TRUMPF US Training Catalog

2017/18
Training Course Brochure

Release Date: July 2017 860-255-6068 / training@us.trumpf.com 1
WelcotomtheeTRUMPF Training Department
What’s New
The Training Department constantly creates new courses in response to new machine releases and customers’ needs.
These are the new courses that have just been added. Check them out!
1 2
“Your employees’

“We provide
the “Online
or over-
performance best instructors, the-phone, by TruLaser 1030 Online Operator Training Course Smart Glasses
is our focus; customized email or fax, we
your productivity training, and a help you find the Can’t fit the TruLaser 1030 Operator Training in a day’s work? No Can’t wait for the TRUMPF Service Technicians to come and fix
your machine? Put on your Smart Glasses and you will be able to
and profitability state-of-the-art right classes at the problem! Now, the operator course is available online. In addition
to saving customers the costs of traveling and accommodations, resolve the problems in no time! Put on the Smart Glasses and
are our goals.” facility to exact time you customers have access to the same training as the traditional become part of the trouble-shooting team, working remotely
meet your need them.” classroom instruction. In addition, the online course allows the with a Service Technician who will guide you step-by-step to
training needs.” students unlimited access to training videos, hands-on practice, figure out the causes of the problems and find solutions to
tests, and Q&A sessions with authorized registration. You can resolve them. The turnaround time from machine down time to
take the course at your own pace, learn and relearn the content production is reduced to a minimum.
-Training Manager -Assistant Manager -Training Administrator
as many times as you need at any location and any time. Why not
sign up today?
3
LiftMaster Compact with TruStore and PartMaster
Operator Course Book your classes online
Congratulations on your purchase of the LiftMaster Compact We encourage you to book your class(es) directly on our website.
Path to 100% Competency through Training automation system with TruStore and PartMaster. Now the full
operator-free automation has finally come true. We offer this half-day
You can browse for all courses (including courses not listed in this
brochure), the dates, pricing, and seat availability. In addition,
course at the end the 4-day machine operator training to teach the you can find information on hotel accommodations with special
operator how to successfully set up the LiftMaster Compact as well as TRUMPF rates, car rentals, directions to TRUMPF, and things to
the TruStore and PartMaster systems. Upon completion of the training, do while you are here for training. Or, contact us by email or fax,
the students will be able to program the LiftMaster, TruStore, and if you prefer. Our Training Administrators will assist you every
PartMaster to fully automate the production process making operator- step of the way and make your enrollment as easy as possible.
free production a reality.
https://www.mytrumpf.com/us_training
Enrollment Packet
Once we receive your online registration form, we will send you a
“Course Enrollment Packet.” In the packet, you will find detailed
information about the course, the instructor, the facility, our rules
and policies, and what to bring to the class to make your training
a successful experience. We look forward to seeing you here in
Connecticut.
2 860-255-6068 / training@us.trumpf.com Release Date: July 2017 860-255-6068 / training@us.trumpf.com 3

List of Classes
TruLaser Classes TruBend Classes
TruLaser 1030 - Operator (new online version*) 10 TruBend Series 5000 - Operator 40
TruLaser 1030 fiber - Operator (new online version*) 11 TruBend Series 7000 - Operator 41
TruLaser 2025/2030 - Operator 12 TruBend Series 5000 - Maintenance 42
TruLaser 2030 fiber - Operator 13 Advanced Bending Applications 43
TruLaser 3030 Classic - Operator 14
TruLaser 3030 - Operator 15
TruLaser 3030 fiber - Operator 16 Programming Classes
TruLaser 5030 fiber - Operator 17 TruTops Laser Programming 44
TruLaser Tube 5000 - Operator 18 TruTops Tube and Tube Design Programming 45
TruLaser Tube 7000 - Operator 19 TruTops Punch Programming 46
TruLaser RotoLas - Operator 20 Advanced TruTops Punch Programming 47
LiftMaster Compact with TruStore and PartMaster - Operator* 21 TruTops Bend Programming 48
TruLaser 1030 - Maintenance 22 TruTops Boost HomeZone Programming 49
TruLaser 1030 fiber - Maintenance 23 TruTops Boost Laser Programming 50
TruLaser 2025/2030 - Maintenance 1 24 TruTops Boost Punch Programming 51
TruLaser 2025/2030 - Maintenance 2 25 TruTops Boost Bend Programming 52
TruLaser 3030 Classic - Maintenance 1 26 TruTops Boost Design Programming 53
TruLaser 3030 Classic - Maintenance 2 27
TruLaser 3030 - Maintenance 1 28
TruLaser 3030 - Maintenance 2 29 TruMark Classes
TruLaser 3030 fiber/5030 fiber - Maintenance 30 TruMark - Operator and QuickFlow 54
TruLaser 2030 fiber - Maintenance 31 TruMark - Operator and TruTops Mark Programming 55
TruLaser Tube 7000 - Maintenance 1 32 Advanced TruMark Applications 56
TruLaser Tube 7000 - Maintenance 2 33
Advanced Laser Technology 34
Miscellaneous Classes
Sheet Metal Design 57
TruPunch Classes Smart Glasses* 58
TruPunch 1000/2000 - Operator 35
TruPunch 3000/5000 - Operator 36
TruPunch 2000 - Maintenance 37

*indicates new courses


TruLaser - Operator & Maintenance TruPunch - Operator & Maintenance
Operator Courses Operator Courses
Class Training Machine Course Duration Class Training Machine Course Duration
TruLaser 1030 Operator/online* TruLaser 1030 4 days TruPunch 1000/2000 Operator TruPunch 2000 4 days (4.5 days with automation)
TruLaser 1030 fiber Operator/online* TruLaser 1030 fiber 4 days TruPunch 2020 Operator (customer-site only) TruPunch 2020 3 days
TruLaser 2025/2030 Operator TruLaser 2025/2030 customer site only TruPunch 3000/5000 Operator TruPunch 5000 4 days (4.5 days with automation)
TruLaser 2030 fiber Operator TruLaser 2030 4 days SheetMaster Compact Operator TruPunch 0.5 days
TruLaser 3030 Classic Operator TruLaser 3030 Classic 4 days SheetMaster Operator TruPunch 0.5 days
TruLaser 3030 Operator TruLaser 3030 4 days
TruLaser 3030 fiber/5030 fiber Operator TruLaser 3030 fiber/5030 fiber 4 days (4.5 days with automation) Maintenance Courses
TruLaser RotoLas Operator with Tube Design TruLaser with RotoLas 4 days Class Training Machine Course Duration
TruLaser Tube 5000 Operator TruLaser Tube 5000 4.5 days TruPunch 2000 Maintenance TruPunch 2000 4.5 days
TruLaser Tube 7000 Operator TruLaser Tube 7000 4.5 days TruPunch 3000 Maintenance (customer-site only) TruPunch 3000 4.5 days
LiftMaster Compact with TruStore and PartMaster* 0.5 day TruPunch 5000 Maintenance TruPunch 5000 4.5 days
Maintenance Courses Course Schedule

Class Training Machine Course Duration 4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.
TruLaser 1030 Maintenance TruLaser 1030 4 days 3 days: Tuesday through Thursday 8:00 a.m.- 4:00 p.m.
TruLaser 1030 fiber Maintenance TruLaser 1030 fiber 3.5 days
TruLaser 2025/2030 Maintenance 1, 2 TruLaser 2025/2030 customer site only Cost
TruLaser 3030 Classic Maintenance 1, 2 TruLaser 3030 Classic 4.5 days 4.5 days: $2,500.00
TruLaser 3030 Maintenance 1, 2 TruLaser 3030 4.5 days 4 days: $2,200.00
TruLaser 3030/5050 fiber Maintenance TruLaser 3030 fiber/5030 fiber 4 days 3 days: $1,650.00
TruLaser Tube 7000 Maintenance 1 TruTube 7000 3 days 0.5 day: $400.00
TruLaser Tube 7000 Maintenance 2 TruTube 7000 5 days On-site: $10,000.00 (1 week) (+ expenses)
*The 2-part Maintenance Courses can be taken in two consecutive weeks or with a break in between.
Advanced Courses
Class Training Machine Course Duration TruBend - Operator & Maintenance
Advanced Laser Applications All TruLaser machines 2 days
Operator Courses
Course Durations Class Training Machine Course Duration
5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Friday 8:00 a.m.-4:00 p.m. TruBend Series 5000 Operator TruBend Series 5000 4.5 days
4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m. TruBend Series 7000 Operator TruBend Series 7000 3.5 days
4 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday: 8:00 a.m.-4:00 p.m. TruBend Series 3000 Operator TruBend Series 3000* Self-paced CD-ROM Tutorial*
3.5 days: Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.
3 days: Tuesday through Thursday 8:00 a.m.- 4:00 p.m. Maintenance Courses
2 days: start days and times vary Class Training Machine Course Duration
0.5 day: Friday 8:00 a.m.- 12:00 p.m. TruBend Series 5000 Maintenance TruBend Series 5000 3.5 days
Cost Course Schedule

5 days: $3,300.00, 4.5 days: $2,500.00, 4 days: $2,200.00, 3.5 days: $2,000.00, 3 days: $1,650.00, 2 days: $1,200.00, 0.5 day: $400.00 4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.

Cost
4.5 days: $2,500.00
3.5 days: $2,000.00

Programming - All Classes Sheet Metal Design
Operator Courses Operator Courses
Class Training Machine Course Duration Class Training Machine Course Duration
TruTops Laser Programming All TruLaser machines 4.5 days Sheet Metal Design All TRUMPF machines 3 days
TruTops Laser Tube & TubeDesign TruLaser Tube 5000/7000 4.5 days
TruTops Punch Programming All TruPunch machines 4.5 days
Advanced TruTops Punch All TruPunch machines 3 days Course Schedule
TruTops Bend Programming All TruBend machines 4.5 days Class Times: Tuesday 8:00 a.m.-4:00 p.m.; Wednesday 8:00 a.m.-4:00 p.m.; Thursday 8:00 a.m.-4:00 p.m.
TruTops Boost HomeZone Programming All machines 0.5 days
TruTops Boost Laser Programming All TruLaser machines 4 days
TruTops Boost Punch Programming All TruPunch machines 4 days Cost
TruTops Boost Bend Programming All TruBend machines 4 days The cost for the Sheet Metal Design class held at TRUMPF is $3,500 per person. 10% discount for the 2nd person; 25% discount for 3 or
TruTops Boost Design Programming Online 12 hours more people except for the 1st person.
Course Schedule The cost for training at the customer site is $16,500, plus instructor’s travel expenses, the estimated total amount is $19,500.
4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.
Cost
4.5 days: $2,500.00
4 days: $2,200.00
3 days: $1,650.00
0.5 day: $400.00
12 hours: $700.00
TruMark - Operator & Programming Smart Glasses

Class Training Machine Course Duration Sheet Metal Design
TruMark Operator with QuickFlow TruMark Series 5000 4.5 days Class Training Machine Course Duration
TruMark Operator with TruTops Mark TruMark Series 5000 3 days Smart Glasses* Smart Glasses 0.5 day
Advanced TruMark Applications All TruMark machines 2 days
Course Schedule
Course Schedule Class Times: Friday 8:00 a.m.-12:00 p.m.
4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.
3 days: Tuesday through Thursday 8:00 a.m.- 4:00 p.m.
2 days: start days and times vary
Cost
0.5 day: $400.00
Cost
4.5 days: $2,500.00
3 days: $1,650.00
2 days: $1,200.00

TruLaser 1030 TruLaser 1030 fiber
Operator (also available online) Operator (also available online)
COURSE DESCRIPTION COURSE DURATION COURSE DESCRIPTION 4 days

