Thickener Calc r2

PT. CEMARA SIKO ENGINEERING INDONESIA Doc. No.
: KC-ENG-S001
Engineering & Technological Service Job No. :
Permata Plaza 8th Floor, Jl. Thamrin 57 Jakarta 10350 Page No.: 1 of 37
Phone : ( 62 21 ) 390 3403 Fax ( 62 21 ) 390 3405 Subject :
Website : http://www.siko.co.id DATA SHEET FOR THICKENER
e-mail : corp@siko.co.id Rev. Prep'd Chk'd
CLIENT : KOREA GENERAL CHEMICAL CORPORATION

PROJECT TITLE : ALUMINIUM HYDROXIDE PLANT
JOB No. / INQ. No. : - / -
Doc. No. : KC-ENG-S001
TANK No. / SERVICE : T-001 ( RED MUD SETTLER )

Required Nos. : 1 ( One )
1. DIMENSION AND TYPE
Capacity (Effective) given : 1,304 ton = 932 m3 Type of Tank : Vert.Cylin.Closed Top Tank
Roof : - Type : Cone Roof
Capacity (Effective) used : 932 m3 - Slope : Acc Dwg
Tank Inside Dia.:- given : 20,000 mm - Joint : Frangible ,E= 0.85
-Assume : 0 mm Bottom : - Type : Uppex Up
Tank height ( H ) : 7,300 mm - Slope : Acc Dwg
2. OPERATING CONDITION
Operating Pressure : Full Liq. + - Psi Operating Temp. : 90 90.0 oC
or Full Liq. + - mm H2O 194.00 194.0 oF
or Full Liq. + - mbar.g HLL : 6,800 mm
or Full Liq. + - kg/cm2 LLL : - mm
or Full Liq. + 0 kPa
3. DESIGN CONDITION
Applicable standard : API Std. 650 - The latest edition Design Wind Speed : - mph
Design Pressure : Upper : Full Liq. + - Psi or 162.00 km/hr
or Full Liq. + 0.00 mm H2O or 45.00 m/sec
or Full Liq. + 0 mbar.g Seismic Design : As per API 650 App. E
or Full Liq. + 0 kg/cm2 ( Note 1 )
or Full Liq. + 0 kPa
Design Pressure : Lower : Full Liq. - - Psi C.A.: - Bottom : 1.0 mm
or Full Liq. - - mm H2O - Ann. Bot.P. : - mm
or Full Liq. - - mbar.g - Shell : 1.0 mm
or Full Liq. - - kg/cm2 - Roof : 1.0 mm
or Full Liq. - 0 kPa - Ann. Roof : - mm
Design Sp. Gr. of contents : 1.400 @ 90 °C - Top Angle : 0.0 mm
Design Max Liquid Level : 6,800 mm - Roof Frame : - mm
Design Metal Temp, Min : - °C = - °F - Roof Stiff. : - mm
Max : - °C = - °F - Column : - mm
P.W.H.T. : No Stress Relieving : No
4. DESIGN CONDITION OF VENTING DEVICE
Applicable standard : API Std. 650 - The Latest Edition Emptying Rate. nor. : - T/hr
Filling Rate. nor. : - T/hr or - m3/hr
or - m3/hr or - gpm
or - gpm Content's Flash Point : - o
C ( Note 2 )
Content's Boiling Point : - o
C ( Note 2 )
5. TEST CONDITION
Hydrostatic Test Pressure : Full Wtr. + 0.0000 mm H2O
or Full Wtr. + 0 mbar.g
or Full Wtr. + 0 kg/cm2
Pneumatic Test Pressure : -
6. MATERIAL OF CONSTRUCTION
Bottom Plate : A 36 / SS400 Nozzle : - Neck : A-106 Gr. B
Annular bottom plate : A 36 / SS400 - Flange : A-105
Shell Plate / Shell Manhole : A 36 / SS400 A 36 / SS400 - Blind Fl. : A-105
Roof Plate / Roof Manhole : A 36 / SS400 A 36 / SS400 -B/N : SS 400 / SS 400
Top Angle : SS 400 - Gasket : Non Asbestos
Wind girder : - - Reinforc. : A 36 / SS400
Roof Stiffener : - Manhole : - Neck : A 36 / SS400
Roof Rafter : SS 400 - Flange : A 36 / SS400
Pipe Column : - - Cover : A 36 / SS400
Internal Pipe : - -B/N : SS 400 / SS 400
Internal Ladder : - - Gasket : Non Asbestos
External Ladder : - -Reinforc. : A 36 / SS400
Spiral Stair Way : SS 400 Basket : -
Sp. Stair way / Ladder Lug : - Anchor Bracket : -
Earth Lug : SS 400 Lifting Lug : -
Name Plate : 304 SS Handrail : SS 400 / SGP
Platform : SS 400 Insulation support : SS 400
Platform Lug : SS 400 Anchor Bolt/ 2 Nuts : SS 400 SS 400
Wear Plate : - Internal Bolt/Nut : SS 400 / SS 400
7. PAINTING, COATING AND LINING
External Surface : As per Spec.
Internal Surface : No
8. INSULATION 9. HEATING
Insulation : Yes Heating Coil : No
Insulation Thickness : 75 mm Diameter of Pipe : - inch
Insulation Type : Hot
10. FOUNDATION TYPE ( Foundation shall be supply by Owner )
a. Concrete Ringwall : -
b. Concrete Slab with Piles : -
11. TANK APPURTUNANCES
SHELL & FLOOR APPURTENANCES ROOF APPURTENANCES
Mk Appurtenances Q'ty Size Remarks Mk Appurtenances Q'ty Size Remarks
EL Earth Lug 1 WR Weather proof 1
NP Name Plate 1 At Agitator 1
IH Inspection Hole
NOZZLE SCHEDULE ( Note 3 )

SHELL NOZZLE / MANHOLE ROOF, BOTTOM NOZZLE / MANHOLE
Mk Size Service Q'ty Rating/Face Remarks Mk Size Service Q'ty Rating/face Remarks
M1 24" Shell Manhole 1 Plate / FF API 650 M2 118'' Agitator 1 Plate / FF API 650
N2 8'' Outlet 1 150 # SORF ANSI B16.5 N1 5 '' Inlet 1 150 # SOFF ANSI B16.5
N3 4'' Drain 1 150 # SOFF ANSI B16.5
1. Eatrhquake Zone : 1
2. Exclude piping outside Tank
Equipment : Thickner Doc . No. : KC-ENG-S001
Project : KC Corporation Rev. : 2
Description Symbol Unit Value Remarks
Strength Calculation Thickner
Design data :
Code Welded Steel Tanks ( API. Std. 650 - Add. 2, 2001 )
Material : Shell / Bottom / Roof A36/SS400
Specified minimum yield strength Fy MPa 250.00
Number of Course Nc 1
Nominal diameter of tank D m 20.00
Allowable stress for design condition Sd MPa 160.00
Allowable stress for hydrostatic test St MPa 171.00
Design specific gravity of liquid G 1.40
Design liquid level H m 6.80 D

Corrosion allowance : Shell/Bottom/Roof CA mm 1.00
h1 m 2.30 h5
h4
h2 m 2.30
h3
h3 m 2.70
H
h4 m 1.00 h2
h5 m 0.50 h1
Design Temperature t o
C 90.00
Design shell thikness td mm 6.57 Welded Steel Tanks ( API. Std. 650 - 3.6.3 )
But the shell thickness shall not be less than the following :
( 4.9D ) x ( H - 0.3 ) x( G ) Nominal diameter of tanks Plate thickness
td = + CA (m) ( ft ) ( mm ) ( in )
Sd
< 15 < 50 5 3/16
Provide design shell thickness td' mm 9 15 to < 36 50 to < 120 6 1/ 4
36 to 60 120 to 200 8 5/16
Hydrostatic test shell thickness : tt mm 3.73 > 60 > 200 10 3/ 8

