
particles that will pass thru the
impeller

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 5

Coke Crusher effects on NPSHr
Test data plotted in Sept. 1999 – its even better now Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 6

 Performance – OH2 & BB2 Coverage Sulzer Pumps

2500 800 m

2000
2 pole
600 m
BBTD BBT, BBTD
1500
Feet 400 m
O
1000
H 2 pole
H OHH
BBS, CD
200 m
500 L

OHH (OH2 type)

0
0 2 4 6 8 10 12 14 GPM x 1,000
0 500 1000 1500 2000 2500 3000 m3/hr
BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 7
 Sulzer Pumps

BBS
Single Stage
Double Suction
Performance

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 8

BBS Performance
50 Hz – 2980 rpm Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 9

BBS Performance
50 Hz – 1480 rpm Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 10

BBS Performance
60 Hz – 3560 rpm Sulzer Pumps

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BBS Performance
60 Hz – 1780 rpm Sulzer Pumps

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BBS Performance
60 Hz – 1180 rpm Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 13

Type CD: Engineered Version of BBS Sulzer Pumps

For high pressure, higher capacity or

combinations of both, the Sulzer CD
pump is engineered specifically for each
order

Common applications include:

9 MW (12,000 hp) Steam Generator Feed
Pumps in Nuclear Power plants (since
1960's)

12 MW (15,000 hp) pipeline pumps since
1980's

Flowrates to over 6800 m3/h (30,000
GPM) and head to nearly 900m (3000 ft)
have been running for years

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 14

 Sulzer Pumps

BBT
Two Stage
Single Suction
Performance

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 15

BBT Performance
50 Hz Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 16

BBT Performance
60 Hz Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 17

 Sulzer Pumps

BBT-D
Two Stage
Double Suction
Performance

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 18

BBT-D Performance
50 Hz Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 19

BBT-D Performance
60 Hz Sulzer Pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 20

Type BBS, CD, BBT and BBT-D Pumps
Volute Casing Sulzer Pumps

Per ISO 13709 (API 610) pressure

boundary components are designed to
25% of Ultimate Tensile Strength x 0.8
casting factor = 20% of UTS, plus an
additional 3mm (1/8") corrosion
allowance

Top suction and discharge nozzles are
standard with back facing required by
ISO 13709 (API 610)

ANSI 300# RF or 600# RF flanges are
provided; DIN flanges are available

Volutes are opposed on BBT to balance
radial loads. Double volutes used on
larger sizes

End covers are confined controlled
compression gaskets with metal to metal
rabbet fit.

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 21

Type BBS, CD, BBT and BBT-D Pumps
Mounting & Baseplates Sulzer Pumps

Pump casings are designed for 2

times ISO 13709 (API 610) Table 4
nozzle loads

2 times ISO 13709 (API 610) nozzle
loads may be utilized on most sizes
with baseplate reinforcement

Grouted, non-grouted or even 3 point
clevis mount baseplates are available
for motor or steam turbine drivers -
onshore or offshore.

ISO 13709 (API 610) defined
baseplate dimensions are standard.
Similar designs and standards are
used where larger bases are required
to accommodate larger size pumps or
drivers

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 22

Type BBS, CD, BBT and BBT-D Pumps
Classically Stiff Rotor Design Sulzer Pumps

ISO 13709 (API 610) requires a classically stiff

rotor design on 1 and 2 stage pumps. Such
designs cannot rely on wear parts for rotor
stability.

Unlike similar pumps from other suppliers,

BBS, BBT and BBT-D pumps are designed for
60 Hz speeds. First critical speed is an
additional 20% above 60 Hz design speeds.

Using affinity laws, radial loads at 60 Hz are

potentially 44% greater than at 50 Hz (Head
and dP vary as square of the speed)

Other pumps that might be designed for 50 Hz

speeds may have their first critical at operating
speed when run at 60 Hz, and have significant
This means the BBS, BBT
shaft deflection at the mechanical seals when and BBT-D pumps are
run at 60 Hz speeds. even more reliable on 50
Hz applications.