The TruLaser 1030 Operator Course is intended for operators who 4 days The TruLaser 1030 fiber Operator Course is intended for operators
have limited or no prior laser operating experience. The goal of this who have limited or no prior laser operating experience. The OBJECTIVES
course is to provide students with essential technical and practical OBJECTIVES goal of this course is to provide students with essential technical n Demonstrate safe laser work practices and operate the laser in
knowledge necessary to become a skilled operator. Students will n Demonstrate safe laser work practices and operate the laser in and practical knowledge necessary to become a skilled operator. a safe manner
obtain a working knowledge of material cutting, gain experience with a safe manner Students will obtain a working knowledge of material cutting, gain n Name all machine hardware components and their functions
processing parameters, and perform fundamental operations. Upon n Name all machine hardware components and their functions experience with processing parameters, and perform fundamental n Name the functions and identify major components on the cutting
completion of this course, students will possess the skills to operate n Name the functions and identify major components on the cutting operations. Upon completion of this course, students will possess the unit
the laser in a safe manner, evaluate and improve cut quality, and head skills to operate the laser in a safe manner, evaluate and improve cut n Identify HMI operator interface components and function menus
carry out basic preventive maintenance tasks. n Identify HMI operator interface components and function menus quality, and carry out basic preventive maintenance tasks. n Perform machine start-up and shut-down operations
n Perform machine start-up and shut-down operations n Remove, disassemble and reassemble the laser cutting head
TARGET AUDIENCE n Remove, disassemble and reassemble the laser cutting head TARGET AUDIENCE n Clean cutting lens and perform maintenance on the cutting head
Machine operators n Clean cutting lens and perform maintenance on the cutting head Machine operators n Perform nozzle alignment and focus test
n Perform nozzle alignment and focus test n Import and manage part programs
PREREQUISITES n Import and manage part programs PREREQUISITES n Modify technology tables
Good mechanical aptitude, general knowledge of CNC control, and n Modify technology tables Good mechanical aptitude, general knowledge of CNC control, and n Identify preventive maintenance points
familiarity with measuring tools n Identify preventive maintenance points familiarity with measuring tools n Carry out preventive maintenance tasks as scheduled
n Carry out preventive maintenance tasks as scheduled
COURSE DURATION
COURSE AGENDA COURSE AGENDA

n Overview of laser hazards and discuss safe laser work practices n Introduction to laser technology tables: n Overview of laser hazards and discuss safe laser work practices n Introduction to laser technology tables:
n Overview of machine hardware components and functions - read and understand TC_Laser_ON statement n Overview of machine hardware components and functions - read and understand TC_Laser_ON statement
n Discuss major processors and FocusLine - LTT breakdowns n Discuss major processors and FocusLine - LTT breakdowns
n Overview of HMI control panel components and interface - modify LTT parameters, restore to default values n Overview of HMI control panel components and interface - modify LTT parameters, restore to default values
n Perform basic machine operations: - create new LTTs, rename LTTs n Perform basic machine operations: - create new LTTs, rename LTTs
- start up the machine n Introduction to part program management: - start up the machine n Introduction to part program management:
- shut down the machine - import/load a program from a different source - shut down the machine - import/load a program from a different source
n Overview of the cutting head: - edit, split, and store part programs n Overview of the cutting unit: - edit, split, and store part programs
- components on the cutting head n Discuss how to apply Flexible-Entry to resume cutting - components on the cutting unit n Discuss how to apply Flexible-Entry to resume cutting
- remove and reassemble the cutting head n Demonstrate how to create production plans - remove and reassemble the cutting unit n Demonstrate how to create production plans
n Overview of operator’s responsibilities: n Discuss variables that affect cut quality n Overview of operator’s responsibilities: n Discuss variables that affect cut quality
- clean the cutting lens n Overview of various cutting techniques - clean the cutting lens n Overview of various cutting techniques
- perform nozzle alignment n Review of additional maintenance points and schedules - perform nozzle alignment n Review of additional maintenance points and schedules
- perform focus test n Discuss most common cutting problems and solutions - perform focus test n Discuss most common cutting problems and solutions
n Practice running production n Practice running production
n Practice cutting techniques For the online version (see agenda): n Practice cutting techniques For the online version (see agenda):
n 1-hr virtual classroom (with an instructor) per day n 1-hr virtual classroom (with an instructor) per day
n Self-paced, hands-on practices/assignments on the machine n Self-paced, hands-on practices/assignments on the machine

TruLaser 2025/2030 TruLaser 2030 fiber
Operator (customer site only) Operator
COURSE DESCRIPTION COURSE DURATION COURSE DESCRIPTION COURSE DURATION

The TruLaser 2025/2030 Operator Course is designed to provide 4.5 days The TruLaser 2030 fiber Operator Course is intended for operators 4 days
students with essential technical and practical knowledge necessary who have limited or no prior laser operating experience. The
to become a skilled operator. Students will learn how to operate the OBJECTIVES goal of this course is to provide students with essential technical OBJECTIVES
machine by learning laser cutting fundamentals, controls and material n Demonstrate safe laser work practices and operate the laser in and practical knowledge necessary to become a skilled operator. ■■ Demonstrate safe laser work practices and operate the laser in a
processing capabilities, various cutting techniques, and working with a safe manner Students will obtain a working knowledge of material cutting, gain safe manner
cutting parameters. Students will also learn how to carry out operator n Summarize the laser cutting process experience with processing parameters, and perform fundamental ■■ Name all machine hardware components and their functions
responsibilities. Upon completion of this course, students will possess n Identify MMC operator panel components and function menus operations. Upon completion of this course, students will possess ■■ Identify major components and their functions on the cutting unit
the skills to operate the laser in a safe manner, evaluate cut quality, n Perform machine start-up, warm-up, and shut-down procedures the skills to operate the laser in a safe manner, evaluate cut quality, ■■ Identify HMI operator interface components and function menus
maximize machine cutting performance, and produce high-quality cut n Remove, disassemble, and reassemble the laser cutting head improve cut quality, and carry out basic preventive maintenance ■■ Perform machine start-up and shut-down operations
parts. n Clean cutting lens and perform maintenance on the cutting head tasks. ■■ Remove, disassemble and reassemble the laser cutting head
n Perform nozzle alignment and focus test ■■ Clean safety lens and perform maintenance on the cutting head
TARGET AUDIENCE n Import, split, and manage part programs TARGET AUDIENCE ■■ Perform nozzle alignment and focus test
Machine operators n Modify technology tables Machine operators ■■ Set up and apply nozzle changer options
n Apply cutting techniques ■■ Import and manage part programs
PREREQUISITES n Create production plans PREREQUISITES ■■ Use ShopFloor programming to create and process parts
Good mechanical aptitude, general knowledge of CNC control, and n Apply Flex-entry Good mechanical aptitude, general knowledge of CNC, and familiarity ■■ Modify technology tables
familiarity with measuring tools n Identify preventive maintenance points with measuring tools ■■ Identify preventive maintenance points
n Carry out preventive maintenance tasks as scheduled ■■ Carry out preventive maintenance tasks as scheduled
COURSE AGENDA n technology tables and processing COURSE AGENDA

n Overview
Ov laser hazards
Introductionof laser
to laser
and
hazards
hazards
andand
safelaser
lasersafety
workwork
practices
practices n Introduction to laser
parameters that technology
affect cut qualitytables: n Overview of laser hazards and discuss safe laser work practices n Introduction to laser technology tables:
: Introduction to MMC control panel components and interface
n Introduction
n - read and understand TC_Laser_ON
to part program statement
management: n Overview of machine hardware components and functions - read and understand TC_Laser_ON statement
n Discuss
Overview major
of major
processors
processors
and FocusLine
and FocusLine - LTT breakdowns
import/load a program from a different source n Discuss major processors and FocusLine - LTT breakdowns
n Perform
Demonstratebasicand
machine
practice
operations:
machine operations: - edit,
modify LTTand
split, parameters,
store partrestore to default values
programs n Overview of HMI control panel components and interface - modify LTT parameters, restore to default values
- start
startup
upthe
themachine
machine - create new LTTs, rename LTTs n Perform basic machine operations: - create new LTTs, rename LTTs
- shut
shutdown
downthethemachine
machine n Introduction to part program management: - start up the machine n Introduction to the nozzle changer:
n Overview of the cutting head: - import/load a program from a different source - shut down the machine - properly set up and edit nozzle changer parameters
- components on the cutting head - edit, split, and store part programs n Overview of the cutting unit: n Introduction to part program management:
- remove and reassemble the cutting head n Discuss how to apply Flexible-Entry to resume cutting - components on the cutting head - import/load a program from a different source
n Overview of operator’s responsibilities: n Demonstrate how to create production plans - remove and reassemble the cutting head - edit and store part programs
- clean the cutting lens n Practice cutting techniques n Overview of operator’s responsibilities: n Discuss how to apply Flexible-Entry to resume cutting
- perform nozzle alignment n Discuss variables that affect cut quality - clean the safety lens n Demonstrate how to create production plans
- perform a focus test n Overview of various cutting techniques - perform nozzle alignment n Discuss variables that affect cut quality
n Practice running production n Review of additional maintenance points and schedules - perform focus test n Overview of various cutting techniques
n Practice cutting techniques n Discuss most common cutting problems and solutions n Practice running production n Review of additional maintenance points and schedules
n Practice cutting techniques n Discuss most common cutting problems and solutions

TruLaser 3030 TruLaser 3030
Classic Operator
Operator

The TruLaser 3030 Classic Operator Course is designed to provide 4 days The TruLaser 3030 Operator Course is designed to provide students 4 days
students with essential technical and practical knowledge necessary with essential technical and practical knowledge necessary to become
to become a skilled operator. Students will learn how to operate the OBJECTIVES a skilled operator. Students will learn how to operate the machine by OBJECTIVES
machine by learning laser cutting fundamentals, controls and material n Demonstrate safe laser work practices and operate the laser in learning laser cutting fundamentals, controls and material processing n Demonstrate safe laser work practices and operate the laser in
processing capabilities, various cutting techniques, and working with a safe manner capabilities, various cutting techniques, and working with cutting a safe manner
cutting parameters. Students will also learn how to carry out operator n Summarize the laser cutting process parameters. Students will also learn how to carry out operator n Name all machine hardware components and their functions
responsibilities. Upon completion of this course, students will possess n Identify HMI operator panel components and function menus responsibilities. Upon completion of this course, students will possess n Identify HMI operator interface components and function menus
the skills to operate the laser in a safe manner, evaluate cut quality, n Perform machine start-up, warm-up, and shut-down procedures the skills to operate the laser in a safe manner, evaluate cut quality, n Perform machine start-up, warm-up, and shut-down procedures
maximize machine cutting performance, and produce high-quality cut n Remove, disassemble, and reassemble the laser cutting head maximize machine cutting performance, and produce high-quality cut n Remove, disassemble, and reassemble the laser cutting head
parts. n Clean cutting lens and perform maintenance on the cutting head parts. n Clean cutting lens and perform maintenance on the cutting head
n Perform nozzle alignment and focus test n Perform nozzle alignment and focus test
TARGET AUDIENCE n Import, split, and manage part programs TARGET AUDIENCE n Import, split, and manage part programs
Machine operators n Modify technology tables Machine operators n Modify technology tables
n Apply cutting techniques n Apply cutting techniques
PREREQUISITES n Create production plans PREREQUISITES n Identify preventive maintenance points
Good mechanical aptitude, general knowledge of CNC control, and n Apply Flex-entry Good mechanical aptitude, general knowledge of CNC control, and n Carry out preventive maintenance tasks as scheduled
familiarity with measuring tools n Identify preventive maintenance points familiarity with measuring tools
n Carry out preventive maintenance tasks as scheduled

n Overview of HMI control panel components and interface - read and understand TC_Laser_ON statement n Introduction to laser principles and TRUMPF laser design - read and understand TC_Laser_ON statement
n Discuss major processors and FocusLine - LTT breakdowns n Machine hardware components and their characteristics - LTT breakdowns
n Demonstrate and practice machine operations: - modify LTT parameters, restore to default values n Discuss major processors and FocusLine - modify LTT parameters, restore to default values
- start up the machine - create new LTTs, rename LTTs n Overview of HMI control panel components and interface - create new LTTs, rename LTTs
- shut down the machine n Introduction to part program management: n Perform basic machine operations: n Introduction to part program management:
n Overview of the cutting head: - import/load a program from a different source - start up the machine - import/load a program from a different source
- components on the cutting head - edit, split, and store part programs - shut down the machine - edit, split, and store part programs
- remove and reassemble the cutting head n Discuss how to apply Flexible-Entry to resume cutting n Overview of the cutting head: n Discuss how to apply Flexible-Entry to resume cutting
n Overview of operator’s responsibilities: n Demonstrate how to create production plans - components on the cutting head n Demonstrate how to create production plans
- clean the cutting lens n Discuss variables that affect cut quality - remove and reassemble the cutting head n Discuss variables that affect cut quality
- perform nozzle alignment n Overview of various cutting techniques n Overview of operator’s responsibilities: n Overview of various cutting techniques
- perform a focus test n Review of additional maintenance points and schedules - clean the cutting lens n Review of additional maintenance points and schedules
n Practice running production n Discuss most common cutting problems and solutions - perform nozzle alignment n Discuss most common cutting problems and solutions
n Practice cutting techniques - perform a focus test

