PumpSafeTM Monitoring modules for KSB Submersible pumps

Module Types
Pump (by sensor types & pump leads)
A

Safe A - Bi-Metal (21 & 22) or Thermistor (10 & 11)

MOISTURE THERMAL & Moisture Probe (9 & Pump Ground)

RESET POWER TEST B - Bi-Metal (21 & 22) or Thermistor (10 & 11)
& Float Switch (3 & 4)
Monitoring Module
(Bi-Metal & Moisture Probe) D - Bearing RTD (15 & 16) & Float Switch (3 & 4)
O/A Size 3.75”H x 2.62”W x 2.25” D

Overview: KSB submersible pump motors have varying combinations of over-temperature and
moisture intrusion protection. The alternatives employed by the KSB factory are motor specific. The
alternatives include bi-metal or thermistors for winding thermal protection, an RTD for bearing
temperature monitoring and either a conductivity probe, a float switch or on some motors both sensor
types. The appropriate module(s) should be specified accordingly.

PumpSafeTM Module ‘A’: Monitors either thermal winding sensor (bi-metal or thermistor) and the
conductivity probe to detect moisture intrusion. This sensor combination is typical for low
horsepower motors. Each type module monitors one thermal and one moisture function input (see
above listing). Each module type likewise has one set of form C output contacts per alarm function to
provide remote pump monitoring or to directly control the pump’s operation.

Installation: The PumpSafeTM Module can be installed locally or in a MCC on the supplied 12 pin
socket. Modules can be combined in a single Nema 4X local control panel for monitoring multiple
pump installations.

Operation: Integrally the module indicates using bi-colored LEDs, one each for each fault type;
GREEN being OK, RED a failure "ALARM" condition. In addition a power ON LED and a "TEST"
and a "RESET" button are provided. A self correcting fault, either moisture or thermal, causes the
respective LED to change from a steady (alarm) to a flashing signal. This LED continues to flash
until locally cleared, providing the plant operator annunciation of a potential intermittent fault
condition. Rev 1.6 8/22/02

Module Specifications: Pin Configuration & Function:

Power supply: 24-240VAC/1/60 or 50 cycle 1&2 Motor Thermal Circuit - Input
Thermal circuit: <25 ma @ 8 VDC 3&4 Motor Moisture Circuit - Input
Moisture Sensor Circuit: <300uA @ 6 VDC 5&6 24-240 Volts AC - Input
Output Contact Rating: 5A @ 120 Volts AC 7/8/9 Thermal NC/COM/NO Output Contacts
Power Consumption: 2.8 Watts Maximum 10/11/12 Moisture NC/COM/NO Output Contacts

www.PumpSafe.com - Presently under construction

Tekdraulics Inc. (619)258-9191, fax:(619)258-9088, email: Randy.Tekdraulics@sbcglobal.net

 REV. Dwg. By Date
1.3 RWC 8/22/01

2.25”

2.9” 1.687
3.5”

2.62”

.875”
1.75”
2.375

Customer/Project: Drwg. No. 007-DS-3 PumpSafe TM KSB Pump Monitoring System

Project No. Tekdraulics 10207 Buena Vista Ave. Ste AA Santee, CA

PumpSafeTM Selection Chart
KRT Submersible Pumps (includes new style motor)
JAB 10/05

Motor PumpSafe Module(s) Wiring Motor PumpSafe Module(s) Wiring

QTY Required Diagram QTY Required Diagram
Code A B D Drawing # Code A B D Drawing #
c)
3600 RPM 904 1 1 3, 4, or 5
c)
22 1 1 1104 1 1 3, 4, or 5
b)
32 1 1 1104N 1 1 3 or 5
b)
52 1 1 1304N 1 1 3 or 5
b)
62 1 1 1354 1 1 3, 4, or 5
b)
82 1 1 1504 1 1 3, 4, or 5
b)
122 1 1 1554N 1 1 3 or 5
b)
172 1 1 1754N 1 1 3 or 5
b)
232 1 1 2104 1 1 3 or 5
b)
1800 RPM 2504 1 1 3 or 5
b)
14 1 1 2804 1 1 3 or 5
(note: 65/200/14X1G has
no moisture sensor) 1200 RPM