( 4.9D ) x ( H - 0.3 )
tt =
St
Page3
Bottom Plates Calculation: Welded Steel Tanks ( API. Std. 650 - 3.4.1 )
Design thickness tg mm 9 All bottom plates shall have a minimum nominal thickness of
6 mm, exclusive of any corrosion allowance (70 kPa)
Tank supported by Grillage : Welded Steel Tanks ( API. Std. 650 - Appendix I, 1.7.3.2 )
Maximum allowable spacing b mm 771.38
( center to center ) between adjacent
or grillage member
b = ((1.5Fy (tg-CA)2/p))0.5
Specified minimum yield strength of Fy MPa 250.00
bottom plate
Uniform pressure including the weight p MPa 0.04
of the bottom plate acting on the bottom
resulting from the greater of the weight of

grillage member
the product plus any internal pressure
or the weight of hydrostatic test water
Weight of content Wl kg 1304146.7
Volume of tank ( Vt + Vc ) Vtank m3 931.53
Shell volume ( 3.14/4 * D^2 * h3 ) Vt m3 690.80
Cone volume ( 3.14 * r^2 x h2 ) / 3 Vc m3 240.73 b

Design gravity g m/s2 9.80
Cone weight ( Ac x tg x 7800 ) Wb kg 22629.84 Radial grillage
Cone area (1.5708xDx(0.5D^2+h2^2)^0.5 Ac m2 322.36
Minimum thickness of bottom plate: tg mm 8.78
tg = (( b2 x p) / ( 1.5Fy) )0.5 + CA
Spacing between radial grillage reinforcement member used b mm 750.00
Provide bottom thickness tg' mm 9
Maximum deflection of the bottom plate Welded Steel Tanks ( API. Std. 650 - Appendix I, 1.7.3.3 )
d sb = 0.0284pb4 / (E(tg-CA)3) d sb mm 3.54 The maximum calculated deflection of the bottom plate
Maximum deflection of the bottom plate at mid span shall no exceed : ( tg - CA ) / 2
at mid span ( tg - CA ) / 2 d max sb mm 4.00
Checking :
d sb < d max sb OK
Total number of grillage Ng' 84
Number of main grillage used Ng 12
Length of grillage Lg m 8.75 main grillage
Lg1 m 4.25 12746.7 kg/m
Lg2 m 4.5
Load on main grillage per meter Pg kg/m 12746.67
Pg = ( Wb + Wl ) / ( Ng x Lg ) + ( wgm / ngm )
Lg2
R1 = Pg x Lg1 / 2 R1 kg 27086.67 Lg1
R2 = ( R1 + R3 ) / 2 R2 kg 27883.33
R3 = Pg x Lg2 / 2 R3 kg 28680.00 R1 R2 R3
Page4
Mx = Pg*x / 2 * ( Lg1-x) - Pg*x/2*(Lg2-x) M max kg cm 1394166.7
M ax if x = Lg Sa kg/cm2 1080.00
Modulus of elasticity E MPa 200000
E kg/cm2 2038903.0
Z cm3 1290.90
Use H400x400x16x32 Z' cm3 4597.00
Z' > Z OK
t1 mm 16 y t2
t2 mm 32 H 400 mm
Zx cm3 4597 t1 B 400 mm
Ix cm4 91947 t1 16 mm
x x H
Max deflection Grillage beam at Lg2 / 2 dg cm 0.02 t2 32 mm
dg = 5 Pg (Lg2/2)4 / 384 E Ix dg mm 0.23 Zx 4597 cm3
dg < d sb OK Ix 91947 cm4

y
B
Uniform pressure including the weight ps kg/m2 1760.58
of the bottom plate acting on the bottom
resulting from the greater of the weight of

9
the product per section
C200x80
6
C200x80
C200x80
4
5 7
8 bs
Estimate reinforcement member per section Ng'/Ng 6.98
Greatest Space of grillage member/reinforcement bs m 4.50 10
Number of reinforcment member per section used ngm 10 C200x80

H400x40
0
H400x40
0
1
Weight of members per section wgm kg 1107.00 3
D 2 bs
Load of grillage members per m pgm kg/m 792.26
Moment at grillage member max. Mgm kgm 2005.42
Mgm = wl2 / 8
Bottom plate section
Required section modulus of rafter Z cm3 185.69
Z = M / Sa grillage member 792.26 kg/m
Allowable stress of material Sa kg/cm2 1080.00

bs
Selection from material tabel
Use C200x80x7.5x11 Zx' cm3 195.00
Ix cm4 1950
Modulus of elasticity E kg/cm2 2038903.0
Judgement: is Z' > Z Yes grillage member profile

y
Deflection dgm cm 0.24
dgm = 5 w l / 384 E Ix
4
dgm mm 2.36 Ix 1950 cm4
x x
dgm < d sb OK H Zx 195.00 cm3
H 200 mm
y
B 80 mm
B
t1 7.5 mm
t2 11 mm
Page5
Roof Calculation: Welded Steel Tanks ( API. Std. 650 - 3.10.2.2 )
Provide Thickness of roof tr mm 6.00 Roof plates shall have a minimum thickness of 5 mm.
Supported Cone Roof : Welded Steel Tanks ( API. Std. 650 - 3.10.4.4 )
Rafter design:
Space of rafter maximum S m 1.88
S = 0.6 p
Design of rafter space S' m 1.75 rafter

Number of rafter Nr 36
Length of rafter Lr m 10.50
Weight of roof : wr kg 39264.55 S
wr = ws + wi + wsn
Weight of plate roof: ws kg 14807.88
Weight of insulation wi kg 2366.78
Load of snowfall wsn kg 22089.9 70 kg/m2 Specification
Roof area Ar m2 315.57
Roof load Pr KPa 1.22
Load of rafter / m P kg/m 104.21
Density of insulation ri kg/m3 100.00
Insulation thickness tins mm 75.00
Max moment of rafter Mr max kgm 1315.62 rafter 104.21 kg/m
Mr max = wl / 8
2
Required section modulus of rafter Z cm3 121.82

10050
Z = M / Sa
Allowable stress of material Sa kg/cm2 1080.00
Selection from material tabel
Use C150x75x9x12.5 Z' cm3 140.00 rafter profile

y
Judgement: is Z' > Z Yes
Deflection dr cm 0.63 Ix 1050 cm4

x x
dr = 5 w l4 / 384 E Ix dr mm 6.3 H Zx 140 cm3
H 150 mm
y
Modulus of elasticity E Psi 29000000 B 75 mm
B
Modulus of elasticity E kg/cm2 2038903.0 t1 9 mm
Moment inertia of C150x75x6.5x10 Ix cm4 1050.00 t2 12 mm
Top girder
Required minimum section modulus
Zg = D^2 x H2 / 17 Zg cm3 171.76
Use C200x80x7.5x11 Ix cm4 1950
Zx cm3 195
H mm 200
B mm 80
t1 mm 7.5
Page6
t2 mm 11
Design wind load Welded Steel Tanks ( API. Std. 650 - 3.11.1 )
Insulation thickness tins mm 75.00
Tank diameter including insulation D1 mm 20150.00