TruLaser 3030 fiber TruLaser 5030 fiber
Operator Operator

The TruLaser 3030 fiber Operator Course is designed to provide 4 days The TruLaser 5030 fiber Operator Course is designed to provide 4 days
students with essential technical and practical knowledge necessary students with essential technical and practical knowledge necessary
to become a skilled operator. Students will learn how to operate the OBJECTIVES to become a skilled operator. Students will learn how to operate the OBJECTIVES
machine by learning laser cutting fundamentals, controls and material n Demonstrate safe laser work practices and operate the laser in machine by learning laser cutting fundamentals, controls and material n Demonstrate safe laser work practices and operate the laser in
processing capabilities, various cutting techniques, and working with a safe manner processing capabilities, various cutting techniques, and working with a safe manner
cutting parameters. Students will also learn how to carry out operator n Name all machine hardware components and their functions cutting parameters. Students will also learn how to carry out operator n Name all machine hardware components and their functions
responsibilities. Upon completion of this course, students will possess n Name the functions and identify major components on the cutting responsibilities. Upon completion of this course, students will possess n Name the functions and identify major components on the cutting
the skills to operate the laser in a safe manner, evaluate cut quality, unit the skills to operate the laser in a safe manner, evaluate cut quality, unit
maximize machine cutting performance, and produce high-quality cut n Identify HMI operator interface components and function menus maximize machine cutting performance, and produce high-quality cut n Identify HMI operator interface components and function menus
parts. n Perform machine start-up and shut-down operations parts. n Perform machine start-up and shut-down operations
n Remove, disassemble and reassemble the laser cutting head n Remove, disassemble and reassemble the laser cutting head
TARGET AUDIENCE n Clean cutting lens and perform maintenance on the cutting head TARGET AUDIENCE n Clean cutting lens and perform maintenance on the cutting head
Machine operators n Perform nozzle alignment and focus test Machine operators n Perform nozzle alignment and focus test
n Import and manage part programs n Import and manage part programs
PREREQUISITES n Modify technology tables PREREQUISITES n Modify technology tables
Good mechanical aptitude, general knowledge of CNC control, and n Identify preventive maintenance points Good mechanical aptitude, general knowledge of CNC control, and n Identify preventive maintenance points
familiarity with measuring tools n Carry out preventive maintenance tasks as scheduled familiarity with measuring tools n Carry out preventive maintenance tasks as scheduled

n Machine hardware components and their characteristics - read and understand TC_Laser_ON statement n Overview of machine hardware components and functions - read and understand TC_Laser_ON statement
n Discuss major processors and FocusLine - LTT breakdowns n Discuss major processors and FocusLine - LTT breakdowns
n Overview of HMI control panel components and interface - modify LTT parameters, restore to default values n Overview of HMI control panel components and interface - modify LTT parameters, restore to default values
n Perform basic machine operations: - create new LTTs, rename LTTs n Perform basic machine operations: - create new LTTs, rename LTTs
- start up the machine n Introduction to part program management: - start up the machine n Introduction to part program management:
- shut down the machine - import/load a program from a different source - shut down the machine - import/load a program from a different source
n Overview of the cutting unit: - edit, split, and store part programs n Overview of the cutting head: - edit, split, and store part programs
- components on the cutting head n Discuss how to apply Flexible-Entry to resume cutting - components on the cutting head n Discuss how to apply Flexible-Entry to resume cutting
- remove and reassemble the cutting head n Demonstrate how to create production plans - remove and reassemble the cutting head n Demonstrate how to create production plans
n Overview of operator’s responsibilities: n Discuss variables that affect cut quality n Overview of operator’s responsibilities: n Discuss variables that affect cut quality
- clean the cutting lens n Overview of various cutting techniques - clean the cutting lens n Overview of various cutting techniques
- perform nozzle alignment n Review of additional maintenance points and schedules - perform nozzle alignment n Review of additional maintenance points and schedules
- perform focus test n Discuss most common cutting problems and solutions - perform focus test n Discuss most common cutting problems and solutions
n Practice running production n Practice running production
n Practice cutting techniques n Practice cutting techniques

TruLaser Tube 5000 TruLaser Tube 7000
Operator Operator

The TruLaser Tube 5000 Operator Course is intended for customer 4.5 days The TruLaser Tube 7000 Operator Course is intended for customer 4.5 days
operators who have limited or no laser operating experience. The operators who have limited or no laser operating experience. The
goal of this course is to provide students with essential knowledge OBJECTIVES goal of this course is to provide students with essential knowledge OBJECTIVES
and skills to successfully cut tubes and profiles. Students will n Demonstrate safe laser and electrical work practice when operating and skills to successfully cut tubes and profiles. Students will n Demonstrate safe laser and electrical work practice when operating
obtain a working knowledge of cutting techniques and processing TRUMPF TruLaser Tube 5000 obtain a working knowledge of cutting techniques and processing TRUMPF TruLaser Tube 7000
parameters (Tech Tables). Upon completion of this course, students n Identify major machine sub-assemblies parameters (Tech Tables). Upon completion of this course, students n Identify major machine sub-assemblies
will successfully operate the machine safely and efficiently, manage/ n Discuss laser principles and design and the cutting process will successfully operate the machine safely and efficiently, manage/ n Discuss laser principles and design and the cutting process
prepare part programs, manage stocks, modify tube layouts, evaluate n Identify control components on the MMC operator panel prepare part programs, manage stocks, modify tube layouts, evaluate n Identify control components on the MMC operator panel
cut quality, improve cut quality, and carry out basic preventive n Perform machine start-up, warm-up, and shut-down operations cut quality, improve cut quality, and carry out basic preventive n Perform machine start-up, warm-up, and shut-down operations
maintenance tasks. n Run loading and unloading unit maintenance tasks. n Run loading and unloading unit
n Perform removing and reassembling of the laser cutting head and n Perform removing and reassembling of the laser cutting head and
TARGET AUDIENCE inspect and clean the cutting lens TARGET AUDIENCE inspect and clean the cutting lens
Machine operators n Perform nozzle alignment and focus test Machine operators n Perform nozzle alignment and focus test
n Manage NC programs n Manage NC programs
PREREQUISITES n Modify technology tables and prepare workpieces for production PREREQUISITES n Modify technology tables and prepare workpieces for production
Good mechanical aptitude, general knowledge of CNC control, and n Manage/modify stock inventories Good mechanical aptitude, general knowledge of CNC control, and n Manage/modify stock inventories
familiarity with measuring tools n Create, modify, export, import tube layouts familiarity with measuring tools n Create, modify, export, import tube layouts
n Successfully generate production plans n Successfully generate production plans
n Load tubes automatically with LoadMaster n Load tubes automatically with LoadMaster

n Overview of laser hazards and discuss safe laser work practices n Overview of operator’s responsibilities: n Overview of laser hazards and discuss safe laser work practices n Overview of operator’s responsibilities:
n Discuss TRUMPF laser principles and design: - align the nozzle n Discuss TRUMPF laser principles and design: - align the nozzle
- laser characteristics - perform a focus test - laser characteristics - perform a focus test
- RF excitation principles n Introduction to laser technology tables: - RF excitation principles n Introduction to laser technology tables:
- laser cutting process - read and understand TC_Laser_ON statement - laser cutting process - read and understand TC_Laser_ON statement
n Discuss major machine sub-assemblies and their functions - LTT breakdowns n Discuss major machine sub-assemblies and their functions - LTT breakdowns
n Discuss MMC control components - modify LTT parameters, restore to default values n Discuss MMC control components - modify LTT parameters, restore to default values
n Discuss five major processors and ControlLine - create new LTTs, rename LTTs n Discuss five major processors and ControlLine - create new LTTs, rename LTTs
n Demonstrate basic machine operations: n Discuss MC part programs management: n Demonstrate basic machine operations: n Discuss MC part programs management:
- start up the machine - import/call up a program from a different source - start up the machine - import/call up a program from a different source
- warm up the laser - edit part programs - warm up the laser - edit part programs
- shut down the machine n Overview stock inventories management - shut down the machine n Overview stock inventories management
- operate the loading and unloading unit n Review tube layouts: create, modify, export, import - operate the loading and unloading unit n Review tube layouts: create, modify, export, import
n Overview of the cutting head: n Demonstrate how to create production plans n Overview of the cutting head: n Demonstrate how to create production plans
- components on the cutting head n Demonstrate how to use the LoadMaster (optional) - components on the cutting head n Demonstrate how to use the LoadMaster (optional)
- remove and reassemble the cutting head n Practice cutting techniques - remove and reassemble the cutting head n Practice cutting techniques
n Perform maintenance on the cutting head: n Perform maintenance on the cutting head:
- clean the cutting lens - clean the cutting lens

TruLaser RotoLas LiftMaster Compact
Operator with TruTops Tube Programming
with TruStore
and PartMaster
Operator
The TruLaser RotoLas Operator with TruTops Tube Programming 4 days This Operator Course is intended for customers with the LiftMaster 0.5 day
course is intended for customers who already have experience Compact and the TruStore and/or PartMaster options. Students
running TRUMPF lasers and are ready to use their RotoLas option. OBJECTIVES will learn the critical skills and knowledge to set up the LiftMaster OBJECTIVES
The goal of the course is to provide students with essential technical n Identify RotoLas hardware components for automatic production. In addition, students will learn the n Identify components on the LiftMaster Compact, TruStore, and/or
and practical knowledge necessary to run RotoLas, draw parts n Setup machine and run spatter guards, support disc, and shims specifications and capabilities of the TruStore and PartMaster and PartMaster
using the TruTops Tube software, and produce satisfactory RotoLas n Add and remove covers how to operate and cycle the conveyor system to maximize the n Switch the LiftMaster on and off
parts. Students will obtain a working knowledge of tube cutting n Reference the chuck and identify automatic chuck key functions unloading of parts and scrap material. Upon completion of this n Create and execute production plans
fundamentals and operation, and how to program with TruTops Tube. n Add and remove support arms and jaws for clamping half-day course, students will be able to create production plans, n Create and change inventory
Upon completion of this course, students will possess the required n Locate different positions of the chuck packages, and inventories to make production fully automatic. The n Perform manual handling
skills to operate RotoLas in a safe manner, maximize tube material n Create tube profiles and draw standard intersections students will also learn how to modify suction cups and transport n Modify suction cups and transportation options
processing capabilities, and successfully produce tube parts. n Create and save GEOs, ROTs, RPFs, VLG, RMT, LST options as well as troubleshoot the most common mechanical n Set up sheet loading options
n Create tool paths problems associated with suction cups and loading mechanisms. n Operate LiftMaster in semi-automatic and manual mode
TARGET AUDIENCE n Import .TEO from TubeDsign n Reset E-Stop button
Students attend in teams with 1 operator and 1 programmer n Modify contour approaches and withdraws, piercing, and tool path TARGET AUDIENCE n Troubleshoot problems related to suction cups
n Create NC code Machine operators n Identify the components and specifications on the TruStore and
PREREQUISITES n Setup machine and run tube programs PartMaster
TruLaser Operator and/or TruTops Laser Programming courses n Identify maintenance points PREREQUISITES n Cycle PartMaster conveyor system
preferred. Familiarity with CAD drawings is a plus. TruLaser Operator Training Course n Unload parts and scrap incrementally with the PartMaster

n Overview of laser safety n Overview of file management: manage and save drawings (files) n Overview of LiftMaster Compact, TruStore, and/or PartMaster n Demonstrate how to operator the TruStore in manual mode
n Discuss TRUMPF RotoLas theories and design n Discuss how to apply tube measure - discuss technical data and components on the LiftMaster n Discuss how to reset the E-stop
n Demonstrate and practice: n Demonstrate and practice how to create and edit tube profiles - discuss technical data and components on the TruStore n Discuss how to modify incorrect material thickness
- set-up the machine, remove pallets and covers, change clamping n Demonstrate and practice how to draw standard intersections - discuss technical data and components on the PartMaster n Demonstrate and practice sheet measuring
jaws n Demonstrate and practice how to create GEO, ROT, RPF, VLG, n Perform basic operations: n Overview of automatic sheet separation
n Demonstrate how to cut shims, spatter guards, support, discs, etc. RMT, and LST - switch the LiftMaster Compact on and off n Overview of various maintenance points and schedules
n Review table modification options for loading, clamping, etc. n Discuss different ways to create and modify tool path - switch the TruStore and/or PartMaster on and off n Review of PartMaster conveyor belt cycles:
n Discuss how to apply adapters and extensions to laser head n Overview of various technology applications: n Demonstrate and practice how to: - singularly
n Overview of loading support fixture and disc - processing strategies, processing extras - create and execute production plan - concurrently (to maximize unloading)
n Overview of {Setup} functions to set manual NC stop, dead areas, n Demonstrate and practice how to modify contour approaches and - create and change inventory - incrementally
home position, etc. withdrawals, and MicroJoints - create and modify production options n Practice running LiftMaster Compact with the TruStore and/or the
n Overview of TruTops Tube software interface, applications, n Discuss how to import *.TEO from TubeDesign n Discuss how to modify suction cup layouts PartMaster
components and their functions, and sequence n Practice setting up the machine and running tube programs n Overview sheet loading options and modifications
n Demonstrate and practice how to import and export files n Practice tube cutting techniques n Demonstrate operating LiftMaster Compact in different modes:
n Overview of the {Drawing} Application: create drawings with for n Discuss various maintenance points - semi-automatic mode
round, square, rectangular tubes - tip mode
n Discuss different ways to use 3D viewer to review drawings