24 1 1 46 1 1

34 1 1 66 1 1

54 1 1 96 1 1

74 1 1 126 1 1

114 1 1 206 1 1

164 1 1 266 1 1
a)
234 1 1 326 1 1 1 or 2
a)
294 1 1 406 1 1 1 or 2
a) a)
354 1 1 1 or 2 506 1 1 1 or 2
a) b)
504 1 1 1 or 2 606N 1 1 3 or 5
a) c)
654 1 1 1 or 2 806 1 1 3, 4, or 5
a) b)
784 1 1 3, 4, or 5 806N 1 1 3
b) b)
804N 1 1 3 or 5 1006N 1 1 3 or 5
b) c)
954N 1 1 3 or 5 1026 1 1 3, 4, or 5

Notes:
a) Optional Monitoring – Float switch in leakage chamber. Monitoring is not required to maintain warranty.
b) Optional Monitoring – Float switch in leakage chamber and PT-100 RTD on lower pump-side bearing. Monitoring is
not required to maintain warranty, but is recommended.
c) Optional Monitoring – Float switch in leakage chamber. PT-100 RTD on lower pump-side bearing available as an
adder. Monitoring is not required to maintain warranty, but is recommended.

Wiring diagram descriptions:

1) Monitoring of Bi-Metallic winding temperature sensor and Moisture protection sensor (A module)
2) Monitoring of Bi-Metallic winding temperature sensor and Moisture protection sensor (A module) & monitoring of Seal
Leakage Float Switch (B module)
3) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module)
4) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module) & monitoring of Seal
Leakage Float Switch (B module)
5) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module) & monitoring of Seal
Leakage Float Switch and PT-100 RTD bearing temperature sensor (D module)
PumpSafeTM Selection Chart
KRT Submersible Pumps (includes new style motor) Cont.
JAB 10/05
Motor PumpSafe Module(s) Wiring Motor PumpSafe Module(s) Wiring
QTY Required Diagram QTY Required Diagram
Code A B D Drawing # Code A B D Drawing #
b) b)
1026N 1 1 3 or 5 1268 1 1 3 or 5
c) b)
1206 1 1 3, 4, or 5 1308N 1 1 3 or 5
b) b)
1386 1 1 3 or 5 1508 1 1 3 or 5
b) b)
1406N 1 1 3 or 5 1808 1 1 3 or 5
b) b)
1656 1 1 3 or 5 2258 1 1 3 or 5
b) b)
1656N 1 1 3 or 5 2808 1 1 3 or 5
b)
2006 1 1 3 or 5 700 RPM
b) b)
2606 1 1 3 or 5 4010N 1 1 3 or 5
b) c)
3206 1 1 3 or 5 4310 1 1 3, 4, or 5
c)
900 RPM 5410 1 1 3, 4, or 5
b)
108 1 1 6010N 1 1 3 or 5
c)
178 1 1 6710 1 1 3, 4, or 5
b)
218 1 1 7510N 1 1 3 or 5
a) c)
268 1 1 1 or 2 8410 1 1 3, 4, or 5
a) b)
358 1 1 1 or 2 9010N 1 1 3 or 5
b) b)
508N 1 1 3 or 5 10710 1 1 3 or 5
c) b)
678 1 1 3, 4, or 5 12610 1 1 3 or 5
b) b)
678N 1 1 3 14510 1 1 3 or 5
b) b)
758N 1 1 3 or 5 17010 1 1 3 or 5
b)
848 1 1 3 21510 1 1 3 or 5
b) b)
908N 1 1 3 or 5 23510 1 1 3 or 5
c) b)
1078 1 1 3, 4, or 5 27010 1 1 3 or 5
b)
1108N 1 1 3 or 5

Notes:
a) Optional Monitoring – Float switch in leakage chamber. Monitoring is not required to maintain warranty.
b) Optional Monitoring – Float switch in leakage chamber and PT-100 RTD on lower pump-side bearing. Monitoring is
not required to maintain warranty, but is recommended.
c) Optional Monitoring – Float switch in leakage chamber. PT-100 RTD on lower pump-side bearing available as an
adder. Monitoring is not required to maintain warranty, but is recommended.