D1
Weight of roof + Insulation wr kg 39264.55
Weight of shell+ insulation ws kg 13256.50
Weight of bottom wb kg 22629.84
CG of bottom h1 mm 5833.33
h3
CG of shell h2 mm 3650.00 Hx
h2 hx
CG of roof h3 mm 5333.33 h1 hT2
hT1
L1 mm 5500.00
L1 L2
L2 mm 4250.00
hT1 mm 3401.93
hT2 mm 4300.00
Hx mm 7300.00
Wind velocity V km/h 162.00
Lever arm hx mm 5186.96
hx = (wb x h1 + ws x h2 + wr x h3 ) / ( wb +
ws + wr )
Wind pressure pw kPa 0.88
pw = 0.86 x ( V / 160 ) ^2
Moment at base due to wind load M Nm 1098685.0
M= pw x D1 x Hx x hx
Moment at hT2 MT2 Nm 541241.8
MT2 = M - hT2 ( Ps - 0.5 x Pw x D1 x hx )
Ps = pw x D1 x Hx Ps N 129684.01
Moment at hT1 MT1 Nm 657665.5
MT1 = M - hT1( Ps - 0.5 x pw x D1 x hx )
Stress at hT1 ST1 MPa 0.23 < 160.00 OK
ST1 = MT1 / R2 p t
Stress at hT2
ST2 = MT2 / R2 p t ST2 MPa 0.19 < 160.00 OK
Seismic Design Welded Steel Tanks ( API. Std. 650 - Appendix E )
Seismic zone factor Z 0.075 Zone 1
Lateral earthquake force coefficient C1 0.60
Lateral earthquake force coefficient C2 0.15
C2 = 0.75S / T
Site coefficient S 1.00
Factor obtained from the ratio D/H k 0.60 From table E4 ( API.650-E3.3.3) D/H = 2.8
Natural period T 4.87
T = 1.81k( D0.5 )
Importance factor I 1.00
Weight of effective mass of tank content W1 N 0.45
Page7
Weight of effective mass of tank content W2 N 0.45
Height from bottom to the centroid X1 m 0.28
of lateral seismic force
Height from bottom to the centroid X2 m 0.48
of lateral seismic force
Moment at hT2 due to seismic force M Nm 147742.71
M= ZI (C1.Ws.h2 + C1.Wr.Hx + C1.W1.X1 +
C2.W2.X2)
Maximum allowable longitudinal Sb N/m2 136511.21
compressive stress
Sb = wt + (1.273M / D2 )
wt N/m2 136041.02
Max long. Compressive stress in shell
Sb/1000t MPa 9.75 Shall not exceed the maximum allowable stress ( Fa )
Maximum allowable stress Fa MPa 37.35
Fa = 83 t / D
Judgement : Fa > ( Sb/1000t ) Yes
Page8
Tank Support - 2
Weight of tank
Weight of roof + ins + snow load wr kg 39264.55
Weight of shell + ins ws kg 13290.38 P

Weight of bottom + grillage + ins. wb kg 63732.56
Weight of liquid wl kg 1304146.67
Total load Pt kg 1420434.16
P = wr + ws + wb + wl
Number of support Ns 25.00

L
Working load P kg 56817.37
Allowable stress of support material Sa kg/cm2 1054.61
Material of support SGP
Ag = P / Sa Ag cm2 53.88
Use pipe material NPS 12'' OD mm 318.50
t mm 10.30
ID mm 297.90 OD
Ap = 0.7854*( OD - ID ) 2 2
Ap cm2 99.73
y = OD / 2 y cm 15.93
I = 0.049x(OD4 - ID4 ) I cm4 11833.30
Z = 0.098 ( OD4 - ID4 ) / OD Z cm3 743.06
r = ( OD2 + ID2 )0.5 / 4 r cm 10.90
L cm 340.19
k factor K 1.00
Yield stress Fy kg/cm2 2548.63 250 MPa 1 MPa = 145 Psi
le = KL le cm 340.19
Slenderness ratio ( KL / r ) le/r 31.20 AISC recommended < 180
Cc = (2 p2 E / Fy )^0.5 Cc 125.60
Allowable compressive stress
For l/r < Cc
Fa = (Fy ( 1-((KL/r)2 / 2Cc2) / FS)/(1.6-(1/(200r)) Fa kg/cm2 878.42
FS = 5/3 + 3(KL/r)/8Cc - (KL/r)3 / 8Cc3 FS 1.76
Checking:
Is Sa > Fa OK
9
Tank Support - 2
Critical stress checking
Pu < jc Pn AISC requirement
lc KL / pr ( Fy / E ) 0.5
lc 0.10
Fcr = (0.685( lc )^2 ) Fy for lc < 1.5 Fcr kg/cm2 2341.64
Fcr = ( 0.877 / lc ) Fy
2
for lc > 1.5 Fcr kg/cm2 218305.63
Resistance factor jc 0.85
Pn = jc x Fcr Pn kg 107233.57
Pu = P Pu kg 56817.37
Is Pu < jc Pn OK
Anchor Bolt
Material A 307/SS400
Allowable stress of anchor bolt Sb N/m2 103448275.86 15000.00 Psi
Moment at base M Nm 1098684.97
Moment at base per support Ms Nm 43947.40
Ms = M / Ns
Weight load per support W N 556810.19
W = Pxg
Gravity g m/s2 9.80
Number of anchor bolt N pcs 40.00
Diamter of anchor circle da m 11.00
tB = ( 4 M / da N ) - ( W / N ) tB N 13520.73
Allowable stress of anchor bolt Sb N/m2 103448275.86 15000 Psi
Ab = ( tB x da / (Sb x N )) x 10 6
Ab mm2 35.94 0.056 in.2
Use bolt M20 Bolt root area Ab' mm2 194.84 0.302 in.2 ( or Bolt size 3/4 '' )
Checking Stress at anchor bolt
Sb' = (( tB x da) / (Ab' x N )) / 106 Sb' N/m2 19083522.96 2767.11 Psi
Is Sb' < Sb OK
10
Tank Support - 1
Weight of tank
Weight of roof wr kg 39264.55 P
Weight of shell + insulation ws kg 13290.38
Weight of bottom + grillage + ins wb kg 63732.56
Total Working load Pt kg 1420434.16
L
Allowable stress of Column material Sa kg/cm2 1054.61
Material of support SGP
Ag = P / Sa Ag cm2 53.88
Use pipe material NPS 12'' OD mm 318.50
t mm 10.30
ID mm 297.90 OD
Ap = 0.7854*( OD2 - ID2 ) Ap cm2 99.73
y = OD / 2 y cm 15.93
I = 0.049x(OD4 - ID4 ) I cm4 11833.30
Z = 0.098 ( OD4 - ID4 ) / OD Z cm3 743.06
r = ( OD2 + ID2 )0.5 / 4 r cm 10.90
L cm 430.00
k factor K 1.00
Cc = (2 p2 E / Fy )^0.5 Cc 125.60
For le / r < Cc
FS = 5/3 + 3(KL/r)/8Cc - (KL/r)3 / 8Cc3 FS 1.78
Checking:
Is Sa > Fa OK
11
Tank Support - 1
lc KL / pr ( Fy / E ) 0.5
lc 0.13
Fcr = ( 0.877 / lc ) Fy
2
for lc > 1.5 Fcr kg/cm2 136640.48
Pu = P Pu kg 56817.37
Is Pu < jc Pn OK
Anchor Bolt
Ms = M / Ns
W = Pxg
Gravity g m/s2 9.80
tB = ( 4 M / da N ) - ( W / N ) tB N 13688.95
Ab = ( tB x da / (Sb x N )) x 10 6
Ab mm2 62.86 0.097 in.2
Is Sb' < Sb OK
12
Equipment : Thickner Doc . No. : KC-ENG-001
Tank Support - 3
Weight of tank
Weight of roof wr kg 39264.55

P
Weight of shell + insulation ws kg 13290.38
Weight of bottom + grillage + ins wb kg 63732.56
Total Working load Pt kg 1420434.16
Allowable stress of Column material Sa kg/cm2 1054.61 OD

