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OPERATION BULLETIN
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STYLE #35427 STYLE DESC. SHIRT BUYER GAP

TARGET/EFF% 60% OPR. SMV 25.238 ORDER QTY. 50000

SHIFT MINS 480 NON-OPR SMV 5.71 OB PPREPARED ON 14-May-19

TARGET/DAY 400 TOTAL SMV 30.948 OB PPREPARED BY Rajesh

calculated calculated No. of

SMV @ prodn / Hr. SMV @ prodn / Hr. Calculated No. of Prod./hr @
Folders &
Seq. # Job Code Operation Description Machine Desc. @ @ M/C @ operator REMARKS
Attachments
allocated
100% 100% 60% 60% 60% 60%
Collar Making
1 110 Mark Lining Manual 0.24 255 0.39 153 0.3 1 153
2 120 Collar run-stitch SNLS w/ cutter 0.73 82 1.22 49 1.0 1 49
3 130 Collar turn & iron Turning M/c 0.33 181 0.55 109 0.5 1 109
4 140 Collar top-stitch DNLS 0.52 115 0.87 69 0.7 1 69
5 150 Collar Band Hem SNLS 0.53 113 0.89 68 0.7 1 68
6 160 Collar attach to band SNLS w/ cutter 0.80 75 1.33 45 1.1 1 45
7 170 Collar trimming, marking & notching Manual 0.62 97 1.03 58 0.9 1 58
8 180 Collar band centre stitch SNLS 0.50 120 0.83 72 0.7 1 72
Cuff Section
9 210 Cuff hem SNLS 0.65 92 1.08 55 0.9 1 55
10 220 Runstitch cuff SNLS 0.80 75 1.33 45 1.1 1 45
11 230 Turn cuff Turning M/c 0.35 171 0.58 103 0.5 1 103
12 240 Iron cuffs Manual 0.45 132 0.76 79 0.6 1 79
13 250 Topstitch Cuff DNLS 0.84 71 1.40 43 1.2 1 43
Pocket Section
14 310 Mark pocket Manual 0.29 208 0.48 125 0.4 1 125
15 320 Pocket mouth iron Iron Table 0.35 170 0.59 102 0.5 1 102
16 330 Hem pocket SNLS 0.46 131 0.76 79 0.6 1 79
17 340 Crease Pocket Iron Table 0.53 114 0.88 68 0.7 1 68
18 350 Trim pocket Manual 0.52 115 0.87 69 0.7 1 69
Front Section
19 410 Mark front for pkt position Manual 0.19 319 0.31 191 0.3 1 191
20 420 Form Button hole plkt SNLS 1.12 54 1.86 32 1.6 2 64
21 430 Crease B/H placket (single fold) Iron Table 0.26 234 0.43 141 0.4 0.5 70
22 440 Topstitch B/H placket SNLS 0.35 170 0.59 102 0.5 1 102
23 450 Sew button plaket SNLS 0.47 129 0.78 77 0.6 1 77
24 460 Attach pocket ( 1 pkt) SNLS w/ UBT 0.90 67 1.50 40 1.3 1 40
25 470 Sew label at placket SNLS 0.71 84 1.19 51 1.0 1 51
500 Back Section
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26 510 Join upper yoke panel SNLS 0.28 211 0.47 127 0.4 0.5 63
27 520 Attach back yoke with back panel SNLS 0.58 103 0.97 62 0.8 1 62
28 530 Back yoke topstitch ( double stitches) SNLS 0.80 75 1.34 45 1.1 1 45
600 Sleeve Section
29 610 Cut sleeve slit at plkt position Manual 0.61 99 1.01 59 0.8 1 59
30 620 Notch Sleeves Manual 0.51 118 0.85 71 0.7 1 71
31 630 Iron upper and lower sleeve placket Iron Table 0.52 117 0.86 70 0.7 0.5 35
32 640 Attach Plackets SNLS w/ UBT 1.31 46 2.18 28 1.8 2 55
33 650 Close lower placket SNLS w/ UBT 0.87 69 1.44 42 1.2 1 42
34 660 Close upper plkt & make diamond SNLS w/ UBT 1.82 33 3.04 20 2.5 3 59
700 Assembly Section
35 705 Set front & backs & mark neck for collar Manual 0.64 94 1.06 57 0.9 1 57
36 710 Shoulder attach SNLS 0.98 61 1.63 37 1.4 1.5 55
37 715 Shoulder top stitch SNLS 0.56 107 0.94 64 0.8 1 64
38 720 Sleeve Attach SNLS 1.39 43 2.32 26 1.9 2 52
39 725 Topstitch Armhole DNLS 0.71 85 1.18 51 1.0 1 51
40 730 Side Seam FOA 0.84 71 1.40 43 1.2 1 43
41 735 Collar Attach SNLS 0.95 63 1.58 38 1.3 1 38
42 740 Collar Close & insert label SNLS w/ UBT 0.78 77 1.30 46 1.1 1 46
43 745 Cuff attach & close SNLS w/ UBT 1.38 43 2.30 26 1.9 2 52
44 750 Bottom Hem SNLS w/ UBT 0.93 65 1.54 39 Folder 1.3 1 39
45 755 Button Hole - Plkt & Collar B/H m/c 0.50 120 0.83 72 0.7 1 72
46 760 Button Attach Buttoning m/c 0.50 120 0.83 72 0.7 1 72

TOTAL SMV 30.95 51.58 42.98 51.00

Actual
Calculated
SMV @ 100% M/C No.
M/c Desc. M/C No.@
@
60% 60%
SNLS 11.13 15.5 18.0
DNLS 2.07 2.9 3.0
SNLS w/ UBT 7.98 11.1 11.0
FOA 0.84 1.2 1.0
5T OL 0.00 0.0 0.0
3T OL 0.00 0.0 0.0
SNLS w/ cutter 1.53 2.1 2.0
B/H m/c 0.50 0.7 1.0
Buttoning m/c 0.50 0.7 1.0
Turning M/c 0.68 0.9 2.0
MANUAL 4.06 5.6 9.0
Iron Table 1.65 2.3 3.0
TOTAL : 30.95 42.98 51.00