Wiring diagram descriptions:

1) Monitoring of Bi-Metallic winding temperature sensor and Moisture protection sensor (A module)
2) Monitoring of Bi-Metallic winding temperature sensor and Moisture protection sensor (A module) & monitoring of Seal
Leakage Float Switch (B module)
3) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module)
4) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module) & monitoring of Seal
Leakage Float Switch (B module)
5) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module) & monitoring of Seal
Leakage Float Switch and PT-100 RTD bearing temperature sensor (D module)
PumpSafeTM Selection Chart
KRTB Drywell Submersible Pumps
JAB 10/05

Motor PumpSafe Module(s) Wiring Motor PumpSafe Module(s) Wiring

QTY Required Diagram QTY Required Diagram
Code A B D Drawing # Code A B D Drawing #

1800 RPM 1200 RPM

184 1 1 6 156 1 1 6

224 1 1 6 186 2 1 7
a)
304 2 1 7 186 w/ optional RTD 1 1 1 8
a)
304 w/ optional RTD 1 1 1 8 226 2 1 7
a)
374 2 1 7 226 w/ optional RTD 1 1 1 8
a)
374 w/ optional RTD 1 1 1 8 306 2 1 7
a)
454 2 1 7 306 w/ optional RTD 1 1 1 8
a)
454 w/ optional RTD 1 1 1 8 456 2 1 7
a)
554 2 1 9 456 w/ optional RTD 1 1 1 8
a)
544 w/ optional RTD 1 1 1 10 556 2 1 9
a)
754 2 1 9 556 w/ optional RTD 1 1 1 10
a)
754 w/ optional RTD 1 1 1 10 756 2 1 9
a)
904 2 1 9 756 w/ optional RTD 1 1 1 10
a)
904 w/ optional RTD 1 1 1 10 906 2 1 9
a)
1104 2 1 9 906 w/ optional RTD 1 1 1 10
a) a)
1104 w/ optional RTD 1 1 1 10 1106 1 1 1 10
a)
1324 2 1 9 1326 1 1 1 10
a) a)
1324 w/ optional RTD 1 1 1 10 1606 1 1 1 10
a) a)
1604 1 1 1 10 2506 1 1 1 10
a) a)
2004 1 1 1 10 3006 1 1 1 10
a)
2504 1 1 1 10

Notes:
a) Optional Monitoring – Float switch in leakage chamber. PT-100 RTD on lower pump-side bearing available as an
adder. Monitoring is not required to maintain warranty, but is recommended.
b) Optional Monitoring – Float switch in leakage chamber and PT-100 RTD on lower pump-side bearing. Monitoring is
not required to maintain warranty, but is recommended.

Wiring diagram descriptions:

6) Monitoring of pump motor Thermistor and Bi-Metallic winding temperature sensors, fan motor Bi-Metallic winding
temperature sensors, and Moisture protection sensor (A modules)
7) Monitoring of pump motor Thermistor winding temperature sensors, fan motor Bi-Metallic winding temperature
sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and pump motor Bi-
Metallic (B module)
8) Monitoring of pump motor Thermistor and Bi-Metallic winding temperature sensors, fan motor Bi-Metallic winding
temperature sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and PT-
100 RTD bearing temperature sensor (D module)
9) Monitoring of pump motor Thermistor winding temperature sensors, fan motor Bi-Metallic winding temperature
sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and pump motor Bi-
Metallic (B module) – Note different wiring lead numbers than on drawing #7
10) Monitoring of pump motor Thermistor and Bi-Metallic winding temperature sensors, fan motor Bi-Metallic winding
temperature sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and PT-
100 RTD bearing temperature sensor (D module) – Note different wiring lead numbers than on drawing #8
PumpSafeTM Selection Chart
KRTB Drywell Submersible Pumps Cont.
JAB 10/05
Motor PumpSafe Module(s) Wiring Motor PumpSafe Module(s) Wiring
QTY Required Diagram QTY Required Diagram
Code A B D Drawing # Code A B D Drawing #
a)
900 RPM 2508 1 1 1 10

118 1 1 6 700 RPM

158 1 1 6 3010 2 1 7
a)
228 2 1 7 3010 w/ optional RTD 1 1 1 8
a)
228 w/ optional RTD 1 1 1 8 3710 2 1 7
a)
308 2 1 7 3710 w/ optional RTD 1 1 1 8
a)
308 w/ optional RTD 1 1 1 8 4510 2 1 7
a)
378 2 1 7 4510 w/ optional RTD 1 1 1 8
a)
378 w/ optional RTD 1 1 1 8 5510 2 1 9
a)
458 2 1 7 5510 w/ optional RTD 1 1 1 10
a)
458 w/ optional RTD 1 1 1 8 7510 2 1 9
a)
558 2 1 7 7510 w/ optional RTD 1 1 1 10
a)
558 w/ optional RTD 1 1 1 8 9010 2 1 9
a)
758 2 1 7 9010 w/ optional RTD 1 1 1 10
a)
758 w/ optional RTD 1 1 1 8 11010 2 1 9
a)
908 2 1 9 11010 w/ optional 3 1 10
a)
RTD
908 w/ optional RTD 1 1 1 10
13210 2 1 9
1108 2 1 9 a)
13210 w/ optional 1 1 1 10
a)
1108 w/ optional RTD 1 1 1 10 RTD
a)
16010 1 1 1 10
1328 2 1 9
a)
a) 20010 1 1 1 10
1328 w/ optional RTD 1 1 1 10
a)
25010 1 1 1 10
2008 2 1 9
a)
2008 w/ optional RTD 3 1 10

Notes:
a) Optional Monitoring – Float switch in leakage chamber. PT-100 RTD on lower pump-side bearing available as an
adder. Monitoring is not required to maintain warranty, but is recommended.
b) Optional Monitoring – Float switch in leakage chamber and PT-100 RTD on lower pump-side bearing. Monitoring is
not required to maintain warranty, but is recommended.

Wiring diagram descriptions:

6) Monitoring of pump motor Thermistor and Bi-Metallic winding temperature sensors, fan motor Bi-Metallic winding
temperature sensors, and Moisture protection sensor (A modules)
7) Monitoring of pump motor Thermistor winding temperature sensors, fan motor Bi-Metallic winding temperature
sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and pump motor Bi-
Metallic (B module)
8) Monitoring of pump motor Thermistor and Bi-Metallic winding temperature sensors, fan motor Bi-Metallic winding
temperature sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and PT-
100 RTD bearing temperature sensor (D module)
9) Monitoring of pump motor Thermistor winding temperature sensors, fan motor Bi-Metallic winding temperature
sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and pump motor Bi-
Metallic (B module) – Note different wiring lead numbers than on drawing #7
10) Monitoring of pump motor Thermistor and Bi-Metallic winding temperature sensors, fan motor Bi-Metallic winding
temperature sensors, and Moisture protection sensor (A modules) & monitoring of Seal Leakage Float Switch and PT-
100 RTD bearing temperature sensor (D module) – Note different wiring lead numbers than on drawing #8
PumpSafeTM Selection Chart
Mixers and Amacans
JAB 10/05