Material of support SS400
da
Ag = P / Sa Ag cm2 53.88
Use material OD mm 2000.00
t mm 9.00
ID mm 1982.00
Ap = 0.7854*( OD2 - ID2 ) Ap cm2 562.94
y = OD / 2 y cm 100.00
I = 0.049x(OD4 - ID4 ) I cm4 2784525.70
Z = 0.098 ( OD4 - ID4 ) / OD Z cm3 27845.26
r = ( OD2 + ID2 )0.5 / 4 r cm 70.39
L cm 200.00
k factor K 1.00
Cc = (2 p2 E / Fy )^0.5 Cc 125.60
For l/r < Cc
FS = 5/3 + 3(KL/r)/8Cc - (KL/r)3 / 8Cc3 FS 1.68
Checking:
Is Sa > Fa OK
13
Tank Support - 3
lc KL / pr ( Fy / E ) 0.5
lc 0.00
Fcr = ( 0.877 / lc ) Fy
2
for lc > 1.5 Fcr kg/cm2 1097637614.21
Pu = P Pu kg 56817.37
Is Pu < jc Pn OK
Anchor Bolt
Ms = M / Ns
W = Pxg
Gravity g m/s2 9.80
tB = ( 4 M / da N ) - ( W / N ) tB N 23845.29
Ab = ( tB x da / (Sb x N )) x 10 6
Ab mm2 25.36 0.039 in.2
Is Sb' < Sb OK
14
Bridge Calculation
P1 P2 P2 P2 P3 P4 P5 P6 P6 P6 P7
e f i j m n q r t v H2
b
q H1
E F
T bg
T C1
H2 H2
C1 H2 L
H2
a a a H1 a H2
c d g h k l o s u w
p x
B Dx4 C Dx4 B G
C
A
1 2
Ra1 Rx1
Dimension :
A = 23000 mm
B = 1950 mm
C = 1750 mm = 64.225 kg/pc
D = 1950 mm = 71.565 kg/pc
L = 2200 mm = 69.3 kg/pc
E = 2940 mm = 54.681 kg/pc
F = 2940 mm = 54.681 kg/pc
G = 1500 mm = 47.25 kg/pc
Material = SS 400
Sa = 1080 kg/cm2 Allowable stress
H1 = H300x150x6.5x9 36.7 kg/m
H2 = H150x150x7x10 31.5 kg/m
C1 = C150x50x6.5x10 18.6 kg/m
Pipe = Pipe dia. 300 73.88 kg/m
Internal = Pipe dia. 300 Sch 120 186.97 kg/m = 2057 kg
= Pipe dia. 300 Sch 80 97.46 kg/m = 974.6 kg
= RB dia. 50 15.4 kg/m = 308 kg
Motor = 4287 kg = 4287 kg
Weight of motor and internal part (Wm) Wm = 7626 kg
Weight of structure (Ws) :
Wad = 17250.00 kg Additional weight of platform access based on 500 kg/m2
Wcp = 1218.71 kg Weight of checker plate
Wcp+Wad = 18468.71 kg
15
Bridge Calculation
H1 = 3090.14 kg
H2 = 2658.6 kg
C1 = 1093.61 kg
Ws = 25311.06 kg
Weight of pip (Ws)
Wp = 849.62 kg
Weight of motor and internal part (Wm)
Wm = 7626.27 kg
Total weigth (Wt)
Wt = 33786.95291 kg ( Ws + Wp + Wm )
Raction :
P1xB+P2x(B+D)+ P2x(B+2D)+P2x(B+3D)+P3x(B+4D)+ P4x(B+4D+C)+P5x(B+4D+2C)+
P6x(B+5D+2C)+P6x(B+6D+2C)+P6x(B+7D+2C)+P7x(B+8D+2C)
Rx =
A
Rx = 16755.22 kg
Ra = 17031.73 kg
Rx1 = 8377.61 kg Rx / 2
Ra1 = 8515.86 kg Ra / 2
Load of structure:
P1 = 684.9032276 kg P2 / 2 + ((2xBx36.7) + (1xGx31.5) + (2xEx18.6))/1000
P2 = 770.3243739 kg ((4xDx36.7 + 2xLx31.5 + 2xGx31.5 + 2xEx18.6))/1000 + ( W pipe / 6 ))

P3 = 711.362187 kg P2 / 2 + 0.5x((4xCx36.7 + 2xLx31.5))/1000)
P4 = 8471.951093 kg P3 / 2 + Pm + ((4xCx36.7) + (2xLx31.5) + (2xGx31.5)/1000))
P5 = 640.5605203 kg P6 / 2 + 0.5x((4xCx36.7 + 2xLx31.5)/1000/2))
P6 = 628.7210406 kg ((4xDx36.7) + (2xLx31.5) + (2xGx31.5) + (2xEx18.6))/1000)
P7 = 614.1015609 kg P6 / 2 + ((2xBx36.7) + (1xGx31.5) + (2xEx18.6)+/1000 )
Load in truss + cq plate: Total
S (P+Wcp)/2 Wcp+Wad
P1 = 3033.642 kg 1517 kg 2348.74 kg x1 2349 kg
P2 = 2336.150 kg 3504 kg 1565.83 kg x3 4697 kg
P3 = 2196.889 kg 1098 kg 1485.53 kg x1 1486 kg
P4 = 9877.179 kg 4939 kg 1405.23 kg x1 1405 kg
P5 = 2126.087 kg 1063 kg 1485.53 kg x1 1486 kg
P6 = 2194.547 kg 3292 kg 1565.83 kg x3 4697 kg
16
Bridge Calculation
P7 = 2962.840 kg 1481 kg 2348.74 kg x1 2349 kg
SP 16894 kg 18469 kg
Sin a = 0.748346939 a = 48 o
Cos a = 0.663307514
Sin b = 0.663307514 b = 42 o
Cos b = 0.748346939
Sin g = 0.663307514 g = 42 o
Cos g = 0.748346939
Sin q = 0.748346939 q = 48 o
Cos q = 0.663307514
Point a:
S Fx = 0.00
0 = Tac + Tab Cos a
Tac = - Tab Cos a
Tac = 7548.15 kg
S Fy = 0.00
0 = Tab Sin a + Ra1
Tab = -11379.57 kg
Point b:
S Fx = 0.00
0 = Tab Cos a + Tbd Cos q + Tbe
7548.15 = Tbd Cos q + Tbe
Tbe = -1344.45 kg
S Fy = 0.00
0 = -P1 + Tbc + Tab Cos b + Tbd Cos g
10032.69 = Tbc + Tbd Cos g
Tbd = 13406.46 kg
Point c:
S Fx = 0.00
0 = Tac + Tcd
Tcd = -7548.15 kg
S Fy = 0.00
0 = Tbc
17
Bridge Calculation
Tbc = 0.00
Point d:
S Fx = 0.00
0 = Tcd + Tdg + Tbd Cos a
Tdg = -1344.45 kg
S Fy = 0.00
0 = Tde + Tbd Cos g
Tde = -10032.69 kg
Point e:
S Fx = 0.00
0 = Tbe + Tef + Teg Cos q
1344.4548 = Tef + 0.6633Teg
Tef = -8584.00 kg
S Fy = 0.00
0 = Tde - P2 + Teg Cos g
0 = Tde - P2 + Teg Cos g
Teg = 14968.28 kg
Point f:
S Fx = 0.00
0 = Tef + Tfi + Tfh Cos q
0 = 2900.7 + Tfi + 0.6633Tfh
Tfi = -13865.17 kg
S Fy = 0.00
0 = Tfg - P2 + Tfh Cos g
0 = Tfg - 770.32 + 0.7483Tfh
Tfh = 16530.19 kg
Point g:
S Fx = 0.00
0 = Tdg + Teg Cos a + Tgh
Tgh = -8584.11 kg
S Fy = 0.00
0 = Tfg + Teg Cos g
Tfg = -11201.46 kg
18
Bridge Calculation
Point h:
S Fx = 0.00
0 = Tgh + Tfh Cos a + Thk
Thk = -2380.48 kg
S Fy = 0.00
0 = Thi + Tfh Cos g
Thi = -12370.31 kg
Point i:
S Fx = 0.00
0 = Tfi + Tij + Tik Cos q
0 = -7445 + Tij + 0.6633 Tik
Tij = -4554.80 kg
S Fy = 0.00
0 = Thi + Tik Cos g - P2
Tik = 18091.06 kg
Point j:
S Fx = 0.00
0 = Tij + Tjm
Tjm = 4554.80 kg
S Fy = 0.00
0 = Tjk - P3
Tjk = 2196.89 kg
Point k:
S Fx = 0.00
0 = Thk + Tik Cos a + Tkl
Tkl = 4327.72 kg
S Fy = 0.00
0 = Tjk + Tik Cos g
Tik = -2935.66 kg
Point l:
S Fx = 0.00
0 = Tkl + Tlo
Tlo = -4327.72 kg
S Fy = 0.00
19
Bridge Calculation
0 = Tlm
Tlm = 0.00 kg
Point m:
S Fx = 0.00
0 = Tjm + Tmn
Tmn = -4554.80 kg
S Fy = 0.00
0 = Tlm - P4
Tlm = 9877.18 kg
Point n:
S Fx = 0.00
0 = Tmn + Tnq
Tnq = 4554.80 kg
S Fy = 0.00
0 = Tno - P5
Tno = 2126.09 kg
Point o:
S Fx = 0.00
0 = Tlo + Top + Toq Cos a
Tlo = -9370.78 kg
S Fy = 0.00
0 = Tno + Toq Cos g
Tno = -10670.18 kg
Point q:
S Fx = 0.00
0 = Tnq + Toq Cos a + Tqr
Tnq = -9370.78 kg
S Fy = 0.00
0 = Tqp + Toq Cos g - P6
Toq = 14258.34 kg
Point r:
S Fx = 0.00
0 = Tqr + Trt + Tpr Cos a
Tqr = -86.88 kg
S Fy = 0.00
20
Bridge Calculation
0 = Trs + Tpr Cos g - P6
Tpr = 12792.07 kg
Point p:
S Fx = 0.00
0 = Top + Tps + Tpr Cos a
Top = -86.88 kg
S Fy = 0.00
0 = Tqp + Tpr Cos g
Tqp = -9572.91 kg
Point s:
S Fx = 0.00
0 = Tps + Tst Cos a + Tsu
Tps = -8398.19 kg
S Fy = 0.00
0 = Trs + Tst Cos g
Trs = -12437.72 kg
Point t:
S Fx = 0.00
0 = Trt + Tst Cos a + Ttv
Trt = -8398.19 kg
S Fy = 0.00
0 = Ttu + Tst Cos g - P6
Tst = 16620.27 kg
Point u:
S Fx = 0.00
0 = Tsu + Tuw + Tuv Cos a
Tsu = -2626.15 kg
S Fy = 0.00
0 = Ttu + Tuv Cos g
Ttu = -11340.45 kg
Point v:
S Fx = 0.00
0 = Ttv + Tuv Cos a + Tvx Cos a
Ttv = -2626.15 kg
S Fy = 0.00
21
Bridge Calculation
0 = Tvw + Tuv Cos g + Tvx Cos b - P7
Tuv = 15154.00 kg
Point w:
S Fx = 0.00
0 = Tuw + Twx
Tuw = -7425.61 kg
S Fy = 0.00
0 = Tvw
Tvw = 0.00 kg
Point x:
S Fx = 0.00
0 = Twx + Tvx Cos a
Twx = 7425.61 kg
S Fy = 0.00
0 = Tvx Sin a + Rx1
Tvx = -11194.82 kg
Point Load ( T ) As Sa T'=As x Sa T < T' SF Remarks
(cm2) (kg/cm2) ( Kg/cm2 )
a Tab = -11380 kg 23.71 1080 25607 OK 2.3
Tac = 7548 kg 46.78 1080 50522 OK 6.7

