!

"# Guide To Selecting Toyo Bronze Valves

Specifications TOYO Fig. No.
Type
 ! Remarks
End Connection
 Stem
 Bonnet


GATE NS
 Screwed
 Non-rising
 Screwed
 206

 NS
 Screwed
 Non-rising
 Screwed
 280A
NS
 Screwed
 Non-rising
 Screwed
 272
NS
 Screwed
 Non-rising
 Screwed
 272A Brass body
 !"#
NS
 Screwed
 Rising
 Screwed
 208A
NS
 Screwed
 Rising
 Union 293
NS
 Solder-joint
 Non-rising
 Screwed
 207
NS
 Solder-joint
 Non-rising
 Screwed
 281A
NS
 Solder-joint
 Non-rising
 Screwed
 276
NS
 Solder-joint
 Rising
 Screwed
 208C
OR
 Screwed
 Non-rising
 Screwed
 204
OR
 Screwed
 Rising
 Screwed
 209A
End Connection
 Disc
 Bonnet

GLOBE NS
 Screwed
 Metal
 Screwed
 210

 ! NS
 Screwed
 Metal
 Screwed
 211

NS
 Solder-joint
 Metal
 Screwed
 212
OR
 Screwed
 Metal
 Screwed
 213
NRKR
 Flanged
 Metal
 Screwed
 215
OTKR
 Screwed
 Metal
 Union 214
QNKP
 Screwed
 Metal
 Union 335
ANGLE OM
 Screwed
 Metal
 Screwed
 260

 PQ
 Screwed
 Metal
 Union 340
End Connection
 Type
 Disc

CHECK OR
 Screwed
 Lift
 Metal
 230

 ! NS
 Screwed
 Lift
 Metal
 231 Vertical way

NS
 Screwed
 Swing
 Metal
 236 Y-pattern
NS
 Screwed
 Swing
 Teflon 236T Y-pattern
NS
 Solder-joint
 Swing
 Metal
 237 Y-pattern
OM
 Screwed
 Swing
 Metal
 239
QNKP
 Screwed
 Swing
 Metal
 360
End Connection
 Cap
STRAINER OM
 Screwed
 Screwed
 380 Y-pattern

 ! OM
 Solder-joint
 Screwed
 387 Y-pattern
End Connection
 Body
 Bore

BALL OTKR
 Screwed
 2-piece screwed Standard
 5022 FS Valves
(Brass body) QNKP
 Screwed
 2-piece screwed Large 5044A FS Valves


QNKP
 Screwed
 2-piece screwed Large 5042 FS Valves, automatic exhaust
QNKP
 Screwed
 2-piece screwed Large 5046 w/cap and chain
QNKP
 Solder-joint
 2-piece screwed Large 5049W FS Valves

1

 ! Bronze Valves
General Design Specifications

 !"#$ Solder ends conform with ANSI BS Standard for solder joint fitting
1. Castings
 Flanged ends, including end flange dimensions and drilling, are in accordance
ASTM B62, or so-called 85-5-5-5, is used in class 150 and lower, and high- with ANSI B16.24 and to other standards on request.
grade bronze of BS1400LG2.
 !"#$%&'()*+,-'.-/0123456'2

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2. Markings
 4. Testing

The manufacturing trademark, the primary pressure (steam or cold water, oil Every valve is individually tested by hydrostatic or air shell and seat tests for
and gas ratings) and the legible mark of the sizes are embossed on each valve casting soundness and tight closure as specified in BS5154, MSS Standard SP-
body in conformity with the standard marking requirements of MSS SP-25. 80 and JIS specifications.
Toyo’s bronze valves are distributed under the and RED-WHITE Brand
 !"#$%&'()*+ _pRNRQ
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names all over the world. 5. Packing


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obaJtefqb
 Valves are individually bagged in sealed vinyl film in order to protect them
3. End connections
 from dust and dirt, and packed in strong carton boxes in order to prevent
End threads are constructed to meet the standard specifications most com- damage during transportation.
monly used for various purposes, such as the American National Standard for
 !"#$%&'()*+,-.)/0123
taper pipe threads (ANSI B2.1), known as NPT threads, British Standard taper
pipe threads (BS 21), and Deutsche Normen parallel pipe threads (DIN 259).

Toyo’s Resist-Dezincification Alloy (ASTM B21-C47940)

qçóç

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Japanese Patent No. 845351 U.S. Patent No. 4101317
The Toyo Bronze Valve is a patented product that completely eliminates corrosion problems due to dezincification in highly
corrosive cold or hot water supply piping as well as PVC, polyethylene and copper pipe lines.