Pump Type Motor code PumpSafe Module(s) QTY Required Wiring Diagram

A B D Drawing #

Amamix & Amaprop all 1 11

a) b)
Amacan P All 1 1 or 2 12, 13, or 14

Amacan K 206, 266, 108, 178, 218 1 12

b)
286-1206, 258-1078, 4310 – 8410 1 1 12 or 13
a)
1386+, 1268+, 10710+ 1 1 12 or 13

Notes:
a) Optional Monitoring – Float switch in leakage chamber and PT-100 RTD on lower pump-side bearing. Monitoring is
not required to maintain warranty, but is recommended.
b) Optional Monitoring – Float switch in leakage chamber, PT-100 RTD on lower pump-side bearing, and PT-100 on
upper pump-side bearing. Monitoring is not required to maintain warranty, but is recommended.

Wiring diagram descriptions:

11) Monitoring of Thermistor winding temperature sensor and Moisture protection sensor (A module)
12) Monitoring of pump motor Thermistor and Moisture protection sensor (A module)
13) Monitoring of pump motor Thermistor and Moisture protection sensor (A module) & monitoring of Seal Leakage Float
Switch and PT-100 RTD lower pump side bearing temperature sensor (D module)
14) Monitoring of pump motor Thermistor and Moisture protection sensor (A module) & monitoring of Seal Leakage Float
Switch and PT-100 RTD lower pump side bearing and upper motor side bearing temperature sensor (D modules)
 PumpSafeTM Wiring Diagram
KRT Submersible Pumps - Drawing # 1

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock) 7 6 L1

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 22 Winding Bi-metallic
COM

12 1 21 Winding Bi-metallic
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should be used with timers. PumpSafeTM relays
have built in reset button.
 PumpSafeTM Wiring Diagram
KRT Submersible Pumps - Drawing # 2

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A and (1) Module B with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

not used 7 6 L1

COM 8 5 N

not used 9 4 3 Float switch

10 3 4 Float switch
NC Seal Fail (motor interlock optional)

11 2 15 not used
COM

12 1 16 not used
NO Seal Fail (alarm)

NC Thermal Fail (motor interlock) 7 6 L1 PUMPSAFE B

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 22 Winding Bi-Metallic
COM

12 1 21 Winding Bi-Metallic
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
PumpSafeTM Wiring Diagram
KRT Submersible Pumps - Drawing # 3

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock) 7 6 L1

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding Thermistor
COM

12 1 10 Winding Thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
 PumpSafeTM Wiring Diagram
KRT Submersible Pumps - Drawing # 4

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A and (1) Module B with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

not used 7 6 L1

COM 8 5 N

not used 9 4 3 Float switch

10 3 4 Float switch
NC Seal Fail (motor interlock optional)

11 2 15 not used
COM

12 1 16 not used
NO Seal Fail (alarm)

NC Thermal Fail (motor interlock) 7 6 L1 PUMPSAFE B

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding thermistor
COM

12 1 10 Winding thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
 PumpSafeTM Wiring Diagram
KRT Submersible Pumps - Drawing # 5

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A and (1) Module D with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock optional) 7 6 L1

COM 8 5 N

9 4 3 Float switch
NO Thermal Fail (alarm)

10 3 4 Float switch
NC Seal Fail (motor interlock optional)

11 2 15 PT-100 Lower Bearing

COM

12 1 16 PT-100 Common
NO Seal Fail (alarm)

NC Thermal Fail (motor interlock) 7 6 L1 PUMPSAFE D

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding thermistor
COM

12 1 10 Winding thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button. If no PT-100 is used, a jumper must be installed on the D module between
terminals 1 and 2 to prevent a false alarm.
 PumpSafeTM Wiring Diagram
KRTB Drywell Submersible Pumps - Drawing # 6

JAB 10/05

PumpSafeTM Relays Required:

(1) Module A and (1) Module B with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