TruLaser 1030 TruLaser 1030 fiber
Maintenance Maintenance

The TruLaser 1030 Maintenance Course is intended for customer 4 days The TruLaser 1030 Maintenance Course is intended for customer 3.5 days
maintenance and/or service personnel. The goal of this course is to maintenance and/or service personnel. The goal of this course is to
provide students with essential knowledge and skills to successfully OBJECTIVES provide students with essential knowledge and skills to successfully OBJECTIVES
perform maintenance on the laser system and the machine, including n Follow safety guidelines and demonstrate safe work practices perform maintenance on the laser system and the machine, including n Follow safety guidelines and demonstrate safe work practices
the cutting head, optics, Lanny Valve, cooling water circuit, pneumatic n Identify control components on the HMI the cutting unit, Lanny Valve, cooling water circuit, pneumatic panel, n Identify control components on the HMI
panel, pallet changer, catcher, and compact dust extractor. Students n Remove and clean the cutting head pallet changer, catcher, and compact dust extractor. Students will n Remove and clean the safety lens
will also be able to verify beam positions and obtain baseline power n Perform tape shot (nozzle alignment) and focus test also be able to verify beam quality and obtain baseline power. Upon n Remove, inspect, and replace the cutting unit
data. Upon completion of the course, students will be able to n Identify external optics and clean them completion of the course, the students will be able to maintain n Perform tape shot (nozzle alignment) and focus test
maintain their machines and troubleshoot common machine problems n Perform maintenance on the Lanny Valve and identify error LEDs their machines and troubleshoot common machine problems with n Perform maintenance on the Lanny Valve and identify error LEDs
with schematics. n Verify beam positions schematics. n Verify beam quality
n Obtain baseline power data with the Primes Pocket Monitor n Identify maintenance tasks for the cooling water circuit, pneumatic
TARGET AUDIENCE n Identify maintenance tasks for the cooling water circuit, pneumatic TARGET AUDIENCE panel, and the dust extractor
Personnel with maintenance responsibility panel, and the dust extractor Personnel with maintenance responsibility n Reset pallet homing position, check chain tension, and reset the
n Reset pallet homing position, check chain tension, and reset the index sensors
PREREQUISITES index sensors PREREQUISITES n Perform maintenance on the catcher, slat replacement, and cutting
Basic on-the-job laser/electrical maintenance experience n Perform maintenance on the catcher Basic on-the-job laser/electrical maintenance experience sheet stops
n Read TRUMPF schematics for troubleshooting purposes n Read TRUMPF schematics for troubleshooting purposes

n Overview of laser hazards and discuss safe laser work practices - check Lanny Valve condition on the HMI n Overview of laser and electrical hazards and safe work practices n Discuss how to verify beam quality
n Overview of electrical hazards and safe electrical work practices - replace the Lanny Valve n Overview of machine layout, machines sub-assemblies n Review of maintenance points on the chiller unit, pneumatic
n Overview of machine layout, machines sub-assemblies - clean the filter screens n Discuss machine standard features/special options panel, and the dust extractor
n Discuss machine standard features/special options n Discuss how to verify beam positions n Discuss TRUMPF laser and TruDisk resonator design theory n Overview of maintenance points the pallet changer:
n Discuss TRUMPF laser and TruCoax resonator design theory n Demonstrate how to obtain baseline power data with the Primes n Overview of control elements on the HMI - reset pallet homing position
n Overview of control elements on the HMI Pocket Monitor n Perform basic machine operations - check pallet chain tension
n Perform basic machine operations: n Review of maintenance points on the chiller unit, pneumatic n Discuss the {Setup} function menu for maintenance tasks - replace/adjust pallet index sensors
- starting up and shutting down the machine panel, and the dust extractor n Review of maintenance tasks on the cutting head: n Discuss energy chain inspection and maintenance
- jog axes with 3 different methods n Overview of maintenance points the pallet changer: - remove and clean the safety glass n Discuss axis guide rail cleaning and lubrication maintenance
n Discuss the {Setup} function menu for maintenance tasks - reset pallet homing position - perform tape shot n Review of maintenance tasks on the catcher, slats (replacement),
n Review of maintenance tasks on the cutting head: - check pallet chain tension - perform and evaluate focus test and cutting sheet stops
- remove and clean the cutting lens - replace/adjust pallet index sensors n Overview of laser air cleaner maintenance, removal, and n Review of light barrier maintenance and alignment
- perform tape shot n Review of maintenance tasks for the catcher replacement n Discuss most common machine problems and solutions:
- perform and evaluate focus test n Discuss most common machine problems and solutions n Review of maintenance tasks on the Lanny Valve: - {Diagnostics} function menu
n Review of maintenance tasks on the optics: - {Diagnostics} function menu - check Lanny Valve condition on the HMI - how to read an error message
- clean the external optics - how to read an error message - replace the Lanny Valve - how to read TRUMPF schematics
- clean the FocusLine filter - how to read TRUMPF schematics - clean the filter screens - create MIO files
n Review of maintenance tasks on the Lanny Valve: - create MIO files

TruLaser 2025/2030 TruLaser 2025/2030
Maintenance - 1 (customer site only) Maintenance - 2 (customer site only)

TruLaser 2025/2030 Maintenance 1 is the first course in TRUMPF’s 4.5 days TruLaser 2025/2030 Maintenance 2 is the second part in TRUMPF’s 4.5 days
two-part Maintenance Training course series. This course focuses two-part Maintenance Training course series. This course focuses on
on the laser system and optics. The goal of this course is to provide OBJECTIVES maintenance tasks related to mechanical components such as the OBJECTIVES
students with knowledge and skills to carry out proper maintenance n Identify potential laser and electrical hazards during maintenance RF generator, TASC controller, modular cabinets, ControlLine, bus n Identify potential electrical and RF hazards during maintenance
tasks on the laser system, including cleaning internal and external n Demonstrate safe laser and electrical work practices when performing systems, the Gateway module, and loading and unloading unit. The n Demonstrate safe electrical and RF work practices when
optics, beam delivery alignment, and other key preventive maintenance on TruLaser 2025/2030 machines goal of this course is to provide students with essential knowledge performing maintenance on TruLaser 2025/2030 machines
maintenance points. Students are also expected to learn basic n Identify machine components and subassemblies and skills to carry out proper maintenance to keep the machine at n Perform maintenance in the RF cabinet and troubleshoot RF
troubleshooting techniques and strategies to quickly identify laser- n Discuss laser theory and the design of the coax beam generator peak performance. Upon completion of this course, students will be generator-related faults
related problems and reduce machine down time to a minimum. n Perform standard start-up, warm-up, and shut-down procedures able to perform all required maintenance tasks on the machine and n Explain the TASC and its role in laser control and troubleshoot
n Perform basic maintenance on the cutting head troubleshoot common machine-related problems with schematics. TASC controller faults
TARGET AUDIENCE n Perform basic maintenance on the gas system n Identify the layout and components in the modular cabinet
Personnel with maintenance responsibility n Perform basic maintenance on the vacuum system TARGET AUDIENCE n Summarize different functions of the three bus systems
n Perform beam alignment and mode shot Personnel with maintenance responsibility n Properly set the Gateway module
PREREQUISITES n Collect baseline power data n Identify ControlLine functions and troubleshoot ControlLine errors
TruLaser 2025/2030 Operator Course, or on-the-job laser/electrical n Perform maintenance on beam bellows PREREQUISITES n Perform maintenance on the loading and unloading unit
maintenance experience n Identify all maintenance tasks as scheduled TruLaser 2025/2030 Maintenance - 1 Training Course n Identify TRUMPF schematic symbols and read schematics
n Troubleshoot laser system-related problems n Troubleshoot machine problems with schematics

n Overview of laser and electrical hazards n Perform basic machine operations: n Overview of electrical and RF hazards n Review of maintenance tasks on the Gateway module:
n Discuss safe laser and electrical work practices - start up the machine n Discuss safe electrical and RF work practices - check digital inputs, check analog inputs, error counter, assign
n Introduction to TRUMPF laser principles and design: - shut down the machine n Introduction to RF cabinet: address
- laser beam characteristics - warm up the laser - discuss RF theory n Discuss ControlLine functions and common faults
- RF excitation theory n Introduction to external optics/mirrors: - discuss the functions and characteristics of individual RF sub- n Introduction to the loading and unloading unit:
- resonator theory and design - identify different types of external optics/mirrors assemblies - perform maintenance on suction cups
- the cutting process - properly clean external optics/mirrors - review of maintenance tasks in the RF sub-assemblies - perform maintenance on the lift chain
n Discuss major processors and FocusLine n Perform alignment of beam on the beam delivery path - calibrate RF characteristic curves - perform maintenance on the Z-axis motor
n Perform maintenance on the cutting head: n Successfully perform mode shots and analyze the quality of mode - troubleshoot RF generator faults with error list n Introduction to schematics:
- components on the cutting head shots n Overview of the TASC controller: - identify TRUMPF schematic symbols
- remove and install the cutting head n Successfully use the Primes Pocket Monitor to collect laser power - explain the role of TASC in the laser control - identify major sections in TRUMPF schematics
- clean the focus lens baseline data - analyze the functions of various circuit boards - practice tracing signals using the schematics
- perform nozzle alignment n Introduction to beam bellows and how to check pressure - troubleshoot TASC controller faults by means of error list n Discuss most common machine problems and solutions
- perform focus test n Overview of additional maintenance tasks associated with laser n Overview of layout and components inside the modular cabinet
n Introduction to MMC menus for maintenance purposes optics, including the chiller and the vacuum system n Introduction to the bus systems, including TRUMPF bus,
n Discuss most common machine problems and solutions ProfiBus, and ASI bus

Classic Classic
Maintenance - 1 Maintenance - 2

TruLaser 3030 Classic Maintenance 1 is the first course in TRUMPF’s 4.5 days TruLaser 3030 Classic Maintenance 2 is the second part in TRUMPF’s 4.5 days
two-part Maintenance Training course series. This course focuses two-part Maintenance Training course series. This course focuses
on the laser system and the optics. The goal of this course is to OBJECTIVES on maintenance tasks related to mechanical components such as OBJECTIVES
provide students with knowledge and skills to carry out proper n Identify potential laser and electrical hazards during maintenance the RF generator, TASC controller, modular cabinets, ControlLine, n Identify potential electrical and RF hazards during maintenance
maintenance tasks on the laser system, including cleaning internal n Demonstrate safe laser and electrical work practices when pallet changer, and the safety circuit. The goal of this course is n Demonstrate safe electrical and RF work practices when
and external optics, beam delivery alignment, and other key performing maintenance on TruLaser 3030 machines to provide students with essential knowledge and skills to carry performing maintenance on TruLaser 3030 machines
preventive maintenance points. Students are also expected to learn n Discuss laser theory and the design of the resonator out proper maintenance to ensure fault-free machine operation. n Perform maintenance on the RF cabinet and troubleshoot RF
basic troubleshooting techniques and strategies to quickly identify n Identify MMC controls and manual switch elements Upon completion of this course, students will be able to perform generator-related faults
laser-related problems in order to reduce machine down time to a n Perform standard start-up, warm-up, and shut-down procedures all required maintenance tasks on the machine and troubleshoot n Perform maintenance inside the gas cabinet
minimum. (*This course is intended for older classic TruLaser models n Perform basic maintenance on the cutting head common machine-related problems with schematics. (*This course is n Explain the TASC and its role in laser control and troubleshoot
with similar controls.) n Perform beam alignment intended for older classic TruLaser models with similar controls.) TASC controller faults
n Perform mode shots and evaluate mode shot quality n Troubleshoot BOSCH I/O module-related faults
TARGET AUDIENCE n Collect baseline power data TARGET AUDIENCE n Identify ControlLine functions and troubleshoot ControlLine errors
Personnel with maintenance responsibility n Perform maintenance on resonator optics and discharge tubes Personnel with maintenance responsibility n Perform maintenance on the pallet changer and troubleshoot pallet
n Perform laser gas leak test inside the resonator changer faults with schematics
PREREQUISITES n Identify all maintenance tasks as scheduled PREREQUISITES n Identify TRUMPF schematic symbols and read schematics
TruLaser 3030 Operator Course, or on-the-job laser/electrical n Identify machine, program, material, and cutting head parameters TruLaser 3030 Maintenance - 1 Training Course n Troubleshoot safety circuit with schematics
maintenance experience n Troubleshoot laser system-related problems n Troubleshoot common machine problems with schematics