b Tbc = 0 kg 40.14 1080 43351 OK
Tbd = 13406 kg 23.71 1080 25607 OK 1.9
Tbe = -1344 kg 46.78 1080 50522 OK 37.6
c Tcd = -7548 kg 46.78 1080 50522 OK 6.7
d Tdg = -1344 kg 46.78 1080 50522 OK 37.6
Tde = -10033 kg 40.14 1080 43351 OK 4.3
e Tef = -8584 kg 46.78 1080 50522 OK 5.9
Teg = 14968 kg 23.71 1080 25607 OK 1.7
f Tfi = -13865 kg 46.78 1080 50522 OK 3.6
Tfh = 16530 kg 23.71 1080 25607 OK 1.5
Tfg = -11201 kg 40.14 1080 43351 OK 3.9
g Tgh = -8584 kg 46.78 1080 50522 OK 5.9
h Thk = -2380 kg 46.78 1080 50522 OK 21.2
Thi = -12370 kg 40.14 1080 43351 OK 3.5
22
Bridge Calculation
i Tij = -4555 kg 46.78 1080 50522 OK 11.1
Tik = -2936 kg 23.71 1080 25607 OK 8.7
j Tjm = 4555 kg 46.78 1080 50522 OK 11.1
Tjk = 2197 kg 40.14 1080 43351 OK 19.7
k Tkl = 4328 kg 46.78 1080 50522 OK 11.7
l Tlo = -4328 kg 46.78 1080 50522 OK 11.7
Tlm = 9877 kg 40.14 1080 43351 OK 4.4
m Tmn = -4555 kg 46.78 1080 50522 OK 11.1
n Tnq = 4555 kg 46.78 1080 50522 OK 11.1
Tno = -10670 kg 40.14 1080 43351 OK 4.1
o Top = -87 kg 46.78 1080 50522 OK 581.5
Toq = 14258 kg 23.71 1080 25607 OK 1.8
p Tps = -8398 kg 46.78 1080 50522 OK 6.0
Tpr = 12792 kg 23.71 1080 25607 OK 2.0
Tpq = -9573 kg 46.78 1080 50522 OK 5.3
q Tqr = -87 kg 46.78 1080 50522 OK 581.5
r Trt = -8398 kg 46.78 1080 50522 OK 6.0
s Tsu = -2626 kg 46.78 1080 50522 OK 19.2
Tst = 16620 kg 23.71 1080 25607 OK 1.5
Tsr = -12438 kg 40.14 1080 43351 OK 3.5
t Ttv = -2626 kg 46.78 1080 50522 OK 19.2

Ttu = -11340 kg 40.14 1080 43351 OK 3.8
u Tuw = -7426 kg 46.78 1080 50522 OK 6.8
Tuv = 15154 kg 23.71 1080 25607 OK 1.7
v Tvw = 0 kg 40.14 1080 43351 OK
Tvx = -2626 kg 23.71 1080 25607 OK 9.8
w Twx = 7426 kg 46.78 1080 50522 OK 6.8
Tmax = 16620 kg Tik 40.14 1080 43351 OK 2.6 Tension
Tmax = -13865 kg Tfi 46.78 1080 50522 OK 3.6 Compression
23
Bridge Calculation
Beam Calculation:
Vertical load:
Point SP
c Pc = 0 kg
d Pd = 0 kg
g Pg = 0 kg
h Ph = 0 kg
k Pk = 0 kg
l Pl = 0 kg
o Po = 0 kg
p Pp = 0 kg
s Ps = 0 kg
u Pu = 0 kg
w Pw = 0 kg
S P total 0 kg
Total load in truss:
Wt = 74420.60 lb
Ra = 37514.82 lb
Rx = 36905.78 lb
A = 905.51 in
X1 = 449.05 in Rx . A / Wt
X2 = 456.46 in Ra . A / Wt
Section of truss:
Wt
H2
H1
24
Bridge Calculation
H1
c d g h k l o p s u w
L1 L2
X1 X2
H2
A H1
G1
Ra Rx G2
Moment max:
M max = 16846055.0 lb in ( Wt x X1 x X2 ) / A ( lb in )
Properties of truss section
G1 = 58.93 in
G2 = 59.18 in
L1 = 68.90 in
L2 = 80.71 in
Section Modulus
Z = 8.686E+07 in3 ((G2 x L2)^3 - (L1 x G1 )^3) / ( 6 x L2 ) ( in3 )
Moment Inertia
I = 3.505E+09 in4 ((G2 x L2)^3 - (L1 x G1 )^3) / ( 12 ) ( in4 )

