Beruflich Dokumente
Kultur Dokumente
CNC lathes
The OPTIMUM in quality, price-performance and service
Automation
CNC software
Accessories
®
mill
®
turn
Headquarters in Hallstadt/Bamberg
The products
You are looking for a functional machine offering comprehensive features at an economical
Assembly tool changer
price? Then you make the right choice by purchasing an OPTIMUM metal working machine.
Our machines are convincing by outstanding quality, accurate manufacturing and offer an
“OPTIMUM” in price and performance.
Production
Since 2003 OPTIMUM produces a large part of it‘s metal working machines in it‘s own factory in
Yangzhou in China. There, the quality is controlled by German quality management representatives
and production manager on-site. Another large part of the OPTIMUM metal working machinery
is manufactured exclusively or in accordance with specific requirements for OPTIMUM.
Manufacturing on your own CNC
machines Quality
The OPTIMUM products are produced with high quality requirements. There are the same or
similar products on the market which by far do not attain the quality standard of OPTIMUM.
Check
22
OPTIMUM factory, Yangzhou China
Distribution
OPTIMUM CNC machines can be purchased from your competent specialized dealers on site. An area-wide
network of specialized dealers and sales partners - who are supported by the employees of OPTIMUM are at
your disposal to help you with words and deeds.
Exhibition
At our site in Hallstadt/Bamberg you will find a largely dimensioned exhibition centre where we will be
glad to present our products to you. Please contact us before via our switchboard or under info@optimum-
maschinen.de
After-Sales-Service
If your machine requires an after-sales service, we as well as your locally specialized dealer will be at your
disposal with an experienced service team. A comprehensive stock of spare parts is available at our head
office in order to ensure the supply of spare parts at short notice, if necessary. Our service guarantees you
the value of your machines for years.
Please call our switchboard under the phone number +49 - 951 - 96 555 74. It will connect you to an employ-
ee who will answer your questions
Worldwide representations
As a German company, OPTIMUM is globally working together with specialist partners from its company's
headquarters at Hallstadt/Bamberg.
The international distribution network of OPTIMUM extends worldwide over the most important countries.
Kilian Stürmer
Manager
3
Preamble
Planning
Already during the planning phase our technical department intervenes in the development of new products which
are manufactured at our facility as well as at the facilities of our partners. In this way, all marketing influences and
customer requirements are immediately added where the future direction for a successful product design is set.
Our technical department has a well-established team of technically highly qualified specialists.
Their well-founded expertise allows flexible and creative implementation of all requirements which
are demanded for our product and services.
Technical documentation
and risk analysis
Development
44
Production support
Service support
Testing in practice
Our customers may rightly expect that our specialists are using
their knowledge and experience to their utmost satisfaction. Our
product consultants support the user with technical information. A
phone hotline as well as an info mail account are available which
our customers may use in order to receive qualified information or
troubleshooting at short notice.
5
Preamble
Supplier support
Regular meetings with our engineers contributes to transfer our new developments and enhancements aimed to
serial production. This direct care at our manufacturing facilities is indispensable in order to produce the quality prod-
ucts in which our customers trust since more than 25 years.
We see the basis for a constantly high customer satisfaction and our current and future
market success in the clear technical orientation of our employees.
Sales support
6
Quality management incoming goods inspec-
tion
Two-stage price-performance-ratio
Standard line
® Metal processing machines for the professional craftsman.
turn Premium line
Machines for medium-sized companies and for industrial
facilities.
7
OPTIMUM MASCHINEN GERMANY
COOPERATION PARTNER FOR CNC TRAINING IN BAVARIA
Preamble
A strong team
Since many years Siemens is the system supplier of the control and drive engineering for the
CNC controlled lathes and milling machines of the OPTIMUM Maschinen Germany GmbH.
Due to the long term and successful cooperation, a cooperation partnership for the CNC
training was agreed in June 2012.
In target group specific courses the participants of the training program are made familiar with the functions of the different
Sinumerik controls.
To do so, Optimum uses CNC machines with the Sinumerik controls 828D, 802S and 808D. Also the software "Sinumerik
Operate" with the working step programming "ShopMill" and "ShopTurn" are part of the training courses. The machine opera-
tors become familiar with the rapid NC programming, the work preparation and the intuitive use of the software. Trainers of
OPTIMUM certified by Siemens train the skilled workers either directly at their working places or at the company headquarters
of OPTIMUM at Hallstadt nearby Bamberg
Exhibition
8
Experience practice
We take you along to implement the theory from classroom in the practice, in this world. Learn more together with us and our
partners, how easy it can be to implement what you have learnt in the practice.
You may select among numerous packages and tie up the suiting machine package for your education.
TRAINING
AUTOMATION
9
F 150
Robot system
F 150 with
Special equipment
10
Your way with us to your automated future
The OPTIMUM Premium CNC milling machine with SIEMENS
control SINUMERIK and the connected robot system KUKA
Kr6 provides you the ideal basis for an automatic loading and
unloading of the workpieces
SINUMERIK 828 D
2-finger
parallel
gripper
• Safety Integrated
• Residual material detection
and operation
• ShopMill working step
programming
KR 6 R900 • Managing network drive
sixx AGILUS • 3-D Simulation
• Drawing
KUKA control
CR 4
KCR safety
cage
Element
11
EDUCATION BUNDLE
CNC Milling machine OPTImill F 150
The whole package all about the Premium CNC milling machine OPTImill F 150 including the Siemens control Sinumerik 828D
including Schunk clamping technique, Mediabloc CFC and the stable KCR safety cage.
COMPONENTS OF THE
PACKAGE
Training package
Item No.: 3519010
(Training)
Item No.: 3519011 Other packages upon request
(Craft/Industry)
KUKA EDUCATION-BUNDLE
Industrial robot
KR 6 R900 sixx AGILUS
The extremely compact and robust KR 6 R900 sixx is one of the most recent, rapid and reliable robots of its class.
With six axes, a maximum load bearing capacity of 6 kg and a range of about 901 mm it is perfectly suitable for launching most modern
robotics.
Upon request it is also possible to offer the KUKA-Education-Bundle in line with another KUKA robot.
COMPONENTS OF THE
PACKAGE
Industrial robot
KR 6 R900 sixx AGILUS
12
HARDWARE PACKAGE
In order to ease the entrance into the metal-cutting manufacturing, we
offer a hardware package, which allows you implementing the exercise
part of Sinutrain also in reality. You will receive everything that is neces-
sary in order to obtain a ready manufactured component in the end
with the help of the Siemens training video and the instructions from
OPTIMUM.
Drill chuck
Fixture cutter head
Weldon fixture
Adapter, draw-in bolts
Collet fixtures, ledges
MEDIA PACKAGE
The Media package is perfectly suitable in order to visualize what happens in
the working chamber for the persons outside. For training groups or for the
employees. Using a splash-proof camera we record what happens in the working
chamber and transfer it to a TV set (via WLAN or HDMI).
Using the corresponding PC you can connect to the machine via RJ45 and also
display the screen of the control on the monitor in real time.
Multimedia table
Splash-proof camera
Housing including fixture
Desktop PC
13
PC PACKAGE
You will receive a PC with monitor with a Sinutrain Demo Version installed which
you only need to activate. If you decide to purchase also a Sinutrain license or a
classroom license it will of course also be installed. When purchasing a classroom
license you will also receive a pupil version with an adapted run time.
14
GSM PACKAGE
In order to perfectly complete the automation the Siemens
SINUMERIK 828D offers the possibility to send SMS mes-
sages to the operator via a GSM module and to keep him
informed about the operations in the machine.
GSM module
Antenna
Connection cable
WORKBENCH PACKAGE
In order to be able to further process workpieces before or after work
we also offer a workbench including everything which is necessary in
order to perform your work.
15
OPTIMUM partners
Preamble
As a companion of robotics KUKA has We develop nationally and internationally to a For many years Siemens machine tool systems
developed automation solutions for decades leading institute and media house in professional has been the global and innovative partner for
and is nowadays the worldwide innovation training for our customers. We further enhance the world of machine tools. Siemens offers highly
leader. Robots are regarded as a key for being our position as committed know-how carrier for productive automation solutions for shops, job
competitive in the industry. By using the KUKA companies, associations or organizations and order production and the large series industry
training package your educational institution partners. The focus of our activities is in the with its SINUMERIK CNC.
can transfer modern robotics competence to innovative development of teaching materials and SINUMERIK always provides the suitable solution
pupils and students. in the professional and modern implementation no matter if it is regarding the production of
in pedagogically valuable teaching and learning individual parts or mass production for simple or
concepts. complex workpieces.
www.KUKA-robotics.com
www.christiani.de www.siemens.de
Renishaw is the market leader in the industrial The AURON GmbH, a specialist for CAD/CAM
Since more than 90 years EMUGE Franken offers
measuring technique and offers efficient solutions solutions has specialized on the CAD solutions
top technology in the field of machining. Most
for it. The worldwide sites provide rapid and com- of the world market leader AUTODESK®for
modern production equipment and quality assur-
petent service on site to the customers. Thanks to many years and on the CAM complete solution
ance is the basis for constant top quality.
Renishaw you will be able to safely control your InventorCAM® since 2010. – Main focuses:
With a sales organization in about 50 countries
manufacturing process. Machinery and plant engineering, factory planning,
EMUGE Franken can be easily contacted by its cus-
architecture. – Strengths: Requirement analysis /
tomers and can ensure an individual customer care.
founded software recommendation, implementa-
tion, education / training, helpline, programming
of tailored applications. Customers throughout
www.emuge.de Germany. Long-term experience with customers in
www.renishaw.de the fields of vocational schools / companies that
take on trainees.
www.auroncad.de
SCHUNK products in the typical SCHUNK qual- Piston and screw compressors, compressed air Most modern measuring and analysis technique
ity – produced in 4 factories – are distributed treatment, distribution and tools for the industry and which serve to optimize the vibration specifications
worldwide. A dense network of sales partners, craft. All common screw compressors are available of your machine and thus to improve their vibration
customer-oriented selectable branch offices and ex stocks. Own final assembly of different variants of behaviour. The result is a measurable improvement
basis as well as our own technical consultant on compressors, vessels and treatment in Austria ena- in quality of the products while reducing the noise
site guarantee best consultancy, precise know- bles to make the products ready for shipment within level in the production halls at the same time.
how transfer, rapid service and absolute security a few working days. Thus, a high flexibility and rapid ISOLOC maintains a vivid exchange of experiences
of supply. ability to supply for the requirements of the German with universities and Universities of Applied Sciences
market are ensured. as well as the cooperation in committees special-
ized on DIN or other topics for the benefit of a
www.aircraft-kompressoren.de consequent orientation on the requirements in the
www.schunk.de industry and product enhancement.
www.isoloc.de
E-mail:
education@optimum-maschinen.de
16
CNC Milling machines
M 2LS
®
mill
CNC milling machine with servo-drives and SIEMENS control Sinumerik 808 D,
perfect for training purposes
·· Ball screw made by in all three axes
·· Robust and precise dovetail guide with adjustable V-ledges free of play
·· Bellow as guide protection
·· Electronic controllable drive
·· Front door with safety switch
·· Base designed on two sides. Front side with access to the coolant tank;
rear side with access to the electronic system
·· Central lubrication
·· Gear stage is represented with the gear change to the SIEMENS control SIEMENS-control
Servo-drives
SINUMERIK 808D
·· Higher speed
·· Better accuracy
2 gear stages (L/H)
·· Powerful transmission of
the motor power Signal lamp
SIEMENS control
·· in a slewable
housing
Working area
·· Can be easily viewed
from three sides
·· Clear, resistance
Makrolon panes
Handwheel
·· Electronic system
·· Reduces the setting
time to a minimum
·· Emergency-stop
push button
·· Acknowledgement
button
Housing design
·· Compact and functional
Coolant
·· Tank integrated in the base
·· Tank capacity 10 litres
„CNC - briefing“
„CNC on on
- briefing“ page 90 90
page
18
Type M2LS Dimensions
Item No 350 0123
Electrical connection
Connection ~50 Hz 230 V / 1 Ph
Preamble
Total connected value 1.0 kW
Driving motor 850 W
Motor coolant pump 40 W
Tank capacity coolant pump 10 litres
Spindle seat
Spindle seat MT 2/M 10
Milling head dimension max. Ø 52 mm
End mill dimension max. Ø 16 mm
Travels
X axis 480 mm
Y axis 155 mm
Fräsen Milling
Z axis 280 mm
Feed speeds
X axis 2'000 mm/min.
Y axis 2'000 mm/min.
Z axis 2'000 mm/min.
Throat
Throat 185 mm
Speeds
Gear stages slow 90 - 1'480 min-1
Gear stages rapid 150 - 3'000 min-1
Gear stages 2 steps, infinitely variable
Cross table
Turning
Table length x width 700 x 180 mm
T-slot size / number / distance 12 mm / 3 / 63 mm
Load (max.) 55 kg
Dimensions
Length 1'620 mm
Width x Height 895 x 2'085 mm
Total weight 380 kg
Software
Standard equipment
Operating tool
Data cable RS 232
Siemens Tool Box CD
Working lamp
Taper mandrel MT 2, B16 M10 Accessories
SINUMERIK 808D
Outstanding performance.
Simply intelligent.
User interface Sinumerik Operate Basic with Sinumerik
startGuide for a new dialogue oriented user support
which conducts through the setting of the machine
step-by-step and reduces the time for commissioning
to a minimum.
Informations:
19
F3
®
mill
SIEMENS-control
Working area
·· Visible from 3 sides
SINUMERIK 808D
·· Clear, durable Makrolon panes
·· Warning light
Connections
·· Easily accessible
·· Easily connected
to the machine
·· Jack
·· USB
·· RS232
Handwheel
·· electronic
·· Portable
·· reduces the setting time to
a minimum
·· Emergency-stop push button
·· Acknowledgement button
Serienausstattung
Fig. F3
20
Model F3 Dimensions
Item No 3500410
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 2.5 kW
Preamble
Milling spindle
Driving motor 1.5 kW
Torque driving motor 10 Nm
Spindle seat BT 30
Cooling lubricant system
Motor coolant pump 95 W
Tank capacity 50 litres
Size of milling cutter
Milling head dimension max. Ø 40 mm
End mill dimension max. Ø 25 mm
Accuracy:
Fräsen Milling
Repeating accuracy ± 0.015 mm
Positioning accuracy ± 0.015 mm
Travels
X axis 355 mm
Y axis 190 mm
Z-axis 245 mm
Torques servo motors/ rapid traverse
X /Y-/Z axis 10'000 mm/min.
Speed range
Speeds 200 - 4'000 min-1
Milling table
Distance spindle - table 20 - 305 mm
Turning
Table length x width 620 x 180 mm
T-slot size / number / distance 12 mm / 3 / 50 mm
Load (max.) 30 kg
Air connection
Connection 8 bars
Dimensions
Length x width x height 1'600 x 1'530 x 2'010 mm
Total weight 1'400 kg
Software
Starter kit BT 30
Item No 3536107
SINUMERIK 808D
Outstanding performance.
Simply intelligent.
User interface Sinumerik Operate Basic with
Sinumerik startGuide for a new dialogue oriented
user support which conducts through the setting of
the machine step-by-step and reduces the time for
commissioning to a minimum.
Informations:
„SINUMERIK 808D“ on page 94
21
F4
®
mill
·· Linear guides in all axes ·· Compressed air connection with fast locking coupling Link to a
·· All axes with recirculating ballscrews ·· Servo drive in all axes YouTube video:
·· Tool changer carousel type - 8 tool stations ·· Slewable control panel Optimill F4 on
·· Solid, precise milling table, largely dimensioned and ·· Siemens Sinumerik 808 D on PC for free computer the milling of a
precisely machined surface with 3 T-slots workstation workpiece
·· Coolant equipment ·· Including 2-year Siemens warranty
·· Central lubrication reduces wear and extends the life-
time of the machine
SIEMENS-control
·· Warning light
Connections
·· Easily accessible
·· Easily connected to
the machine
·· Jack
·· USB
·· RS232
Handwheel
·· electronic
·· Portable
·· reduces the setting time to a
minimum
·· Emergency-stop push button
·· Acknowledgement button
Serienausstattung
Fig. F4
22
Model F4 Dimensions
Item No 3500430
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Preamble
Total connected load 8.5 kW
Milling spindle
Driving motor 2.2 kW
Torque driving motor 14 Nm
Spindle seat BT 30
Cooling lubricant system
Motor coolant pump 90 W
Tank capacity 50 litres
Size of milling cutter
Milling head dimension max. Ø 65 mm
End mill dimension max. Ø 30 mm
Accuracy:
Fräsen Milling
Repeating accuracy ± 0.015 mm
Positioning accuracy ± 0.015 mm
Tool changer
Number of tool stations 8 tools
Tool diameter max. 70 mm
Tool length max. 300 mm
Tool weight max. 6 kg
Time - tool changing 6 seconds
Travels
X axis 310 mm
Y axis 200 mm
Turning
Z-axis 300 mm
Feed drive axes
Rapid feed X / Y / Z axis 10'000 mm/min.