7 6 L1
NC not used
8 5 N
COM
9 4 22 Bimetallic switches (M)
NO Fan Control
10 3 21 Bimetallic switches (M)
NC not used
11 2 11-1 Winding thermistors (E1)
COM
12 1 10-1 Winding thermistors (E1)
NO not used

NC Thermal Fail (M) (motor interlock) 7 6 L1 PUMPSAFE B

COM 8 5 N

9 4 GRD Moisture (M)

NO Thermal Fail (M) (alarm)

10 3 9 Moisture (M)
NC Seal Fail (M) (motor interlock)

11 2 11 Winding thermistor (M)

COM

12 1 10 Winding thermistor (M)

NO Seal Fail (M) (alarm)

PUMPSAFE A

E1 = fan motor
M = pump motor

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
 PumpSafeTM Wiring Diagram
KRTB Drywell Submersible Pumps - Drawing # 7

JAB 6/05

PumpSafeTM Relays Required:

(2) Module A and (1) Module B with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (E1) (motor interlock) 7 6 L1

COM 8 5 N

NO Thermal Fail (E1) (alarm) 9 4

NC not used 10 3

11 2 11-1 Winding thermistors (E1)

COM

12 1 10-1 Winding thermistors (E1)

NO not used

PUMPSAFE A

NC not used 7 6 L1

8 5 N
COM

9 4 4 Float switch from pump

NO Fan Control

10 3 3 Float switch from pump

NC Seal Fail (motor interlock optional)

COM 11 2 22 Bimetallic switches (M)

12 1 21 Bimetallic switches (M)

NO Seal Fail (alarm)

NC Thermal Fail (M) (motor interlock) 7 6 L1 PUMPSAFE B

COM 8 5 N

NO Thermal Fail (M) (alarm) 9 4 GRD Moisture (M)

NC Seal Fail (M) (motor interlock) 10 3 9 Moisture (M)

11 2 11 Winding thermistor (M)

COM

NO Seal Fail (M) (alarm) 12 1 10 Winding thermistor (M)

PUMPSAFE A

E1
E1 = fan motor
M = pump motor

DKN 225

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
 PumpSafeTM Wiring Diagram
KRTB Drywell Submersible Pumps - Drawing # 8

JAB 10/05

PumpSafeTM Relays Required:

(1) Module A, (1) Moduel B, and (1) Module D with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC not used 7 6 L1

COM 8 5 N

9 4 22 Bimetallic switches (M)

NO Fan Control

10 3 21 Bimetallic switches (M)

NC not used

11 2 11-1 Winding thermistors (E1)

COM

12 1 10-1 Winding thermistors (E1)

NO not used

PUMPSAFE B

NC Thermal Fail (motor interlock optional) 7 6 L1

8 5 N
COM

9 4 4 Float switch from pump

NO Thermal Fail (alarm)

10 3 3 Float switch from pump

NC Seal Fail (motor interlock optional)

11 2 15 PT-100 pump bearing

COM
NC Thermal Fail (M) (motor interlock) 7 6 L1 PT-100 pump bearing
NO Seal Fail (alarm) 12 1 16
COM 8 5 N
PUMPSAFE D
9 4 GRD Moisture (M)
NO Thermal Fail (M) (alarm)

10 3 9 Moisture (M)
NC Seal Fail (M) (motor interlock)

11 2 11 Winding thermistor (M)

COM

12 1 10 Winding thermistor (M)

NO Seal Fail (M) (alarm)

PUMPSAFE A

E1 = fan motor
M = pump motor

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button. If no PT-100 is used, a jumper must be installed on the D module between
terminals 1 and 2 to prevent a false alarm.
 PumpSafeTM Wiring Diagram
KRTB Drywell Submersible Pumps - Drawing # 9

JAB 6/05

PumpSafeTM Relays Required:

(2) Module A and (1) Module B with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (E1) (motor interlock) 7 6 L1

COM 8 5 N

NO Thermal Fail (E1) (alarm) 9 4

NC not used 10 3

COM 11 2 11-1 Winding thermistors (E1)