Properties of material
E = 29000000 Psi Modulus of elasticity
Sa = 15000 Psi Allowable stress
Stress max
S max = 0.19 Psi M max / Z
Max. deflection
d = 0.00001 in Wt x X1^2 x X2^2 / ( 3 EI x A ) ( in )
d = 0.0003 mm
Material selection:
H1 = H300 x 150 x 6.5 x 9
As = 46.78 cm2
Ix = 7210.00 cm4
Zx = 481.00 cm3
H2 = H 150 x 150 x 7x10
25
Bridge Calculation
As = 40.14 cm2
Ix = 1640.00 cm4
Zx = 219.00 cm3
C1 = C150 x75 x 6.5 x10
As = 23.71 cm2
Ix = 861.00 cm4
Zx = 115.00 cm3
Motor support
Pm
H 300x150x6.5x19
H 150x150x7x10
1500
750 750 Motor
1500
L
R1 R2
H 300x150x6.5x19
L = 1500.00 mm
Pm = 3813.14 kg ( Wm / 2 )
R1 = 1906.57 kg
R2 = 1906.57 kg
Mx = 71496.28 kg cm (RL/4) ( kg cm )
Zx = Mx / Sa ( cm3 )
Zx = 66.20 cm3
Use :
H2 = H 150 x 150 x 7x10
As = 40.14 cm2
Ix = 1640.00 cm4
Zx = 219.00 cm3
E = 2038903.00 kg/cm2
Sa = 1080.00 kg/cm2
d = 0.08 cm ( Pm x L^3 ) / 48 EI ( cm )
26
Bridge Calculation
d = 0.80 mm
27
mpression
28
Earthquake Load and Wind Load :
Support Structure:
b5
b6
b5
GL+9.8 H2
H2
L1 H1 l4
l4 L1 H1
GL+7.425 H2 H2
L1
b4 H1 l3 l3 H1
L1
GL+5.05 H2 H2
lt
b3 H1
L1 H1 l2 l2 lt
L1
GL+2.675 H2 H2
b2
l1 L1 H1
L1 L1 H1 l1
GL+0.300
b1 b6
Data :
Material = SS400
Allowable stress fbx = 1080.00 kg/cm2
Total height lt = 9.5 m
Height at level 1 l1 = 2.375 m GL + 0.300 m
Width of structure b1 = 3m
b5 = 1.5 m
b6 = 1m
Weight of structure Wst = 3070.67 kg
Load of truss Ra = 17031.73 kg
Total load per tower We = 20102.40 kg
29
Support Structure:
30
Support Structure:
Breakdown Weight of structure: Weight

H1 H200x200x8x12 49.9 kg/m = 1896.20 kg
H2 H150x150x7x8 31.5 kg/m = 721.35 kg
L1 L65x65x6 5.9 kg/m = 453.12 kg
Earthquake Load:
Earthquake Load Pe = (A x I x C x S x We)/R
Dinamic factor C = 1 / ((1.2 x ( T ) 0.5)
C = 1.5
Natural periodic time T = 0.06 x lt 3/4
Factor area A = 0.08
Importance factor I = 0.8
Soil factor S = 1.5

Response factor R = 4.5
Pe1 = We x (l4/2)/lt x A x I x C x S / R
Pe2 = Wex ((l4+l3)/2)/lt x A x I x C x S / R
Pe3 = We x ((l3+l2)/2)/lt x A x I x C x S / R
b2 Pe4 = We x ((l2+l1)/2)/lt x A x I x C x S / R
P1 Te1 = N1" x y3 / y1
N1 Te1 = Pe1 x y1 / b5 x y3/y1
T1 l4
N1" Ne1" = Pe1 x y1 / b5
P2
Ne1 = Ne1" x y2 / y1
T2 N2 l3 Te2 = Ne2" x y3 / y1
N2"
Te2 = (Pe2+Pe1) x y1 / b4 x y3/y1
P3
lt Ne2" = (Pe2+Pe1) x y1 / b4
N3 l2 Ne2 = Ne2" x y2 / y1
T3
Te3 = Ne3" x y3 / y1
N3"
P4 Te3 = (Pe3+Pe2+Pe1) x y1/b3 x y3/y1
Ne3" = (Pe3+Pe2+Pe1) x y1 / b3
l1
T4 N4 Ne3 = Ne3" x y2 / y1
N4" Te4 = Ne4" x y3 / y1

P5
Te4 = (Pe4+Pe3+Pe2+Pe1) x y1/b2 x y3/y1
b1 Ne4" = (Pe4+Pe3+Pe2+Pe1) x y1 / b2
31
Support Structure:
R1
Ne4 = Ne4" x y2 / y1
y2
y1 Tg a = ((b1-b5)/2)/lt
a
Te a= 5.00
y3 Ne
Ne"
Cos a = 1.00
x2 x1
y1 = l1 , l2, l3, l4
b
y2 = ( y12 + x12 )0.5
y3 = ( x22 + y12 )0.5
x1 = y1 x ((b1-b5)/2)/lt
x2 = b - x1
b= x1 x 2 + b2
R1 = (S Pe + Te total + Ne total) / b1
Level a Tg a Cos a y1=l1,…l4 y2 y3 x1 x2 b1,…b4
(m) (m) (m) (m) (m) (m)
GL+9.8 5.00 0.09 0.996 2.38 2.38 2.93 0.21 1.71 1.92
GL+7.425 5.00 0.09 0.996 2.38 2.38 3.19 0.21 2.12 2.33
GL+5.050 5.00 0.09 0.996 2.38 2.38 3.48 0.21 2.54 2.75
GL+2.675 5.00 0.09 0.996 2.38 2.38 3.79 0.21 2.96 3.16
Level l Pe S Pe Te
(m) ( kg ) ( kg ) ( kg )
GL+9.8 2.38 Pe1 78.40 Te1 152.90
GL+7.425 2.38 Pe2 156.80 235.20 Te2 499.59
GL+5.050 2.38 Pe3 156.80 392.00 Te3 363.49
GL+2.675 2.38 Pe4 156.80 548.80 Te4 743.18
GL+0.3 Pe5 78.40 627.20
627.20 1803.19 1759.15
32
Support Structure:
Level l Ne" S Ne" Ne
(m) ( kg ) ( kg ) ( kg )
GL+9.8 2.38 Ne1" 124.13 124.61
GL+7.425 2.38 Ne2" 291.55 415.69 417.28
GL+5.050 2.38 Ne3" 399.25 814.93 818.05
GL+2.675 2.38 Ne4" 474.34 1289.27 1294.20
1289.27 2519.89 2654.14
R1 = 2072.16 kg
Wind Load
Wind speed V = 45 m/s
or V = 162 km/h
Basic wind speed = 160 km/h
Gust response factor G = 1.2
Shape factor Cf = 0.5
Adjusment ratio Ar = ( V / 160 )2
Equivalent diameter of structure De = 0.5 x b1

De = 1.5
Pw = qw x G x Cf x Aw
qw = 1.4 x Ar
qw = 1.4 x ( V / 160 )2
qw = 1.435 kPa 175.74 kg/m2
Aw = De x lt
Pw1 = qw x G x Cf x De x l4/2
Pw2 = qw x G x Cf x De x (l4+l3)/2
Pw3 = qw x Gx Cf x De x (l2+l3)/2
Pw4 = qw x G x Cf x De x (l2+l1)/2
Pw5 = qw x G x Cf x De x l1/2
Tw1 = N1" x y3 / y1
Tw1 = Pw1 x y1 / b5 x y3/y1
Nw1" = Pw1 x y1 / b5
33
Support Structure:
Nw1 = Nw1" x y2 / y1
Tw2 = Nw2" x y3 / y1
Tw2 = (Pw2+Pw1) x y1 / b4 x y3/y1
Nw2" = (Pw2+Pw1) x y1 / b4
Nw2 = Nw2" x y2 / y1
Tw3 = Nw3" x y3 / y1
Tw3 = (Pw3+Pw2+Pw1) x y1/b3 x y3/y1
Nw3" = (Pw3+Pw2+Pw1) x y1 / b3
Nw3 = Nw3" x y2 / y1
Tw4 = Nw4" x y3 / y1
Tw4 = (Pw4+Pw3+Pw2+Pw1) x y1/b2 x y3/y1
Nw4" = (Pw4+Pw3+Pw2+Pw1) x y1 / b2
Nw4 = Nw4" x y2 / y1
R1 = (S Pw + Tw total + Nw'' total) / b1
Level l Pw S Pw Tw
(m) ( kg ) ( kg ) ( kg )
GL+9.8 2.38 Pw1 187.82 Tw1 366.30
GL+7.425 2.38 Pw2 375.65 563.47 Tw2 860.34
GL+5.050 2.38 Pw3 375.65 939.12 Tw3 1283.16