Torques servo motors
X axis 3.3 Nm
Y axis 5 Nm
Z-axis 5 Nm
Speed range
Speeds 50 - 9'000 min-1
Milling table
Software
Distance spindle - table 90 - 390 mm
Table length x width 690 x 210 mm
T-slot size / number / distance 16 mm / 3 / 63 mm
Load (max.) 100 kg
Air connection
Connection minimum of 7 bars
Dimensions
Length x width x height 1'800 x 1'641 x 2'000 mm
Total weight 1'800 kg
Accessories
Startersatz BT 30
Item No 3536107
23
F 80
®
mill
The modern, powerful, easy to use machine tool ideal for part manufacturing, production of
prototypes and fixture construction as well as the training sector
·· Main spindle drive with servo motor ·· Solid, precise milling table, largely dimensioned and precisely machined
·· Tool changer carousel type - 10 tool stations surface
·· Spindle motor as standard with 8'000 min-1 ·· Access doors very generously designed to make cleaning time and mainte-
·· All linear guides with stainless steel covers nance time to a minimum to reduce
·· Automatic central lubrication of the machine ·· Servo drive in all axes
·· Integrated machine lamp ·· Siemens Sinumerik 808 D on PC for free (computer workstation)
·· Integrated coolant equipment with coolant tank ·· Including 2-year Siemens warranty
with a capacity of 160 litres
·· Tool change is performed push of a button
(electro-pneumatic tool clamping device) SIEMENS-control
SINUMERIK 808D
Tray
·· for tools
·· Warning light
PREMIUM
Tray
Handwheel
Fig. F 80 ·· electronic
·· Portable
·· reduces the setting time to a
minimum
·· Emergency-stop push button
·· Acknowledgement button
24
Model F 80 Dimensions
Item No 3501080
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Preamble
Total connected load 9.5 kW
Milling spindle
Driving motor 2.2 kW
Torque driving motor 14 Nm
Spindle seat BT30
Cooling lubricant system
Motor coolant pump 650 W
Tank capacity 160 litres
Spindle seat
Milling head dimension max. Ø 65 mm
End mill dimension max. Ø 30 mm
Size of milling cutter
Fräsen Milling
Repeating accuracy ± 0.015 mm
Positioning accuracy ± 0.015 mm
Tool changer
Number of tool stations 10 tools
Tool diameter max. 104 mm
Tool length max. 300 mm
Tool weight max. 6 kg
Time - tool changing 7 seconds
Travels
X axis 400 mm
Y axis 225 mm
Turning
Z axis 375 mm
Feed drive axes
Rapid feed X / Y / Z axis 10'000 mm/min.
Torques servo motors
X axis 5 Nm
Y axis 5 Nm
Z axis 6 Nm
Speed range
Speeds 50 - 8'000 min-1
Pneumatic
Software
air pressure 7 bars
Milling table
Distance spindle - table 75 - 475 mm
Table length x width 800 x 260 mm
T-slot size / number / distance 16 mm / 5 / 50 mm
Load (max.) 150 kg
Dimensions
Length x width x height 1'925 x 1'720 x 2'070 mm
Total weight 1'900 kg
Accessories
Startersatz BT 30
Artikel Nr. 3536107
25
F 105
®
mill
The compact solution for small batch production in middle class and training sector
·· Robust performance ·· Access doors very generously designed to make cleaning time
·· Main spindle drive with servo motor and maintenance time to a minimum to reduce
·· Tool changer carousel type - 12 tool stations ·· Servo drive in all axes of Siemens
·· Spindle motor as standard with 8'000 min-1 ·· Siemens Sinumerik 808 D on PC for free (computer worksta-
·· All linear guides with stainless steel covers tion)
·· Automatic central lubrication of the machine ·· Including 2-year Siemens warranty
·· Integrated machine lamp
·· Integrated coolant equipment with coolant tank
with a capacity of 200 litres
SIEMENS-control
·· Tool change is performed push of a button
(electro-pneumatic tool clamping device) SINUMERIK 808D
·· Solid, precise milling table, largely dimensioned
and precisely machined surface
or
Sinumerik 808D ADVANCED
Tray
·· for tools ·· Warning light
PREMIUM
Handwheel
Fig. F105 ·· electronic
·· Portable
·· reduces the setting time to a
minimum
·· Emergency-stop push button
·· Acknowledgement button
26
Model F 105 Dimensions
Sinumerik 808D Standard 3501105
Sinumerik 808D ADVANCED Option 3501100
Electrical connection
Preamble
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 10 kW
Milling spindle
Driving motor 5.5 kW
Torque driving motor 35 Nm
Spindle seat BT40
Cooling lubricant system
Motor coolant pump 650 W
Tank capacity 200 litres
Spindle seat
Milling head dimension max. Ø 75 mm
Fräsen Milling
End mill dimension max. Ø 35 mm
Size of milling cutter
Repeating accuracy ± 0.01 mm
Positioning accuracy ± 0.01 mm
Tool changer
Number of tool stations 12 tools
Tool diameter max. 104 mm
Tool length max. 300 mm
Tool weight max. 6 kg
Time - tool changing 7 seconds
Travels
X axis 550 mm
Turning
Y axis 305 mm
Z axis 460 mm
Feed drive axes
Rapid feed X / Y / Z axis 10'000 mm/min.
Torques servo motors
X axis 5 Nm
Y axis 5 Nm
Z axis 10 Nm
Speed range
Speeds 10 - 8'000 min-1
Software
Pneumatic
air pressure 7 bars
Milling table
Distance spindle - table 100 - 600 mm
Table length x width 800 x 320 mm
T-slot size / number / distance 14 mm / 3 / 100 mm
Load (max.) 300 kg
Dimensions
Length x width x height 2'161 x 1'860 x 2'200 mm
Total weight 2'800 kg
Accessories
Special accessories
Starter kit BT 40 / Satz 1 Sinumerik 808D only ADVANCED
Item No. 3536105
Fourth axis - Complete kit 3501120
„Starter kit BT40 / Kit 1“ on page 112
„Starter kit BT40 / Kit 2“ on page 113 including three-jaw chuck Ø 125 mm , tailstock and montage
27
F 150
®
mill
The OPTIMUM Premium CNC milling machine distinguished itself by high precision, solid
design, efficiency and economy
·· Heavy type
·· High productivity
·· Linear guiding for high rapid feed speeds in all axis
·· Optional tool changer carousel type - 16 tool stations or double arm gripper tool changer- 24 tool stations
·· High reliability
including:
·· Heavily ripped, torsion-free machine basis
·· Cast iron body made of quality Meehanite cast iron Safety Integrated (see page 90)
·· Solid, precise milling table, largely dimensioned and precision ground with 4 T-slots Residual material detection
·· Precision ground pre-tensed high-performance ball screws in all axes Ø 32 x P8 x C3
and processing
·· Powerful servo drives directly on the ball screws in all 3 axis
·· Chip conveyor screw-conveyor type ShopMill Working step programming
·· RJ45 plug connection, USB connection and power connection (230V) Managing network drive
·· Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system 3-D Simulation
·· Heat exchanger Simultaneous recording
·· Telescopic guide rail cover of all 3 axes
·· Including 2-year Siemens Warranty
·· „Warranty extension“ on page 102 SIEMENS-control
SINUMERIK 828D
Siemens
nteg rated
Safety I Set up with
opened do
or
Tool changer
Double arm gripper with 24 tool stations
or
PREMIUM
28
Model F 150 Dimensions
Carousel tool changer type with 16 tool stations 3511210
Double arm gripper tool changer with 24 tool stations 3511211
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 25 kW
Milling spindle
Driving motor 12 kW S1-mode; 9 kW
Preamble
Torque driving motor 57 Nm
Spindle seat SK 40 DIN 69871
Cooling lubricant system
Motor coolant pump 3 pcs. per 1.27 KW
Delivery volume 66 - 100 l/min
Tank capacity 210 litres
Size of milling cutter
Milling head dimension max. Ø 63 mm
End mill dimension max. Ø 32 mm
Milling accuracy
Repeating accuracy ± 0.005 mm
Fräsen Milling
Positioning accuracy ± 0.005 mm
Standard tool changer carousel type
Number of tool stations 16 tools
Tool diameter max. 89 mm
Tool weight max. 8 kg
Time tool changing tool to tool 9 seconds
Optional double arm gripper tool changer
Number of tool stations 24 tools
Tool diameter max. 80 mm
Tool weight max. 8 kg
Time of tool changing, tool to tool 2 seconds
Turning
Travels
X axis 760 mm
Y axis 430 mm
Z axis 460 mm
Feed drive axes
Milling feed ( X / Y / Z axis): 10'000 mm/min.
Rapid feed X / Y / Z axis 24'000 mm/min.
Torque of motor
X axis 6 Nm
Y axis 6 Nm
Software
Z axis 11 Nm
Speed range
Speeds 10 - 10'000 min-1
Pneumatic
air pressure 5 - 7 bars
Milling table
Distance spindle - table 102 - 562 mm
Throat depth 480 mm
Table length x width 900 x 410 mm
T-slot size / number / distance 16 mm / 4 / 102 mm
Accessories
29
F 150
®
mill
Standard equipment
Machine base
·· Cast in quality ribbed Machine feet
design ·· 6 pieces
·· Optimal alignment of the
machine
30
Optional accessories
7
Chip conveyor
and swarf trolley
Preamble
Power transformer
6
Air conditioning
1 2 3 4 5
Fräsen Milling
Spindle speed
Coolant through spindle Fourth and fifth axis Measuring sensor Tool control system
1 351121004 Spindle speed 12'000 min-1 ·· Instead of the standard equipment 10'000 min-1
351121008 Coolant through spindle CTS 20 bar ·· With integrated aggregate
Turning
2 351121009 Coolant through spindle 20 bar ·· as external unit; tank capacity 165 l
351121003 Coolant through spindle CTS 70 bar ·· as external unit; tank capacity 165 l
351121024 ·· including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation
Fourth axis complete set
·· Crash-proof software
3
351121019 Machine preparation - fourth axis
351121002 Fifth axis complete set ·· including 3 jaw chuck Ø 100 mm, tailstock, SIEMENS motor, installation
351121020 Machine preparation - fifth axis
351121014 Touching measuring sensor for tool setting ·· Standard measuring sensor, precise tool length and diameter measure-
Software
Renishaw TS 27R ment, exam rotating tools without wear of tool or stylus
351121016 ·· Infrared transmission over 360° at an angle of 90° to spindle axis, setup
Touching measuring sensor with optical
times reduced by up to 90%,
signal transmission Renishaw OMP60
·· reduction of scrap
351121017 Machine preparation Renishaw OMP60
only available ex stock Germany
351121015 Non-contact laser tool control system ·· Compact, two-axis non-contact tool control system
5 Renishaw NC4 ·· Only one M command is required
351121018 Machine preparation Renishaw NC4
6 351121005 Air conditioning ·· Instead of standard equipment - heat exchanger
7 351121010 Chip conveyor belt design ·· Instead of standard equipment - chip conveyor screw-conveyor type
351121011 Chips trolley ·· L x W x H 994 x 510 x 838 mm, capacity: 65 litres
Optional accessories only available ex works. For prices and more options,
contact your dealer or send us an email: info@optimum-maschinen.de
31
F 151HSC
®
mill
Siemens
nteg rated
Safety I Set up with open
ed door
PREMIUM
inclusive
Spindle oil cooler
32
Model F 151HSC 12 Dimensions
Item No 3511310
Model F 151HSC 15
Item No 3511312
Electrical connection
Preamble
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 20 kW
Milling spindle
Driving motor 15 kW (S1-mode; 11 kW)
Torque driving motor 80 Nm
Spindle seat SK 40 DIN 69871
Milling accuracy
Repeating accuracy ± 0.005 mm
Positioning accuracy ± 0.005 mm
Tool changer
Number of tool stations 32 tools
Fräsen Milling
Tool diameter max. 80 mm
Tool length 300 mm
Tool weight max. 8 kg
Time - tool changing Tool to tool 2 seconds
Travels
X axis 800 mm
Y axis 500 mm
Z axis 500 mm
Feed drive axes
Milling feed X / Y / Z axis 12'000 mm/min.
Rapid feed X / Y / Z axis 32'000 mm/min.
Speed range
Turning
Speed F 151HSC 12 12'000 min-1
Speed F 151HSC 15 15'000 min-1
Pneumatic
air pressure 6 bars
Air consumption 400 l/min.
Milling table
Distance spindle - table 100 – 600 mm
Throat depth 595 mm
Table length x width 900 x 520 mm
T-slot size / number / distance 16 mm / 5/ 63 mm
Software
Load (max.) 450 kg
Dimensions
Length x width x height 2'500 x 2'644 x 2'922 mm
Total weight 5'000 kg
Standard equipment
·· Coolant gun
·· Chip flushing system
·· Halogen illumination
·· 6 pcs. machine feet
·· Spindle oil cooler
·· Chip conveyor belt design
·· Chips trolley
·· RS232 / ETHERNET
·· Heat exchanger
·· High-pressure pump internal 20 bars „CNC - briefing“ on page 90
·· Automatic lubrication system
33
F 151HSC
®
mill
Standard equipment
Linear guidings
Spindle
·· for high rapid traverse speeds
·· ISO 40 DIN 69871
all three axis 32'000 min-1 in all
·· Spindle speed
three axis
optionally 12'000 min-1
or 15'000 min-1
Machine base
·· Cast in quality ribbed design Machine feet
·· 6 pieces
·· Optimal alignment of
the machine
Tool
Heat exchanger
changing system
·· Efficient and integrated heat trans- ·· Tool changer double arm
fer from the control cabinet gripper - 32 tool stations
·· Prevents interference which are ·· Max. tool length 300 mm
caused from the overheated elec-
trical and CNC components
Automatic lubrication
Handwheel system
34
Optional accessories
6
Oil separator
7
Power transformer
Preamble
5
Air conditioning
Fräsen Milling
1 3 4
2
Coolant through spindle Fourth and fifth axis Measuring sensor Tool control system
Turning
351131001 Coolant through spindle CTS 20 bar ·· as external unit; tank capacity 165 l
1
351131002 Spindle internal cooling CTS 70 bar ·· as external unit; tank capacity 165 l
351131007 ·· including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation
Fourth axis complete set
·· Crash-proof software
2
351131005 Machine preparation - fourth axis
351131008 Fifth axis complete set ·· including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation
351131006 Machine preparation - fifth axis
Software
351131014 Touching measuring sensor for tool setting ·· Standard measuring sensor, precise tool length and diameter measure-
Renishaw TS 27R ment, exam rotating tools without wear of tool or stylus
351131016 ·· Infrared transmission over 360 ° at an angle of 90 ° to spindle axis, setup
Touching measuring sensor with optical
times reduced by up to 90%,
signal transmission Renishaw OMP60
·· reduction of scrap
351131017 Machine preparation Renishaw OMP60
only available ex stock Germany
Optional accessories only available ex works. For prices and more options,
contact your dealer or send us an email: info@optimum-maschinen.de
35
F 211HSC
®
mill
OPTIMUM Premium CNC vertical machining center provide best conditions for a highly
productive machining and precision work
·· Heavy type
·· High productivity
·· The machine frame is analysed using FEM system to ensure optimum stability of the machine
·· Linear guiding for high rapid feed speeds in all axis
·· Tool changer double arm gripper - 32 tool stations
·· Optionally with spindle speed by 12'000 min-1 or 15'000 min-1
including:
·· High reliability Safety Integrated (see page 90)
·· Heavily ripped, torsion-free machine basis
Residual material detection
·· Cast iron body made of quality Meehanite cast iron
·· Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 and processing
·· Cleaning gun ShopMill Working step programming
·· Chip conveyor belt design Managing network drive
·· RJ45 plug connection, USB connection and power connection (230V) 3-D Simulation
·· Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Simultaneous recording
·· Chips trolley
·· Heat exchanger
·· Oil cooling of ball screw spindle
·· Spindle oil cooler SIEMENS-control
·· Telescopic guide rail cover of all 3 axes
·· Including 2-year Siemens „Warranty
·· „Warranty extension“ on page 98
Siemens
ntegr ated
Safety I
SIEMENS-control
or
opened do
Set up with
SINUMERIK 828D
PREMIUM
inclusive
Spindle oil cooler
36
Model F 211HSC 12 Dimensions
Item No 3511320
Model F 211HSC 15
Item No 3511322
Preamble
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 35 kW
Milling spindle
Driving motor 11/15 kw
Torque driving motor 53 Nm
Spindle seat SK 40 DIN 69871
Milling accuracy
Repeating accuracy ± 0.005 mm
Positioning accuracy ± 0.005 mm
Tool changer
Fräsen Milling
Number of tool stations 32 tools
Tool diameter max. 80 mm
Tool length 300 mm
Tool weight max. 8 kg
Time - tool changing Tool to tool 2 seconds
Travels
X axis 1'000 mm
Y axis 560 mm
Z axis 550 mm
Feed drive axes
Milling feed X / Y / Z axis 12'000 mm/min.