Toyo’s resist-dezincification alloy has passed corrosion tests under Australian (AS 1056-1972), Soviet and international (ISO 6509) standards. Its superior resis-
dezincifying properties are demonstrated in the photos shown here. Photo 1 shows the cross section of a broken brass valve stem which become brittle due to
dezincification (dezincified portions are discolored). Photo 2 shows a microscopic view (x 100) of this dezincified portion; the gray sections indicate the zinc-
meltout beta layer. Photo 3, a microscopic picture (x 200) of the Toyo’s resist-dezincification alloy, clearly indicates that the alloy consists of a mono-crystalline,
highly corrosion resistant alpha layer.

qçóç

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-6789!:;<=0>7
?@A

2

 ! Bronze Valves
Handling Precautions

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3

 !"# Bronze & Brass Valves
Design Non-Rising Stem, Screwed End
Type Gate Valves

 !"#$ %!&'()

Fig. 272 206 272A 280A

Size L H D1 W L H D1 W L H D1 W L H D1 W
8 (mm) 1/4” 40 74 48 0.32 42 77 48 0.26 43 91 48 0.28
10 3/8” 43 77 48 0.41 42 77 48 0.25 38 73 48 0.22 45.5 91 48 0.30
15 1/2” 43 77 48 0.39 44 81 48 0.29 42 77 48 0.27 50 96 55 0.39
20 3/4” 48 87 55 0.54 49 94 55 0.40 47 87 55 0.38 56 110 63 0.53
25 1” 53 100 63 0.94 56 108 63 0.58 50 100 63 0.49 65 124 70 0.79
32 11/4” 60 117 70 1.15 61 125 70 0.82 60 117 70 0.73 72 143 80 1.11
40 11/2” 63 128 70 1.69 66 138 80 1.14 63 128 70 1.01 79 164 90 1.61
50 2” 71 152 80 2.58 73 169 90 1.79 72 152 80 1.62 85 193 100 2.42
65 21/2” 87 180 90 5.12 90 205 100 3.11 80 177 100 2.35 106.5 236 110 3.80
80 3” 96 209 100 7.78 100 243 125 4.60 90 203 110 3.19 116 272 125 5.65
100 4” 116 281 125 16.37 140 311 160 11.20
Body
 Bronze Bronze Brass Bronze
Material Stem
 Brass Brass Brass Brass

 Disc
 Bronze Bronze Brass Bronze
Service conditions 1.6MPa (232psi) WOG non-shock

 ! 0.86MPa (125psi) Saturated steam
Remarks HKWA APPROVED HKWA APPROVED HKWA APPROVED

Design Non-rising Stem Rising Stem, Screwed End

Type Gate Valve Gate Valves

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Fig. 204 208A 209A 293

Size L H D1 W L H D1 W L H D1 W L H D1 W
8 (mm) 1/4” 45.2 91 48 0.32
10 3/8” 45.2 91 48 0.30 45 114 48 0.40 47 121 48 0.39
15 1/2” 50 96 55 0.39 50 131 55 0.44 50 131 55 0.44 54 138 55 0.50
20 3/4” 56 110 63 0.54 56 152 63 0.57 56 152 63 0.59 58 158 63 0.71
25 1” 65 124 70 0.94 65 176 70 0.88 65 176 70 0.89 67 193 70 1.09
32 11/4” 72 143 80 1.15 72 212 80 1.24 72 212 80 1.27 73 221 80 1.49
40 11/2” 79 164 90 1.69 79 249 90 1.79 79 249 90 1.90 77 250 90 1.97
50 2” 85 193 100 2.58 85 296 100 2.65 85 296 100 2.82 84 305 100 3.05
65 21/2” 114 248 125 5.12 115 381 125 5.40 120 425 140 7.65 106 368 125 5.10
80 3” 130 281 140 7.78 130 436 140 7.88 140 478 160 10.76 115 426 125 7.01
100 4” 170 354 180 16.37
Body
 Bronze Bronze Bronze Bronze
Material Stem
 Brass Bronze Bronze Bronze

 Disc
 Bronze Bronze Bronze Bronze
Service conditions 2.5MPa (363psi) WOG non-shock 1.6MPa (232psi) WOG non-shock 2.5MPa (363psi) WOG non-shock 1.6MPa (232psi) WOG non-shock

 ! 1.03MPa (150psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam 0.86MPa (125psi) Saturated steam
Remarks HKWA APPROVED

4

 !"#$ %& Bronze Valves
Design Rising Stem, Screwed End
Type Globe Valves

 !"#$!%"&'()

Fig. 210 211 213 214

Size L H D1 W L H D1 W L H D1 W L H D1 W
8 (mm) 1/4” 40 67 48 0.17 42 67 48 0.18 42 67 48 0.18 58 119 63 0.56
10 3/8” 42 67 48 0.19 46 74 55 0.22 46 74 55 0.23 58 119 63 0.58
15 1/2” 48 74 55 0.27 55 77 55 0.29 55 83 63 0.29 68 131 70 0.64
20 3/4” 53 77 55 0.31 65 89 63 0.43 65 102 70 0.50 80 153 80 1.16
25 1” 63 89 63 0.44 76 110 70 0.67 76 116 80 0.72 95 168 90 1.59
32 11/4” 73 110 70 0.73 85 131 80 1.03 85 142 90 1.14 108 190 100 2.44
40 11/2” 82 131 80 1.07 98 144 90 1.44 98 157 100 1.64 120 209 110 3.51
50 2” 98 144 90 1.61 115 167 100 2.29 115 179 110 2.59 145 235 125 5.48
65 21/2” 115 171 100 2.47 142 204 125 4.10 142 210 125 4.31 185 265 140 9.37
80 3” 135 206 125 4.10 165 222 140 6.40 165 232 160 6.68 210 307 160 13.85
100 4” 195 248 160 12.00
Body
 Bronze Bronze Bronze Bronze
Material Stem
 Brass Brass Brass Brass