GL+2.675 2.38 Pw4 375.65 1314.76 Tw4 1663.79
Pw5 187.82 1502.59
1502.59 4319.94 4173.60
Level l Nw" S Nw" Nw
(m) ( kg ) ( kg ) ( kg )
GL+9.8 2.38 Nw1" 297.39 298.52
GL+7.425 2.38 Nw2" 698.48 995.87 999.68
GL+5.050 2.38 Nw3" 956.48 1952.35 1959.82
GL+2.675 2.38 Nw4" 1136.38 3088.73 3100.55
3088.73 6036.95 6358.57
R1 = 4843.49 kg
34
Support Structure:
y2 = ( y1 2 + b2 ) 0.5
a Te = Pe x y2 / b
Ne' = Pe x y1 / b
y1
T N Ne = Ne1' + Ne2' ….
y2
b Pe2 = Wex ((l4+l3)/2)/lt x A x I x C x S / R
P1
l4 N1
T1
Te1 = Pe1 x y2/b6

P2
Ne1' = Pe1 x y1/b6

l3 N2
T2
P3 Te2 = (Pe2+Pe1) x y2/b6
lt Ne2' = (Pe2+Pe1) x y1/b6

l2
T3 N3
Te3 = (Pe3+Pe2+Pe1) x y2/b6

P4
Ne3' = (Pe3+Pe2+Pe1) x y1/b6
l1 N4
T4 Te4 = (Pe4+Pe3+Pe2+Pe1) x y2/b6
P5
Ne4' = (Pe4+Pe3+Pe2+Pe1) x y1/b6
b6 R1
35
Support Structure:
Level a Tg a Cos a y1 y2 b
(mm) (mm) (mm)
GL+9.8 25.03 0.47 0.91 2.14 2.36 1.00
GL+7.425 25.03 0.47 0.91 2.14 2.36 1.00
GL+5.050 25.03 0.47 0.91 2.14 2.36 1.00
GL+2.675 25.03 0.47 0.91 2.14 2.36 1.00
Level l Pe S Pe Te Ne' S Ne' =Ne
(m) ( kg ) ( kg ) ( kg ) ( kg ) ( kg )
GL+9.8 2.14 Pe1 70.68 Te1 167.04 Ne1' 151.35
GL+7.425 2.14 Pe2 141.37 212.05 Te2 501.13 Ne2' 454.05 605.40
GL+5.050 2.14 Pe3 141.37 353.42 Te3 835.21 Ne3' 756.75 1362.16
GL+2.675 2.14 Pe4 141.37 494.78 Te4 1169.30 Ne4' 1059.46 2421.61
GL+0.3 Pe5 70.68 565.47

565.47 1625.72 2672.68 2421.61 4389.17
R1 = 8687.5682 kg
or V = 162 km/h
Equivalent diameter of structure De = 0.5 x b6
De = 0.5
qw = 1.4 x Ar
36
Support Structure:
qw = 1.4 x ( V / 160 )2
qw = 1.435 kPa = 175.74 kg/m2
Aw = De x lt
Pw1 = pw x G x Cf x De x l4/2
Pw2 = pw x G x Cf x De x (l4+l3)/2
Pw3 = pw x Gx Cf x De x (l2+l3)/2
Pw4 = pw x G x Cf x De x (l2+l1)/2
Pw5 = pw x G x Cf x De x l1/2
Tw1 = Pw1 x y2/b6
Ne1' = Pw1 x y1/b6
Tw2 = (Pw2+Pw1) x y2/b6
Nw2' = (Pw2+Pw1) x y1/b6
Tw3 = (Pw3+Pw2+Pw1) x y2/b6
Nw3' = (Pw3+Pw2+Pw1) x y1/b6
Tw4 = (Pw4+Pw3+Pw2+Pw1) x y2/b6
Nw4' = (Pw4+Pw3+Pw2+Pw1) x y1/b6
R1 = (S Pw + Tw total + Nw total) / b6
Level l Pw S Pw Tw Nw' S Nw' =Nw
(m) ( kg ) ( kg ) ( kg ) ( kg ) ( kg )
GL+9.8 2.14 Pw1 70.68 Tw1 151.35 Ne1' 151.35
GL+7.425 2.14 Pw2 141.37 212.05 Tw2 501.13 Ne2' 454.05 605.40
GL+5.050 2.14 Pw3 141.37 353.42 Tw3 835.21 Ne3' 756.75 1362.16
GL+2.675 2.14 Pw4 141.37 494.78 Tw4 1169.30 Ne4' 1059.46 2421.61
GL+0.3 Pw5 70.68 565.47
37
Support Structure:
565.47 1625.72 2656.99 2421.61 4389.17
R1 = 8671.8765
Short term:
R1 max = 8687.57
M max = ( R1 max x b6 ) / 2
= 4343.7841 kg m
= 434378.41 kg cm
Material = SS400
Beam = H200x200x8x12
Ap = 62.71 cm2 section area
Ix = 4610 cm4 moment inertia
Iy = 1601 cm4 moment inertia
rx = 8.6 cm gyration radius
ry = 5.05 cm gyration radius
Zx = 461 cm3 section modulus

Zy = 160.1 cm3 section modulus
fbx = 1080.00 kg/cm2 allowable stress

sbx = 942.25 kg/cm2
sbx / fbx = 0.87 < 1 OK
Long term:
GL+4.58
NL = We x (1 - (l1+l2)/lt )
Ns = NL + Max (Ne2,Nw2)
fc = 1080.00 kg/cm2
sc = NL / Ap
NL = 10051.20 kg
Ns = 11047.07 kg
sc = 160.28 kg/cm2
38
Support Structure:
sc / fc = 0.15 < 1 OK
GL+0.3
NL = We
Ns = NL + Max (Ne4,Nw4)
fc = 1080.00 kg/cm2
sc = NL / Ap
NL = 20102.40 kg
Ns = 23191.13 kg
sc = 320.56 kg/cm2
sc / fc = 0.30 < 1 OK
Anchor Bolt
Ns = NL + R1
Ns = 28789.97 kg
Nb = 4 Number of bolt per column
Size = M 20
b1
Ab = 3.14 cm2
A1 = 250 mm
A2 = 200 mm B2 B1
a1 = 25 mm
B1 = 250 mm a1 A2 a1 b1
B2 = 200 mm A1
b1 = 25 mm
Nc = 4 Number of column per tower support
Ns' = 7197.492 kg Ns / Nc
Qs = 1799.373 kg Ns' / Nb
Qb = 13052.735 kg Ab x 0.75 x Ss x Nb
Qb > Qs = OK
Bracing
Material = SS400
Angle = L65x65x6
As = 7.527 cm2 section area
Ix = 1.98 cm4 moment inertia
39
Support Structure:
Iy = 1.27 cm4 moment inertia

Sa = 1080 kg/cm2 allowable stress
PS = As x Sa
PS = 8129.16 kg
PS = 8129.16 kg > 366.30 kg OK GL+9.8
PS = 8129.16 kg > 860.34 kg OK GL+7.425
PS = 8129.16 kg > 1283.16 kg OK GL+5.050
PS = 8129.16 kg > 1663.79 kg OK GL+2.675
40
Support Structure
Checking critical stress