Turning
Rapid feed X / Y / Z axis 32'000 mm/min.
Speed range
Speed F 211HSC 12 12'000 min-1
Speed F 211HSC 15 15'000 min-1
Pneumatic
air pressure 6 bars
Air consumption 400 l/min.
Milling table
Distance spindle - table 100 – 650 mm
Throat depth 595 mm
Software
Table length x width 1'200 x 520 mm
T-slot size / number / distance 16 mm / 5 / 63 mm
Load (max.) 800 kg
Dimensions
Length x width x height 3'230 x 2'644 x 2'972 mm
Total weight 5'200 kg
Standard equipment
·· Sinumerik Operate
·· Coolant gun ·· Chips trolley
·· Chip flushing system ·· RS232 / ETHERNET
·· Halogen illumination ·· Heat exchanger
·· 6 pcs. machine feet ·· Coolant through spindle CTS 20 bar
·· Spindle oil cooler ·· Oil cooling ball screw spindle - We imperatively recommend the briefing performed by our specialists.
·· Chip conveyor belt design ·· Automatic lubrication system „CNC - briefing“ on page 90
37
F 211HSC
®
mill
Standard equipment
Linear guidings
Spindle
·· for high rapid traverse speeds
·· ISO 40 DIN 69871
all three axis 32'000 min-1 in all
·· Spindle speed
three axis
optionally 12'000 min-1
or 15'000 min-1
Machine base
·· Cast in quality ribbed design
Machine feet's
·· Optimal alignment of
the machine
Tool
Heat exchanger changing system
·· Efficient and integrated heat ·· Tool changer double
transfer from the control cabinet arm gripper - 32 tool
·· Prevents interference which are stations
caused from the overheated elec- ·· Max. tool length
trical and CNC components 300 mm
Automatic lubrication
Handwheel system
·· Float switch senses
·· Electronic
the amount of oil At
·· Portable
low oil level, an acous-
·· Reduced the setup time
tic signal sounds
·· Emergency stop push button
·· To prevent damage to
·· Enablingswitch
the machine
38
Optional accessories
6
Oil separator
7
Power transformer
Preamble
5
Air conditioning
Fräsen Milling
1 2 3 4
Coolant through spindle Fourth and fifth axis Measuring sensor Tool control system
Turning
351132001 Coolant through spindle (CTS) 20 bars ·· as external unit, tank capacity 165 l
1
351132002 Coolant through spindle (CTS) 70 bars ·· as external unit, tank capacity 165 l
351132007 ·· including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation
Fourth axis complete set
·· Crash-proof software
2 351132005 Machine preparation - fourth axis
351132008 Fifth axis complete set ·· including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation
351132006 Machine preparation - fifth axis
351132014 ·· Standard measuring sensor
Touching measuring sensor for tool setting
Software
·· Precise tool length and diameter measurement
Renishaw TS 27R
·· Exam rotating tools without wear of tool or stylus
351132016 ·· Infrared transmission over 360 ° at an angle of 90 ° to spindle axis, setup
Touching measuring sensor with optical
times reduced by up to 90%,
signal transmission Renishaw OMP60
·· reduction of scrap
351132017 Machine preparation Renishaw OMP60
3519802 ·· Optical tool setting sensor - no cables, compact table mounting
only available ex stock Germany
3519801
Touching measuring sensor with optical
·· Modulated signal transmission
signal transmission Renishaw OMP40-2
·· Measuring sensor sealing class of protection IPX8,including installation
3519803 Measuring sensor Renishaw OTS and ·· Complete kit
measuring sensor Renishaw OMP40-2 ·· including installation
351132015 Non-contact laser tool control system ·· Compact, two-axis non-contact tool control system
Renishaw NC4 ·· Only one M command is required
4
351132018 Machine preparation Renishaw NC4
351132009 ·· Instead of standard equipment - heat exchanger
5 Air conditioning
Optional accessories only available ex works. For prices and more options,
contact your dealer or send us an email: info@optimum-maschinen.de
39
F 310
®
mill
The OPTIMUM Premium CNC milling machine is characterized by power, speed, precision and
long service life
·· Precision linear guidings in all axes
·· Tool changer double arm gripper - 24 tool stations
·· Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X C3
·· Main spindle ISO40 bis 10'000 min-1 , with belt drive for minimizing vibration as well as heat
and noise including:
·· Heavily ripped, torsion-free machine basis
·· Milling table and machine base made of high quality Meehanite cast iron, low vibration Safety Integrated (see page 90)
·· Powerful servo drives directly on the ball screws in all 3 axis Residual material detection
·· Chip conveyor band design with chips flushing system
and processing
·· Coolant equipment with coolant tank of a capacity of 210 litres and power of 4 bars
·· Portable electronic handwheel reduces the setting time to a minimum with EMERGENCY STOP ShopMill Working step programming
push button and enabling switch Managing network drive
·· Cleaning gun 3-D Simulation
·· RJ45 plug connection, USB connection and power connection 230V Simultaneous recording
·· Telescopic guide rail cover of all 3 axes
·· Heat exchangers and air conditioning
·· Spindle oil cooling Machine in
·· Oil separator action
·· Including 2-year Siemens warranty milling of a 3-D
glasses
·· „Warranty extension“ on page 98
SIEMENS-control
SINUMERIK 828D
Siemens
y I n t eg rated
Saf et Set up with
opened do
or
PREMIUM
Fig. F310
inclusive
Spindle oil cooler
40
Model F 310 Dimensions
Item No 3511230
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Preamble
Total connected load 25 kW
Milling spindle
Driving motor 13 kW S1
Torque driving motor 70 Nm
Spindle seat ISO 40 DIN 69871
Throat depth 615 mm
Cooling lubricant system
Motor coolant pumps 4 pcs. per 1.27 KW
Delivery volume 66 - 100 l/min
Tank capacity 210 litres
Size of milling cutter
Milling head dimension max. Ø 63 mm
Fräsen Milling
End mill dimension max. Ø 32 mm
Milling accuracy
Repeating accuracy ± 0,005 mm
Positioning accuracy ± 0,005 mm
Tool changer
Number of tool stations 24 tools
Tool diameter max. next tool location empty 125 mm
Tool diameter max. 80 mm
Tool length max. 300 mm
Tool weight max. 8 kg
Time tool changing tool to tool 2 seconds
Turning
Travels
X axis 1'000 mm
Y axis 560 mm
Z axis 550 mm
Feed drive axes
Milling feed X / Y / Z axis 10'000 mm/min.
Torque of motor
X axis 16 Nm
Y axis 16 Nm
Z axis 11 Nm
Software
Rapid feed
X axis 30'000 mm/min
Y axis 30'000 mm/min
Z axis 24'000 mm/min
Speed range
Speeds 10 - 10'000 min-1
Pneumatic
air pressure 6 bars
Milling table Starter kit SK 40 / DIN 69871
Distance spindle - table 100 - 650 mm item No 3536109
Accessories
41
F 310
®
mill
Standard equipment
Spindle
·· ISO 40 DIN 69871
·· Spindle speed
Cast iron body 10'000 min-1 standard
·· Quality Meehanite cast
Machine feet's
Machine base ·· 6 pieces
·· Cast in quality ribbed design ·· Optimal alignment of the
machine
42
Optional accessories
8
Chip conveyor
Preamble
Power transformer
7
Air conditioning
1 2 3 4 5 6
Fräsen Milling
Spindle speed Tool changer Coolant through spindle Fourth and fifth axis Measuring sensor Tool control system
1 351123004 Spindle speed 12'000 min-1 ·· Instead of the standard equipment 10'000 min-1
351123010 Tool changer ·· Instead of the standard equipment - double arm gripper 24-fold tool
2
30-fold double arm gripper changer
Turning
351123008 Coolant through spindle CTS 20 bar ·· With integrated aggregate
3 351123009 Coolant through spindle CTS 20 bar ·· as external unit; tank capacity 165 l
351123003 Coolant through spindle CTS 70 bar ·· as external unit; tank capacity 165 l
351123024 ·· including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation
Fourth axis complete set
·· Crash-proof software
4
351123019 Machine preparation - fourth axis
351123016 Fifth axis complete set ·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
351123020 Machine preparation - fifth axis
Software
351123012 Touching measuring sensor for tool set- ·· Standard measuring sensor, precise tool length and diameter measure-
ting Renishaw TS 27R ment, exam rotating tools without wear of tool or stylus
351123014 ·· Infrared transmission over 360° at an angle of 90° to spindle axis, setup
Touching measuring sensor with optical
times reduced by up to 90%,
signal transmission Renishaw OMP60
·· reduction of scrap
351123017 Machine preparation Renishaw OMP60
only available ex stock Germany
Optional accessories only available ex works. For prices and more options,
contact your dealer or send us an email: info@optimum-maschinen.de
43
F 311HSC
®
mill
Efficient OPTIMUM CNC machining center optionally with four spindle speeds, providing
an ideal solution for your task
·· Heavy type
·· High productivity
·· Precision linear guidings in all axes
·· High rapid traverse rate of 42 m/min of all axes
·· Tool changer double arm gripper - 30 tool stations including:
·· Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P16 X C3
·· High-speed spindles Safety Integrated (see page 90)
- 12'000 / 15'000 min-1 direct drive Residual material detection
- 18'000 / 24'000 min-1 Built-In Electric spindle product "IBAG" oder "KESSLER"
and processing
·· High working feed up to 10 m / min
·· Powerful servo drives directly on the ball screws in all 3 axis ShopMill Working step programming
·· Spindle in P5-precision bearings, permanently lubricated Managing network drive
·· Coolant through spindle CTS 20 bar 3-D Simulation
·· Coolant pump with chip flushing system and built-in coolant tank Simultaneous recording
·· Chip conveyor screw-conveyor type
·· Cleaning gun
·· Automatic central lubrication with minimal prior warning
·· RJ45 plug connection, USB connection and power connection 230V
·· Telescopic guide rail cover of all 3 axes
·· Heat exchanger
·· Spindle oil cooling
·· Including 2-year Siemens warranty
·· „Warranty extension“ on page 102
SIEMENS-control
SINUMERIK 840D sl
Siemens
y I n t eg rated
Saf et Set up with
opened do
or
PREMIUM
44
Model F 311HSC 12 F 311HSC 18 Dimensions
Item No 3511330 3511334
Model F 311HSC 15 F 311HSC 24
Item No 3511332 3511336
Preamble
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 50 kW
Milling spindle
Driving motor 30 kW S1-mode 20 kW
Torque driving motor 250 Nm
Spindle seat F411 HSC12 / F411 HSC15 SK 40 DIN 69871
Spindle seat F411 HSC12 / F411 HSC15 HSK 63 DIN 69893
Throat depth 745 mm
Cooling lubricant system
Motor coolant pumps 3 pcs. 850 W
Fräsen Milling
Delivery volume 60 L/min.
Tank capacity 426.5 litres
Milling accuracy
Repeating accuracy ± 0,005 mm
Positioning accuracy ± 0,005 mm
Tool changer
Number of tool stations 30 tools
Tool diameter max. 75 mm
Tool length 300 mm
Tool weight max. 8 kg
Time - tool changing Tool to tool 2 seconds
Turning
Travels
X axis 1'000 mm
Y axis 650 mm
Z axis 650 mm
Feed drive axes
Milling feed X / Y / Z axis 10'000 mm/min.
Rapid feed
X / Y / Z axis 42'000 mm/min.
Torque of motor
X axis 11 Nm
Software
Y axis 11 Nm
Z axis 27 Nm
Speed range
Speed F 411HSC 12 12'000 min-1
Speed F 411HSC 15 15'000 min-1
Speed F 411HSC 18 18'000 min-1
Speed F 411HSC 24 24'000 min-1
Pneumatic
air pressure 6 bars
Air consumption 400 l/min. Standard equipment
Accessories
45
F 311HSC
®
mill
Standard equipment
Machine base
·· Heavily ripped quality cast,
Machine feet's
torsion-free machine basis
·· 6 pieces
·· Optimal alignment of the machine
Handwheel Y axis
46
Optional accessories
6
Oil separator
7
Power transformer
Preamble
5
Air conditioning
Fräsen Milling
1 3 4
2
Coolant through spindle Measuring sensor Tool control system
Fourth and fifth axis
Turning
351133001 Coolant through spindle CTS 20 bar ·· as external unit; tank capacity 165 l
1
Software
351133002 Coolant through spindle CTS 70 bar ·· as external unit; tank capacity 165 l
·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
351133007 Fourth axis complete set
·· Crash-proof software
2
351133005 Machine preparation - fourth axis
351133008 Fifth axis complete set ·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
351133006 Machine preparation - fifth axis
Touching measuring sensor for tool setting ·· Standard measuring sensor, precise tool length and diameter measure-
351133014
Renishaw TS 27R ment, exam rotating tools without wear of tool or stylus
·· Infrared transmission over 360° at an angle of 90° to spindle axis, setup
Accessories
Non-contact laser tool control system ·· Compact, two-axis non-contact tool control system
351133015
4 Renishaw NC4 ·· Only one M command is required
351133018 Machine preparation Renishaw NC4
5 351133009 Air conditioning ·· Instead of standard equipment - heat exchanger
·· with a turntable, the oil removed from the coolant
6 351133003 Oil separator
·· Capacity 1 litre per hour
·· for special voltages
7 351133004 Power transformer
·· Weight 147 kg
47
F 410
®
mill
The OPTIMUM Premium CNC milling machine is characterized by power, speed, precision and
long service life
·· Heavy type
·· High productivity
·· Precision linear guidings in all axes
·· Tool changer double arm gripper - 24 tool stations
·· Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X c3 including:
·· Main spindle ISO40 bis 10.000 min-1, with belt drive for minimizing vibration as well as heat and noise
·· Heavily ripped, torsion-free machine basis Safety Integrated (see page 90)
·· Milling table and machine base made of high quality Meehanite cast iron, low vibration Residual material detection
·· Powerful servo drives directly on the ball screws in all 3 axis
and processing
·· Milling table precision ground with 5 T-slots
·· Chip conveyor band design with chips flushing system ShopMill Working step programming
·· Coolant equipment with coolant tank of a capacity of 210 litres and power of 4 bars Managing network drive
·· Cleaning gun 3-D Simulation
·· RJ45 plug connection, USB connection and power connection 230V Simultaneous recording
·· Telescopic guide rail cover of all 3 axes
·· Heat exchangers and air conditioning
·· Spindle oil cooler
·· Oil separator
·· Including 2-year Siemens warranty
·· „Warranty extension“ on page 102
SIEMENS-control
SINUMERIK 828D
Siemens
y I n t eg rated
Saf et Set up with
opened do
or
PREMIUM
inclusive
Fig.: F 410
Spindle oil cooler
48
Model F 410
Item No 3511240
Dimensions
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 35 kW
Milling spindle
Preamble
Driving motor 13 kW S1
Torque driving motor 70 Nm
Spindle seat SK40 DIN 69871
Cooling lubricant system
Motor coolant pumps 2 pcs. per 1.27 KW
Motor coolant pumps 1 pcs. 750 W
Delivery volume 66 - 100 l/min
Tank capacity 210 litres
Size of milling cutter
Milling head dimension max. Ø 63 mm
End mill dimension max. Ø 32 mm
Fräsen Milling
Milling accuracy
Repeating accuracy ± 0,005 mm
Positioning accuracy ± 0,005 mm
Tool changer
Number of tool stations 24 tools
Tool size max. 130 mm
Tool length max. 300 mm
Tool weight max. 8 kg
Tool diameter max. next tool location empty 125 mm
Tool diameter max. 80 mm
Time - tool changing Tool to tool 2 seconds
Travels
Turning
X axis 1'300 mm
Y axis 680 mm
Z axis 730 mm
Feed drive axes
Milling feed X / Y / Z axis 10'000 mm/min.