 Disc
 Brass or Bronze Brass or Bronze Brass or Bronze SUS403
Service conditions 1.6MPa (232psi) WOG non-shock 1.6MPa (232psi) WOG non-shock 2.5MPa (363psi) WOG non-shock 2.75MPa (400psi) WOG non-shock

 ! 0.68MPa (100psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam 1.37MPa (200psi) Saturated steam
Remarks HKWA APPROVED HKWA APPROVED HKWA APPROVED Body seat ring: SUS403

Design Screw End Flange End Rising Stem, Screwed End

Type Globe Valves Angle Valves

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 !"#$%&
 !"# $!%&'(

Fig. 335 215 260 340

Size L H D1 W L H D1 W L H D1 W L H D1 W
8 (mm) 1/4” 51 106 55 0.38 22 64 48 0.18
10 3/8” 59 123 55 0.52 73 74 55 1.03 25 70 55 0.22
15 1/2” 68 131 63 0.65 85 83 63 1.20 27.5 77 63 0.29 32 129 63 0.67
20 3/4” 75 162 80 0.99 95 102 70 1.60 32.5 96 70 0.49 38 159 80 1.00
25 1” 89 176 90 1.49 108 116 80 2.60 38 108 80 0.69 45 176 90 1.38
32 11/4” 103 202 100 2.37 120 142 90 3.70 44 132 90 1.12 53 204 100 2.42
40 11/2” 118 227 125 3.37 135 157 100 4.40 49.5 146 100 1.64 59 228 125 3.18
50 2” 146 267 140 6.00 155 179 110 6.20 59 168 110 3.17 73 266 140 5.51
65 21/2” 175 210 125 9.00 72.5 196 125 4.31
80 3” 195 232 160 11.30 84.5 217 160 6.68
100 4” 240 344 200 21.86
Body
 Bronze Bronze Bronze Bronze
Material Stem
 Brass Brass Brass Brass

 Disc
 Bronze Brass or Bronze Brass or Bronze Bronze
Service conditions 4.13MPa (600psi) WOG non-shock 1.55MPa (225psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 3.44MPa (500psi) WOG non-shock

 ! 2.06MPa (300psi) Saturated steam 1.03MPa (150psi) Saturated steam 1.03MPa (150psi) Saturated steam 2.06MPa (300psi)
288˚C (550˚F) Saturated steam
Remarks JIS 10K flange available

5

 !"#$ %&'( Bronze Valves
Design Screwed End
Type Life Check Valve Swing Check Valves Lift Check Valve

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Fig. 231 236 236T 239 230

Size L W L H W L H W L H W L H W
8 (mm) 1/4” 56 42 0.28 42 28 0.12
10 3/8” 50 0.14 56 42 0.27 49 37 0.20 51 39 0.19 46 30 0.16
15 1/2” 55 0.20 56 42 0.26 56 42 0.27 60 42 0.24 55 33 0.22
20 3/4” 65 0.30 70 50 0.43 70 50 0.45 70 48 0.41 65 37 0.38
25 1” 75 0.51 80 58 0.61 80 58 0.75 81 57 0.56 76 42 0.66
32 11/4” 85 0.78 96 69 0.96 96 69 1.00 93 64 0.83 85 50 0.92
40 11/2” 95 1.06 110 81 1.40 110 81 1.43 104 71 1.20 98 58 1.33
50 2” 110 1.75 128 98 2.27 128 98 2.34 125 85 1.93 115 67 2.00
65 21/2” 130 2.75 156 118 3.96 152 102 3.40 142 82 3.18
80 3” 150 4.09 184 139 5.68 172 115 4.65 165 90 4.62
100 4” 232 174 10.98 185 114 9.10
Body
 Bronze Bronze Bronze Bronze Bronze
Material Pin
 - Brass Brass Brass -

 Disc
 Bronze Bronze PTFE Bronze Brass or Bronze
Service conditions 1.6MPa (232psi) WOG non-shock 2.50MPa (363psi) WOG non-shock

 ! 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks HKWA APPROVED PTFE seat HKWA APPROVED

Design Screwed End

Type pïáåÖ=`ÜÉÅâ=s~äîÉ píê~áåÉê

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Fig. 360 380

Size L H W L H W
8 (mm) 1/4”
10 3/8” 80 49 0.33
15 1/2” 70 43 0.39 80 49 0.29
20 3/4” 78 50 0.60 100 59 0.47
25 1” 92 57 0.94 115 70 0.75
32 11/4” 111 72 1.58 135 81 1.23
40 11/2” 122 72 2.15 160 93 1.72
50 2” 148 86 3.42 195 120 2.81
65 21/2” 220 147 4.36
80 3” 240 165 6.21
100 4”
Body
 Bronze Body Bronze
Material Pin
 Brass Screen SUS304

 Disc
 Bronze
Service conditions 4.13MPa (600psi) WOG non-shock 2.06MPa (300psi) WOG non-shock

 ! 2.06MPa (300psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks 14-16 meshes/perforated screen

