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I. Product description
Name : SANFULIQ FILM-COATED CAPLET
Code : 02087
Dosage forms : FILM COATED CAPLET
Batch Size : 120 kg for 150,000 caplets (Production Scale)
Manufacturing site : PT. CAPRIFARMINDO LABORATORIES
(Pharmaceutical Plant)
Jl. Industri Cimareme No. 8 Block H
Kabupaten Bandung Barat - Indonesia
Compiled by:
II. Prepared by:
Function Name/Title Signature Date
Production
Novita Purwanti /
Process Validation Coordinator
Giva Olviana Yudhista /
Validation
Process Validation Engineer
II. Scope
- Validation is conducted on three batches of SANFULIQ FILM-COATED
CAPLET that is manufactured consecutively.
- Inspection is performed on preparation and raw material mixing process.
- Inspection on the compressing process.
- Inspection on the coating process.
- Inspection on the stripping process.
- Validation process includes:
1. Production process
2. Sampling process
2.1. Sampling after Mixing Process
The process sampling were taken after mixing process is completed.
The samples were taken in the final mixing from Top, Middle and
Bottom. The samples are tested for appearance (color, odor), moisture
content, identification and assay.
Sampling point is shown below:
A
Top B D
C
Middle 1
E F G
Middle 2 H I
Bottom J
III. Formula
Batch Size: 120 kg for 150,000 caplets
Weight Weight
Raw Material Vendor of Material
(per batch) (per caplet)
Curcuma Domestica 22.500 kg 150 mg
Powder Extract
Silybin phospholipids 21 kg 140 mg
Schizandra Berry Powder 20.250 kg mg
Extract
Choline Bitartrate 22.500 kg 135 mg
Pyridoxine Hydrochloride 0.451200 kg 3.008 mg
97 % granule
Thiamine Hydrochloride 0.218636 kg 1.457573 mg
Riboflavin 0.198 kg 1.32 mg
Cyanocobalamin 0.1 % 0.432 kg 2.88 mg
Dry Vitamin E Acetate 50 5.184 kg 34.56 mg
%
L-HPC LH 11 3 kg 20 mg
L-HPC LH 11 3 kg 20 mg
Crospovidone 6 kg 40 mg
Silicon Dioxide Colloidal 1.200 kg 8 mg
Talc 0.600 kg 4 mg
Talc 0.600 kg 4 mg
Magnesium Stearate 0.300 kg 2 mg
Magnesium Stearate 0.300 kg 2 mg
Pregelatinized Starch 6.144 kg 40.96 mg
Pregelatinized Starch qs ad 6.122164 kg 40.81443 mg
120 kg
Core caplets :
Coating solution :
Weight Weight
Raw Material Vendor of Material
(per batch) (per caplet)
Hydroxypropyl
Methylcellulose 2910 4.800 kg 32 mg
Viscosity 6 cps
Polyethylene Glycol 6000 0.535200 kg 3.568 mg
Talc 1.171200 kg 7.808 mg
Titanium Dioxide 0.596400 kg 3.976 mg
Ethylcellulose N.10 2.558400 kg 17.056 mg
Pigment Yellow No.6 FDC 0.134400 kg 0.896 mg
Methylene Chloride 60 L 0.4 mL
Ethyl Alcohol 60 L 0.4 mL
V. Room Monitoring
See attachment 3 Room Monitoring Result
Write down the process data in attachment 5, Critical Parameter Result During
Process.