Torque of motor
X axis/ Y axis 18 Nm
Z axis 16 Nm
Rapid feed
X axis/ Y axis 30'000 mm/min
Software
Z axis 24'000 mm/min
Speed range
Speeds 10 - 10'000 min-1
Pneumatic
air pressure 6 bars
Milling table
Distance spindle - table 100 - 830 mm
Table length x width 1'700 x 600 mm
T-slot size / number / distance 18 mm / 5 / 100 mm
Load (max.) 1'000 kg
Accessories
Dimensions
Length x width x height 4'200 x 2'720 x 3'130 mm
Total weight 6'600 kg
49
F 410
®
mill
Standard equipment
Spindle
·· ISO 40 DIN 69871
·· Spindle speed
Cast iron body 10'000 min-1 standard
·· Quality Meehanite cast
Machine feet's
Machine base ·· 6 pieces
·· Cast in quality ribbed design ·· Optimal alignment of the machine
Heat exchanger
Tool changing system
·· Efficient and integrated heat trans-
·· Tool changer Douple
fer from the control cabinet
arm gripper - 24 tool
·· Prevents interference which are
stations
caused from the overheated elec-
·· Max. tool length
trical and CNC components
300 mm
50
Optional accessories
7
Chip conveyor
Preamble
8
Power transformer
1 2 3 4 5 6
Fräsen Milling
Spindle speed Tool changer Coolant through spindle Fourth and fifth axis Measuring sensor Tool control system
1 351124004 Spindle speed 12'000 min-1 ·· Instead of the standard equipment 10'000 min-1
351124010 Tool changer ·· Instead of standard equipment
2 ·· 24-fold magazine tool changer with double arm gripper
30-fold magazine double arm gripper
Turning
351124008 Coolant through spindle CTS 20 bar ·· With integrated aggregate
3 351124009 Coolant through spindle CTS 20 bar ·· as external unit Tank capacaity 165 l
351124003 Coolant through spindle CTS 70 bar ·· as external unit; tank capacity 165 l
351124022 ·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
Fourth axis complete set
·· Crash-proof software
4 351124019 Machine preparation - fourth axis
351124016 Fifth axis complete set ·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
351124020 Machine preparation - fifth axis
Software
351124012 Touching measuring sensor for tool set- ·· Standard measuring sensor, precise tool length and diameter measure-
ting Renishaw TS 27R ment, exam rotating tools without wear of tool or stylus
351124014 ·· Infrared transmission over 360° at an angle of 90° to spindle axis, setup
Touching measuring sensor with optical
times reduced by up to 90%,
signal transmission Renishaw OMP60
·· reduction of scrap
351124017 Machine preparation Renishaw OMP60
only available ex stock Germany
Optional accessories only available ex works. For prices and more options,
contact your dealer or send us an email: info@optimum-maschinen.de
51
F 411HSC
®
mill
Efficient OPTIMUM CNC machining center optionally with four spindle speeds, providing
an ideal solution for your task
·· Heavy type including:
·· High productivity
·· Precision linear guidings in all axes Safety Integrated
·· High rapid traverse rate of 42 m / min of all axes Residual material detection and operation for
·· Tool changer double arm gripper - 30 storage locations contour pockets and guying.
·· Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P16 X c3
ShopMill Working step programming
·· High-speed spindles
- 12'000 / 15'000 min-1 direct drive Managing network drive
- 18'000 / 24'000 min-1 Built-In Electric spindle product "IBAG" oder "KESSLER" 3-D Simulation
·· High working feed up to 10 m / min Advanced surface
·· Powerful servo drives directly on the ball screws in all 3 axis Spline interpolation
·· Spindle in P5-precision bearings, permanently lubricated Transmit and peripheral surface transformation
·· Coolant through spindle CTS 20 bar Measuring cycles
·· Coolant pump with chip flushing system and built-in coolant tank Simultaneous recording
·· Chip conveyor screw-conveyor type
HMI user memory on CF card
·· Cleaning gun
·· Automatic central lubrication with minimal prior warning
·· RJ45 plug connection, USB connection and power connection 230V
·· Telescopic guide rail cover of all 3 axes
·· Heat exchanger
·· Spindle oil cooling
·· Including 2-year Siemens „Warranty
·· „Warranty extension“ on page 102 SIEMENS-control
SIEMENS-control
SINUMERIK 840D sl
Siemens
y I n t eg rated
Saf et Set up with
opened do
or
PREMIUM
including
Spindle oil cooler
52
Model F 411HSC 12 F 411HSC 18 Dimensions
Item No 3511340 3511344
Model F411HSC 15 F 411HSC 24
Item No 3511342 3511346
Preamble
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 30 kW (S1-mode; 20 kW)
Milling spindle
Driving motor 15 kW
Torque driving motor 250 Nm
Spindle seat F411 HSC12 / F411 HSC15 SK 40 DIN 69871
Spindle seat F411 HSC12 / F411 HSC15 HSK 63 DIN 69893
Throat depth 745 mm
Cooling lubricant system
Motor coolant pumps 3 pcs. 850 W
Fräsen Milling
Delivery volume 60 L/min.
Tank capacity 426.5 litres
Milling accuracy
Repeating accuracy ± 0,005 mm
Positioning accuracy ± 0,005 mm
Tool changer
Number of tool stations 30 tools
Tool diameter max. 75 mm
Tool length 300 mm
Tool weight max. 8 kg
Time - tool changing 2 seconds
Turning
Tool to tool
Travels
X axis 1'200 mm
Y axis 730 mm
Z axis 650 mm
Feed drive axes
Milling feed X / Y / Z axis 10'000 mm/min.
Rapid feed
X / Y / Z axis 42'000 mm/min.
Torque of motor
X axis 11 Nm
Software
Y axis 11 Nm
Z axis 27 Nm
Speed range
Speed F 411HSC 12 12'000 min-1
Speed F 411HSC 15 15'000 min-1
Speed F 411HSC 18 18'000 min-1
Speed F 411HSC 24 24'000 min-1
Pneumatic
air pressure 6 bars Standard equipment
Air consumption 400 l/min.
Accessories
53
F 411HSC
®
mill
Standard equipment
Machine base
·· Heavily ripped quality cast, Machine feet's
torsion-free machine basis ·· 6 pieces
·· Optimal alignment of the machine
Handwheel Y axis
54
Optional accessories
6
Oil separator
7
Power transformer
Preamble
5
Air conditioning
Fräsen Milling
1 3 4
2
Coolant through spindle Fourth and fifth axis Measuring sensor Tool control system
Turning
351134001 Coolant through spindle CTS 20 bar ·· as external unit; tank capacity 165 l
1
Software
351134002 Coolant through spindle CTS 70 bar ·· as external unit; tank capacity 165 l
351134005 Machine preparation - fourth axis
2 ·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
351134007 Fourth axis complete set
·· Crash-proof software
351134006 Machine preparation - fifth axis
351134008 Fifth axis complete set ·· including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation
Touching measuring sensor for tool setting ·· Standard measuring sensor, precise tool length and diameter measure-
351134014
Renishaw TS 27R ment, exam rotating tools without wear of tool or stylus
·· Infrared transmission over 360° at an angle of 90° to spindle axis, setup
Accessories
55
FU 5-600 HSC
®
mill
ultani ous
i m
5-Axis s SIEMENS-control
SINUMERIK 840D sl
Siemens
y I n t eg rated
Saf et Set up with
opened do
or
PREMIUM
56
Model FU 5-600 HSC 12 FU 5-600 HSC 18 Dimensions
Item No 3511380 3511384
Model FU 5-600 HSC 15 FU 5-600 HSC 24
Item No 3511382 3511386
Preamble
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz 400 V / 3 Ph ~50 Hz
Total connected load 70 kW 70 kW
Milling spindle
Drive motor S1-S6 20 (S1) /30 kW (S6) 20 (S1) /25 kW (S6)
Torque driving motor 96 Nm 32 Nm
Spindle seat ISO 40 DIN 69871 HSK-A63
Milling table
Rotating table diameter 600 mm 600 mm
Swiveling axis A ± 1200 ± 1200
Fräsen Milling
Rotation axis C 3600 3600
Table length x width 1'400 x 610 mm 1'400 x 610 mm
T-slot size / number / distance 14 mm / 7 / 75 mm 14 mm / 7 / 75 mm
Load (max.) 600 kg 600 kg
Milling accuracy
Repeating accuracy ± 0,004 mm ± 0,004 mm
Positioning accuracy ± 0,008 mm ± 0,008 mm
Tool changer
Number of tool stations 24 tools 24 tools
Tool diameter max. 78 mm 78 mm Startersatz SK 40 / DIN 69871
Tool diameter max. next tool Artikel Nr. 3536109
location empty 120 mm 120 mm
Turning
Tool length 300 mm 300 mm
Tool weight max. 7 kg 7 kg
Time - tool changing 1.55 seconds 1.55 seconds
Tool to tool Startersatz HSK A-63
Travels Artikel Nr. 3536110
X axis 580 mm 580 mm
Y axis 500 mm 500 mm
Z axis 500 mm 500 mm
Feed drive axes
max. speed of A-axis 16,6 min-1 16,6 min-1
Software
max. speed of C-axis 90 min-1 90 min-1
Acceleration (X / Y / Z axis) 7 ms-2 7 ms-2 inclusive
Rapid feed X / Y / Z axis 36'000 mm/min. 36'000 mm/min. Siemens kinematics measurement cycle
Speed range CYCLE996
Speed 12'000 min-1 HSC 12 18'000 min-1 HSC 18
Speed 15'000 min-1 HSC 15 24'000 min-1 HSC 24
Pneumatic
air pressure 6 bars 6 bars
Dimensions
Length 3.015 mm 3.015 mm
Accessories
57
FU 5-600 HSC
®
mill
Standard equipment
Machine base
·· Heavily ripped quality cast,
torsion-free machine basis
Guidings
·· The high-precision linear roller guidings
on the X axis
·· The front guideways contain additional
blocks to ensure dynamic stability
Spindle protection
·· The collision protection function protects the
spindle and table in complicated processing.
Spindle
·· Various spindle speeds can be selected.
In-line 12'000 min-1 and 15'000 min-1
HF spindle 18'000 min-1 and 24'000 min-1
Central drive
·· Y axis
Swivel table
·· Load capacity up to 600 kg
Easy accessibility
·· of the parts for easy loading and unloading
58
Optional accessories
Preamble
Fräsen Milling
4
Air conditioning
Turning
1 2 3
Coolant through spindle Tool changer Laser control
Software
351138003 Coolant through spindle CTS 20 bar ·· as external unit; tank capacity 165 l
1
351138004 Coolant through spindle CTS 70 bar ·· as external unit; tank capacity 165 l
Tool changer ·· Instead of standard equipment - 24-fold magazine tool changer with
2 351138001
32-fold magazine double arm gripper double arm gripper
Accessories
59
®
turn
Standard equipment
60
CNC lathes
L 28HS
®
turn
Turret
·· for 8 tools
Spindle
·· Incremental position encoder for
spindle positioning (thread cutting)
·· Large spindle hole
Fig. L 28HS
62
Type L 28HS Dimensions
Item No 3504210
Electrical connection
Electrical connection 400 V / 3 PH ~50 Hz
Preamble
Total connected value load 3 kW
Spindle
Driving motor 2.2 kW
Torque driving motor 14 Nm
Torque on the spindle 28 Nm
Spindle nose (DIN 6350) A2-3
Spindle bore Ø 30 mm
Coolant-lubricant system
Power of the coolant pump 95 W
Tank capacity 83 litres
Machine data
Centre height 140 mm
Centre width 650 mm
Fräsen Milling
Turning Ø over cross slide 200 mm
Turning Ø over machine bed 300 mm
Bed width 180 mm
Speed range
Spindle speeds 40 - 4’000 min-1
Turret
Type Servo / Pneumatic
Number of tool positions 4 (square) / 4 (drill rod)
Fixture height, width square max. 12 mm
Fixture diameter drill rod max. Ø 16 mm
Turning
Accuracy
Repeatability ± 0.01 mm
Positioning accuracy ± 0.03 mm
Travel
X axis 145 mm
Z axis 465 mm
Feed speed
X axis 8’000 mm/min.
Z axis 8’000 mm/min.
Torque motor
Software
X axis 1.3 Nm
Z axis 2.4 Nm
Tailstock
Tailstock seat MT2
Tailstock - sleeve diameter Ø 30 mm
Tailstock - sleeve travel 80 mm
Dimensions
Length x width x height 1’655 x 1’265 x 1’910 mm
Tank capacity 25 litres
Total weight 900 kg
Accessories
Standard equipment
·· Coolant equipment Don't forget Chuck and Flange
·· Machine lamp
·· Operating tool
Accessory Item No
·· 3-jaw chuck cast iron, Ø 125 mm DIN 6350 3535110
„CNC - briefing“
·· Kit of mono block jaws for 3-jaw chuck 3535112 on page 90
·· 4-jaw chuck cast iron, Ø 125 mm DIN 6350 3535115 Accessories
·· Kit of mono block jaws for 4-jaw chuck 3535117 Made in EU
·· Flange, DIN 55026 3535120
·· Collet chuck 5C 3535310
·· Flange for collet chuck 5C 3535312
63
L 34HS
®
turn
Turret
·· for 8 tools
Spindle
·· Incremental position encoder for spin-
Fig. L 34HS dle positioning (thread cutting)
·· Large spindle hole
Coolant system
·· Extractable
·· Easy disposal of chips
64
Type L 34HS
Item No. Sinumerik 808D (Standard) 3504230
Item No. Sinumerik 808D ADVANCED (option) 3504232 Dimensions
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected value load 6.5 kW
Preamble
Spindle
Driving motor 3.7 kW
Torque driving motor 23.6 Nm
Torque on the spindle 40 Nm
Spindle nose (DIN 6350) A2-4
Spindle bore Ø 45 mm
Coolant-lubricant system
Power of the coolant pump 95 W
Tank capacity 100 litres
Machine data
Centre height 170 mm
Centre width 800 mm
Turning Ø over cross slide 152 mm
Fräsen Milling
Turning Ø over machine bed 340 mm
Bed width 208 mm
Lathe chuck Ø 160 mm
Chuck through hole Ø 40 mm
Speed range
Spindle speed, infinitely variable 30 - 4'000 min-1
Turret
Type Servo / Pneumatic
Number of tool positions 8
Fixture height, width square max. 16 x 16 mm
Turning
Fixture diameter drill rod max. Ø 16 mm
Accuracy
Repeatability ± 0.01 mm
Positioning accuracy ± 0,025 mm
Travel
X axis 185 mm
Z axis 540 mm
Feed speed
X axis 6'000 mm/min.
Z axis 8'000 mm/min.