6

 !"#$% Solder End Valves
Design Solder End
Type Gate Valves

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JIS B2011
Fig. 045 207 267A 208C
Size L H D1 W L H D1 W L H D1 W L H D1 W
(mm)
10 3/8” 39.5 77 48 0.22
15 1/2” 48 133 55 0.42 46 81 48 0.25 46.5 77 48 0.22 48 133 55 0.39
20 3/4” 65 157 70 0.61 59.5 94 55 0.37 60 87 55 0.32 65 148 63 0.54
25 1” 76 182 80 0.94 70.5 108 63 0.51 69.5 100 63 0.42 76 173 70 0.80
32 11/4” 82 220 90 1.38 76.5 125 70 0.74 76 117 70 0.62 82 212 80 1.17
40 11/2” 92 254 100 1.94 85.5 138 80 1.05 83.5 128 70 0.83 92 249 90 1.75
50 2” 110 305 110 3.06 101.5 169 90 1.70 100 152 80 1.33 110 297 100 2.69
65 21/2” *)122 371 140 5.58 115.2 205 100 2.83
80 3” *)138 439 166 8.55 130.8 243 125 4.27
100 4” 174.6 311 160 10.55
Body
 Bronze Bronze Bronze Bronze
Material Stem
 Brass Brass Brass Bronze

 Disc
 Bronze Bronze Brass or Bronze Bronze
Service conditions 1.6MPa (232psi) WOG non-shock

 ! 0.86MPa (125psi) Saturated steam

Remarks *) Toyo design HKWA APPROVED

Design Solder End

Type Gate Valves Globe Valve Swing Check Valve Strainer

 !"#$%

Fig. 281A 212 237A 387A

Size L H D1 W L H D1 W L H W L H W
(mm)
10 3/8” 41 91 48 0.26 53 74 55 0.21 55 37 0.16
15 1/2” 48 96 55 0.30 65 77 55 0.27 66 42 0.24 85 49 0.24
20 3/4” 65 110 63 0.50 85 89 63 0.40 86 50 0.39 110 59 0.40
25 1” 76 124 70 0.73 98 110 70 0.65 104 58 0.59 130 71 0.63
32 11/4” 82 143 80 1.07 110 131 80 0.95 120 69 0.89 150 82 0.98
40 11/2” 92 164 90 1.55 128 144 90 1.35 137 81 1.30 175 94 1.36
50 2” 110 193 100 2.44 152 167 100 2.20 170 98 2.46 220 121 2.35
65 21/2” 119 236 110 3.51 194 118 3.58
80 3” 134 272 125 5.11 222 139 5.47
100 4”
Body
 Bronze Bronze Bronze Body Bronze
Material Stem
 Bronze Brass Brass Screen SUS304

 Disc
 Bronze Brass or Bronze Brass or Bronze
Service conditions 1.6MPa (232psi) WOG non-shock 2.06MPa (300psi) WOG non-shock

 ! 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam

Remarks HKWA APPROVED PTFE disc type available 14-16 meshes/perforated screen

7

 Ball Valves
Design
 !
Type Ball Valves



Full bore Full bore Std. bore

Fig. 5049W 5046A 5044A 5042A 5022
Size d L H D1 W d L H D1 W d L H D1 W d L H D1 W d L H D1 W
8 (mm) 1/4” 8 47 40 60 0.19 8 47 42 80 0.19 8 42 38 89 0.15
10 3/8” 10 50 41 60 0.22 10 50 43 80 0.22 10 43 39 89 0.16
15 1/2” 15 60 41 60 0.26 15 60 45 100 0.26 15 54 54 92.5 0.26 10 46 40 89 0.17
20 3/4” 20 69 44 60 0.39 18 93 52 100 0.50 20 69 48 100 0.39 20 65 57 92.5 0.39 15 55 43 109 0.27
25 1” 25 80 60 100 0.63 23 109 57 120 0.75 25 80 54 130 0.63 25 74 65 128 0.63 20 65 49 109 0.40
32 11/4” 32 94 65 100 0.91 25 113 59 130 1.05 32 94 59 130 0.91 32 86 71 128 0.91 25 76 54 139 0.66
40 11/2” 40 104 79 120 1.43 32 124 65 130 1.53 40 104 70 150 1.43 40 99 83 143 1.43 32 86 59 139 0.98
50 2” 50 125 86 120 2.36 40 141 74 150 2.21 50 125 77 150 2.36 50 113 91 143 2.36 40 98 70 159 1.58
65 21/2” 62 152 108 280 4.41
80 3” 74 175 117 280 7.34
100 4” 100 194 134 280 9.21
Body
 Brass Brass Brass Brass Brass
Material Stem
 Brass Brass Brass Brass Brass

 Ball
Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
Seat
 PTFE PTFE PTFE PTFE PTFE
Service conditions 8-50: 4.13MPa (600psi) WOG non-shock 4.13MPa (600psi) WOG non-shock 4.13MPa (600psi) WOG non-shock 2.75MPa (400psi)

 ! 65 & 80: 2.75MPa (400psi) WOG non-shock WOG non-shock
Remarks T-Handle W/Cap & Chain W/Locking Handle T-Handle available
Automatic drain

8

 !"# Guide to Selecting Toyo Cast Iron Valves
Specifications TOYO
Type
 Remarks
Fig. No.