X. Revalidation Review
Revalidation is performed if there is a change of:
1. Formulation
2. Batch size (if more than 25% of previous batch)
3. Manufacturing process
4. Equipment
5. Primary packaging material
ATTACHMENT 1
SCHEMATIC FLOW PROCESS TABLE
IN MANUFACTURING OF SANFULIQ FILM-COATED CAPLET
Manufacturing Critical
Starting Material Equipment Testing Point Analysis Method
Step Parameter
Core Caplet Weighing Electronic Quantity - Calibration label/ N/A
Curcuma Domestica Process (1) Balance Accuracy: certificate
Powder Extract METTLER -Balance checking
TOLEDO Calibration - the weighing
22.500 kg
-Actual Weight result verification
Silybin phospholipids by second person
21 kg
Schizandra Berry
Powder Extract
20.250 kg
Choline Bitartrate
22.500 kg
Pyridoxine
Hydrochloride 97 %
granule 0.451200 kg
Thiamine
Hydrochloride
0.218636 kg
Riboflavin 0.198 kg
Cyanocobalamin
0.1% 0.432 kg
Dry Vitamin E
Acetate 50 %
5.184 kg
L-HPC LH 11
3 kg
L-HPC LH 11
3 kg
Crospovidone
6 kg
Silicon Dioxide
Colloidal 1.200 kg
Talc 0.600 kg
Talc 0.600 kg
Magnesium Stearate
0.300 kg
Magnesium Stearate
0.300 kg
Pregelatinized Starch
6.144 kg
Pregelatinized Starch
Manufacturing Critical
Starting Material Equipment Testing Point Analysis Method
Step Parameter
qs ad 30 kg 6.122164
kg
FILM COATING
SUSPENSION
Hydroxypropyl
Methylcellulose 2910
Viscosity 6 cps 4.800
kg
Polyethylene Glycol
6000 0.535200 kg
Talc
1.171200 kg
Titanium Dioxide
0.596400 kg
Ethylcellulose N.10
2.558400 kg
Pigment Yellow No.6
FDC 0.134400 kg
Methylene Chloride
60 L
Ethyl Alcohol 60 L
Silicon Dioxide Raw Materials Mix manually Mixing time: 5 Homogeneity Visually
Colloidal 1.200 kg Sieving (2A) in plastic bag minutes Particle Size
5 kg
Pregelatinized Starch
Powder siever
qs ad 30 kg 6.122164 Mesh size: mesh
kg 30
Curcuma Domestica Raw Materials Powder siever Mesh size: mesh Homogeneity Visually
Powder Extract Sieving (2B) 30 Particle Size
22.500 kg
Schizandra Berry
Powder Extract
20.250 kg
L-HPC LH 11 3 kg
Talc 0.600 kg
Choline Bitartrate Raw Materials Powder siever Mesh size: mesh Particle Size Visually
22.500 kg Sieving (2C) 20
Magnesium Stearate Raw Materials Stainless steel Mesh size : Particle Size Visually
0.300 kg Sieving (2D) sieve mesh 30
Manufacturing Critical
Starting Material Equipment Testing Point Analysis Method
Step Parameter
Pyridoxine Raw Materials Mix manually Mixing time: 5 Homogeneity Visually
Hydrochloride 97 % Sieving (2E) in plastic bag minutes Particle Size Visually
5 kg
granule 0.451200 kg
(MASS B)
Thiamine Powder siever
Hydrochloride Mesh size: mesh
0.218636 kg 30
Riboflavin 0.198 kg
Cyanocobalamin
0.1 % 0.432 kg
Pregelatinized
Starch 1.536 kg
Dry Vitamin E Raw Materials Powder siever Mesh size: mesh Particle Size Visually
Acetate 50 % 5.184 Sieving (2F) 20
kg
L-HPC LH 11 3 kg Raw Materials Powder siever Mesh size: mesh Particle Size Visually
Sieving (2G) 30
Talc 0.600 kg Raw Materials Powder siever Mesh size: mesh Particle Size Visually
Sieving (2H) 30
Silybin phospholipids Raw Materials Powder siever Mesh size: mesh Particle Size Visually
21kg Sieving (2I) 30
Magnesium Stearate Raw Materials Stainless stell Mesh size : Particle Size Visually
0.300 kg Sieving (2J) sieve mesh 30
Sieved materials from 1st Mixing Bohle Mixing time: 25 Homogeneity Visually
step 2A Process (3) minutes
Sieved materials from
step 2B Machine speed:
Sieved materials from 6 rpm
step 2C
Materials from step 3 2nd Mixing Bohle Mixing time: 5 Homogeneity Visually
Sieved materials Process (4) minutes
from step 2D
Machine speed:
6 rpm
Mixed materials from Slugging Process Manesty D4 Mixing speed - Hardness - Hardness tester
step 4 (5) Tablet Compression - Calipers
Compressing force - Length and
Machine Width
Slugging material from Sieving (6) Granulator Mesh size: mesh Particle Size Visually
step 5 (MASS A) STC 12
Manufacturing Critical
Starting Material Equipment Testing Point Analysis Method
Step Parameter
1/3 of materials from rd
3 Mixing Bohle Mixing time: 25 Homogeneity Visually
step 6 (MASS A) Process (7) minutes
1/3 of materials from Machine speed:
step 2E (MASS B) 6 rpm
1/3 of materials from
step 6
Sieved materials from
step 2F
1/3 of materials from
step 2E
1/3 of materials from
step 6 (MASS A)
Sieved materials from
step 2G
Sieved materials from