NO not used 12 1 10-1 Winding thermistors (E1)

PUMPSAFE A

NC not used 7 6 L1

COM 8 5 N

NO Fan Control 9 4 4 Float switch from pump

NC Seal Fail (motor interlock optional) 10 3 3 Float switch from pump

COM 11 2 21 Bimetallic switches (M)

NO Seal Fail (alarm) 12 1 20 Bimetallic switches (M)

NC Thermal Fail (M) (motor interlock) 7 6 L1 PUMPSAFE B

COM 8 5 N

9 4 GRD Moisture (M)

NO Thermal Fail (M) (alarm)

10 3 9 Moisture (M)
NC Seal Fail (M) (motor interlock)

11 2 11 Winding thermistor (M)

COM

12 1 10 Winding thermistor (M)

NO Seal Fail (M) (alarm)

PUMPSAFE A

E1
E1 = fan motor
M = pump motor

DKN 280

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button. If no PT-100 is used, a jumper must be installed on the D module between
terminals 1 and 2 to prevent a false alarm.
 PumpSafeTM Wiring Diagram
KRTB Drywell Submersible Pumps - Drawing # 10

JAB 10/05
TM
PumpSafe Relays Required:
(1) Module A, (1) Moduel B, and (1) Module D with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC not used 7 6 L1

COM 8 5 N

9 4 22 Bimetallic switches (M)

NO Fan Control 21

10 3 21 Bimetallic switches (M)

NC not used 20

11 2 11-1 Winding thermistors (E1)

COM

12 1 10-1 Winding thermistors (E1)

NO not used

PUMPSAFE B

NC Thermal Fail (motor interlock optional) 7 6 L1

8 5 N
COM

9 4 4 Float switch from pump

NO Thermal Fail (alarm)

10 3 3 Float switch from pump

NC Seal Fail (motor interlock optional)

11 2 15 PT-100 pump bearing

COM
NC Thermal Fail (M) (motor interlock) 7 6 L1 PT-100 pump bearing
NO Seal Fail (alarm) 12 1 16
COM 8 5 N
PUMPSAFE D
9 4 GRD Moisture (M)
NO Thermal Fail (M) (alarm)

10 3 9 Moisture (M)
NC Seal Fail (M) (motor interlock)

11 2 11 Winding thermistor (M)

COM

12 1 10 Winding thermistor (M)

NO Seal Fail (M) (alarm)

PUMPSAFE A

E1 = fan motor
M = pump motor

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button. If no PT-100 is used, a jumper must be installed on the D module between
terminals 1 and 2 to prevent a false alarm.
PumpSafeTM Wiring Diagram
Amamix & Amaprop Submersible Mixers - Drawing # 11

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock) 7 6 L1

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding Thermistor
COM

12 1 10 Winding Thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
 PumpSafeTM Wiring Diagram
Amacan Submersible Pumps - Drawing # 12

JAB 6/05

PumpSafeTM Relays Required:

(1) Module A with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock) 7 6 L1

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding thermistor
COM

12 1 10 Winding thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button.
 PumpSafeTM Wiring Diagram
Amacan Submersible Pumps - Drawing # 13

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A and (1) Module D with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock optional) 7 6 L1

COM 8 5 N

9 4 3 Float switch
NO Thermal Fail (alarm)

10 3 4 Float switch
NC Seal Fail (motor interlock optional)

11 2 15 PT-100 Lower Bearing

COM

12 1 16 PT-100 Common
NO Seal Fail (alarm)

NC Thermal Fail (motor interlock) 7 6 L1 PUMPSAFE D

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding thermistor
COM

12 1 10 Winding thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button. If no PT-100 is used, a jumper must be installed on the D module between
terminals 1 and 2 to prevent a false alarm.
 PumpSafeTM Wiring Diagram
Amacan Submersible Pumps - Drawing # 14