End Connection
 Trim
 Others
GATE Flanged

NS
 Stainless steel OS & Y 511

 !
Flanged
 Bronze / SUS304 Non-rising 415E SUS 316, 13% Cr. trim available

Flanged
 Bronze OS & Y 421E

GLOBE NS
 Flanged
 Bronze / SUS304 OS & Y 400A SUS 316, 13% Cr. trim available

 !"
Flanged
 Stainless steel OS & Y 510

CHECK NS
 Flanged
 Bronze Swing type 435A SUS 316, 13% Cr. trim available

 !"
Flanged
 Stainless steel Swing type 512

Wafer
 Bronze Dual plate 442

BUTTERFLY NS
 Wafer
 Bronze or Buna-N or 957A-DNSL Lock Lever or Worm gear

 !
Lug
 Ductile iron EPDM 967A-DNSG

STRAINER NS
 Flanged
 SUS 304 Screen Y-pattern 381A SUS 316 Screen available

 !"

9

 ! Cast Iron Valve

1. Castings
 5. Valve Design Information
 !

All gray iron castings meet or exceed the chemical and physical requirements of • Bonnet and Cover
BS1452Gr.220. Bonnets and covers are securely bolted to bodies with a non-asbestos

 _pNQROdêKOOM

gasket in the joint.

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2. End Connections

End flange dimensions and drilling conform to BS4504 PN16. End flanges are • Boltings
finished in accordance with MSS SP-6. Bonnet boltings for all types and classes have hexagon-headed bolts and
Face-to face dimensions conform to BS5150, B5163, BS5152, BS5153 and BS5155. nuts of a physical strength not less than the requirements of ASTM A307

 !"#$%&'()*+,-./0 Grade B in accordance with MSS SP-70 and SP-71 for maximum pressure
3. Final Testing
 tightness in exacting service conditions.
Each Toyo Valve cast iron valve is subjected to hydrostatic shell and seat tests for
 !"#$ ^pqj=^PMT=dê~ÇÉ=_

casting soundness and tight closure as specified in MSS SP-70, SP-71 and Federal
Specification WW-V-58B for general land use. If requested, each valve is also • Stems
given an air seat test. All stems are cut to lefthand and righthand 29˚ trapezoidal threads,

 !"#$%&'()*+,-./012 respectively.

 !"#$%&' OV˚
 !"
4. Markings and Identification Plates
 • Stuffing Box
Markings embossed on each valve body conform to the standard marking re- Stuffing boxes are sufficiently deep to provide a tight stem seal and long-
quirements of MSS SP-25. lasting packing life. Standard stem packings are non-asbestos packings
for general land use.

 !"#$% &'()*+,-./

• Handwheel
The handwheel, constructed of ductile iron or gray iron, is rugged, easy to
grip and easy to operate. Handwheels are marked with the direction of
movement for opening the valve.
Each valve is also provided with an identification plate which indicates figure
 !"#$%&'()*+,-./0123
number, size, service pressure rating, the manufacturer’s trademark, trim and
body materials and other necessary information.
• Boss Locations
Blind bosses for drainage and bypasses are located as specified in MSS
SP-45.
• Finish
All unmachined exterior iron surfaces are painted blue.

10

 ! Cast Iron Valves
Design _pQRMQ=mkNS=cä~åÖÉ
Type Gate Valves Globe Valve Swing Check Valve

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! !
"

Fig. 415E 421E / 511 400A / 510 435A / 512

Size L H D1 W L H D1 W L H D1 W L H W
50(mm) 2” 178 319 180 15.1 178 357 180 15.6 203 294 180 15.5 203 115 9.7
65 21/2” 190 350 180 20.3 190 412 180 20.8 216 316 180 19.7 216 125 13.1
80 3” 203 401 200 26.4 203 482 200 27.0 241 354 230 26.8 241 146 18.5
100 4” 229 457 250 42.3 229 569 250 44.3 292 406 280 43.5 292 163 30.8
125 5” 254 523 280 57.5 254 672 280 60.2 330 485 300 63.0 330 194 46.0
150 6” 267 602 300 79.5 267 783 300 82.7 356 531 360 87.5 356 281 60.8
200 8” 292 711 360 124.0 292 985 355 132.0 495 634 400 154.0 495 323 116.0
250 10” 330 842 400 191.0 330 1196 400 199.0 622 671 400 202.0 622 362 161.8
300 12” 356 941 450 269.0 356 1390 450 254.0 698 757 450 270.5 698 417 252.0
350 14”
400 16”
Body
 Cast Iron Cast Iron Cast Iron Cast Iron
Material Stem
 Brass / SUS304 Brass / SUS304 Brass / SUS304 Brass / SUS304

 Disc
 Bronze / SUS304 Bronze / SUS304 Bronze / SUS304 Bronze / SUS304
Seat
 Bronze / SUS304 Bronze / SUS304 Bronze / SUS304 Bronze / SUS304
Service conditions 1.6MPa (232psi) WOG non-shock *SUS 316 stem, disc & body seat available on request

 ! 0.86MPa (125psi) Saturated steam
Remarks HKWA APPROVED HKWA APPROVED HKWA APPROVED HKWA APPROVED

Design BS4504 PN16 Flange

Type píê~áåÉê

 v
 !