n Overview of laser and electrical hazards n Overview of resonator internal optics: n Overview of electrical and RF hazards n Introduction to BOSCH I/O module
n Discuss safe laser and electrical work practices - clean internal optics n Discuss safe electrical and RF work practices n Discuss ControlLine functions and common faults
n Introduction to TRUMPF laser principles and design: - replace internal optics n Introduction to RF cabinet: n Introduction to schematics:
- laser beam characteristics n Introduction to resonator discharge tubes: - discuss RF theory - identify TRUMPF schematic symbols
- RF excitation theory - perform a leak test - discuss the functions and characteristics of individual RF sub- - identify major sections in TRUMPF schematics
- resonator theory and design - practice replacement procedures assemblies - practice tracing signals using the schematics
- the cutting process n Mode quality evaluation shots at the cutting head including - review of maintenance tasks in the RF sub-assemblies n Overview of pallet changer:
n Introduction to MMC controls and switch elements four-corner cross-hair shots (alignment) - calibrate RF characteristic curves - operate the pallet changer
n Perform basic machine operations: n Introduction to beam alignment: - troubleshoot RF generator faults with error list - identify components on the pallet changer
- start up the machine - demonstrate safe work practices n Perform basic maintenance on the gas and vacuum system: - perform maintenance on the pallet changer
- shut down the machine - perform beam alignment procedure - set pressure on the pilot dome regulator - troubleshoot pallet changer faults with schematics
- warm up the laser n Collect baseline laser power data with Primes Pocket Monitor - determine and adjust gas exchange duty cycles n Introduction to safety circuit and troubleshoot safety circuit faults
n Perform maintenance on the cutting head: n Review of additional maintenance points n Overview of the TASC controller: with schematics
- remove and install the cutting head n Overview of machine, beam, material, processing-related - explain the role of TASC in the laser control n Discuss most common machine problems and solutions
- clean the focus lens parameters and their impact on cut quality - analyze the functions of various circuit boards
- perform nozzle alignment n Discuss most common machine problems and solutions - troubleshoot TASC controller faults by means of error list
- perform focus test
- reset lens error


TruLaser 3030 Maintenance 1 is the first course in TRUMPF’s two-part 4.5 days TruLaser 3030 Maintenance 2 is the second part in TRUMPF’s 4.5 days
Maintenance Training course series. This course focuses on the laser two-part Maintenance Training course series. This course focuses
system and the optics. The goal of this course is to provide students OBJECTIVES on maintenance tasks related to mechanical components such as OBJECTIVES
with knowledge and skills to carry out proper maintenance tasks n Identify potential laser and electrical hazards during maintenance the RF generator, TASC controller, modular cabinets, ControlLine, n Identify potential electrical and RF hazards during maintenance
on the laser system, including cleaning internal and external optics, n Demonstrate safe laser and electrical work practices when bus systems, Gateway module, and pallet changer. The goal of this n Demonstrate safe electrical and RF work practices when
beam delivery alignment, and other key preventive maintenance performing maintenance on TruLaser 3030 (L20) machines course is to provide students with essential knowledge and skills to performing maintenance on TruLaser 3030 (L20) machines
points. Students are also expected to learn basic troubleshooting n Identify major machine sub-assemblies carry out proper maintenance to ensure fault-free machine operation. n Perform maintenance inside the gas cabinet
techniques and strategies to quickly identify laser-related problems n Discuss laser theory and the design of the resonator Upon completion of this course, students will be able to perform n Diagnose frequency converter related problems.
and reduce machine down time to a minimum. n Identify HMI control components and function menus all required maintenance tasks on the machine and troubleshoot n Perform maintenance on the RF cabinet and troubleshoot RF
n Perform standard start-up, warm-up, and shut-down procedures common machine-related problems with schematics. generator-related faults
TARGET AUDIENCE n Perform basic maintenance on the cutting head n Explain the TASC and its role in laser control and troubleshoot
Personnel with maintenance responsibility n Perform mode shots and evaluate mode shot quality TARGET AUDIENCE TASC controller faults
n Collect baseline power data Personnel with maintenance responsibility n Identify TRUMPF schematic symbols and read schematics
PREREQUISITES n Perform mode adjustments n Troubleshoot common machine problems with schematics
TruLaser 3030 (L20) Operator Course, or on-the-job laser/electrical n Perform maintenance on external optics PREREQUISITES n Identify ControlLine functions and troubleshoot ControlLine errors
maintenance experience n Perform additional maintenance tasks as scheduled TruLaser 3030 (L20) Maintenance - 1 Training Course n Perform maintenance on the pallet changer and troubleshoot pallet
changer faults with schematics

n Overview of laser and electrical hazards n Overview of maintenance tasks on the cutting head: n Overview of electrical and RF hazards n Overview of layout and components inside the modular cabinet
n Discuss safe laser and electrical work practices - identify components on the cutting head n Discuss safe electrical and RF work practices n Introduction to the bus systems, including TRUMPF bus,
n Identify machine layout and sub-assemblies - remove and install the cutting head n Perform basic maintenance on the gas and vacuum system: ProfiBus, and ASI bus
n Overview of machine features such as automatic nozzle changer, - clean the focus lens - set pressure on the pilot dome regulator n Review of maintenance tasks on the Gateway module
ControlLine, FlyLine, SprintLine, PierceLine, LensLine, etc. - perform nozzle alignment - determine and adjust gas exchange duty cycles n Introduction to TRUMPF schematics:
n Introduction to TRUMPF laser principles and design: - perform focus test n Introduction to RF cabinet: - identify schematic symbols
- laser beam characteristics - reset lens error - discuss RF theory - identify major sections in TRUMPF schematic manual(s)
- RF excitation theory n Check mode at the cutting head and 4 corners - discuss the functions and characteristics of individual RF sub- - practice tracing signals using the schematics manual(s)
- resonator theory and design n Collect baseline laser power data with Primes Pocket Monitor assemblies n Discuss ControlLine functions and common faults
- the cutting process n Demonstrate mode adjustments including pre- and final - review of maintenance tasks in the RF sub-assemblies n Overview of the pallet changer:
n Overview of HMI control elements and function menus adjustments - calibrate RF characteristic curves - operate the pallet changer
n Perform basic machine operations: n Demonstrate cleaning the external mirrors - troubleshoot RF generator faults with error list - identify components on the pallet changer
- start up the machine n Demonstrate aligning the beam path in the work area n Overview of the TASC controller: - perform maintenance on the pallet changer
- shut down the machine n Review of additional maintenance points - explain the role of TASC in the laser control - troubleshoot pallet changer faults with schematics
- warm up the laser n Discuss most common machine problems and solutions - analyze the functions of various circuit boards n Discuss most common machine problems and solutions
- troubleshoot TASC controller faults by means of error list

TruLaser 3030 fiber/ TruLaser 2030 fiber
5030 fiber Maintenance
Maintenance

The TruLaser 3030 fiber/5030 fiber Maintenance Course is intended 4 days The TruLaser 2030 fiber Maintenance Course is intended for customer 4 days
for customer maintenance and/or service personnel. The goal of this maintenance and/or service personnel. The goal of this course is to
course is to provide students with the essential knowledge and skills OBJECTIVES provide students with essential knowledge and skills to successfully OBJECTIVES
required to successfully perform maintenance and diagnostics on n Follow safety guidelines and demonstrate safe work practices when perform maintenance on the laser system and the machine, including n Follow safety guidelines and demonstrate safe work practices
the disk laser, focusing optics/cutting unit, the nozzle changer, the maintaining the TruDisk laser the cutting unit, Lanny Valve, cooling water circuit, pneumatic n Identify control components on the HMI
pallet changer as well as the lubrication, cooling, and gas systems. n Discuss basic knowledge of TRUMPF solid-state laser theory panel, pallet changer, catcher, and compact dust extractor. Students n Remove and clean the safety lens
Upon completion of the course, students will be able to diagnose and n Identify and use control components on the HMI will also be able to verify beam quality and obtain baseline power. n Perform tape shot (nozzle alignment) and focus test
troubleshoot common laser and machine problems. n Remove, inspect and clean the cutting unit/shield glass Upon completion of the course, students will be able to maintain n Perform maintenance on the Lanny Valve and identify error LEDs
n Perform tape shot (beam-nozzle alignment) and focus test their machines and troubleshoot common machine problems with n Verify beam quality
TARGET AUDIENCE n Identify cutting unit components and diagnose issues related to schematics. n Set up nozzle changer and perform maintenance on the changer
Personnel with maintenance responsibility focusing optics n Identify maintenance tasks for the cooling water circuit, pneumatic
n Perform nozzle changer calibration and routine maintenance TARGET AUDIENCE panel, and the dust extractor
PREREQUISITES n Check and refill/replace all lubrication fluids Personnel with maintenance responsibility n Reset pallet homing position, check chain tension, and reset the
Basic on-the-job laser/electrical maintenance experience n Check and replace filters for compressed air and assist/cutting gases index sensors
n Check laser functions and water conductivity levels through the PREREQUISITES n Perform maintenance on the catcher, slats replacement, and cutting
TruControl laser interface Basic on-the-job laser/electrical maintenance experience sheet stops
n Troubleshoot pallet changer related faults, and perform n Read TRUMPF schematics for troubleshooting purposes
preventive maintenance tasks on this system

n Discuss beam hazards specific to YAG solid-state lasers n Overview of the pallet changer: n Overview of laser and electrical hazards and safe work practices n Demonstrate how to verify beam quality
n Overview of machine layout and primary sub-assemblies - hydraulic system, oil pump, hoses, filters n Overview of machine layout, machines sub-assemblies n Review of maintenance tasks on the chiller unit, pneumatic panel,
n Overview of machine standard features/special options - chain tension, replacement and lubrication n Overview of machine standard features/special options and the dust extractor
n Discuss TRUMPF solid-state laser theory - indexing of the servo drive n Discuss TRUMPF TruDisk design theory n Overview of maintenance points the pallet changer:
n Overview of control elements on the HMI - slat cleaning and replacement n Overview of control elements on the HMI - reset pallet homing position
n Perform basic machine operations: - LiftMaster compact and maintenance points n Perform basic machine operations - check pallet chain tension
n Discuss and demonstrate routine maintenance tasks: n Review of maintenance tasks of the compact dust extractor: n Overview of the {Setup} function menu for maintenance tasks - replace/adjust pallet index sensors
- DetectLine option and calibration - access and replacement of filter elements n Perform maintenance on the cutting unit: n Discuss energy chain inspection and maintenance
- nozzle changer alignment and calibration - safe laser dust disposal - remove and clean the safety glass n Discuss axis guide rail cleaning and lubrication maintenance
- pallet changer operation n Discuss maintenance tasks for the TruDisk laser: - perform tape shot n Review of maintenance tasks on the catcher, slats (replacement),
n Overview of the gas system: - TruControl software program and functions - perform and evaluate focus test and cutting sheet stops
- assist gas types and properties - pump laser unit and module replacement n Laser air cleaner maintenance, removal, and replacement n Review of light barrier maintenance and alignment
- laser system and cutting unit aeration - evaluation of fiber optic cable (LLK) alignment and condition n Discuss the gas system: n Discuss most common machine problems and solutions
- filtration and pressure regulation n Review of electrical and control system troubleshooting: - assist gas types and properties - {Diagnostics} function menu
n Overview of the lubrication system: - error diagnostics on the HMI - laser cutting unit aeration - how to read an error message
- central lubrication; for motion unit and bearings - laser cutting parameters and problems - filtration and pressure regulation - how to read TRUMPF schematics
- inspect and clean drive components - Gateway module I/O system n Demonstrate setup and maintenance on the nozzle changer - create MIO files
- conveyor belt: lube reservoir, tubing, brush lube ports - electrical schematics reading
- sheet surface spray (optional) n Discuss most common machine problems and solutions

