METHOD STATEMENT

GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 1 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

AUTHORIZATION AND RECORD

Rev. Description Prepared by Reviewed by Approved by Date

(Contractor) ( Consultant) (GP)
SIMON
1.0 FONG

2.0
Important
The information contained herein is proprietary to Gerbang Perdana Sdn. Bhd. It shall
not be reproduced, copied, revealed, published or distributed in whole or in part
without authorization.
__________________________________________________________

TABLE OF CONTENTS
PAGE
REF DESCRIPTION
NO.
1.0 INTRODUCTION………………………………..………………… 2
2.0 SCOPE OF WORKS…………….………………………………… 2
3.0 WORK SEQUENCE FLOW……………………………………… 3
4.0 METHOD STATEMENT……………………..…………………… 4
5.0 MATERIAL………………….………………….…………………… 5
6.0 MACHINERY……………………………………………………… 5
7.0 MANPOWER……………………………………………………… 6
8.0 SAFETY & ENVIRONMENT………………..…………………… 6
9.0 INSPECTION & TEST PLAN…………………………………… 7
10.0 DIAGRAMS & DRAWINGS…………………..…………………… 7

MSR FORMAT CM-MSR-01 (B)

 METHOD STATEMENT
GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 2 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

1.0 INTRODUCTION

This document is established to ensure that the Manhole construction and

installation works are executed and to ensure that the work shall be carried
out in a controlled and systematic manner conform to the specified
requirements.

2.0 SCOPE OF WORKS

The work is applicable for the Manhole construction and installation for the
installation of HT and LV cables.

MSR FORMAT CM-MSR-01 (B)

 METHOD STATEMENT
GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 3 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

3.0 WORK SEQUENCE FLOW

START

Submit Catalogue, Sample,

Technical data and
Specification for Approval

No Yes
Re-Submit as per Approved Issue Purchase order
requirement

Delivery to site visual

Method Statement and Shop inspected by QA/QC &
Drawing Submission Consultant Engineer

No Yes
Re-Submit as per Approved Preparation for installation
requirement

Installation as per Approved Yes

Method Statement and Shop
Drawing

Pre-Inspection
Remedy work

No
Final Inspection

END

MSR FORMAT CM-MSR-01 (B)

 METHOD STATEMENT
GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 4 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

4.0 METHOD STATEMENT

4.1 The pit is excavated to its required depth to receive the concrete
base for the construction of the manhole. The base shall be
adequate is size to receive the external concrete surround to the
manhole. The position of the manhole shall be checked to avoid
misalignment of pipes down and up stream of the manhole.
4.2 Shoring to the pit shall be provided if the pit measured from the top
edge is more than 1.5m.
4.3 Excavate further to desired level manually to achieve the required
level.
4.4 Excavate a sump pit at the bottom of the pit for de-watering.
4.5 Prepare formwork to receive base for the positioning of the manhole
and eventual concrete to the external of the manhole.
4.6 Cast the base and allow the concrete to set for the next day to
position the pre-cast concrete reinforced chamber rings.
4.7 Break or puncture a hole through the chamber ring for the inlets and
prepare the box-outs at the hacked openings prior to the 150mm
concrete surround to the external of the manhole.
4.8 Remove the formwork to the concrete surround the next day and lay
the main drain lines to the openings of the manhole. Prepare to cast
the main drain at the end of the day.
4.9 Remove all formwork in the trench and at the pit of the manhole.
Backfill once the pit and trench is cleared of debris.
4.10 Apply sulphate resistant cement to the internal of the manhole.
Render smooth to gaps between chamber rings.
4.11 Proceed to render the benching with cement mortar and construct
the channels with glazed vitrified half channels accordings to the
numbers of main or branch drain lines.

MSR FORMAT CM-MSR-01 (B)

 METHOD STATEMENT
GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 5 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

4.12 Form up the opening to the manhole with timber and wait for the
commencements of the external finishes work by the builder before
installing the approved type of frame and covers
4.13 Call for Inspection.

5.0 MATERIAL
5.1 Timber for formwork
5.2 Glazed vitrifiel clay half channels of vary sizes.
5.3 Portland cement and plastering sand
5.4 Manhole frame and cover.
5.5 BRC or rebar
5.6 Grade 20 concrete.