Fig. 381A
Size L H W
40 (mm) 11/2”
50 2” 250 167 10.5
65 21/2” 286 193 15.5
80 3” 318 210 20.1
100 4” 378 255 34.2
125 5” 457 318 50.5
150 6” 518 364 68.3
200 8” 610 442 111.3
250 10” 749 530 182.0
300 12” 857 598 263.0
350 14”
400 16”
Body
 Cast Iron
Material Screen
 SUS304


Service conditions 1.6MPa (232psi) WOG

 ! 0.86MPa (125psi) Saturated steam
Remarks 14-16 meshes/perforated screen
SUS316 Screen available

11

 !"# Cast Iron Valve
Type Butterfly Valves

 !
Fig. No. 957A-DNSL / 957A-DNSG 967A-DNSL / 967A-DNSG

Wafer type body, Lug type body, Ductile Iron /

Ductile Iron /SUS316
Specifications

SUS 316 disc, buna-N seat,

disc, Buna-N seat, long long neck, 403 stainless
neck, 403 stainless steel shaft
steel shaft
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 !"#
$ %&

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 !

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Standard
Flange adapted connection: BS4504 PN16 End Connection; BS4504 PN16

 !

Working Pressure Buna-N: 232psi at 180˚F (16 Bar at 82˚C) Buna-N: 232psi at 180˚F (16 Bar at 82˚C)

 ! EPDM: 232 psi at 250˚F (16Bar at 121˚C) EPDM: 232 psi at 250˚F (16Bar at 121˚C)

Available Size 2” to 10” 2” to 24” 2” to 10” 2” to 24”

 !
 !
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 !
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Figure Number and Trim Materials

Operator code
Shaft material
Seat material
Disc material
Figure number for valves

3. Trim materials
1. Figure number
Date Seat Shaft
917 Butterfly valve, wafer type body, long neck
B: Bronze N: Buna-N S: 403 stainless steel
918 Butterfly valve, lug type body, long neck
D: Ductile iron E: EPDM M: 316 stainless steel
U: 304 stainless steel
M: 316 stainless steel
2. Operator code
L: Lock lever operator 4. Example
G: Worm gear operator 9 1 7 - B N S - L
P: Pneumatic operator
E: Electric operator Lock lever operator
403 stainless steel shaft
X: No operator Buna-N seat
Bronze disc
Butterfly valve, wafer type body

12

 ! Dual Plate Check
Design TOYO Standard
Type Dual Plate Check Valves

 !"#$

Fig. 365 440 442

Size L H D1 W L H D1 W L H W
40 (mm) 11/2” 54 132 63 1.8 54 132 55 1.6
50 2” 56 147 70 2.3 56 147 70 2.0 54 102 2.5
65 21/2” 56 154 70 3.0 56 154 70 2.8 54 121 3.0
80 3” 59 160 70 4.0 59 160 70 3.6 57 133 4.0
100 4” 66 173 70 5.5 66 173 70 5.0 64 172 6.0
125 5” 72 187 70 8.0 72 187 70 7.0 70 194 9.0
150 6” 78 213 80 11.5 78 216 80 10.0 76 219 10.0
200 8” 96 241 80 18.5 96 243 80 16.0 95 277 18.0
250 10” 109 289 90 30.0 109 290 90 26.0 108 337 28.0
300 12” 145 316 90 46.0 145 315 90 40.0 143 407 50.0
350 14” 184 330 90 60.0
400 16” 191 355 90 88.0
450 18” 204 288 90 120.0
Body
 Bronze Cast Iron Cast Iron
Material Plate
 Bronze Bronze Bronze

 Seat
 NBR NBR NBR
Service conditions 80˚C water, non-shock 1.4MPa 1.6MPa (232psi) 80˚C water

 ! 80˚C water, oil, air 1.0MPa
Remarks FPM or EPDM seat available

13
 Handling Precautions

1. Cleaning
Foreign substances such as sand, mud, scale, or molten spatter in the valve
will hamper operation and damage valve parts. Clean the interior of the
pipes with air, water or steam as necessary.

 !"#$%&'()*+,-.

2. Centering
Support the piping and pipe shafts so they are in a straight line. More pre-
cise centering is ncecssary for wafer type valves.

 !"#$%&'()*+,-"./012

3. Installation
Install the valves so that the pipes are in a straight line, lightly fasten the
bolts on the lower part of the flange by hand, and insert the gaskets on
which lubricant (gasket paste) has been applied. The bolts on the bottom
determine and maintain the position. Attach the remaining bolts in the same
way and use sockets or wrenches of the correct size to tighten them.

 !"#$%&'()*+,-.*/01 !"2

4. Bolt-Tightening Procedures
Tighten the bolts using the “crossover” method. Do so repeatedly and in
order until the nuts are completely secure.

 !"#$%&'()*+,

5. Flushing
Once pipe installation is completed, open all valves completely and flush
the piping with air, water or steam. After flushing, close the valves com-
pletely and check that they function properly. If the valves do not close,
disassembly and inspection should be performed.