JAB 8/05

PumpSafeTM Relays Required:

(1) Module A and (2) Module D with form C outputs rated 5A @ 120VAC

Power
24-240 VAC

NC Thermal Fail (motor interlock optional) 7 6 L1

8 5 N
COM

9 4 3 Float switch
NO Thermal Fail (alarm)

10 3 4 Float switch
NC Seal Fail (motor interlock optional)

11 2 15 PT-100 Lower Bearing

COM

12 1 16 PT-100 Common
NO Seal Fail (alarm)

PUMPSAFE D
jumper together

NC Thermal Fail (motor interlock optional) 7 6 L1

8 5 N
COM

NO Thermal Fail (alarm) 9 4 jumper together

(not used)
NC (not used) 10 3

11 2 17 PT-100 Upper Bearing

COM

NO (not used) 12 1

NC Thermal Fail (motor interlock) 7 6 L1 PUMPSAFE D

COM 8 5 N

9 4 GRD Moisture
NO Thermal Fail (alarm)

10 3 9 Moisture
NC Seal Fail (motor interlock)

11 2 11 Winding thermistor
COM

12 1 10 Winding thermistor
NO Seal Fail (alarm)

PUMPSAFE A

Note: Relays are fail safe. Relays shown in the energized state. Contacts change state at loss of power.
Therefore, pushbutton resets on the front of control panel should only be used with timers. PumpSafeTM
relays have built in reset button. If no PT-100 is used, a jumper must be installed on the D module between
terminals 1 and 2 to prevent a false alarm.
 TM
PumpSafe Technical Specification
Modules A, B & D

Furnish and install ____ pump monitoring module(s) and socket(s), model(s)
___________________ for KSB submersible pump model ________________.
Each pump monitor shall provide dual function monitoring for both Over-
Temperature via Bi-Metal, Thermistor or RTD sensor and Seal Failure via
Moisture sensor or Float switch. Each module shall provide dual color
(Red/Green) LED’s for ALARM status (one for each fault indication), Power LED
and a Test/Reset push button. Module shall provide independent 5A, 120 VAC
rated Form C outputs for over-temperature and seal failure. Module must have a
24 - 240 VAC input power range, a 2.8 watt power consumption and must be UL
approved.

Module(s) to be installed either locally in NEMA 4X enclosure, local control panel

or in the MCC on the provided 12-pin socket.

8/14/01
KSB Spare Parts Quote/Order Form
Date: 18-Feb-06 Buyer assumes responsibility for selection of correct
KSB Representative: parts if order is submitted without the following
Prepared by: Shawn Stevenson information.
Purcahse Order NO.: Pump Type:
Model:
KSB Quote No.: Serial Number:
Rep Net Multiplier: 0.75 Impeller Size:
Source of Ident Numbers:
Source of Costs:
Power Cable: How was
type/size determined:

QTY Part No. Indent No. Description List Each Net Each Ext. Net
1 PumpSafe A Pump Monitoring Control Module $220 165.00 165.00
1 PumpSafe B Pump Monitoring Control Module $220 165.00 165.00
1 PumpSafe D Pump Monitoring Control Module $220 165.00 165.00

Rep Net Total $495.00

Ship To: Comments/ To Order Contact: Parts Departmen

Markings: KSB Inc.
4415 Sarellen Road
Richmond, VA 23232
PH: 804-222-1818
email: sstevenson@ksbusa.com

1. F.O.B. Richmond, VA – Prepay and Add 5. Shipment: 5 Days after receipt of order (subject to availability).
2. Terms: Net 30 days, pending credit approval 6. Minimum order is $100.
3. Prices are valid for 90 days. 7. Pricing is based on KSB Standard Terms & Conditions of Sale.
4. 10% expediting fee for order processing and shipment within 48 hours. ($25 minimum fee, $100 maximum fee).
KSB, Inc. building a reputation…Not resting on one!!!!