Software
Torque motor
X axis 4 Nm
Z axis 6 Nm
Tailstock
Tailstock seat MT 3
Tailstock - sleeve diameter Ø 45 mm
Tailstock - sleeve travel 120 mm
Dimensions
Length x width x height 1'950 x 1'430 x 1'713 mm
Tank capacity 30 litres
Accessories
Standard equipment
·· Mounting bracket for tool changer ·· Machine lamp
·· Coolant equipment ·· Operating tool
Accessory Item No
·· 3-jaw chuck cast iron, Ø160 mm DIN 6350 3535130
·· Kit of mono block jaws for 3-jaw chuck 3535132 Accessories
·· 4-jaw chuck cast iron, Ø160 mm DIN 6350 3535135 Made in EU
„CNC - briefing“ on page 90
·· Kit of mono block jaws for 4-jaw chuck 3535137
·· Flange for collet chuck 16C 3535322 - We imperatively recommend the briefing performed by our specialists
65
L 44
®
turn
The OPTIMUM CNC lathe with the following advantages: Speed, power, accuracy and durability
Siemens
t y I n t egrated Siemens control
Safe Set up with
opened do
or
Fig. L 44
66
Type L 44 Dimensions
Item No 3514330
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected value load 18.5 kW
Spindle
Preamble
Driving motor 8 kW S1 mode 7 kW
Torque driving motor 31 Nm
Spindle nose DIN ISO 702-1 No. 5
Spindle bore Ø 52 mm **
Coolant-lubricant system
Power of the coolant pump 270 W
Tank capacity 90 litres
Hydraulic system
Motor power 750 W
Tank capacity 50 litres
Machine data
Centre height 223 mm
Fräsen Milling
Centre width 850 mm
Turning Ø over cross slide 240 mm
Turning Ø over machine bed 446 mm
Turning Ø in the bed bridge 520 mm
Bed width 300 mm
Hydraulic lathe chuck Ø 150 mm
Chuck through hole Ø 40 mm
Speed range
Spindle speed, 2 steps 10 - 3'500 min-1
Turret
Turning
Hydraulic type VDI 30
Number of tool positions 8
Fixture height, width square max. 20 x 20 mm
Fixture diameter drill rod max. Ø 25 mm
Accuracy
Repeatability ± 0.005 mm
Positioning accuracy ± 0.005 mm
Travel
X axis 250 mm
Z axis 760 mm
Feed speed
Software
X axis 15'000 mm/min
Z axis 15'000 mm/min
Torque motor
X axis 6 Nm
Z axis 8.5 Nm
Ball screw
X axis 25 mm × P5 mm × C3
Z axis 40 mm × P5 mm × C3
Tailstock
Tailstock seat MT 4
Accessories
Standard equipment
·· Tailstock end cover ·· Portable electronic handwheel
·· 6 pcs. Machine feet ·· Hydraulic turret 8 tools
·· Operating tool ·· Hydraulic 3-jaw chuck Ø 150 mm
·· EMC ·· Hard and non-rigid block jaws „CNC - briefing“ on page 90
- We imperatively recommend the briefing performed by our specialists
·· Joystick ·· Heat exchanger
67
L 44
®
turn
Standard equipment
Main spindle Machine bed Guiding
·· Massive type ·· Stable flat bed guiding
·· Deeply ribbed
·· High stiffness and durability
Ball screw
·· ground
Machine feet
·· 6 pieces
·· for optimum alignment
of the machine
Central lubrication
Three-jaw chuck system
68
Optional accessories
6
Power transformer
Preamble
4
Rod loader
5
Portable electronic
handwheel
Fräsen Milling
1 2 3
Rests Hydraulic tailstock Quick change tool holder and
turret
Turning
Lathe chuck „L44“ on page 104
Software
·· for rapid processing
2 351433001 Hydraulic tailstock sleeve
·· Sleeve can be retracted and extended hydraulically
351433011 Quick-action tool changer Multifix 4 ·· Instead of the serial equipment - hydraulic turret VDI30
·· Standard type
351433007 Hydraulic turret LS-120
·· 8 tools
3 ·· for the hydraulic turret LS-120 (351433007)
- Only for standard changer not VDI -
351433008 Tool holder kit ·· 3 fixtures for reducing bushes
·· 1 fixture for external lathe tool
·· 4 reducing bushes
Accessories
69
L 440/L 460
®
turn
Siemens
e t y I n t egrated
Saf Set up with
opened do
or
PREMIUM
Fig. L 460
70
Type L 440 L 460
Item No 3514410 3514420
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz 400 V / 3 Ph ~50 Hz
Total connected value load 20 kW 20 kW
Spindle
Driving motor 11 kW (S1mode 9 kW) 11 kW (S1mode 9 kW)
Torque driving motor 70 Nm 70 Nm
Spindle nose DIN ISO 702-1 No. 6 DIN ISO 702-1 No. 6
Preamble
Spindle bore Ø 65 mm** Ø 65 mm**
Coolant-lubricant system
Power of the coolant pump 375 W 375 W
Tank capacity without chip conveyor 170 litres 240 litres
Hydraulic system
Motor power 750 W 750 W
Tank capacity 50 litres 50 litres
Machine data
Centre height 235 mm 235 mm
Turning length max. 1'000 mm 1'500 mm
Turning Ø over cross slide 240 mm 240 mm
Turning Ø over machine bed 475 mm 475 mm
Fräsen Milling
Turning Ø in the bed bridge 710 mm 710 mm
Hydraulic lathe chuck Ø 200 mm Ø 200 mm
Chuck through hole Ø 52 mm Ø 52 mm
Speed range
Spindle speeds Step 1 / Step 2 100 - 950 min-1 / 900 - 4'500 min-1 100 - 950 min-1 / 900 - 4'500 min-1
TorqueStep 1 / Step 2 525 Nm / 382 Nm 525 Nm / 382 Nm
Turret
Hydraulic type LS 160 VDI 40 LS 160 VDI 40
Number of tool positions 8 8
Fixture height, width square max. 25 x 25 mm 25 x 25 mm
Turning
Fixture diameter drill rod max. Ø 32 mm Ø 32 mm
Optional C axis
Motor 5 kW 5 kW
Torque motor 15 Nm 15 Nm
Spindle speeds 6'000 min-1 6'000 min-1
Accuracy
Repeatability ± 0.005 mm ± 0.005 mm
Positioning accuracy ± 0.005 mm ± 0.005 mm
Travel
X axis 260 mm 260 mm
Z axis 1'150 mm 1'680 mm
Software
Feed speed
X axis 15'000 mm/min 15'000 mm/min
Z axis 15'000 mm/min 15'000 mm/min
Torque motor
X axis 6 Nm 6 Nm
Z axis 16 Nm 16 Nm
Tailstock
Tailstock seat MT 4 MT 4
Tailstock - sleeve diameter/travel 65 mm / 150 mm 65 mm / 150 mm
Dimensions
Accessories
71
L 440/L 460
®
turn
Standard equipment
72
Optional accessories
5 Different rod
loaders
7 Air conditioning
Preamble
8 Coolant pump
Oil separator
1 2 3 4
9 Chip conveyor
Tool holder, Options tailstock and carriage
Internal tool cooling Rests
Turret,
C axis brake system
6 Joystick
Portable el.
handwheel
Fräsen Milling
L440 L460
1 3514410 01 351442001 Internal tool cooling CTS 20 bars ·· Including external unit
3514410 03 351442003 Steady rest ·· Passage Ø 20 - Ø 200 mm
2
3514410 04 351442004 Follow rest ·· Passage Ø 20 - Ø 100 mm
·· for the - hydraulic turret LS160 - in the serial
3514410 16 351442016 Tool holder kit equipment
·· - Only for standard changer not VDI -
Turning
·· 8 tool positions
·· Tool drive
3 3514410 12 351442012 Turret Baruffaldi TBMA160 VDI40
·· Hydraulic
·· Instead of the serial equipment - turret LS160 VDI40
·· only with turret Baruffaldi TBMA 160 VDI40
3514410 17 351442017 C axis brake system
(3514410 12/351442012)
3514410 21 351442021 Hydraulic tailstock spindle
3514410 19 351442019 Machine preparation Hyd. Tailstock spindle
4 ·· Pneumatic air cushion reduces the friction thus
3514410 23 351442023 Pneumatic lifting device for the tailstock
Software
easing the movement of the tailstock
3514410 22 351442022 Device to travel the tailstock simultaneously ·· Tailstock and support are coupled for travelling
3514410 33 351442033 Rod loader V65-E-Pro 1.25 metre ·· Short rod loader on page 107
3514410 35 351442035 Rod loader DH 65 Fedek 1.25 metre ·· Short rod loader on page 107
5
3514410 34 351442034 Rod loader V65-LE-Pro 1.5 metre ·· Short rod loader on page 107
3514410 36 351442036 Rod loader DH 65 Fedek 1.5 metre ·· Short rod loader on page 107
·· Instead of the serial equipment - electronic
3514410 20 351442020 Portable electronic handwheel handwheel (cannot be combined with Joystick
Accessories
3514410 02 / 351442002)
6
·· to travel the X and Z axis (cannot be combined with
3514410 02 351442002 Joystick
electrical handwheel 351441(2)0 20)
7 3514410 14 351442014 Air conditioning ·· Instead of the serial equipment - heat exchanger
·· including rotary disc, removes the oil from the
3514410 07 351442007 Oil separator
8 coolant, Capacity: 1 l per hour
3514410 13 351442013 Coolant pump ·· 5 bars
3514410 05 351442005 Chip conveyor ·· L 440: 1.0 metre - L 460: 1.5 metre
9 ·· Can be rolled, collapsed
3514410 06 3514410 06 Chip carriage
·· L x B x H: 994 x 510 x 838 mm
73
L 500/L 520
®
turn
OPTIMUM Premium high performance CNC cycle lathe with latest Siemens control
Siemens
nt egrated
Safety I Set up with
opened do
or
PREMIUM
Fig. L 500
74
Type L 500 L 520
Item No 3514430 3514440
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz 400 V / 3 Ph ~50 Hz
Total connected value load 20 kW 30 kW
Spindle
Driving motor 12 kW S1 15 kW S1
Torque driving motor 115 Nm 115 Nm
Preamble
Spindle nose DIN ISO 702-1 No. 8 DIN ISO 702-1 No. 8
Spindle bore Ø 82 mm** Ø 82 mm**
Coolant-lubricant system
Power of the coolant pump 450 W 450 W
Tank capacity 208 litres 260 litres
Hydraulic system
Motor power 750 W 750 W
Tank capacity 50 litres 50 litres
Machine data
Centre height 235 mm 235 mm
Turning length with tool changer max. 2'000 mm 3'000 mm
Turning Ø over cross slide 310 mm 310 mm
Fräsen Milling
Turning Ø over machine bed 550 mm 550 mm
Turning Ø in the bed bridge 790 mm 790 mm
Workpiece weight incl. tailstock max. 2'000 kg 2'000 kg
Bed width 405 mm 405 mm
Hydraulic lathe chuck Ø 250 mm Ø 250 mm
Chuck through hole Ø 70 mm Ø 70 mm
Speed range
Spindle speeds Step 1 / Step 2 80 - 950 min-1 / 900 - 3'500 min-1 80 - 950 min-1 / 900 - 3'500 min-1
Torque Step 1 / Step 2 955 Nm / 409 Nm 1'055 Nm / 535 Nm
Optional speed range
Turning
Spindle speeds Step 1 / Step 2 80 - 950 min-1 / 900 - 2'400 min-1 80 - 950 min-1 / 900 - 2'400 min-1
Torque Step 1 / Step 2 1'616 Nm / 754 Nm 1'791 Nm / 835 Nm
Turret
Hydraulic type LS 160 VDI 40 LS 160 VDI 40
Number of tool positions 12 12
Fixture height, width square max. 25 x 25 mm 25 x 25 mm
Fixture diameter drill rod max. Ø 32 mm Ø 32 mm
Accuracy
Repeatability ± 0.005 mm ± 0.005 mm
Positioning accuracy ± 0.005 mm ± 0.005 mm
Software
Travel
X axis 345 mm 345 mm
Z axis 2'150 mm 3'150 mm
Feed speed
X axis 15'000 mm/min 15'000 mm/min
Z axis 15'000 mm/min 15'000 mm/min
Torque motor
X axis 11 Nm 11 Nm
Z axis 20 Nm 20 Nm
Tailstock
Accessories
Tailstock seat MT 5 MT 5
Tailstock - sleeve diameter 80 mm 80 mm
Tailstock - sleeve travel 150 mm 150 mm
„Starter kit VDI 40“ on page 109
Dimensions
Length with/without chip conveyor x width x height 4'190 / 5'337 x 2'262 x 2'050 mm 5'190 / 6'337 x 2'262 x 2'050 mm
Total weight 5'170 kg 6'200 kg
Dimensions
** Depending on
the installed chuck
75
L 500/L 520
®
turn
Standard equipment
Chip conveyor
Chip carriage Chip cleaning
76
Optional accessories
5 Different rod
loaders
6 Joystick
Portable el. hand-
wheel
Preamble
7 Air conditioning
8 Coolant pump
Oil separator
1 2 3 4
Internal tool cooling Rests Turret, Options tailstock 9 Driving motor
C axis brake system
Fräsen Milling
Lathe chuck „L500“ on page 105
Lathe chuck „L520“ on page 105
L500 L520
1 351443001 351444001 Internal tool cooling CTS 20 bars ·· Including external unit
Turning
351443003 351444003 Steady rest ·· Passage Ø 20 mm - Ø 200 mm
2 351443014 351444013 Steady rest ·· Passage Ø 150 mm - Ø 330 mm
351443015 351444014 Steady rest ·· Passage Ø 180 mm - Ø 410 mm
351443004 351444004 Follow rest ·· Passage Ø 20 mm - Ø 200 mm
·· 8 tool positions
·· Tool drive
351443011 351444010 Turret Baruffaldi TBMA160 VDI40
·· Hydraulic
3 ·· Instead of the serial equipment - turret LS160 VDI40
·· only with turret Baruffaldi TBMA 160 VDI40
351443012 351444011 C axis brake system
(351443011 / 351444010)
Software
351443018 351444017 Hydraulic tailstock spindle
Machine preparation for the hydraulic tailstock
4 351443016 351444015
spindle
351443019 351444018 Enlargement of the tailstock sleeve ·· Sleeve diameter 100 mm (Standard Ø 80 mm)
351443031 351444031 Rod loader V65-E-Pro 1.25 metre ·· Short rod loader on page 107
351443032 351444032 Rod loader DH 65 Fedek 1.25 metre ·· Short rod loader on page 107
5 351433033 3514340 33 Rod loader V65-LE-Pro 1.5 metre ·· Short rod loader on page 107
351433034 3514340 34 Rod loader DH 65 Fedek 1.5 metre ·· Short rod loader on page 107
Accessories
77
S 600
®
turn
OPTIMUM CNC inclined bed lathe for speed, performance, precision and durability
·· Heavy type
·· Compact type
·· Slant bed type 30° for particularly large machining diameter Including:
·· Simple chip flow into the chip tray
Safety Integrated
·· Dimensionally stable linear guiding - provides for long service life for
maximum static and dynamic stiffness Residual material detection and
·· Hardened and ground ball screws operation
·· SIEMENS servo motors for spindle, X- and Z axis Shopturn programming of working steps
·· All servo motors incl. integrated encoder for highest accuracy 3-D Simulation
·· Equipment for manual tool measurement Network preparation
·· Tailstock with hydraulic spindle sleeve
Simultan recording
·· Portable electronic handwheel
·· Chip conveyor and chip carriage
·· Halogen work lamp
·· Two-year SIEMENS warranty included
„Warranty extension“ on page 102
Siemens
ntegr ated Siemens control
Fig. S 600
78
Type S 600 Dimensions
Item No 3515060
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected value load 25 kW
Spindle
Preamble
Driving motor 12 kW
Torque driving motor 115 Nm
Spindle nose DIN ISO 702-1 No. 6
Spindle bore Ø 75 mm*
Coolant-lubricant system
Power of the coolant pump 750 W
Power of the cleaning pump 750 W
Tank capacity 140 litres
Hydraulic system
Motor power 1.5 kW
Tank capacity 60 litres
Machine data
Turning length max. 460 mm
Fräsen Milling
Turning-Ø max. 500 mm
Turning Ø over cross slide 210 mm
Turning Ø over machine bed 500 mm
Inclined bed 300
Hydraulic lathe chuck Ø 215 mm
Chuck through hole Ø 65 mm**
Speed range
Spindle speeds 10 - 4'000 min-1*
Turret
Turning
Hydraulic type LS 200
Number of tool positions 12
Fixture height, width square max. 25 x 25 mm
Fixture diameter drill rod max. Ø 32 mm
Accuracy
Repeatability ± 0.005 mm
Positioning accuracy ± 0.005 mm
Travel
X axis 215 mm
Z axis 520 mm
Feed speed
Software
X/Z axis 30'000 mm/min
Torque motor
X/Z axis 11 Nm
Tailstock
Tailstock seat MT 4
Travel 425 mm
Tailstock - sleeve diameter 65 mm
Tailstock - sleeve travel hydraulically 50 mm
Dimensions
Length x width x height 2'322 x 1'948 x 1'930 mm
Accessories
Standard equipment
·· Tool measuring probe Renishaw ·· Tool holder for MT3
·· EMC ·· Coolant equipment
·· Portable electronic handwheel ·· Heat exchanger
·· Hydraulic turret LS200 Standard ·· Chip conveyor
·· Hydraulic 3-jaw chuck Ø 200 mm ·· Chip carriage
„CNC - briefing“ on page 90
·· Hard and non-rigid block jaws ·· Operating tool
- We imperatively recommend the briefing per-
·· Tool holder kit 3 holders for reducing bushes, 1 holder for external lathe tool, formed by our specialists
5 Reducing bushes Ø 12 mm, Ø 16 mm, Ø 20 mm, Ø 25 mm, MT 3
79
S 600
®
turn
Standard equipment
Linear guideway
·· Maximum feed speed
Machine bed
·· Deeply ribbed
·· Inclination of 30 degree
·· High stiffness and durability
Central lubrication
Tool measuring probe system
·· by Renishaw ·· Automatically
·· allows measuring of tools ·· Fold-out for easy filling
within the machine ·· The floating switch iden-
tifies the volume of the
oil and releases an auto-
matic alarm as soon as it
falls below the set value
80
Optional accessories
5 Different rod
loaders
10
Preamble
Automatic door 8 Air conditioning
opening
9
7 Coolant pump
Automatic part
Oil separator
catcher
1 2 3 4 6
Fräsen Milling
Automatic tool
Internal tool cooling Tool changer Options tailstock Collets and chucks measuring
Turning
1 351506019 Internal tool cooling 20 bars ·· with external coolant tank
·· VDI 30 - 12 tools
Tool changer VDI 30 - 40
351506003 ·· VDI 40 - 8 tools
without driven tools
·· Instead of the serial equipment - turret LS-200
2
·· 12 driven tools
Sauter turret VDI 30
351506001 ·· C axis brake system
Driven tools
·· Instead of the serial equipment - turret LS-200
351506005 Automatic tailstock movement ·· by M code
Software
3
Machine preparation for automatic tailstock ·· only in connection with automatic tailstock movement
351506004
movement (351506005)
351506012 Rod loader V65-E-Pro 1.25 metre ·· Short rod loader on page 107
351506013 Rod loader V65-E-Pro 1.50 metre ·· Short rod loader on page 107
4 351506023 Rod loader V65-E-Pro 3.2 metre ·· Short rod loader on page 107
351506014 Rod loader DH 65 Fedek 1.25 metre ·· Short rod loader on page 107
351506015 Rod loader DH 65 Fedek 1.50 metre ·· Short rod loader on page 107
351506011 Rod loader interface interface ·· for rod loader V65-E-Pro and DH 65 Fedek
Accessories
Special equipment can only be ordered ex works. For prices and other options please contact your dealer or send us an e-mail to: info@optimum-maschinen.de
81
S 500/S 750
®
turn
The OPTIMUM CNC lathe convinces by high speeds, precision and efficiency as well as by the