 !"#$%&'()*"+,#-./01

14

 ! Technical Data
Cv Values
The Cv value - which is used by TOYO VALVE to indicate the capacity of a valve - is flow rate ∆P
Q=Cv
represented in terms of U.S. gallons per minute when clear water at 60˚F (15.6˚C) flows through G
a valve, while the difference in pressure between its outlet and inlet is kept at 1 Psig (0.07kgf/ Since G = 1 when the fluid is water, Q=Cv ∆P
cm2). The Cv value can be determined by experiment, and the relation between the Cv value and Where Q = flow in U.S. gallons per minute
∆P = pressure drop (Psig)
the flow rate or pressure drop, when the fluid is water, is given by the following formula.
G = specific gravity

Bronze Valves
Type Gate Globe Angle Strainer
206 280A 204 205A 210 211 213 260 380
Fig. No. 207 281A 208A 314 212 215 340 387
272 293 208C 318A 220 214
276 209A 354A 335
272A
Size

1/4 in. 8mm 2.8 2.8 - - - - 2.0 1.3 -

3/8 10 5.7 5.7 5.7 - 2.0 2.0 2.0 2.5 -
1/2 15 10.8 10.8 11.0 10.8 3.0 3.5 3.5 4.0 4.5
3/4 20 17.0 17.5 18.0 17.5 4.5 6.5 6.5 7.5 7.5
1 25 28.0 29.0 29.0 29.0 8.5 12.0 12.0 13.0 14.0
11/4 32 58.0 59.0 59.0 59.0 16.0 21.0 21.0 23.0 19.0
11/2 40 118 119 120 119 23.0 30.0 30.0 34.0 30.0
2 50 190 196 190 196 38.0 49.0 49.0 55.0 47.0
21/2 65 333 (262) 333 335 333 64.0 87.0 87.0 97.0 80.0
3 80 486 (376) 486 486 - 93.0 128 148 166 115
4 100 772 - - - - 175 216 - -
( ) Fig. 272A only
Bronze Valves
Type Check Ball
230 231 236 5044A 5022
Fig. No. 236T 5049W
237 5042
237T 5046
238
239
360
Size

1/4 in. 8mm - - 1.5 6 6 8 - -

3/8 10 2.0 1.0 2.8 8 8 10 - 8
1/2 15 3.5 1.5 5.0 12 8 19 2.8 8
3/4 20 6.5 6.5 9.0 20 16 40 4.7 16
1 25 11.0 12.5 20.0 38 29 62 11.5 29
11/4 32 19.0 24.0 36.0 51 51 86 20.0 51
11/2 40 28.0 37.0 51.0 82 82 125 39.0 80
2 50 46.0 65.0 92.0 124 124 200 45.0 118
21/2 65 81.0 111 162 187 187 360 - 188
3 80 123 161 247 285 285 500 - 270
4 100 163 - - - - - - -
Cast Iron Valves
Type Gate Globe Check Butterfly Strainer
421E 400A 435A 442 957A-DNSL 381A
Fig. No. 415E 510 512 957A-DNSG 450
423 967A-DNSL
Size 511 967A-DNSG

2 in. 50mm 216 55 90 56 175 51

21/2 65 345 88 143 93 320 80
3 80 495 126 206 157 450 116
4 100 875 224 365 325 730 205
5 125 1370 350 575 540 1180 325
6 150 1920 485 830 815 1820 465
8 200 3600 920 1500 1450 3400 845
10 250 5680 1450 2370 2350 5300 1350
12 300 8290 2120 3470 3640 7600 2080

15

 !"# Guide to Selecting Toyo Cast Steel Valves
Specifications TOYO
Material Type Class Remarks
End Connection Trim Others Fig. No.
NRM Flanged Stainless steel OS & Y 703
CAST STEEL GATE Flanged Stainless steel OS & Y 712
Valves: ANSI B16.34
PMM Flanged Stainless steel OS & Y 722 Face-to face: ANSI B16.10
Flanged Stainless steel OS & Y 733 Full bore: Long pattern
SMM Flanged Stainless steel OS & Y 762
Flanged Stainless steel OS & Y 701 Reduced bore: Short pattern
GLOBE NRM
Flanged Stainless steel OS & Y 710 End flanges: ANSI B16.5
PMM Flanged Stainless steel OS & Y 720
Flanged Stainless steel OS & Y 731
SMM Flanged Stainless steel OS & Y 760
CHECK NRM Flanged Stainless steel Swing type 705
Flanged Stainless steel Swing type 714
PMM Flanged Stainless steel Swing type 724
Flanged Stainless steel Swing type 735
SMM Flanged Stainless steel Swing type 764
BALL NRM Flanged Stainless steel Full bore 717
Flanged Stainless steel Reduced bore 718
PMM Flanged Stainless steel Full bore 727
Flanged Stainless steel Reduced bore 728
SMM Flanged Stainless steel Full bore 767
Flanged Stainless steel Reduced bore 768
CAST STAIN- BALL NRM Flanged CF8 Body Full bore 3131 Face to face: ANSI B16.10
Flanged CF8 Body Reduced bore 3141
LESS STEEL Flanged CF8 Body Full bore 4131 Full bore: Long pattern
Flanged CF8 Body Reduced bore 4141 Reduced bore: Short pattern
PMM Flanged CF8 Body Full bore 3231
End flanges: ANSI B16.5
Flanged CF8 Body Reduced bore 3241
Flanged CF8 Body Full bore 4231
Flanged CF8 Body Reduced bore 4241