TruLaser Tube 7000 TruLaser Tube 7000

The TruLaser Tube 7000 Maintenance 1 Course is intended for 3 days The TruLaser Tube 7000 Maintenance 2 is the second part in 5 days
customer maintenance and/or service personnel. The goal of this TRUMPF’s two-part Maintenance Training course series. This course
course is to provide students with the essential knowledge and skills OBJECTIVES focuses on maintenance tasks related to external optics, machine OBJECTIVES
to successfully perform maintenance on various mechanical points n Identify potential laser and electrical hazards during maintenance axes, motors, cylinders, light barrier, and the LoadMaster. The goal n Identify potential hazards during maintenance using the Service Mode
including the pallet changer as well as the pneumatic, electrical, n Demonstrate safe laser and electrical work practices when of this course is to provide students with essential knowledge and n Demonstrate laser and electrical safe work practices when
lubrication, cooling, RF, and gas systems. Upon completion of the performing maintenance on TruLaser Tube 7000 machines skills to carry out proper maintenance to ensure fault-free machine performing maintenance on TruLaser Tube 7000 machines
course, students will be able to diagnose and troubleshoot common n Identify major machine sub-assemblies operation. Upon completion of this course, students will be able n Perform basic maintenance on the external optics
machine-related problems. n Check operation values of the RF end-stage tube to perform all required maintenance tasks on the machine and n Perform basic maintenance on the clamping chuck and the chuck
n Carry out maintenance on the lubrication system troubleshoot common machine-related problems. sensor. Adjust and set chuck concentricity
TARGET AUDIENCE n Carry out maintenance on the pneumatic system n Perform basic adjustments on machine axes
Personnel with maintenance responsibilities n Replace filter elements in the dust extractor system TARGET AUDIENCE n Perform adjustment on the E-Stop cams
n Perform maintenance on the pallet changer system Personnel with maintenance responsibility n Perform basic maintenance on the LoadMaster
PREREQUISITES n Perform maintenance on the electrical switch cabinet n Troubleshoot sensor problems on the LoadMaster with schematics
Knowledge about TruLaser Tube 7000 or on-the-job laser/electrical n Clean the lens, align the nozzle, and perform focus test PREREQUISITES n Check machine axes initialization
maintenance experience n Check conductivity in the cooling system TruLaser Tube 7000 Maintenance - 1 Training Course n Perform basic maintenance on the pneumatic cylinder and clamp
n Perform maintenance on the vacuum system gripper stopper
n Identify additional maintenance tasks as scheduled n Check initialization on the U- and the W-axes
n Perform basic maintenance on the light barrier for the unloader
n Replace the buffer battery and the fan on the NCU

n Overview of laser and electrical hazards n Discuss maintenance tasks in the gas supply system n Discuss and demonstrate safe work practices under Normal and n Overview of the cylinder:
n Discuss laser and electrical safe work practices n Discuss maintenance tasks in the vacuum system Service Mode - discuss the functions of the pneumatic cylinder
n Overview of machine layout and sub-assemblies n Demonstrate how to replace the vacuum pump n Discuss maintenance tasks on the clamping chuck - discuss the functions of the clamp gripper stopper
n Demonstrate and practice lubrication on the central n Overview of maintenance tasks on the cooling water system: n Demonstrate and practice maintenance on machine axes: n Discuss maintenance tasks on the U- and W-axes:
lubrication system as well on the LoadMaster - check cooling water level - measure backlash - measure backlash
n Discuss maintenance tasks in the pneumatic system - perform conductivity test - reference and zero off-set the X-, Y-, Z-, and B1-axis motors n Demonstrate and practice maintenance on light barrier:
n Demonstrate replacing the filters in the dust extractor - change water, filters n Review of maintenance tasks on the E-Stop cams - adjust the settings of the light barrier for the unloading unit
n Review of maintenance tasks on various mechanical points: n Demonstrate how to check operation values of the RF end-stage n Overview of components and loading process of the LoadMaster - set the transmitter and the receiver
- magnetic coupling tube n Overview of maintenance tasks on LoadMaster: - set the light barrier for the scrap/part removal
- rack belt, machine bed, feed-through chuck n Discuss most common machine problems and solutions - locate sensors with schematics n Demonstrate and practice replacing buffer battery and the fan on
- loading table, unloading unit, LoadMaster - troubleshoot sensor problems with I/O diagnostics the NCU
n Review of maintenance tasks inside the switch cabinet - discuss LoadMaster drive system and frequency converters n Review of maintenance tasks on the RF system:
n Overview of maintenance tasks on the cutting head: - discuss the rotary encoders for machine axes - check sacrificial anodes, cathodes, hoses
- clean the lens - check axis initialization - replace the RF end-stage tube
- perform nozzle alignment n Overview of maintenance tasks on the tube: n Discuss most common machine problems and solutions
- carry out focus test - check tube stop, set up the the tube
- measure and compare operating values

Advanced Laser TruPunch 1000/
Applications 2000
Operator

The Advanced Laser Applications Course is designed for the 2 days The TruPunch 1000/2000 Operator Course is designed to provide 4.5 days
maximization of state-of-the-art cutting technologies in TRUMPF students with essential technical and practical knowledge necessary
TruLaser machines. It is intended for customers who are experienced OBJECTIVES to become a skilled operator. Students will learn how to operate the OBJECTIVES
with TRUMPF TruLaser machines. Students will gain in-depth as well Objectives for this course are based on the customers’ needs and machine by learning punching fundamentals, machine components n Follow safe work practices and establish a safe work environment
as comprehensive knowledge about different types of materials, requirements and controls, material processing capabilities of the machine, tooling, when operating the TruPunch 1000/2000 machine
different types of cutting gases, latest cutting technologies, and and various punching techniques. Upon completion of this course, n Identify machine specifications and working ranges
programming capabilities. Students will be able to customize their students will possess the skills to successfully run the TruPunch n Identify all major machine subassemblies and components
newly acquired knowledge specifically to their machines, increasing 1000/2000 machine in a safe manner, select the most appropriate n Identify various types of tools and set up tooling
productivity. Upon completion of the course, students will be able tooling, maximize machine performance, and produce high-quality n Calculate die clearance
to maximize TRUMPF TruLaser machine processing capabilities, punched parts. n Turn on, reference, and shut down the machine
flexibility, and performance to achieve the highest quality in their cut n Operate HMI controls and manual functions
parts. TARGET AUDIENCE n Manage part programs
Machine operators n Successfully run production
TARGET AUDIENCE n Successfully resume production with flexible entry
Operators experienced in operating TRUMPF TruLaser machines, and/ PREREQUISITES n Successfully create production plans
or programmers with experience in using the TruTops Laser software Good mechanical aptitude, general knowledge of CNC control, and n Diagnose and correct tooling problems in an efficient manner
familiarity with measuring tools n Successfully operate the SheetMaster Compact
PREREQUISITES n Perform basic preventive maintenance as scheduled
TruLaser operator and/or TruTops Laser programming courses

n Overview of laser safety n Overview of laser power control: n Discuss punch safety and safe work practices n Overview of part program management:
n Overview of laser fundamentals: - overview of ramp cycles n Discuss of machine specifications and working ranges - import and export part programs
- laser nomenclature - modify and/or create new ramp cycles n Introduction to tooling: - delete a program
- laser fundamentals: beam, source, medium n Discuss different ways to cut special materials: - types of punches: standard, extended, and special - store part programs
n Overview of different types of laser cutting - brass - types of dies: size 1, size 2 - add and delete tools from the library
n Overview of TRUMPF laser theories and design: - copper - stripper and alignment ring n Practice running production
- RF excitation theory and principles - customer’s special materials n Discuss clearance and its influence on part quality n Practice applying flexible-entry to resume operation
- coax laser theory and principles n Discuss how to assess cut quality n Demonstrate and practice of how to correctly measure the n Introduction to tooling data in the tooling library
- disk laser theory and principles n Overview of advanced cutting, programming, and application punch and die n Demonstrate how to create to production plans
n Overview of variables affecting laser cutting techniques n Perform basic machine operations: n Demonstrate how to manually release the X-axis brake
n Discuss various cutting methods and techniques - start up the machine n Demonstrate basic SheetMaster Compact operations
n Overview of technology tables and processing parameters: - shut down the machine n Overview of basic maintenance points and procedures:
- laser parameters - reference the machine - lubrication points
- machine parameters n Review of tooling maintenance tasks: - mechanical components
- workpiece parameters - measure tool dimensions with caliper and QuickSet - pneumatic components
- cutting parameters - set up alignment ring, stripper plate, tool cartridge - electrical components
- piercing parameters n Overview of HMI control elements and manual functions - hydraulic components

TruPunch 3000/ TruPunch 2000
5000 Maintenance
Operator

The TruPunch 3000/5000 Operator Course is designed to provide 4.5 days The TruPunch 2000 Maintenance Course provides students with the 4.5 days
students with essential technical and practical knowledge necessary knowledge and skills to maintain their machine, prevent breakdowns,
to become a skilled operator. Students will learn how to operate the OBJECTIVES and keep their machine performing at its fullest capacity. Through OBJECTIVES
machine by learning punching fundamentals, machine components n Follow safe work practices and establish a safe work environment lectures and hands-on practice, students will develop an extensive n Demonstrate safe work practices to ensure machine is safe for
and controls, material processing capabilities of the machine, tooling, when operating the TruPunch 3000/5000 machine knowledge of all aspects of the internal workings of their punch maintenance and service/repair work
and various punching techniques. Upon completion of this course, n Identify machine specifications and working ranges machines. Upon completion of this course, students will be able to n Activate/deactivate service switch elements
students will possess the skills to successfully run the TruPunch n Identify all major machine subassemblies perform regular checks and make adjustments as needed, as well n Identify manual functions for service purposes
3000/5000 machine in a safe manner, select the most appropriate n Identify various types of tools as resolve common machine problems in a timely manner to reduce n Perform maintenance on the stripper adapter and stripper segment
tooling, maximize machine performance, and produce high-quality n Set up tooling machine downtime to a minimum. n Check ram working positions
punched parts. n Turn on, reference, and shut down the machine n Adjust concentricity
n Identify controls on the MMC TARGET AUDIENCE n Perform maintenance on the die base adapter and die clamp
TARGET AUDIENCE n Manage part programs Qualified maintenance personnel n Align the die base
Machine operators n Successfully create production plans n Set parallelism and reference points on the C1 and C2 axes
n Diagnose and correct tooling problems in an efficient manner PREREQUISITES n Replace the X-, Y-, C1-, and C2-axis motors
PREREQUISITES n Safely and successfully operate the SheetMaster Basic understanding of electrical, hydraulic and pneumatic theories. n Read schematics of the hydraulic, pneumatic, and the electrical systems
Good mechanical aptitude, general knowledge of CNC control, and n Perform basic preventive maintenance as scheduled The ability to read schematics is a plus. n Perform maintenance on the hydraulic system
familiarity with measuring tools n Perform maintenance on the pneumatic system
n Perform maintenance on the SheetMaster Compact
n Troubleshoot common machine problems

n Discuss punch safety and safe work practices n Overview of part program management: n Discuss punch safety and safe work practices n Discuss the importance of concentricity on the C1 and C2 axes
n Overview of machine specifications and working ranges - import and export part programs n Overview of punch machine control elements n Review procedures for bleeding the hydraulic system for the
n Introduction to tooling: - delete a program n Overview of service switch elements punch and sheet clamps
- types of punches: standard, extended, and special - store part programs n Overview of manual functions in {Setup} for service purposes n Overview of schematics for the hydraulic, pneumatic, and the
- types of dies: size 1, size 2 - add and delete tools from the library n Demonstrate removing and replacing the stripper adapter and the electrical systems
- die clearance n Practice applying flexible-entry to resume operation stripper segment n Review of maintenance tasks on the SheetMaster Compact:
n Discuss clearance and its influence on part quality n Introduction to tooling data in the tooling library n Demonstrate adjusting the working height (position) of the - set the reference position
n Perform basic machine operations: n Introduction to production plans ram and set the reference parameters - perform alignment adjustment
- start up the machine n Demonstrate how to operate the SheetMaster system n Review of maintenance tasks for the die base adapter and die - read the schematics of the pneumatic system
- shut down the machine n Overview of basic maintenance points and procedures: clamp - troubleshoot SheetMaster Compact common problems
- reference the machine - lubrication points n Demonstrate aligning the die base with tapered dowel pins n Demonstrate aligning the light barrier
n Overview of tooling maintenance tasks: - mechanical components n Discuss parallelism on C1 and C2 axes n Discuss most common machine problems and solutions
- measure tool dimensions with caliper and QuickSet - pneumatic components n Discuss how to set the reference points on C1 and C2 axes
- set up alignment ring, stripper plate, tool cartridge - electrical components n Demonstrate replacing the X-axis motor
n Overview of MMC control elements and menus - hydraulic components n Discuss how to set the reference points on the X-axis
n Overview of various fast key combinations n Discuss most common machine problems and solutions n Demonstrate replacing the Y-axis motor
n Overview of operator’s responsibilities n Discuss how to set the reference points on the Y-axis
n Demonstrate replacing C1 and C2 motors