P
P P
Total design load Pt kg 33786.95
Number of support Ns 8.00 H2

Load per support P kg 4223.37
Allowable stress of Column material Sa kg/cm2 1080.00 l4 H1

H2
Material of support A 36 / SS400
H1
H 200x200x8x12
l3
Ag = P / Sa Ag cm2 3.91 H2
Use material H200x200x8x12 L L
H1
l2
Area of section Ap cm2 62.71
H2
Moment of inertia I cm4 4610.00
Section modulus Z cm3 461.00 L1 H1

l1
Gyration radius r cm 8.60
L cm 886.50
b3
k factor K 1.00
Modulus of elasticity E kg/cm2 2038903.00 29000000 Psi 1 Psi = 0.070307
Cc = (2 p E / Fy )^0.5
2
Cc 125.60
For l/r < Cc
FS = 5/3 + 3(KL/r)/8Cc - (KL/r)3 / 8Cc3 FS 1.91
Checking:
Is Sa > Fa OK 1080.00 > 554.66
lc KL / pr ( Fy / E )0.5 lc 0.42
Fcr = (0.685( lc )^2

) Fy for lc < 1.5 Fcr kg/cm2 1787.49
Fcr = ( 0.877 / lc ) Fy
2
for lc > 1.5 Fcr kg/cm2 12446.08
Critical stress Fcr kg/cm2 1787.49
Pn = Ag x Fcr Pn kg 6990.02 Nominal compressive strength
jc Pn jc Pn kg 5941.52
Pu = P Pu kg 4223.37 Sum of factored load
Is Pu < jc Pn OK 4223.37 < 5941.52
41
42

Support Stair:
qw = 1.4 x Ar
qw = 1.4 x ( V / 160 )2
qw = 1.435 kPa 175.74 kg/m2
Aw = De x L
Pw1 = qw x G x Cf x De x L
or V = 162 km/h
Equivalent diameter of stair De = 0.5 x 0.85
De = 0.425 m2
L = 8.7 m
Pw = 389.88 kg
Earthquake Load Pe = (A x I x C x S x We)/R

Dinamic factor C = 1 / ((1.2 x ( T ) 0.5)
C = 1.5
Natural periodic time T = 0.06 x L 3/4
Factor area A = 0.08
Importance factor I = 0.8
Soil factor S = 1.5
Response factor R = 4.5
Weight of stair based on 500kg/m2 We = 3697.5 kg
Pe = 78.88 kg
NL = 3697.5 kg
Ns = NL + max ( Pw, Pe )
Ns = 4087.38 kg
KC-ENG-001
Description unit Value Remarks
1 Weight of tank No of main grillage 12
Shell kg 11979.41 No of members grillage per section 10
Roof kg 25395.96 Space of grillage members mm 750.00
Bottom kg 61638.84 Bottom thickness mm 9
Leg kg 8703.18 Shell diameter mm 20000.00
2 Weight Bridge kg 11400.33 Shell height mm 2700.00
3 Weight of structure kg 3070.67 Shell thickness mm 9
Total kg 122,188.40
Summary of Thickner weight
Note:
Weight of bridge including internal part
Summary of Loading data

Detail - 1 ( support structure )
Vs = 5.0 Ton NL
Vd = 7.5 Ton Vs x 1.5
Hs = 5.8 Ton Ns
Hd = 8.7 Ton Hs x 1.5
Detail - 2 ( Leg )
Vs = 56.8 Ton P
Vd = 85.2 Ton Vs x 1.5
Hs = 70.1 Ton P + Ps
Hd = 105.1 Ton Hs x 1.5
Detail -3 ( Stair )
Vs = 3.7 Ton NL
Vd = 5.5 Ton Vs x 1.5
Hs = 4.1 Ton Ns
Hd = 6.1 Ton Hs x 1.5
Detail - 4 ( Center Leg )

Vs = 56.8 Ton P
Vd = 85.2 Ton Vs x 1.5
Hs = 70.1 Ton P + Ps
Hd = 105.1 Ton Hs x 1.5

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PT. CEMARA SIKO ENGINEERING INDONESIA Doc. No.

CLIENT : KOREA GENERAL CHEMICAL CORPORATION

TANK No. / SERVICE : T-001 ( RED MUD SETTLER )

NOZZLE SCHEDULE ( Note 3 )

Project : KC Corporation Rev. : 2

Description Symbol Unit Value Remarks

Strength Calculation Thickner

Code Welded Steel Tanks ( API. Std. 650 - Add. 2, 2001 )

Material : Shell / Bottom / Roof A36/SS400

Specified minimum yield strength Fy MPa 250.00

Nominal diameter of tank D m 20.00

Allowable stress for design condition Sd MPa 160.00

Allowable stress for hydrostatic test St MPa 171.00

Design specific gravity of liquid G 1.40

Design liquid level H m 6.80 D

Provide design shell thickness td' mm 9 15 to < 36 50 to < 120 6 1/ 4

36 to 60 120 to 200 8 5/16

Hydrostatic test shell thickness : tt mm 3.73 > 60 > 200 10 3/ 8

Project : KC Corporation Rev. : 2

Description Symbol Unit Value Remarks

6 mm, exclusive of any corrosion allowance (70 kPa)

Maximum allowable spacing b mm 771.38

( center to center ) between adjacent

Specified minimum yield strength of Fy MPa 250.00

Uniform pressure including the weight p MPa 0.04

of the bottom plate acting on the bottom

resulting from the greater of the weight of

or the weight of hydrostatic test water

Weight of content Wl kg 1304146.7

Volume of tank ( Vt + Vc ) Vtank m3 931.53

Shell volume ( 3.14/4 * D^2 * h3 ) Vt m3 690.80

Cone volume ( 3.14 * r^2 x h2 ) / 3 Vc m3 240.73 b

Cone weight ( Ac x tg x 7800 ) Wb kg 22629.84 Radial grillage

Cone area (1.5708xDx(0.5D^2+h2^2)^0.5 Ac m2 322.36

Minimum thickness of bottom plate: tg mm 8.78

Spacing between radial grillage reinforcement member used b mm 750.00

Provide bottom thickness tg' mm 9

Maximum deflection of the bottom plate at mid span shall no exceed : ( tg - CA ) / 2

at mid span ( tg - CA ) / 2 d max sb mm 4.00

Total number of grillage Ng' 84

Number of main grillage used Ng 12

Length of grillage Lg m 8.75 main grillage

Lg1 m 4.25 12746.7 kg/m

Load on main grillage per meter Pg kg/m 12746.67

Project : KC Corporation Rev. : 2

Description Symbol Unit Value Remarks

Mx = Pg*x / 2 * ( Lg1-x) - Pg*x/2*(Lg2-x) M max kg cm 1394166.7

Modulus of elasticity E MPa 200000

Use H400x400x16x32 Z' cm3 4597.00

Zx cm3 4597 t1 B 400 mm

dg = 5 Pg (Lg2/2)4 / 384 E Ix dg mm 0.23 Zx 4597 cm3

dg < d sb OK Ix 91947 cm4

Uniform pressure including the weight ps kg/m2 1760.58

of the bottom plate acting on the bottom

resulting from the greater of the weight of

Greatest Space of grillage member/reinforcement bs m 4.50 10

Number of reinforcment member per section used ngm 10 C200x80

Moment at grillage member max. Mgm kgm 2005.42

Bottom plate section

Required section modulus of rafter Z cm3 185.69

Z = M / Sa grillage member 792.26 kg/m

Allowable stress of material Sa kg/cm2 1080.00

Use C200x80x7.5x11 Zx' cm3 195.00

Mx = Pgx / 2 ( Lg1-x) - Pgx/2(Lg2-x) M max kg cm 1394166.7