Pressure-Temperature Ratings for Cast Steel Valves (Extracted from ANSI B16.34 - 1981)
1. Ratings for all valves are the maximum allowable working pressures, ex-
and pressure in bars).
pressed in gauge pressure, at the temperatures shown.
4. The pressure unit of 1 bar is equal to 100,000 pascals (100.0kpa).
2. Ratings are given in U.S. customary units which are regarded as standard.
5. The conversion factor of 1 bar is equal to 14.5 pounds per square inch.
3. Annex G gives the ratings in metric units (temperature in degrees Celsius

Working Pressure in PSIG Working Pressure in Bar ANNEX G

Class 150 Class 300 Class 600 Class 600 Class 600 Class 600
Temperature
Temperature Standard Class Standard Class Standard Class in ˚F Standard Class Standard Class Standard Class
in ˚F (a) (b) (c) (a) (b) (c) a) (b) (c) (a) (b) (c) (a) (b) (c) (a) (b) (c)
A216- A352- A217- A216- A352- A217- A216- A352- A217- A216- A352- A217- A216- A352- A217- A216- A352- A217-
WCB LCB WC1 WCB LCB WC1 WCB LCB WC1 WCB LCB WC1 WCB LCB WC1 WCB LCB WC1
- 20 to 100 285 265 265 740 695 695 1480 1390 1390 -29 to 38 19.6 18.4 18.4 51.1 47.9 47.9 102.1 95.7 95.8
200 260 250 260 675 655 680 1350 1315 1360 50 19.2 18.1 18.3 50.1 47.3 47.6 100.2 94.6 95.3
300 230 230 230 655 640 655 1315 1275 1305 100 17.7 17.3 17.7 46.4 45.1 46.6 92.8 90.2 93.2
400 200 200 200 635 620 640 1270 1235 1280 150 15.8 15.8 15.8 45.2 44.0 45.0 90.5 87.9 89.9
500 170 170 170 600 585 620 1200 1165 1245 200 14.0 14.0 14.0 43.8 42.7 44.2 87.6 85.4 88.4
600 140 140 140 550 535 605 1095 1065 1210 250 12.1 12.1 12.1 41.7 40.6 43.1 83.4 81.2 86.2
650 125 125 125 535 525 590 1075 1045 1175 300 10.2 10.2 10.2 38.7 37.7 42.0 77.5 75.4 84.1
700 110 110 110 535 520 570 1065 1035 1135 350 8.4 8.4 8.4 37.0 36.0 40.2 73.9 71.9 80.5
750 95 95 95 505 475 530 1010 945 1065 375 7.4 7.4 7.4 36.5 35.3 38.8 72.9 70.6 77.6
800 80 80 80 410 390 510 825 780 1015 400 6.5 6.5 6.5 34.5 32.4 36.6 69.0 64.8 73.2
850 65 65 65 270 270 485 535 535 975 425 5.6 5.6 5.6 28.8 27.3 35.1 57.5 54.6 70.2
900 50 50 50 170 170 450 345 345 900 450 4.7 4.7 4.7 20.0 19.8 33.8 40.1 39.6 67.6
950 35 35 35 105 105 280 205 205 560 475 3.7 3.7 3.7 13.5 13.5 31.7 27.1 27.1 63.3
1000 20 20 20 50 50 165 105 105 300 500 2.8 2.8 2.8 8.8 8.8 24.1 17.6 17.6 48.1
Test Shell (1) 450 400 400 1125 1050 1050 2225 2100 2100 525 1.9 1.9 1.9 5.2 5.2 15.0 10.4 10.4 30.1
Pres- Seat (2) 315 295 295 815 765 765 1630 1530 1530 540 1.3 1.3 1.3 3.3 3.3 10.7 6.5 6.5 21.4
sure Seat (3) 60- 60- 60- 60- 60- 60- 60- 60- 60- Test Shell (1) 30 28 28 77 72 72 154 144 144
100 100 100 100 100 100 100 100 100 Pres- Seat (2) 21.5 20.3 20.3 56.3 52.7 52.7 112.4 105.3 105.4
Note : sure Seat (3) 4.1- 4.1- 4.1- 4.1- 4.1- 4.1- 4.1- 4.1- 4.1-
(a) Permissible, but not recommended or prolonged usage above about 425˚C (800˚F) 6.9 6.9 6.9 6.9 6.9 6.9 6.9 6.9 6.9
(b) Not to be used over 343˚C (650˚F)
(c) Permissible, but not recommended for prolonged usage above about 455˚C (850˚F) (1) SHELL TESTS......Hydrostatic
(2) SEAT TEST - MSS SP-61 (1985 Edition)......Hydrostatic
(3) SEAT TEST - API STD. 600 (Eighth edition, January 1981)
API STD. 598 (Fifth edition, December 1982)......Air

16