6.0 MACHINERY
6.1 Man operated excavator
6.2 Hand held cutter
6.3 Rammer
6.4 Leveling equipments

MSR FORMAT CM-MSR-01 (B)

 METHOD STATEMENT
GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 6 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

7.0 MANPOWER
7.1 Resident Engineer
7.2 Supervisor
7.3 QC Inspector
7.4 Excavator operator
7.5 General workers

8.0 SAFETY & ENVIRONMENT

8.1 Safety
The following item are deemed the safe working practice and should
be observed by all workers as well as sub contractor’s workmen who
are engaged to carry out within the company’s or its client’s premises.

i. Wear Plain, tough, close-fitting clothing and keep them buttoned

up.
ii. Wear Safety shoes or boots and keep them in good repair.
iii. Wear Hand gloves when holding objects which are hot, sharp
edged, covered with chemical or oily surface.
iv. Wearing safety helmet at construction site.
v. Use ears protection devices and masks where necessary.
vi. In additional, the personnel protection equipment shall be
practice all the time such as wearing Safety Helmet, Safety
Shoes, Eye Goggles, Safety belt, welding Mask and etc.

8.2 Environment
All workers shall be responsible and ensure that the site works carried
out shall conform with the Employer’s Environment Policy and comply
with the Malaysian Environment Act 1974 and any other Federal and
State Government act. Hence always all workers shall ensure that all
the site workers shall;

MSR FORMAT CM-MSR-01 (B)

 METHOD STATEMENT
GERBANG PERDANA S B
(RoC No. 469478-X)
For Construction and No. 3, Jalan 222,
46100 Petaling Jaya,
Installation of Manhole Selangor Darul Ehsan

Page No. : 7 of 7
Revision No. : 1.0
Issued : 20.06.2004

MS-CIQ06/E/024/R1.0

i. Any waste and unwanted installation materials arising from the

works is not harmful and does not cause deposits and
contamination in drains and sewers.
ii. Keep roads and footpaths clear of mud, unwanted installation
debris, boxes and the like. Cooperates with Main Contractor and
Employer on this respect.
iii. Ensure that existing services are not damaged and are
maintained in good order.
iv. Take effective action prevent occupies of adjacent buildings or
land, and the general public from any danger, discomfort,
disturbances, trespass or nuisance.
v. Take effective measures to reduce nuisance from dust during
the site installation works.
vi. Take effective measure to minimize the noise from the
installation works.

9.0 INSPECTION & TEST PLAN

All work-in- progress shall be inspected by the designated project staff

and the site resident engineer / site clerk of work at various inspection
points as per the relevant project quality plan. Refer to the
attachment.

10.0 DIAGRAMS & DRAWINGS

• CSD/GSB/ICIQ/CIQ/EE/GEN/0051
• CSD/GSB/ICIQ/CIQ/EE/GEN/0052

MSR FORMAT CM-MSR-01 (B)

 GERBANG SELATAN BERSEPADU PROJECT

INSPECTION CHECK-LIST OF CONTRACTOR (ICC) (469478-X)

REF. NO.: to follow the relevant RIN no. DATE:

Discipline: Civil / Structure / Mechanical / Electrical / Architecture / …………………………

Delete which are not applicable

Trade/Service: HT SYSTEM
Service

Item: Location/Level:
items to be check area

Acceptability
No. Item to be Checked Remarks
Yes No
1 TYPE OF MATERIAL
2 CONCRETE GRADES
3 SIZE & DEPTH OF CHAMBER RINGS
4 SIZE & BASE THICKNESS
5 CONCRETE COVER SURROUND
6 POSITION OF MANHOLE
7 INVERT OF MANHOLE
8 PLASTERING TO INTERNAL WALLS
9 BENCHING & CHANNELS
10 TOP SLAB FOR MANHOLE
11 TYPE OF FRAME & COVER

Checked by : (Contractor) Verified by : (Consultant) Approved by : (GPSB's Rep.)

Sign./ Stamp Sign./Stamp Sign./Stamp

Name Name Name

Date Date Date

ISSUED DATE: 25 MAR 04 FORM REF.: CM-RIN-01 (CONT INSP)

PAGE OF .

REVISION: 1.0 INSPECTION CHECK-LIST OF CONTRATOR (ICC)