additional equipment such as chip conveyor and C axis
·· Robust and heavy "Cartridge" spindle system incl. one two-row cylindrical roller bearing at
Including:
the front and rear as well as double-sided taper bearing in the centre
·· Long durability of all bearing due to permanent permanent lubrication Safety Integrated
·· All axes with SIEMENS servo motors
Residual material detection and
·· Direct drive of all axis to eliminate the torsion play or for higher accuracy for thread cutting
and contour machining operation
·· Double pretensed ball bearing spindles with small pitch to increase the feed force Shopturn programming of working steps
·· Rapid turret indexing mechanism - releasing and turning process are practically taking place 3-D Simulation
at the same time Network preparation
·· Turret indexing mechanism is performed non-stop bi-directionally Simultan recording
·· Tailstock sleeve is activated by pressing the treadle or with the program
·· Tailstock body is positioned by means of a control rod engaged by the slide
·· Clamping and releasing of the drive rod can be programmed
·· Portable electronic handwheel
·· Rod loader prepared
·· Hydraulic turret made by Sauter
Siemens control
·· Chip conveyor and chip carriage
·· Part's catcher SINUMERIK 828D
·· Two-year SIEMENS guarantee included
·· „Warranty extension“ on page 102
Siemens
ntegr ated
Safety I Set up with
opened do
or
PREMIUM
Fig. S 500
82
Type S 500 S 750
Item No 3515150 3515170
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz 400 V / 3 Ph ~50 Hz
Total connected value load 40 kW 50 kW
Spindle
Driving motor 17 kW 30 kW
Preamble
Torque driving motor 162 Nm 186 Nm
Spindle nose DIN ISO 702-1 No. 6 DIN ISO 702-1 No. 8
Spindle bore Ø 66 mm** Ø 88 mm**
Coolant-lubricant system
Power of the coolant pump 750 W 750 W
Tank capacity 185 litres 185 litres
Hydraulic system
Motor power 1.5 kW 1.5 kW
Tank capacity 70 litres 70 litres
Machine data
Centre height 600 mm 600 mm
Turning length* with tool changer max. 750 mm 1'250 mm
Turning Ø over cross slide 450 mm 450 mm
Fräsen Milling
Turning Ø over machine bed 600 mm 600 mm
Turning diameter max. 485 mm 485 mm
Inclined bed 450 450
Hydraulic lathe chuck Ø 200 mm Ø 250 mm
Chuck through hole Ø 52 mm Ø 77 mm
Speed range
Spindle speeds 10 - 4'500 min-1 10 - 3'000 min-1
Turret
Hydraulic type Sauter VDI40 with tool drive Sauter VDI40 with tool drive
Turning
Number of tool positions 12 12
Admissible speed on the tool coupling max. 4'000 min-1 max. 4'000 min-1
Power of the tools 4.82 KW 4.82 KW
Torque of the tools max. 20 Nm 20 Nm
Fixture height, width square max. 25 x 25 mm 25 x 25 mm
Fixture diameter drill rod max. Ø 32 mm Ø 32 mm
Accuracy
Repeatability ± 0.005 mm ± 0.005 mm
Positioning accuracy ± 0.005 mm ± 0.005 mm
Travel
X axis 305 mm 305 mm
Software
Z axis 750 mm 1,250 mm
Feed speed
X/Z axis 24'000 mm/min 24'000 mm/min
Torque motor
X axis 11 Nm 11 Nm
Z axis 27 Nm 27 Nm
Tailstock
Tailstock seat MT 5 MT 5
Travel 650 mm 1'150 mm
Tailstock - sleeve diameter 90 mm 90 mm
Accessories
Standard equipment
·· C axis brake system ·· Programmable tailstock ·· Chip conveyor
·· Automatic tool measuring Renishaw ·· Coolant equipment ·· Chip carriage
·· Portable electronic handwheel ·· Heat exchanger ·· Operating tool
·· Hydraulic turret VDI 40 Sauter ·· Rod loader interface interface ·· Part's catcher
·· Hydraulic 3-jaw chuck Ø 200 mm S 500 ·· Internal spindle cooling CTS 20 bars ·· Automatic door opener
·· Hydraulic 3-jaw chuck Ø 250 mm S 750
83
S 500/S 750
®
turn
Standard equipment
Headstock
·· Meehanite cast iron
·· Cooling ribs towards
the outside better carry
Guiding
·· All guiding devices are
off the heat
broad rectangular guid-
ing devices and provide
for high stiffness and
stability
Machine bed
·· One-piece casting
·· Deeply ribbed
·· Inclination of 45 degree
·· High stiffness and durability
Machine feet
·· Meehanite casting with hard-
·· 6 pieces
ness HB 170 ~ 180
·· Optimum alignment
of the machine
Tool
Programmable tailstock
internal cooling CTS
·· Heavy type ·· Pressure: 20 bars
·· High stiffness ·· Filtering accuracy
·· Can be activated by a program or 25µm
directly by the operator by press-
ing the standard foot pedal as
required
84
Optional accessories
6
Air conditioning
Preamble
5
Oil separator
4
Rod loader
Fräsen Milling
1 2 3
Y- axis including Rest Tool holder
tool turret
Turning
Lathe chuck „S500“ on page 106
Lathe chuck „S750“ on page 106
Software
S500 S750
1 Y-axis ·· Travel +/- 50 mm*
351515018 351517018
including Sauter-tool turret with drive ·· instead of the standard equipment - hydraulic turret
2 351515010 351517010 Steady rest ·· Passage Ø 20 mm - Ø 200 mm
351515006 351517006 Axially driven tool holder ·· Collet ER 32
3 351515007 351517007 Radially driven tool holder ·· Collet ER 32
351515008 351517008 Rear radial driven tool holder ·· Collet ER 32
Accessories
351515003 351517003 Rod loader V65-E-Pro 1.55 metre ·· Short rod loader on page 107
4 351515012 351517012 Rod loader Pro 3.2 metre
351517002 Rod loader DH 65 Fedek 1.55 metre ·· Short rod loader on page 107
85
CNC-Software
SYMplus milling......................................88
SYMplus turning.....................................89
Sicherheitstechnik...................................90
CNC-Einweisung......................................90
SIEMENS SinuTrain.................................. 91
SIEMENS ShopMill..................................92
SIEMENS ShopTurn.................................93
CNC control
SINUMERIK 808D...................................94
SINUMERIK 808D ADVANCED................96
SINUMERIK 828 D BASIC T.....................98
SINUMERIK 828 D................................ 100
SINUMERIK 840D sl.............................. 102
86
CNC
software, controls and accessories
87
Accessory Software Turning Mill Millling Technique
SYMplus milling
for cost-efficient, time-saving and economic working.
SYMplus milling is the perfect software add-on for all milling
machines made by Optimum equipped with Siemens control.
Also the processing is determined graphically by pictograms. You can very easily
compare the production strategies and in this way, optimize the processing. The
time calculation will help calculating.
The 2D simulation shows lots of details such as e.g. measurements and the cutting trace
of each single milling path. Here you can also "view" reference dimensions
(without Illustr.).The 3D simulation gives the best overview of the processing.
You can create the proper NC program with a few clicks and transfer
it to the control e.g. by using a USB stick.
SYMplus mill is running on Windows 7 and Windows 8. Please ask for further information and additional modules.
88
SYMplus turning
CAD/CAM system including 802S training appropriate for shops.
SYMplus turning is the ideal software supplement for CNC
lathes made by OPTIMUM.
Technique
CNC software SYMplus turning 3583852
·· Version 6.0 SYMplus is available with the identical interface also for the technology turning
·· Including CmStick (saves license) (see left page).
When working independent from a particular control you only have to master a
Millling
Upgrade SYMplus turning system and then you can flexibly utilize machines.
For Siemens control 840D / 828D 3583854
Due to the integrated didactic components you can instruct new employees and
·· Simulator
prepare trainees for the exam.
Mill
- Screen resolution min. 1024 x 768
- OpenGL-compatible 3D graphic card, e.g. GeForce GT 210 (1024 MB)
- Main storage: min. 2 GB
- About 2 GB free disc space per technology for system data
Turning
CAD - Geometry preparation
Software
contour PC to take over printed drawings.
Finally select the post processor for the machine on which the
part is being manufactured and transfer the program.
SYMplus turn is running on Windows 7 and Windows 8. Please ask for further information and additional modules.
89
Safety technique
Siemens
t y I n t egrated
Safe Set up with
opened do
or
is the comprehensive safety pack for person and machine Comprehensive, highly active safety functions result in
protection, is working extremely reliable, efficient and profit- rapid, situation-related reactions in case of a fault due to the
able. integration of the safety functions in the drive and control.
It guarantees safe and practicable operation of the Among others, the safe monitoring of speed, standstill
machine for all required operating conditions. and position are integrated.
All safety functions fulfil the requirements according to SL The safe brake management allows anti-fall guard for verti-
2 /PL d and are certified accordingly and listed under NRTL. cal axis. The security-relevant signals can be linked due to the
safe, programmable logics without any additional hardware.
CNC - briefing
The commissioning includes the alignment, the acceptance and the functional test of the
machine.
This applies under the condition that the machine is unpacked, that exterior corrosion protec-
tion is removed, that the machine is cleaned, moved to the installation place and connected
to the electrical or pneumatic energy supply by the customer.
Subsequently the employees are briefly instructed in the function, operation, preparation,
diagnostic and maintenance of the machine.
90
SIEMENS SinuTrain
Technique
With SinuTrain we offer you a practice-oriented and continuous
solution for the CNC training – on all training levels. From the
basics to the professional qualification:
With SinuTrain you can efficiently transfer innovative functions
of the CNC controls SINUMERIK.
Millling
The advantages at a glance:
Mill
– Comfortable operation and CNC programming
of SINUMERIK controls on your PC
For efficient training
– Suitable for all worldwide established CNC-
Thus the training is becoming more efficient and considerably programming methods
Turning
more
cost efficient. In particular due to the high – Realistic workpiece simulation with integrated
functionality and operational safety SinuTrain is virtual machine control panels
estimated by lots of training centres - being a top class
solution for basic and further training. Currently – Optimum machine adaptation for maximum
already more than 25.000 licenses are used CNC programming compatibility
Software
requirements and budgets
In this way trainees can perfectly familiarize with the details such as
Accessory
Siemens Sinutrain Shopturn 9001030 Siemens Sinutrain Shopturn & Shopmill 9001032
Siemens Sinutrain Shopmill 9001031 Sinumerik 808D on PC for free of charge download on cnc4you
91
SIEMENS ShopMill SinuTrain
Simple milling with ShopMill
ShopMill
The main focus of these machines is on the production of individual parts and small series. ShopMill offers a simple operation of the
machine tool appropriate for skilled workers.
All operating actions are supported by help graphics.
The functions in the manual mode allow rapid, practice-oriented setting-up of the machine for the operation. Those are in particular
determining the workpiece position in the machine as well as the maintenance and measurement of the used tools.
The DIN/ISO editor serves to create DIN/ISO programs on the machine as well as to correct externally created DIN/ ISO
programs.
The working plan editor serves for graphic programming on the machine.
Thus, ShopMill offers a uniform control configuration which covers all worldwide required fields of application without
subsequent commissioning efforts:
92
SIEMENS ShopTurn SinuTrain
Simple turning with ShopTurn
Technique
Millling
Mill
Turning
In ShopTurn machines are rapidly set up and workpieces and tools are rapidly measured. The operating and programming software
ShopTurn distinguishes itself by a graphically supported programming and working schedule preparation, by means of which it is pos-
sible to manufacture a workpiece even without knowledge of DIN/ISO programming commands.
It is possible to call a graphic overall representation of the workpiece from the working plan by a push of a button. With the help of this
Software
dynamic line graphic it is possible to rapidly identify and correct programming errors.
Special advantages: By means of simulation it is possible to test the created working plan. During the simulation run, the productive
time of the turned part is determined simultaneously. In this way, it is possible to program and simulate the workpiece in short time
after the inquiry from the drawing using ShopTurn and in addition to create a price statement starting from the determined productive
time: time saving for the customers.
ShopTurn - Highlights
The following basic elements are available:
·· Straight line X/Z also with C axis
·· Incline in X/Z or under angle, also with C axis Automatic functions
Accessory
·· Circle parametrizable by radius / endpoint or centre – Block scan (also on individual holes of a drilling template)
– Sequence (automatic operation)
Manual functions/Set up functions – Working plan test (Dry-Run)
Measuring workpiece > Scratching workpiece in Z axis – Restarting at the contour
Measuring workpiece > Measuring tool using Tooleye – Block search
Measuring tool by scratching
Other functions
– The step-by-step creation of a working plan allows you to characterize
Other options
each step by easy-to-understand icons, working plan creation without
– Easy-to-understand help graphics for each cycle
DIN/ISO knowledge simple modifying, inserting and removing of special
– Scale drawing graphic for input support
commands (e.g. M functions) 8 inserting of transition elements, step-by-
– Graphic working plan test / test run
step processing (single step)
– Creating / reading and processing of complete DIN/ISO programs
– Technology input workpiece definition for each working plan step pos-
sible
– Tool and wearing data for up to 128 tools
93
SIEMENS
SINUMERIK 808D
Offers intelligent CNC features such as full servo-controlled tapping without compensa-
tion chuck or switch over between flying spindle and C axis which allow precise and
rapid turning operations.
Standard machines with up to 4 axis/ Pulse / Direction interface
spindles in one processing channel 7.5“ LCD colour display
1 processing channel Sinumerik MDynamics
94
Outstanding performance.
Simply intelligent.
Technique
Compact and robust Optimized for easy turning Perfect for beginners
Due to a panel-based CNC design with a and milling applications Using the new integrated startGUIDE the
few interfaces and an operating panel of Due to the technology-specific characteris- SINUMERIK 808D is the perfect partner
Millling
the protection class IP65 the SINUMERIK tics the SINUMERIK 808D is perfectly pre- for beginners in the CNC world. At this,
808D is perfectly prepared to be used un- configured for turning and milling. At this, beside the CNC operation and program-
der rough conditions. The little dimensions the application scope ranges from simple ming the commissioning is described
allow the use in compact machines. At the standardized milling machines or simple with interactive graphics. The uniform
same time the SINUMERIK 808D offers machining centres via cycle-controlled SINUMERIK operation and programming
comfortable operation with short-stroke lathes up to simple full CNC lathes. philosophy makes the SINUMERIK 808D
keys and the familiar SINUMERIK softkeys. ideal to start into the world of SINUMERIK
Mill
applications.
Turning
Comprehensive range of technology cycles
for turning and drilling using the graphic input mask of SINUMERIK programGUIDE BASIC
and is equipped with ergonomic override turn switches exactly in the same way as High-End-CNCs.
Software
due to modern CNC functions
– 4 - 10 Nm nominal torque
– 220 V drive input
– 200% overload
– Incremental position encoder with 2500
ppr
– Motor speed 2000 min-1
– Protection class IP54
Accessory
95
SIEMENS
SINUMERIK 808D ADVANCED
Sinumerik 808D Advanced is a new CNC system for simple turning and milling machines
and closes the gap between the Sinumerik 808D for entry-level machines and the com-
pact class Sinumerik 828D Basic
Standard machines with up to 5 axis/ 7.5“ LCD colour display
spindles for lathe centres without Y axis No battery, continuous buffering
1 processing channel of the data based on
RJ45-Ethernet at the rear NV-RAM technology
96
Outstanding performance.