step 2H
1/3 of materials from
step 2E
Sieved materials from
step 2I
Sieved materials from 4th Mixing Bohle Mixing time: 5 Homogeneity Visually
step 2J Process (8) minutes Appearance (color, Visually
Mixed materials from Machine speed: odor)
step 7 6 rpm Identification:
- Curcuma longa Spectrofotometry
rhizome extract UV-Visible
- Silybin TLC
phospholipids
- Schizandrae TLC
fructus extract
- Choline L- Presipitations
bitartrate
- Vitamin B1 HPLC
- Vitamin B2 HPLC
- Vitamin B6 HPLC
- Vitamin E HPLC
Assay of :
- Vitamin B1 HPLC
- Vitamin B2 HPLC
- Vitamin B6 HPLC
- Vitamin E HPLC
Moisture content Moisture Balance
Manufacturing Critical
Starting Material Equipment Testing Point Analysis Method
Step Parameter
Mixed materials from Compressing (9) Manesty D4 Machine Speed Appearance Visually
step 8 Compressing (Form, Color, & Organoleptic
force Odor, Sign)
Thickness Thickness tester
Lenght & Width Calipers
Identification: Spectrofotometry
- Curcuma longa UV-Visible
rhizome extract TLC
- Silybin
phospholipids TLC
- Schizandrae
fructus extract Presipitations
- Choline L-
bitartrate HPLC
- Vitamin B1 HPLC
- Vitamin B2 HPLC
- Vitamin B6 HPLC
- Vitamin E
Preparation of Granule
16 liters of mixed Mixing (12) Silverson high Machine Speed: Homogeneity Visually
material from step shear 50 Hz
11 (solvent) Mixing time: 15
Hydroxypropyl minutes
Methylcellulose
2910 viscocity 6 cps
2kg
2 liters of mixed Mixing (13) Silverson high Machine Speed: Homogeneity Visually
material from step shear 50 Hz
11 (solvent) Mixing time: 15
Ethylcellulose N.10 minutes
1.066 kg
8 liters of mixed Mixing (14) Silverson high Machine Speed: Homogeneity Visually
material from step shear 50 Hz
11 (solvent) Mixing time: 15
Polyethylene glycol minutes
6000 223 gram
8 liters of mixed Mixing (15) Silverson high Machine Speed: Homogeneity Visually
material from step shear 50 Hz
11 (solvent) Mixing time: 15
Talc 448 gram minutes
Titanium dioxide
248.5 gram
Pigment yellow
No.6 56 gram
Mixed material from Mixing (16) Silverson high Machine Speed: Homogeneity Visually
step 13 shear 50 Hz
Mixed material from Mixing time: 15
step 14 minutes
Mixed material from
step 15
Solvent 16 L
Preparation of Coating Solution
Manufacturing Critical
Starting Material Equipment Testing Point Analysis Method
Step Parameter
Uncoat caplet from Coating process Coating Coating Pan - Appearance Visually
step 9 (17) Machine Thai Rotation - Color Visually
Coating solution from coater - Odor Organoleptic
step 16 - Thickness Thickness tester
- Sign Visually
- Weight Balance
- Hardness Hardness tester
- Water content Karl Fisher
- Heavy metal of:
Plumbum (Pb) AAS
Cadmium (Cd)
Arsen (As)
Hydragyrum
(Hg)
Coated Caplet Stripping Chen tai Leak test Appearance Vacuum chamber
from step 17 process (18) Stripping Leakage
Polycellonium Machine
ATTACHMENT 2
PROCESS SCHEMATIC FLOW
ATTACHMENT 3
ROOM MONITORING RESULT
BATCH :
Relative Humidity 40-70% Temperature
Room Inspection by/Date Note
and 15-35% 18-26°C
Weighing
Temperature
Room Relative Humidity 15-35% Inspection by/Date Note
18-26°C
Mixing
Temperature
Room Relative Humidity 15-35% Inspection by/Date Note
18-26°C
Compressing
Temperature
Room Relative Humidity 40-70% Inspection by/Date Note
18-26°C
Coating
Temperature
Room Relative Humidity 40-70% Inspection by/Date Note
18-26°C
Stripping
Dat
Prepared by : :
e
Dat
Checked by : :
e
ATTACHMENT 4
QUALIFICATION OF EQUIPMENTS
QUALIFICATION OR
CALIBRATION CHECK BY
NO EQUIPMENTS BRAND & TYPE REMARKS
& DATE
NUMBER DATE
Electronic Balance cap. METTLER TOLEDO –
1
300 g PL303
Electronic Balance cap. METTLER TOLEDO –
2
6 kg MonoBloc
Dat
Prepared by : :
e
Dat
Checked by : :
e
ATTACHMENT 5
CRITICAL PARAMETER RESULT DURING PROCESS
Note :
Dat
Prepared by : :
e
Checked by : Dat :
e
ATTACHMENT 6
PROCESS VALIDATION RESULT PROCESS
Heavy metal
Timbal (Pb) Not more than 10
ppm
Cadmium (Cd) Not more than 0.3
Coating Process Coating ppm
Arsen (As) Not more than 5
ppm
Mercury (Hg) Not more than 0.5
ppm
Stripping Process Stripping Leakage strip No leakage
Actual yield
product is
To be defined
Reconciliation counted and
( theoretical yield
compare with
32,298 caplets )
theoretical
yield
Note :
Dat
Prepared by : :
e
Dat
Checked by : :
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