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Continuously
Transposed
Cables(aC)

Typical Applications
.. OilFilled
Power Transformers
HVDCTransformers
.Reactors
Market Leader in
Covered
Conductors
 Product Description (CTC)
ContinuouslyTransposed Cables (CTC) is a special magnetic wire which is made up of multiple stranded
rectangular copper conductors, which is individually enameled, transposed continuously, and insulated by
covering it with a paper tape.

Advantages o' using ac in Transformer design

.Lower costs due to reduction in material used
.Reduced winding time thereby increasing
productivity for transformer manufacturers
.Deliver greater electric efficiency by minimizing
load losses
.Improved cooling of the conductor due to the
improved heat dissipation
.Improving mechanical strength of the windings
Paper Insulation
due to the composite construction of the
transposed conductors
.Transformer size becomes smaller thereby
reducing the overall cost of the transformer

Production Scope ( Enamelled)

Individual Enameled Strands with Polyvinyl Acetal Enamel (PVA 1200 C) + Bondable Epoxy Resin
Increase in
Designation Type of Enamel Grade
Dimensions (mm)
PVA - POLY VINYL Polyvinyl formal resins 1 0.10:!: 0.02
ACETAL 2 0.14:!: 0.03
PVA - POLY VINYL Polyvinylformal + B stage epoxy resins 1 0.17:!: 0.03
ACETAL + Epoxy 2 0.19:!: 0.03
1 0.11 :!:0.02
Dual Coat 200 Polyesterimide + polyamide imide resins 2 0.14:!: 0.03
** PVA Enamel and epoxy make: Dupont, Altana, Showa
*** KSH uses Movable dies for coating the strands

Epoxy is a thermosetting resin. Enamelled wires are Benefits of Epoxycoating

covered by a thin layer of epoxy tack. Epoxy system is
characterized by the following properties.
. Uniform melting
. High grade curing
. Stability of B-stage (more than 6 months at 32°C)
. Suitable for the insulation system of oil transformers
. Reductionof risksof shorts
. Exceptionally strong bond strength in the winding
. Epoxy resin cure in the same thermal treatment for
drying paper (100-120°C)
. Betterinsulationof eachsinglestrip
. Conductors in the winding become like a solid
beam and can withstand strong electrodynamic
stresses created during short circuits
. Small thickness of coating needed in order to
achieve very strong bonding (0.02-0.05mm)
. Improvesthewindabilityof the CTC
. No-pollution, because the B-stage resin does not
contain residue of harmful solvents
 Enamelling Line Transposing Head
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Production Scope ( CTC)

Number of Strands -5-47
Width of Individual Strands -3 mm -12.5 mm
Thickness of individual Strands -1.1 mm-3.2mm .
Paper Insulation Increase -Maximum 24 layers i.e. 3.60 mm
Pitch -min 50 mm max 200 mm

Hard Copper (Controlled Proof Stress) can be produced according to BS 1432 ( CPR RpO.1% designation or
~pO.2%).

Controlled proof Rp ( 0.2% ) MPa Controlled proof stress copper Rp ( 0.2% ) MPa
stress copper IS 1432

Annealed 60 - 100 CPR1 -

140 200

CPR-A 90 - 120 CPR2 170 - 220

CPR-B 120 - 150 CPR3 220 - 260

Insulation Options of CYC Paper Makes Other Options

. KraftPaper . Wiedmann - USA .CTC with short pitches thereby
. ThermallyUpgradedPaper . Munjsko - Sweden increasing flexibility and wind ability
. 22 HCC Dennison . Amotfors Brukab - Sweden of cable
. Nomex@ . Dupont - USA . Inter-column separator can be
. Special Papers as per . Pucaro - Germany provided
customer requirements . Returnable Reels

Dust Free Manufacturing Facility Quality Department

I
 Testing

Our QC Laboratory is equipped with all required test facilities for testing
. Mechanical Properties
. Electrical Properties
. Thermal Properties
. Chemical Properties
Reference Specifications
IEC, DIN, IS, other relevant National/International/Customized standards CTC constructions can be made
according to customers specifications in order to improve particular performances required for the winding.

Production Scope (Packing)

KSHStandard Reel sizes ( Returnable Reels)
D1 D2 D3 'b4 'bs 81 82 Reel Fill
Flange Core Bore Driving Distance of Total Total Tare
mm mm mm Hole Outer Inner weight
driving hole Weight
mm mm Width Width Appr. Kg
Appr. Kg
mm mm
1600 1000 82 55 d.560 630 530 180 2500
, 1400 900 82 55 560 630 530 140 1500
..
1250 900 82 ..d"d.b5 560 ..m. 630 .m'd 530 120 1300
**Flange thickness 50mm

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** Drum sizes shown are as per standard.
Other sizes as per requirement can be
provided

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=- ISH INTERNATIONAL
PRIVATELIMITED
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Head Office: Gat No.: 11/1/2A and 11/2, Chakan-Ambethan Road, Chakan, Pune 410 501
Maharashtra, India. Tel.: ++91-2135-256410/12 Telefax: ++ 91-2135-256411
E-mail: sales_chakan@kshinternational.com.kshintl@vsnl.com
Web: www.kshinternational.com <0
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