Simply intelligent.
Technique
Compact and robust performance. The internationally leading CNC technology offers an
SINUMERIK 808D ADVANCED is perfectly tailored to the require- unmatched performance potential for standard drilling and milling
ments of modern standard machines. machines.
Millling
SINUMERIK 808D ADVANCED guarantees high system perfor- Due to the advanced surface function and the highly dynamic
mance in combination with the SINAMICS V70 drive and SIMOT- drive system SINAMICS V70 the SINUMERIK 808D ADVANCED
ICS S-1FL6 motor. The communication between the CNC machine M system is also suitable for the treatment of cast and moulding
and the drive by the high speed bus guarantees an efficient parts
position control ensuring a high precision and optimum cutting
Mill
Auto Servo Tuning (AST)
The AST function allows easy optimization of machines with a SINUMERIK 808D ADVANCED at higher requirements in
the dynamic and accuracy e.g. for cast and mould applications to the user.
Turning
Safe Torque Off (STO) function
The STO function avoids unintentional movements of machines and is e.g. suitable to secure the safety doors of
machines.
SIMOTICS S-1FL6 motors support incremental position encoders with up to 2500 ppr as well as 20-Bit absolute encod-
ers which precisely record the current position of the motor. This guarantees high precision and optimum surface
quality of the ready-made workpiece.
Software
SINAMICS V70 SIMOTICS S-1FL6
F 105 L 34HS
97
SIEMENS
SINUMERIK 828D BASIC T
The all-round talent for standard lathes
Panel-based compact CNC 8.4“ LCD colour display
1 processing channel S7-200 PLC
Up to 5 axis/spindles
Warranty extension
With the warranty extension you protect your new machine for another
12 / 24 or 36 months against damages covered by warranty after the
expiry of the two-year Siemens warranty. (can only be bought within the
two-year Siemens warranty)
Item No:
12 months; Item No. 9001014
24 months; Item No. 9001015
36 months; Item No. 9001016
98
Turning in standardized
machines - the
SINUMERIK 828D BASIC T with its
Technique
unique CNC performance is setting
standards
Advantage Function
·· Compact, robust and maintenance-free operating panel CNC with firm ·· 2 operating panel types for horizontal and vertical operating panel hous-
Millling
system software for the technology turning ings
·· Highest operating precision with 80-bit NANOFP accuracy ·· Integrated QWERTY-CNC standard keypad with short-stroke keys
·· New user interface SINUMERIK Operate, continuous for SINUMERIK ·· CompactFlash Card, USB and Ethernet interface on the operating panel
840D sl front
·· Intelligent kinematic transformations for the milling and drilling opera- ·· Additional Ethernet interface on the CNC rear side for firm factory net-
tions on the front and lateral surfaces of the workpieces working
Mill
·· ShopTurn: shortest programming time when producing individual parts ·· Integrated PLC on the basis of the instruction set of the SIMATIC S7-200
and small series with ladder diagram programming (Ladder Steps)
·· programGUIDE: shortest operating time and maximum flexibility when ·· E/A interface is based on PROFINET for the connection of the PLC
producing parts for mass production peripherals and machine control panel
·· Unique spectrum of technology cycles – from the operation of any ·· Licensable CNC options
Turning
turning and milling contours with detection of residual material up to ·· Integrated tool management with tool lifetime control
process measurement ·· Management of spare tools (optional)
·· Animated elements: unique operating and programming support with ·· User images can be projected Easy Screen
moving image sequences ·· Integrated data archiving procedure for simple data update
·· Most modern data transfer via CompactFlash Card, USB stick and fac- ·· Provision of repair of deficiencies for 24 months from the 2nd commis-
tory network (Ethernet) sioning on for all equipment components according to the RSV work
·· Easy Message: maximum machine availability by processmonitoring via description
text messages (SMS)
Software
SINAMICS S120
– The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options
– Large range of control modes and drive near technology functions
– Integrated safety functions
– Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning)
– Auto configuration and auto tuning of the control functions
– Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level
– Integrated SINAMICS S120 Webserver
– Voltage and performance range: 0.12 - 4.500 kW for the supply voltages 1AC 230 V, 3AC 380 - 480 V, 3AC 500 - 690 V
– Control: U/f control vector control with/without encoder servo control with/without encoder
Accessory
99
SIEMENS
SINUMERIK 828D
Milling in standardized machines – the SINUMERIK 828D with its
unique CNC performance is setting standards
Warranty extension
With the warranty extension you protect your new machine for another
12 / 24 or 36 months against damages covered by warranty after the
expiry of the two-year Siemens warranty. (can only be bought within the
two-year Siemens warranty)
Item No:
12 months; Item No. 9001014
24 months; Item No. 9001015
36 months; Item No. 9001016
100
The power pack of the
compact class!
Technique
Robust and maintenance-free Standardized drilling and milling User-friendly
An operating panel front made of mag- With its technology-specific system Thanks to a fully adequate QWERTY CNC
nesium die casting the panel-based CNC software the SINUMERIK 828D perfectly keyboard with short stroke keys and a
Millling
design with a few interfaces as well as the fits into standardized drilling and milling high resolution 8.4“/10.4“ TFT colour
high protection class make the SINUMERIK machines. At this, the scope of applica- display the SINUMERIK 828D can be
828 controls a reliable partner even under tions ranges from vertical and simple easily operated. With USB, CF card and
rough conditions. Due to the structure horizontal machining centres - of course RJ45 interfaces on the operating panel
without fan and hard disc also for mould applications - up to lathe front the CNC data are rapidly and easily
as well as the NV-RAM memory technol- centres with counter spindle driven tools transferred.
ogy without buffer battery the SINUMERIK and Y axis
Mill
828D is a completely maintenance-free
CNC control.
Simple programming
– ShopMill / ShopTurn - shortest programming times for individual parts and small series
Turning
– programGUIDE- shortest program runtimes and maximum flexibility for large batch sizes
– ISO dialect – optimum CNC program compatibility
Simply brilliant
– Animated elements - unique graphic visualisation
– Integrated online help - rapid relevant help
– Easy Message – Transfer of the machine status by SMS
Software
SINAMICS S120
– The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options
– Large range of control modes and drive near technology functions
– Integrated safety functions
– Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning)
– Auto configuration and auto tuning of the control functions
– Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level
– Integrated SINAMICS S120 Webserver
– Voltage and performance range: 0.12 - 4.500 kW for the supply voltages 1AC 230 V, 3AC 380 - 480 V, 3AC 500 - 690 V
– Control: U/f control vector control with/without encoder servo control with/without encoder
Accessory
F 410
F 150 F 151 HSC F 211 HSC F 310
S 500 S 750
101
SIEMENS
SINUMERIK 840D sl
The SINUMERIK 840D sl is rightly regarded as standard in the CNC premium class.
A maximum of CNC performance as well as an unmatched flexibility and openness
are the basis for almost any machine concept.
Drive-based modular CNC Modular panel concept
Multi-technology CNC Up to 19“ colour display
Up to 93 axis/spindles SIMATIC S7-300 PLC
Up to 30 processing channels
Warranty extension
With the warranty extension you protect your new machine for another 12 / 24 or 36
months against damages covered by warranty after the expiry of the two-year Siemens
warranty. (can only be bought within the two-year Siemens warranty)
Item No:
12 months; Item No. 9001017
24 months; Item No. 9001018
36 months; Item No. 9001019
102
Ultimate performance in
the premium class
Technique
Compact and robust The CNC SINUMERIK 840D sl is completed by a comprehensive
With a maximum of CNC performance as well as a unique flex- range of solutions for the IT integration. With these innovative,
ibility and openness unique on the market the SINUMERIK 840D future-oriented solutions Siemens machine
sl is the basis for almost any machine concept. Efficient hardware tool systems ensures a maximum of productivity and availability
architecture and intelligent control algorithms as well as a drive The suitable solution for any technological challenge
Millling
and motor technique of the top class provide for highest dynamic With the premium CNC SINUMERIK 840D sl Siemens
and accuracy during operation. machine tool systems opens up all important technologies in the
machine tool market. At the same time the SINUMERIK
840D sl is setting standards in the combination of different
technologies for multitasking concepts
Mill
Beside scalable NCU performance the SINUMERIK 840D sl also offers high modularity of the operating
components. With a flexible M:N operating concept – e.g. the combination of any control panels with
the NCU – the SINUMERIK 840D sl is perfectly adapted to the operating philosophy of modern premium
machine concepts.
Turning
Benchmark in open architecture
The system openness of the SINUMERIK 840D sl is searching for its match. In this way the CNC can
perfectly adapted to the technology of the machine and has a high degree of freedom in the production
automation.
Software
SINAMICS S120
– The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options
– Large range of control modes and drive near technology functions
– Integrated safety functions
– Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning)
– Auto configuration and auto tuning of the control functions
– Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level
– Integrated SINAMICS S120 Webserver
– Voltage and performance range: 0.12 - 4.500 kW for the supply voltages 1AC 230 V, 3AC 380 - 480 V, 3AC 500 - 690 V
– Control: U/f control vector control with/without encoder servo control with/without encoder
Accessory
103
Lathe chucks and jaws
L44
·· Instead of the serial equipment -
351433015 3-jaw lathe chuck manual Ø 200 mm
·· 3-jaw lathe chuck hydraulic Ø 150 mm
351433016 4-jaw lathe chuck manual Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm
351433018 3-jaw lathe chuck hydraulic Ø 200 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm
351433020 4-jaw lathe chuck hydraulic Ø 200 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm
3519706 Non-rigid mounting jaw ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 150 mm
3519726 Rigid mounting jaw ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 150 mm
·· for the 3-jaw lathe chuck hydraulic Ø 200 mm (3514330 18)
3519707 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (3514330 20)
·· for the 3-jaw lathe chuck hydraulic Ø 200 mm (3514330 18)
3519727 Rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (3514330 20)
L440
351441008 3-jaw lathe chuck manual Ø 200 mm
351441011 4-jaw lathe chuck manual Ø 250 mm
351441028 3-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351441031 4-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351441010 Non rigid block jaws ·· for the 3-jaw lathe chuck manual Ø 200 mm (3514410 08)
·· for the 3-jaw lathe chuck included in the serial equipment
3519707 Non-rigid mounting jaw
hydraulic Ø 200 mm
·· for the 3-jaw lathe chuck included in the serial equipment
3519727 Rigid mounting jaw
hydraulic Ø 200 mm
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (3514410 28)
3519708 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (3514410 31)
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (3514410 28)
3519728 Rigid block jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (3514410 31)
L460
351442008 3-jaw lathe chuck manual Ø 200 mm
351442011 4-jaw lathe chuck manual Ø 250 mm
351442028 3-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351442031 4-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351442010 Non rigid block jaws ·· for the 3-jaw lathe chuck manual Ø 200 mm (351442008)
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic
3519707 Non-rigid mounting jaw
Ø 200 mm
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic
3519727 Rigid mounting jaw
Ø 200 mm
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (351442028)
3519708 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (351442031)
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (351442028)
3519728 Rigid block jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (351442031)
104
L500
351443006 3-jaw lathe chuck manual Ø 300 mm ·· 2’800 min-1, 103 mm Passage
351443020 3-jaw lathe chuck hydraulic Ø 300 mm ·· Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm
351443029 4-jaw lathe chuck hydraulic Ø 300 mm ·· Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm
351443008 Non rigid block jaws ·· for the 3-jaw lathe chuck manual Ø 300 mm (3514430 06 )
351443009 Non rigid block jaws ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
Technique
3519708 Non-rigid mounting jaw ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
3519728 Rigid mounting jaw ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
·· for the 3-jaw lathe chuck hydraulic Ø 300 mm (3514430 20)
3519709 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 300 mm (3514430 29)
·· for the 3-jaw lathe chuck hydraulic Ø 300 mm (3514430 20)
3519729 Rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 300 mm (3514430 29)
Milling
L520
351444006 3-jaw lathe chuck manual Ø 300 mm ·· 2’800 min-1, 103 mm Passage
351444019 3-jaw lathe chuck hydraulic Ø 300 mm ·· Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm
351444027 4-jaw lathe chuck hydraulic Ø 300 mm ·· Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm
351444008 Non rigid block jaws ·· for the 3-jaw lathe chuck manual Ø 300 mm (3514440 06)
351444007 Non rigid block jaws ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
Turning
3519708 Non-rigid mounting jaw ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
3519728 Rigid mounting jaw ·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
·· for the 3-jaw lathe chuck hydraulic Ø 300 mm (351444019)
3519709 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 300 mm (351444027)
·· for the 3-jaw lathe chuck hydraulic Ø 300 mm (351444019)
3519729 Rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 300 mm (351444027)
Software
S600
351506024 4-jaw lathe chuck hydraulic Ø 200 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351506008 3-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351506025 4-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
Accessory
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm
3519707 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (351506024)
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm
3519727 Rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (351506024)
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (351506008)
3519708 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (351506025)
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (351506008)
3519728 Rigid block jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (351506025)
105
S500
351515013 4-jaw lathe chuck hydraulic Ø 200 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351515016 3-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
351515017 4-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm
3519707 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (351515013)
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm
3519727 Rigid block jaw
·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (351515013)
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (351515016)
3519708 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (351515017)
·· for the 3-jaw lathe chuck hydraulic Ø 250 mm (351515016)
3519728 Rigid block jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (351515017)
S750
351517013 4-jaw lathe chuck hydraulic Ø 200 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 250 mm
351517015 4-jaw lathe chuck hydraulic Ø 250 mm ·· Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 250 mm
3519707 Non-rigid mounting jaw ·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (3515170 13)
3519727 Rigid block jaw ·· for the 4-jaw lathe chuck hydraulic Ø 200 mm (3515170 13)
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
3519708 Non-rigid mounting jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (3515170 15)
·· for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm
3519728 Rigid block jaw
·· for the 4-jaw lathe chuck hydraulic Ø 250 mm (3515170 15)
106
Short rod loader
Pro V 65 E/ 65 LE
The rod loader Pro V 65 is a perfect solution for automatic loading of the CNC lathe with short rods. The loading magazine for the loader E is suitable for rod
lengths of up to 1.200 mm and LE 1.500 mm.
The rod loader Pro V 65 offers a simple and economic alternative guaranteeing maximum productivity and little space requirement at the same time.
Technique
A user-friendly operating unit and remote control ensure the interplay of
the loading magazine and the lathe.
Thus it is possible to safely and efficiently execute production processes.
·· Mitsubishi PLC controller
·· Touch screen digital interface with LCD display
·· Different settings of the functions and parameters are clearly visible on
the display. In this way the operation is simple and well organized
·· Alarm indication for troubleshooting
·· Basic functions can be performed by using the remote control
Rotary encoder
Milling
Pro V 65 E Pro V 65 LE
Diameter Ø 5 mm up to Ø 65 mm
Rod length 1.200 mm 1.500 mm
Spindle height 920 mm - 1.300 mm
Carrying capacity 250 kg 280 kg
fEDEK dh65 / 65 L
Turning
·· Comfortable parameter setting without changing the program
·· Remnant length can be set as required
·· Short remainders can be set to a minimum in order to reduce material
loss
·· Interface with any kind of CNC lathe
·· Self-detection of abnormal movements on the LCD display
·· Remote control provides convenient running test and setting
·· Self-detection of too short pieces
·· Self-detection and warning if material is missing
Software
·· Self-detection and warning for the position
Comfortable operating unit and remote control
A user-friendly operating unit and remote control ensure the interplay of
the loading magazine and the lathe.
Thus it is possible to safely and efficiently execute production processes.