TruPunch 3000 TruPunch 5000
Maintenance (customer site only) Maintenance

The TruPunch 3000 Maintenance Course provides students with the 4.5 days The TruPunch 5000 Maintenance Course provides students with the 4.5 days
knowledge and skills to maintain their machine, prevent breakdowns, knowledge and skills to maintain their machine, prevent breakdowns,
and keep their machine performing at its fullest capacity. Through OBJECTIVES and keep their machine performing at its fullest capacity. Through OBJECTIVES
lectures and hands-on practice, students will develop an extensive n Demonstrate safe work practices to ensure machine is safe for lectures and hands-on practice, students will develop an extensive n Demonstrate safe work practices to ensure machine is safe for
knowledge of all aspects of the internal workings of their punch maintenance and service/repair work knowledge of all aspects of the internal workings of their punch maintenance and service/repair work
n Activate/deactivate service switch elements n Replace the stripper receiving ring and set stripper adapter at tool
machines. Upon completion of this course, students will be able to machines. Upon completion of this course, students will be able to
n Identify manual functions for service purposes change position
perform regular checks and make adjustments as needed, as well perform regular checks and make adjustments as needed, as well
n Perform maintenance on the stripper adapter and stripper segment n Check the ram working positions and adjust the ram reference
as resolve common machine problems in a timely manner to reduce as resolve common machine problems in a timely manner to reduce
n Check ram working positions point parameters
machine downtime to a minimum. machine downtime to a minimum.
n Adjust concentricity n Replace the linear amplifier and normalize cycle for the linear
n Perform maintenance on the die base adapter and die clamp amplifier
TARGET AUDIENCE TARGET AUDIENCE n Set the stripper sensor
n Align die base
Qualified maintenance personnel Qualified maintenance personnel n Check the LEDs on the linear amplifier
n Set parallelism of C1 axis
n Perform maintenance on the die base
n Set reference points on Z1 and C1 axis
PREREQUISITES PREREQUISITES n Replace the X-, Y-, C1-, C2-, and Z-axis motors
n Perform maintenance on the X- and Y-axis motor
Basic understanding of electrical, hydraulic and pneumatic theories. Basic understanding of electrical, hydraulic and pneumatic theories. n Set up ProfiNet participants
n Perform maintenance on the hydraulic system
The ability to read schematics is a plus. The ability to read schematics is a plus. n Perform backup and clone (restore) procedures
n Perform maintenance on the pneumatic system
n Read hydraulic, pneumatic, and electrical schematics
n Set stripper measurement system
n Perform maintenance on the SheetMaster
n Set up Murr linker, ASI, ProfiBus, and the Gateway
n Diagnose and troubleshoot most common machine problems
n Troubleshoot common machine problems

n Discuss punch safety and safe work practices n Review procedures for bleeding the hydraulic system for the n Discuss punch safety and safe work practices n Demonstrate how to replace the X-, Y-, C-, and Z-axis motors
n Overview of punch machine control elements punch and sheet clamps n Overview of punch machine controls and components n Demonstrate setting reference points on the X-, Y-, C-, and Z-axis
n Overview of service switch elements n Demonstrate aligning the light barrier n Overview of major components on the punching head motors
n Overview of manual functions in {Setup} for service purposes n Demonstrate setting the stripper measurement system n Review of maintenance tasks on the punch head: n Review of maintenance tasks on the hydraulic, pneumatic, and the
n Demonstrate removing and replacing the stripper adapter and n Demonstrate setting Murr linker, ASI, ProfiBus, Gateway - practice disassembling the punching head electrical systems
the stripper segment n Discuss troubleshooting theory and techniques - practice adjusting ram height and ram cap position and n Discuss how to set up the ProfiNet participants
n Discuss ram working positions and reference parameters n Discuss most common machine problems and solutions setting reference point n Overview of backup and restore procedures
n Discuss how to set the concentricity on the punch holder - practice checking tool clamping, piston, and wedge n Introduction to TRUMPF schematics: for hydraulic, pneumatic, and
n Demonstrate replacing the die base adapter and die clamp - practice removing and reinstalling stripper adapter electrical systems
n Demonstrate aligning the die base with tapered dowel pins - practice replacing the linear amplifier and normalizing the cycle n Review of maintenance tasks on the SheetMaster:
n Discuss how to set the parallelism of C1 axis - practice checking the LEDs on the linear amplifier and setting - set the reference position
n Discuss how to set the reference points on Z1 and C1 axis the mean position - perform alignment adjustment
n Demonstrate replacing the X-axis motor n Discuss maintenance tasks on the major components of the die - read the schematics of the pneumatic system
n Discuss how to set the reference points on X-axis base: - troubleshoot SheetMaster common problems
n Demonstrate replacing the Y-axis motor - practice disassembling the die base, checking die plate, n Demonstrate aligning the light barrier
n Discuss how to set the reference points on Y-axis checking die sensor, checking rotary drive, and checking and n Discuss most common machine problems and solutions
adjusting the backlash

TruBend Series TruBend Series
5000 7000
Operator Operator

The TruBend Series 5000 Operator Course is designed to provide 4.5 days The TruBend Series 7000 Operator Course is designed to provide 3.5 days
students with essential technical and practical knowledge necessary students with essential technical and practical knowledge necessary
to become a skilled operator. Students will learn how to operate OBJECTIVES to become a skilled operator. Students will learn how to operate OBJECTIVES
the machine by learning bending fundamentals, machine controls, n Demonstrate safe bending work practices and follow safety the machine by learning bending fundamentals, machine controls, n Demonstrate safe bending work practices and follow safety
machine specifications and capabilities, tooling, programming, bend guidelines to establish a safe operating environment machine specifications and capabilities, tooling, programming, and guidelines to establish a safe operating environment
sequence, and ACB (optional). The course offers hands-on practice n Discuss bending principles and different types of bending bend sequence. The course offers hands-on practice guided closely by n Discuss bending principles and different types of bending
guided closely by the instructor. Upon completion of the course, n Apply BendGuard method when creating programs the instructor. Upon completion of the course, students will have the n Start up, reference, and shut down the machine
students will have the necessary skills to create accurate parts, select n Start up, reference, and shut down the machine necessary skills to create accurate parts, select appropriate tooling, n Select the menus and identify soft keys
appropriate tooling, apply proper bending techniques, and modify n Identify all buttons on the mobile control apply proper bending techniques, and modify bending parameters to n Select and position the tooling for best results
bending parameters to produce high-quality parts. n Select the menus and identify tab keys produce high-quality parts. n Customize the tool inventory
n Select, set up tooling, and customize tool library n Identify various backgauge configurations
TARGET AUDIENCE n Identify backgauge configurations and set up I-axis TARGET AUDIENCE n Create programs in Manual Mode
Machine operators n Create programs in Manual Mode Machine operators n Create a multi-bend NC program
n Create a multi-bend NC program n Create 2D programs using BendGraph
PREREQUISITES n Create 2D programs using BendGraph PREREQUISITES n Customize programming parameters
Good mechanical aptitude, general knowledge of CNC control, and n Customize program parameters Good mechanical aptitude, general knowledge of CNC control, and n Run part programs on the machine
familiarity with measuring tools n Utilize the ACB angle sensor/ACB laser familiarity with measuring tools n Perform preventive maintenance
n Perform preventive maintenance

n Overview of bending hazards and discuss safe work practices n Overview of programming applications: n Overview of bending hazards and discuss safe work practices n Overview of programming applications:
n Overview of BendGuard - manual programming n Overview of the BendGuard: - manual programming
- BendGuard modes and applications - NC code programming - BendGuard modes and applications - NC code programming
n Overview of bending: - Profile Editor programming (BendGraph) n Overview of bending: - Profile Editor
- bending nomenclature, air-bending vs. bottom bending n Overview of tool library: - bending nomenclature, air-bending vs. bottom bending n Demonstrate how to create and run programs on the machine
- bend allowance - manage/import tools - bend allowance n Review of maintenance tasks:
n Overview of mobile control and footswitch: - customize tool library to reflect inventory n Overview of TASC 6000 control panel: - tool maintenance
- mobile control buttons/foot switches n Discuss the ACB Angle Sensor/ACB laser: - buttons, menus, soft keys - preventive maintenance tasks and schedules
- switch cabinet control elements - what is ACB/ACB laser? n Overview of machine axes
- machine axes - electronic module n Discuss bending tools:
n Discuss bending tools: - sensor disk combinations - punches, dies
- punch, die, flattening dies - calibration of ACB and ACB configurations - how to read tool technical data
- how to read tool technical data - program a learned bend - how to select proper tooling
- how to select proper tooling - bend with 2 and 3 sensors n Perform basic machine operations:
n Overview of I-axis working range and how to set up I-axis - ACB applications and limitations - startup/shutdown the machine
n Demonstrate how to load tools and perform “offset tool check” n Review of maintenance tasks: - reference procedure
n Demonstrate how to startup and shutdown the machine - tool maintenance n Demonstrate how to load tools and perform “offset tool check”
n Overview of TASC 6000 touch-point panel control elements - preventive maintenance tasks and schedules
- maintenance checks for the bending aid (optional)

TruBend Series Advanced Bending
5000 Applications
Maintenance

The TruBend Maintenance Course provides students with the 3.5 days The Advanced Bending Applications Course is designed for the 3 days
knowledge and skills to maintain their machine, prevent breakdowns, maximization of state-of-the-art bending technologies in TRUMPF
and keep their machine performing at its fullest capacity. Through OBJECTIVES TruBend machines. It is intended for customers who are experienced OBJECTIVES
lectures and hands-on practice, students will develop an extensive n Implement key safety features and follow safety guidelines to with TruBend machines. Students will gain in-depth as well as n Acquire a broad understanding of the variety of bending
knowledge of all aspects of the internal workings of their TruBend establish a safe work environment during maintenance comprehensive knowledge about different types tooling, bending capabilities of TruBend machines, TRUMPF bending tools,
machines. Upon completion of this course, students will be able to n Identify the elements on the mobile control and their proper uses technologies, bending angles, and programming capabilities. Students and advanced TruTops Bend programming techniques
perform regular checks and make adjustments as needed, as well n Identify touch-point components and their uses for maintenance will be able to customize their newly acquired knowledge specifically n Acquire comprehensive knowledge and techniques to maximize
as resolve common machine problems in a timely manner to reduce tasks to their machines, increasing productivity. Upon completion of the the quality of bent parts
machine downtime to a minimum. n Identify machine and backgauge axes and how axis settings affect course, the students will be able to maximize TruBend machine
part creation processing capabilities, flexibility, and performance to achieve the
TARGET AUDIENCE n Start, reference, and shut down the machine highest quality in their parts.
Qualified maintenance personnel n Select the correct menu and soft keys for maintenance tasks
n Create simple maintenance programs TARGET AUDIENCE
PREREQUISITES n Setup and qualify all machine axes Operators experienced in operating TruBend machines, or
Basic understanding of electrical, hydraulic and pneumatic theories. n Perform maintenance on the crowning motor, linear scale, lower programmers experienced in using the TruTops Bend software
The ability to read schematics is a plus. die clamping, and drive amps
n Read electrical schematics for maintenance purposes PREREQUISITES
n Perform preventive maintenance tasks as scheduled TruBend Operator and/or TruTops Bend Programming Courses

n Overview of press brake safety and discuss safe work practices n Overview of machine axes maintenance tasks: n Overview of bending safety and BendGuard operation principals n Overview and demonstration of the ACB angle sensor:
n Overview of machine control components: - set up and qualify all axes n Overview of bending theory: - ACB design theory and capabilities
- identify control components on the mobile control n Discuss maintenance tasks on the crowning motor - bending nomenclature - compare programs using ACB vs. programs without ACB
- identify control components on the touch-point control panel n Discuss maintenance tasks on the linear scale - air-bending vs. bottom bending - modify existing programs to incorporate ACB
n Overview of machine axes and the backgauge n Review maintenance tasks on the lower die clamp - bending process, bend allowance, bend deduction n Discuss 2D graphical programming using BendGraph:
n Perform basic machine operations: n Review maintenance tasks on the PCSS unit - pressing force, tonnage, tensile strength - BendGraph basics and capabilities
- start up the machine n Review maintenance tasks on the drive amps n Overview of machine control system: - create and run 2D graphical programs
- reference the machine n Introduction to schematics: - control system components n Practice programming complicated parts
- shut down the machine - overview of TRUMPF schematics structure/sections n Discuss bending tools: n Practice bending techniques
n Overview of touch-point menus and tab keys - schematics symbols - best practices for selecting tools
n Overview menus and tab keys for various maintenance tasks - read electrical schematics for maintenance tasks - import and export tool drawings
n Demonstrate how to create a simple maintenance program n Review of additional maintenance points and schedules - manage the tool inventory
n Review of maintenance tasks on hydraulic valves: - modify existing or create customized special tools
- identify all hydraulic valves and their functions n Overview of material management
- read hydraulic schematics n Discuss bending methods and techniques