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 23

Type BBS, CD, BBT and BBT-D Pumps
Wear Parts & Seal Chambers Sulzer Pumps

Sulzer’s year long wear testing study

improved wear part materials and
reduced galling tendencies

For improved seal life, safety and

component interchangeability, both
seal chambers are under suction
pressure

ISO 13709 (API 610) Table 6 seal

chambers are provided for improved
seal environment.

ISO 21049 (API 682) single, tandem or
dual cartridge type mechanical seals
and support systems are available to
meet process requirements.
For abrasive services, Sulzer
Metco's SUME coatings are superior.
SUME coated impellers outlast other
materials in sandy and erosive
applications at both ambient and
high temperature

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 24

Type BBS, CD, BBT and BBT-D Pumps
Bearing Systems Sulzer Pumps

Carbon Steel finned bearing housings readily

dissipate heat.

Ring Oil lubricated ball bearings are standard
on most sizes and speeds.

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 25

Type BBS, CD, BBT and BBT-D Pumps
Manufacturing & Testing Sulzer Pumps

Castings are procured from Sulzer

owned or qualified foundries

Most BBS, BBT and BBT-D
components are produced on multi-
axis CNC machining centers

Quality checks are accomplished
with calibrated equipment in
accordance with ISO 9001 and other
standards

A variety of non-destructive
examination methods are available
to meet customer requirements

Performance test data is captured
using Sulzer’s CATS data capture
software

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 26

 Sulzer Pumps

PICTURES

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 27

Pictures Sulzer Pumps

BBS pumps are commonly

found in refineries or
petrochemical plants on high
temperature or higher flow
applications

Materials range from S-5

(Carbon Steel casing and
impeller with 12% Chrome
hardened wear parts), to 317L
SS for high temperature
corrosive Naphthenic crude oil
services

Mechanical seal support systems can

sometimes dwarf even a large BBS
pump

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 28

Pictures Sulzer Pumps

Since the 1960's, Sulzer Model

CD pumps are probably the
most common Steam
Generator Feed Pumps in the
N. American nuclear power
industry

They typically run at over 4000

RPM and produce nominally
760m (2500 ft) of head in a
single stage

Power levels are 5 to 11 MW

(6000 to 15000 hp)

Either mechanical seals or controlled

leakage sealing systems are used
depending upon customer preference

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 29

Pictures Sulzer Pumps

BBT single suction 2 stage

pumps

In some cases, even 2 stage

pumps are hidden by all the
seal support, instrumentation,
and cooling water systems
associated with the pump.

In this case the Plan 23 seal

flush coolers and the Plan 52
secondary seal flush reservoirs
overshadow the pump they are
designed to support.

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 30

Pictures Sulzer Pumps

10x12x27 BBT-D

Instrumentation on this
pump includes X-Y vibration
probes and bearing RTD's

Some BBT-D's are supplied

with up to 3 MW drivers –
even at 4 pole speeds

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 31

Pictures Sulzer Pumps

8x10x20.5 BBT-D

Designed for vacuum tower

bottoms service at over 315 C
(600 F)

Bearing bracket serrations and

heat sink fans provide
additional cooling

Thermal expansion pin and

slide are utilized to control
expansion and maintain
alignment

3 casing drains & piping are

used to assure temperature
uniformity prior to startup

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 32

Type BBT / BBT-D Pumps
Total Life Cycle Care Sulzer Pumps

Over 55 Sulzer Pump service centers

around the globe provide a variety of
pump services:

Parts

Repairs

Hydraulic &
Mechanical
Upgrades

Performance Based
Maintenance
Agreements

For Sulzer and non-

Sulzer pumps

BBS/BBT/BBT-D Sales Presentation 05/2009 <Copyright © Sulzer Pumps> | slide 33

 Sulzer Pumps

Questions / Comments

and thank you for your

valuable time

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