Heat sealing machine Leakage control and

marking machine

ASSEMBLY LINE MINI

For Leakage Testing and Marking For Assembling and Testing Boxed Elements
Leakage Control Head For Motorcycle and Small Industrial Batteries
Leakage testing is done in two cycles (first cells
For WelDing the Lid With the Box 1-3-5; then cells 2-4-6).

Heating plates are equipped with splitting The standard machine includes a hot marking
heaters for easy maintenance. unit. Optionally, dot or laser marking is available.

OPTIONS
n Second leakage control head
n Pole height control unit
n Dot or laser marker
Heating plate for two batteries Marking Unit and Pole Height Control Head
n Six pressure-transducers

CHARACTERISTICS
Performances up to 5 batteries/min.
Setting different temperatures for boxes and The leakage tester is controlled from the operator
CHARACTERISTICS Container Length 81 - 206 mm
lids results in better sealing quality. panel according to the chosen recipe.
Performance up to 5 batteries/min. Container Height 80 - 200 mm
Container Length 81 - 206 mm Container Width 58 - 125 mm
The welding temperature is controlled from For the positioning of the testing nozzles
Container Height 80 - 200 mm
the operator panel according to the chosen individual templates are used. MACHINE DIMENSIONS
Container Width 58 - 125 mm
recipe. Length 4,700 mm
The leakage control head can be equipped with
Width 1,500 mm
Lid handling is performed mechanically. MACHINE DIMENSIONS different testing nozzles.
Height 2,200 mm
Length 3,150 mm Net Weight 2,200 kg
The tools for lifting the lids can be easily The leakage testing pressure is adjustable up to
Width 1,650 mm
exchanged due to our fast coupling system. 400 mbar. UTILITIES
Height 2,500 mm
Air Pressure 6 bar
Net Weight 1,100 kg The hot marking unit can be run at different
The battery conveyor is equipped with Uncompressed Air Volume 5.4 m3/h
synchronizers, guides, and stoppers. temperatures, if necessary.
Technical data may change.
UTILITIES
Air Pressure 6 bar
Uncompressed Air Volume 5.4 m3/h
Electrical Power Consumption 3 kVA
Technical data may change.

OPTIONS
n Additional set of tools (different heating plate and lid
handling)

PR 1010980E/02.15
n Automatic tool change and pre-heating station
Rosendahl Nextrom GmbH T +43 3113 5100-0 office.bm@rosendahlnextrom.com
8212 Pischelsdorf, Austria F +43 3113 5100-51 www.rosendahlnextrom.com
No liability is accepted for errors or misprints. We reserve the right to modify or improve the design or manufacture of machinery and equipment described herein and to alter specifications accordingly without prior notice.
up to 5 BATTERIES
per minute the production process Short circuit tester and
INTERCELL welding machine

5
4
3 Short Circuit Control Head

2 For SHORT CIRCUIT Testing and

Intercell Welding

1 Short Circuit Control Head:

Tester 3,000 V, 100 mA type DHVT 3,000 VAC
Intercell Welding Device:
Assembly Line
Our line is a set of highly flexible machines for ASSEMBLY LINE MINI Standard Configuration
SAFCO type IP3/S 1650 (one per each head,
the assembly of up to 5 batteries per minute. max. 3 heads possible) Parallel Welding Clamps with Strap Aligner

Different levels of automation can be chosen. An automatic assembly line is essential for consistent
and stable battery quality.
The line is optimized for easy and quick
The short circuit tester is controlled from
adjustment for different battery types. Based on our long term experience, modern The Assembly Process The Assembly Machine the operator panel according to the chosen
CHARACTERISTICS
Performance up to 5 batteries/min.
engineering, and proficiency we offer a market recipe.
The optional SCADA-system enables central oriented and efficient solution.
Container Length 81 - 206 mm
control and management of the line. Container Height 80 - 200 mm
1 Battery Testing and Intercell Welding Short Circuit Tester and Welding clamps are operated hydraulically for
58 - 125 mm
Container Width
Intercell Welding Machine accurate control.
Storage of data for analysis is also possible.
Linear movement of the welding clamps MACHINE DIMENSIONS
All machines fulfil state of the art safety 2 Placing the Lid Lid Placer (semi-automatic) prevents stress on the straps.
standards. Length 4,500 mm
Width 1,600 mm
The intercell welding head is adjusted in Height 2,500 mm
3 Welding the Lid to the Box Heat Sealing Machine three directions from the operator panel
Net Weight 1,800 kg
according to the chosen recipe.

The battery conveyor is equipped with UTILITIES

4 Post Burning Post Welding synchronizers, guides, stoppers, and a Air Pressure 6 bar
(semi-automatic) reject station. Uncompressed Air Volume 5.4 m3/h
Electrical Power Consumption 16 kVA

5 Leakage Testing and Marking Leakage Control and Technical data may change.

Marking Machine

OPTIONS
OPTIONS For your individual requirements n Second short circuit control head after intercell welding
n Software Support (SCADA) we offer customized solutions. n Tools for different battery types
n Pole height control