·· PLC controller
·· Alarm indication for convenient fault finding
·· Intelligent interface man / machine offers comfortable parameteriza-
tion
·· No damaging of rod surfaces
Accessory
DH-65 DH-65L
Diameter Ø 5 mm up to Ø 65 mm
Rod length 1.210 mm 1.510 mm
Spindle height 850 mm - 1.250 mm
Carrying capacity 298 kg 328 kg
107
Starter kit VDI 30
Consisting of:
3 pcs. square transversal seats
1 pc. square transversal seat overhead
1 pc. square longitudinal seat
5 pcs. drill rod fixture Ø 10 / 12 / 16 / 20 / 25 mm
3 pcs. cover plate
1 pc. collet fixture ER 25
1 pc. collet key ER 25
Collet key ER 25 3536240
15-pieces collet kit ER 25
1 pc. tool holder
1 pc. drill chuck
108
Starter kit VDI 40
Consisting of:
3 pcs. square transversal seats
1 pc. square transversal seat overhead
1 pc. square longitudinal seat
Technique
5 pcs. drill rod fixture Ø 10 / 12 / 16 / 20 / 25 mm
3 pcs. cover plate
1 pc. collet fixture ER 25
1 pc. collet key ER 25
Collet key ER 25 3536260
15-pieces collet kit ER 25
1 pc. tool holder
1 pc. drill chuck
Milling
·· 15 pcs; sizes Ø 1 - 16 mm
Turning
Square transversal seat 3536252 Tool holder 3536258
·· For working overhead ·· Pre-fabricated
·· Type right, short ·· Raw piece round
·· DIN 69880
·· Large adjustable pointed ball type nozzle
Software
Drill chuck 3536259
·· Clamping range 1 - 13 mm
109
Starter kit BT 30
Consisting of:
1 pc. fixture cutter head
1 pc. drill chuck
2 pcs. Weldon 6 mm
1 pc. Weldon 8 mm Collet fixture key ER 32 3536307
1 pc. Weldon 10 mm
1 pc. Weldon 12 mm
1 pc. Weldon 16 mm
2 pcs. Weldon 20 mm
1 pc. adapter BT 30
3 pc. collet fixture ER 32
1 pc. collet key ER 32 Collet kit ER 32 3441122
18 pcs. collet kit ER 32 ·· 18 collets, sizes Ø 1 - 16 mm
1 device of height adjustment
1 assembly and tool setting aid
14 pcs. draw-in bolts
1 pc. cone wiper
Adapter 3536305
·· BT 30 on MT 2 Draw-in bolts 3536302
110
Starter kit ISO40/DIN 69871
Consisting of:
1 pc. fixture cutter head with arbor 27 mm
1 pc. drill chuck 1 - 13 mm
2 pcs. Weldon 6 mm
Technique
1 pc. Weldon 8 mm Collet fixture key ER 32 3536307
1 pc. Weldon 10 mm
1 pc. Weldon 12 mm
1 pc. Weldon 16 mm
2 pcs. Weldon 20 mm
1 pc. adapter SK 40 on MT 3
3 pc. collet fixture ER 32
1 pc. collet key ER 32 Collet kit ER 32 3441122
18 pcs. collet kit ER 32 ·· 18 collets, sizes Ø 1-16 mm
1 device of height adjustment
1 assembly and tool setting aid
Milling
1 pc. cone wiper
15 pcs. draw-in bolts
Turning
·· Housing height 50 mm
Drill chuck 3536363
·· Clamping range from 1 - 13 mm
Software
Assembly and tool setting aid 3536195
Weldon fixture Ø 6 mm 3536370 ·· For easy and exact setting of the tools
Weldon fixture Ø 8 mm 3536371 ·· Vertical and horizontal fixture for tools with steep taper
Weldon fixture Ø 10 mm 3536372
Weldon fixture Ø 12 mm 3536373
Weldon fixture Ø 16 mm 3536374
Weldon fixture Ø 20 mm 3536375
Accessory
Adapter 3536365
·· SK40 on MT 3
Draw-in bolts 3536362
111
Starter kit BT40 / Kit 1
Consisting of:
1 device of height adjustment
Kit of parallel spacers of 18 pcs.
1 assembly and tool setting aid
Collet kit ER 32 3441122
1 milling chuck BT 40 SLA 20-90
·· 18 collets 3 - 20 mm
1 quick-action drill chuck 0 - 13 mm
2 pcs. collet fixture BT 40/ER32
18 pcs. collet chuck kit ER 32, 3 - 20 mm
1 adapter Morse taper BT 40 - MT 3
1 surface milling cutter seat BT 40
1 surface milling cutter
Adapter Morse taper BT 40 - MT 3 3536184
6 pcs. draw-in bolts
1 pc. tool deposit
112
Starter kit BT40 / Kit 2
Consisting of:
1 pc. fixture cutter head with arbor 27 mm
1 quick-action drill chuck 1 - 13 mm
2 pcs. Weldon 6 mm
Technique
1 pc. Weldon 8 mm Collet fixture key ER 32 3536307
1 pc. Weldon 10 mm
1 pc. Weldon 12 mm
1 pc. Weldon 16 mm
2 pcs. Weldon 20 mm
1 pc. adapter BT 40 on MT 3
3 pc. collet fixture ER 32
1 pc. collet key ER 32
18 pcs. collet kit ER 32 Collet kit ER 32 3441122
1 device of height adjustment ·· 18 collets, sizes Ø 1-16 mm
1 assembly and tool setting aid
Milling
1 pc. cone wiper
15 pcs. draw-in bolts
Turning
out damaging the workpiece
Drill chuck 3536333
·· Housing height 50 mm
·· Clamping range from 1 - 13 mm
Software
Assembly and tool setting aid 3536194
Weldon fixture Ø 6 mm 3536340 ·· For easy and exact setting of the tools
Weldon fixture Ø 8 mm 3536341 ·· Vertical and horizontal fixture for tools with steep taper
Weldon fixture Ø 10 mm 3536342
Weldon fixture Ø 12 mm 3536343
Weldon fixture Ø 16 mm 3536344
Weldon fixture Ø 20 mm 3536345
Accessory
Adapter 3536335
·· BT 40 on MT 3
Draw-in bolts 3536332
113
Starter kit HSK A 63
Consisting of:
1 pc. fixture cutter head with arbor 27 mm
1 pc. drill chuck 1 - 13 mm
1 pc. Weldon 6 mm
1 pc. Weldon 8 mm
1 pc. Weldon 10 mm
1 pc. Weldon 12 mm
1 pc. Weldon 16 mm
1 pc. Weldon 20 mm Collet fixture key ER 32 3536307
1 pc. adapter HSK63 on MT 3
1 pc. collet fixture ER 32
18 pcs. collet kit ER 32
1 pc. collet key ER 32
1 pc. mounting block slewable
1 pc. cone wiper
114
Accessory
Technique
Clamping tool kit SPW 58 pcs Vibration damping machine foot
·· Metric threads ·· Machines and devices can be installed without anchoring and
·· 24 pcs. draw-in bolts exactly levelled per height adjustment
Milling
·· 6 pcs. T-slots ·· Machine capability is improved by efficient impact and vibration
damping
·· 6 pcs. nuts
SE 1 338 1012
·· 4 pcs. elongation nuts
SE 2 338 1016
·· 6 pcs. step blocks
SE 3 338 1018
·· 12 pcs. clamping blocks
·· Practical wall bracket
Charge SE 1 SE 2 SE 3
SPW 10 3352016 Milling machines 340 Kg 460 kg 1.600 kg
·· T-slots 12 mm; draw bar thread M 10
Sawing/General machinery 570 kg 1.460 kg 3.500 kg
SPW 12 3352017
Thread M12 M 16 M 20
Turning
·· T-slots 14 mm; draw bar thread M 12
Foot Ø/Foot-Height 120/32 160/35 185/39
SPW 14 3352018
·· T-slots 16 mm; draw bar thread M 14
SPW 16 3352019
·· T-slots 18 mm; draw bar thread M 16
Software
Edge finder 3351171
·· with rotating spindle
·· Probing Ø 10 mm
Accessory
Please note
General notes regarding the operation of our machines: ·· The indicated accuracies are achieved under standard conditions
·· Generally our machines have to be operated under supervision. (proper installation of the machines and environmental temperatures of
However, if the operator leaves the machine during operation he 20°C). The machines are not designed for continuous operation.
acts grossly negligent.
·· Please find the specifications regarding the accuracy of the machine
in the technical data of the catalogue pages. If you cannot find
any values please contact info@optimum-maschinen.de in order to
obtain more detailed information.
115
MACHINE VICES
Fig.: HCV 105
Abb.: HCV 125
116
OPTIMUM Precision modular vices PNM
·· Modular - machine vice series and individual parts machining on CNC Technische Daten A B C D E F G H kg
lathes and machining centers PNM 100 mm 180 100 270 85 20 30 95 35 10,3
·· Turntable PNM 125 mm 226 125 345 103 23 40 150 40 18,2
·· Especially suitable for machine tools, jigs and fixtures
·· Material, alloy tool steel
·· Hardened and ground guide surfaces
Technique
·· Fast alignment via longitudinal and transverse nuts
·· High precision
·· High clamping force
·· Horizontal and vertical operation
·· Low height
·· Easy To use
PNM 100 3355551
PNM 125 3355553
Milling
Abb.: PNM 100
Turning
Hydraulic machine vice HCV 160
·· Hydraulic CNC precision machine vice for serial and individual process-
ing of workpieces on CNC milling centres and machining centres
·· Patented anti-lift mechanism
·· Hardened and ground guide surfaces
·· Booster system, little effort, high pressure output when clamping
·· Large clamping range due to locking bolts with different hole spacings
·· Manufactured of high-quality stainless steel
Software
·· Spindle is protected against dirt and chips
·· Parallelism: 0.01/100 mm. / Tolerance between bed and jaws:
0.02/100 mm
·· Clamping pressure 60 Nm
·· Clamping force 6.000 kg
·· Weight 66 kg
HCV 160 3536215
Non-rigid jaws 2 pcs. 3536225
L-jaws 2 pcs 3536226
Accessory
117
MACHINE VICES
Accessory
Kit of clamping jaws 150 mm - smooth for MVSP 3530216 T-sliding blocks (2 pcs.) Ø 12 mm cylindrical 3530380
Kit of clamping jaws 175 mm - smooth for MVSP 3530217 T-sliding blocks (2 pcs.) Ø 14 mm cylindrical 3530381
Kit of clamping jaws 150 mm - smooth for MVMP 3530256 T-sliding blocks (2 pcs.) Ø 16 mm cylindrical 3530382
T-sliding blocks (2 pcs.) Ø 18 mm cylindrical 3530383
A B C
150 mm 149 30 50
175 mm 174 30 60
T-sliding blocks (2 pcs.) Ø 12 mm 3530390 Kit of clamping jaws 150 mm to extend the chucking
3530361
capacity
T-sliding blocks (2 pcs.) Ø 14 mm 3530391
Kit of clamping jaws 175 mm to extend the chucking
T-sliding blocks (2 pcs.) Ø 16 mm 3530392 3530362
capacity
T-sliding blocks (2 pcs.) Ø 18 mm 3530393
118
Compressors
Of course you need compressed air in order to work on
Technique
your CNC machine. Also here we can provide a solution
for you. You may use the compressor AIRPROFI 321/100
SILENT made by Aircraft including all necessary connecting
elements in order to be able to operate your machines.
Milling Milling
Turning
Fig.: A-Mirco 508-200K
Software
Fig.: Airprofi 321/100 Silent
119
DRILLING MACHINES
• 3-year Optimum warranty* • Automatic drill drift
• High smooth running due to hardened and ground gear- • Drill chuck protection with micro switch
wheels • Threading function
• Thick-walled, largely dimensioned cast column for high • Safety switching avoids unsafe start-up
force absorption and stability • Feed gear
• High true running accuracy due to hardened and ground • Coolant equipment from DZ 35 on
main spindle made of high quality steel
• High continuous drilling capacity
Type DZ 25 DZ 35 DZ 40 DZ 50
Electrical connection 400 V / 3 Ph 50 Hz 400 V / 3 Ph 50 Hz 400 V / 3 Ph 50 Hz 400 V / 3 Ph 50 Hz
Power drive motor 0.8 / 1.2 kW 0.9 / 1.5 kW 1.5 kW 3 kW
Motor coolant pump 60 watts 60 watts 60 watts 60 watts
Drilling capacity in steel (ST60 - E335) Ø 25 mm Ø 35 mm Ø 40 mm Ø 50 mm
Spindle stroke 120 mm 160 mm 180 mm 260 mm
Spindle seat MT 3 MT 4 MT 4 MT 4
Throat 250 mm 300 mm 350 mm 400 mm
Spindle speeds 65 - 3.060 min-1 75 - 2.100 min-1 93 - 1.420 min-1 45 - 1.115 min-1
Number of steps 8 steps 8 steps 8 steps 9 steps
Work surface drilling table length x width 270 x 300 mm 400 x 420 mm 480 x 480 mm 550 x 550 mm
T-slot size / number / distance 14 mm / 2 / 150 mm 16 mm / 3 / 121 mm 16 mm / 3 / 125 mm 18 mm / 3 / 160 mm
Load drilling table 160 kg 180 kg 200 kg 275 kg
Drilling table turnable 360° 360° 360° 360°
Distance spindle - drilling table min. 170 mm / max. 680 mm min 70 / max 885 mm min. 95 / max. 865 mm min. 70 / max. 800 mm
Distance spindle - machine foot max 1.185 mm max 1.245 mm max. 1.201 mm max. 1.270 mm
Column diameter Ø 100 mm Ø 125 mm Ø 150 mm Ø 200 mm
Width x Height 600 x 805 x 2.025 mm 520 x 860 x 2.260 mm 820 x 565 x 2.300 mm 1.060 x 615 x 2.590 mm
Total weight 260 kg 317 kg 435 kg 850 kg
• Machine bed and substructure made of heavily ribbed special • Quadruple length stop
Technique
cast • Electronic brake of the main spindle
• High stiffness of the headstock housing due to heavily ribbed • Large range of threads and feeds without having to replace
25 GG cast the toothed wheels in the change gear quadrant
• Hardened and ground cross slide screw guaranties enormous • Quick action tool holder kit with 3 tool holder for square tools
accuracy and durability and 1 tool holder for round tools
• Large range of threads and feeds without having to replace
the toothed wheels in the change gear quadrant
Milling Milling
Turning
Fig.: TZ5216
Software
PREMIUM
121
grind®
bench grinder
Premium bench grinders with and without substructure and integrated suction system
122
grind®
combined grinder
Premium combined grinding machines for workshops, steel construction companies
• 10 Year OPTIMUM-warranty*
Technique
• Heavy-duty industrial combi grinder absorbed due to high weight the already low vibration
• Also suitable for very strong shear forces on the grinding wheel and the brush
• Maintenance-free, long lasting induction motor with quiet operation
• Housing made of cast iron
• Solid, adjustable workpiece support
Milling Milling
Turning
PREMIUM
Software
Optimum warranty terms are improper use or improper applications such as for instance overload of the machine or use of non
Independent from the legal warrantee claims OPTIMUM grants a guarantee in accordance with the admitted and unsuitable tools, use of force, damages caused by external effects or by foreign matters.
following regulations during the term as indicated in the catalogue for the corresponding machine, e.g dust, chips or stones, damages caused by non-observance of the operating instructions, e.g. con-
starting from the date of sale of the machine to the end buyer. nection to the wrong supply voltage or wrong type of current, conversions and extensions performed
OPTIMUM grants a guarantee on each product in the catalogue for which a guarantee is specially themselves as well as normal wear. Partially or completely disassembled machines as well as tools for
indicated. The guarantee extends solely on defects which may be traced back to material or manu- machines are also excluded from the warranty. If a claim is advanced it is imperatively necessary to
facturing errors. present the original sales voucher indicating the sales date. Guarantee repairs shall exclusively be per-
. The guarantee solely includes spare parts, but neither transportation and assembly costs nor the formed by authorised partners which are solely nominated by the warranter. The warrantee is bound
work performance or ancillary services necessary to correct the defects. Excluded from the guarantee to the end of the new machine and is not transferable.
123
Are you interested in further products?
www.optimum-machines.com
·· Any existing price lists will become void ·· The products remain our property until
at the moment of publication of this price they are completely paid.
catalogue. ·· Our ownership reservation shall remain
·· Please find the prices in a separate price valid upon third-party resale.
list. ·· In the commercial sector, the legal terms
·· We do not take any liability for misprints, of warranty shall apply.
errors or incorrect presentation. ·· No part of this catalogue may be
·· Technical and optical modifications are reproduced and reprinted, in any form
reserved. whatsoever, without our written authori-
www.metallkraft-machines.com ·· Illustrations partially including optional sation.
accessories ·· Please observe that the prices of some
·· The delivery is performed exclusively accor- machines in this brochure are plus trans-
ding to our terms of delivery and payment. port packaging flat rate for transportation
·· The machines are delivered partially disas- units resp. packaging and packaging cost.
sembled for transport-technical reasons.
·· The products are sold by specialized trade.
Automation
www.aircraft-compressors.com
www.unicraft-workshop.com
Formatkreissägen Holzbearbeitungsmaschinen
Fräsmaschinen
Kombimaschinen
Schleifmaschinen
Langlochbohrmaschinen
Kantenanleimer
Absaugtechnik
Werkstattausrüstung
Zubehör
Hauptkatalog 2015
www.holzkraft-machines.com
www.cleancraft.de
www.optimum-machines.com