TruTops Laser TruTops Tube
Programming
and TubeDesign
Programming

The TruTops Laser Programming Course is designed to provide 4.5 days The TruTops Tube and TubeDesign Programming Course is designed 4.5 days
students with the essential knowledge and skills to successfully to provide students with the essential knowledge and skills to
create part programs for production. Students will obtain a working OBJECTIVES successfully create part programs for TruLaser Tube machines. OBJECTIVES
knowledge of this programming software by learning how to n Discuss laser cutting concepts and processes Students will obtain a working knowledge of TruTops Tube n Discuss laser cutting principles and processes
accurately import and export drawing files, accurately program single n Discuss various types of laser cutting and machine parameters programming software by learning how to accurately create, import, n Identify TruTops Tube interface components and their functions
parts, and nest parts to maximize material utilization and machining n Identify TruTops Laser interface components and their functions export part drawings, program round, square, and rectangular tube n Create drawings for round, square, rectangular tubes
processes. Upon completion of this course, students will be able to n Utilize databases related to the programming systems and machine parts. Upon completion of this course, students will possess the n Create tube profiles and draw standard intersections
draw parts using the TruTops CAD application, work with various n Create drawing files (.geo .vlg) in the CAD application required skills to use the TruTops Tube drawing package, process n Import .TEO from TubeDsign
macros, nest with TruTops manual and automatic nesters, apply n Create part layout on sheets in the Nesting application a part by applying technology and logic, and create NC code for n Modify contour approaches, MicroJoints, and tool path
appropriate cutting technologies and logical processing, and generate n Create single part and sheet NC code in the laser application TruLaser Tube machines, and successfully produce tube parts. n Apply finished part support and part removal
NC codes suitable for production. n Discuss the tool path and interaction n Identify TubeDesign interface components and their functions
n Apply proper databases (technology tables) part programs TARGET AUDIENCE n Create planes and add dimensions to sketches
TARGET AUDIENCE n Apply logic (rule) of contour approaches and withdrawals Personnel with programming responsibility n Create extrusions and cuts
Personnel with programming responsibility n Generate patterns and mirrored patterns
PREREQUISITES n Create tube face extensions
PREREQUISITES Basic PC skills are a must. Basic blueprint-reading skills are n Create and add blocks
Basic PC skills are a must. Basic blueprint-reading skills are recommended. Fundamental drawing skills using a CAD package and n Apply plane processing techniques to special cuts
recommended. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus. n Create NC code
NC programming knowledge are a plus.

n Overview of laser cutting principles and processes n Laser Application: n Overview of laser cutting principles and processes n Discuss how apply finished part support and part removal
n Overview of types of laser cutting and machine parameters - automatic generation of processing n Discuss TruTops Tube software interface, applications, n Overview of TubeDesign software interface, applications,
n Overview of TruTops Laser programming software: - modify processing options: corner, piercing method components and their functions, and sequence components and their functions
- components in the user interface - change the approach paths n Review of importing and exporting files n Demonstrate procedures for creating round, square, and
- file formats - modify contour sizes n Overview of {Drawing} Application rectangular tubes
n CAD Application: - create processing with path correction - create round, square, rectangular tubes drawings and use 3D n Discuss how to create planes and add dimensions to sketches
- load and import DXF files and batch DXF conversions - avoid collision due to workpiece tilting viewer to review drawings n Demonstrate and practice how to create extrusions and cuts
- create and edit part drawing .geo .vlg n Data Application: n Discuss file management: manage and save drawings (files) n Demonstrate and practice how to create patterns and mirrored
- create and edit standard patterns - set/modify machine options n Demonstrate and practice how to create and edit tube profiles patterns
- save drawing files - create rules, customer rules n Demonstrate and practice how to draw standard intersections n Discuss tube face extending techniques
n Nesting Application: - select Tech Tables n Demonstrate and practice how to create GEO, ROT, RPF, VLG, n Discuss plane processing techniques for special cuts and
- define a new sheet - activate PierceLine and/or SprintLine RMT, and LST geometries
- create a nesting job (*.JOB) - activate MicroWeld, MicroJoints n Overview of {Technology} applications: n Review how to create multiple tube designs with corners,
- create an enlarged rectangle sheet layout (*.TAF) n Generate NC code for single parts and sheets - processing strategies, processing extras intersections, and inserts
- create free GEOmetry sheet layout (*.TAF) n Discuss how to create and modify tool path n Demonstrate how to import .TEO from TubeDesign
- create skeleton for re-nesting (*.TRG) n Demonstrate and practice how to modify contour approaches n Discuss how to generate and transfer NC Code
- create common-line cut nests and MicroJoints
- create a mini nest (*.MTL)

TruTops Punch Advanced
Programming
TruTops Punch
Programming

The TruTops Punch Programming Course is designed to provide 4.5 days The Advanced TruTops Punch Programming Course is intended for 2.5 days
students with the essential knowledge and skills to successfully students who are interested in learning advanced programming
create part programs for production. Students will obtain a working OBJECTIVES techniques utilizing the TruTops Punch programming software. It OBJECTIVES
knowledge of this program by learning how to import and export n Discuss punching concepts and processes is intended for programmers who are already experienced with n Apply advanced part removal techniques
drawing files, how to accurately program single parts, and nest parts n Identify different types of punching tools and their characteristics TruTops Punch. Students will have the option of choosing any area of n Apply advanced forming techniques
to maximize material utilization and machining processes. Upon n Identify different file formats: DXF, GEO, GMT, etc emphasis, such as part removal techniques, optimization techniques, n Create and apply machining macros
completion of this course, students will be able to draw parts using n Identify TruTops Punch interface components and their functions creating special tooling, etc. Upon completion of this course, students n Create and apply cluster tool programming
the TruTops CAD application, work with various macros, nest with n Program with the Drawing Application will be able to maximize the material processing capabilities of n Create and apply automatic sheet trimming
TruTops manual and automatic nesters, apply appropriate cutting n Program with the Nesting Application TruTops Punch software to produce high-quality parts and achieve n Apply advanced optimization techniques
technologies and logical processing, and generate NC codes suitable n Modify tool path and interaction greater productivity. n Apply the “GEO Comparator” for analysis
for production. n Apply proper technology tables/parameters to drawn parts n Identify and program the marking tools
n Create and apply “macros” TARGET AUDIENCE n Identify and program the MultiBend and MultiShear tools
TARGET AUDIENCE n Create “processing samples” Customers interested in advanced programming techniques n Identify and program the “Wheel Technology”
Personnel with programming responsibility n Generate setup plan, NC code, production plan n Avoid double punching
PREREQUISITES n Utilize the NC Link
PREREQUISITES Minimum of one (1) year using TruTops Punch software. Basic PC n Program intricate/complicated parts
Basic PC skills are a must. Basic blueprint-reading skills are skills are a must. Basic blueprint-reading skills are recommended. n Run NC programs at the machine
recommended. Fundamental drawing skills using a CAD package and Fundamental drawing skills using a CAD package and NC
NC programming knowledge are a plus. programming knowledge are a plus.

n Overview of punching concepts and theories: n Overview of tool path: n Overview of advanced sheet handling cycles n Demonstrate different ways to use the NC Link
- cut-to-break ratio - optimize tooling path n Review of advanced part removal techniques n Discuss
how to program intricate/complicated customer parts
- machine tonnage and punching force - modify tooling path n Discuss advanced forming techniques n Run NC programs at the machine
n Introduction to tooling: n Application of of “Macros” n Overview of advanced creation/use of machining macros
- standard tools, special tools n Application of “Processing Samples” n Discuss efficient cluster tool programming
n Overview of TruTops Punch: n Application of “Repositioning” n Review of advanced automatic sheet trimming
- system requirements/specification n Application of “Part Removal” techniques n Discuss advanced optimization techniques
- tool bars, menus, buttons, navigation n Overview of processing blanks: n Overview of different ways to use the “GEO Comparator”
n Overview of different file formats: - slitting, skeleton-free processing possibilities n Demonstrate how to identify and program the marking tools
- DXF, GEO, GMT, TMT, LST n Overview of setup plan, NC code, production plan n Demonstrate different ways to identify as well as program the
- import/load, export, convert different files n Overview of machine options customization: MultiBend and MultiShear tools
n Overview of the Drawing Application - create standard tools, multi-tools, special/forming tools n Review of techniques for identify and program the “Wheel
- buttons and keys - modify machine parameters Technology” for circles and curves
- import and prepare DXFs n Discuss how to avoid double punching
n Overview of the Nesting Application:
- sheet layout strategies: free geometry vs. rectangular nesting
- create sheet layouts

TruTops Bend TruTops Boost
Programming
HomeZone
Programming

The TruTops Bend Programming Course is designed to provide 4.5 days The TruTops Boost HomeZone Programming Course is designed 0.5 day
students with the knowledge and skills necessary for successful to provide students with the essential knowledge and skills to
programming with the TruTops Bend software. OBJECTIVES successfully use the main platform “HomeZone” in TruTops Boost. OBJECTIVES
n Identify TRUMPF TruBend machines components: controls and axes Students will obtain a working knowledge by learning how to n Identify TruTops Boost interface components and their
TARGET AUDIENCE n Discuss bend theory and tooling applications import/export drawing files, how to select/import a machine into the functions
Personnel with programming responsibility n Discuss ACB theory and applications HomeZone, and how to create new material blanks in the material n Identify different functions of the Boost button
n Perform TruTops Bend data structure setup database. Upon completion of this course, students will be able to n Identify and import different file formats: *.dxf, *.geo, *.scdoc,
PREREQUISITES n Create a functionally accurate GEO drawing identify interface components and their functions, successfully select *.sldprt, etc
Basic PC skills are a must. Basic blueprint-reading skills are n Create a functionally accurate unfolded layout their TRUMPF machine, follow the TruTops Boost workflow, manage n Knowledge of ribbon tabs
recommended. Fundamental drawing skills using a CAD package and n Create a functionally accurate setup plan parts and materials, as well as successfully release NC programs and n Activate a cutting/bending machine
NC programming knowledge are a plus. Students should also have n Correctly manipulate tooling selection, bend sequences, back- setup sheets. n Create default and favorite machines
a basic understanding of the development of a 3D part from a flat gauge positions, and part loading in the bending application n Knowledge of the TruTops Boost workflow
layout. n Create a functionally accurate NC program TARGET AUDIENCE n Identify different TruTops Boost symbols
n Perform customization of TruTops Bend software databases, Personnel with programming responsibility n Utilize the static/dynamic filters
settings, configurations, and data menus n Import nesting templates
n Manage tool inventory PREREQUISITES n Create new material and raw sheets
n Create custom tool list Basic PC skills are a must. Basic blueprint-reading skills are n Knowledge of releasing programs and setup sheets
n Create custom tools recommended. Fundamental drawing skills using a CAD package and
NC programming knowledge are a plus.

n Overview of TRUMPF TruBend machine nomenclature n Demonstrate working with TruTops Bend (Part 2): n Overview of the TruTops Boost programming software package n Discuss different ways to use the static and dynamic filters
n Overview of bending theory - TruTops Bend programming software settings n Overview of the TruTops Boost HomeZone user interface: n Demonstrate how to import nesting templates
n Overview of tooling - databases - buttons n Overview of material management: how to create new material
n Introduction to ACB - configuration - functions and raw sheets
n Introduction to TruTops CAD: - processing data n Discuss and demonstrate how to import different file formats n Demonstrate how to release programs
- working with the flat blank n Demonstrate creating bending sample parts at the machine - *.DXF n Discuss how to create setup sheets
n Introduction to TruTops Unfold: - *.GEO
- unfolding directly from a 3D model - *.SCODOC
n Introduction to TRUMPF TruTops Bend software: - *.SLDPRT
- GEO part creation/drawing n Discuss different ribbon tabs
n Demonstrate working with TruTops Bend (Part 1): n Overview of machine activation for cutting or bending
- adapt unfolding n Demonstrate how to create default and favorite machine(s)
- unfolding application n Overview of the TruTops Boost workflow process
- set-up plan application n Discuss of various TruTops Boost symbols and their functions
- bending application
- NC program application

TruTops Boost TruTops Boost
Laser Punch
Programming Programming

The TruTops Boost Laser Programming Course is designed to provide 4 days The TruTops Punch Programming Course is designed to provide 4 days
students with the essential knowledge and skills to successfully students with the essential knowledge and skills to successfully
create part programs for production. Students will obtain a working OBJECTIVES create part programs for production. Students will obtain a working OBJECTIVES
n Discuss laser cutting concepts and processes n Discuss punching concepts and processes
knowledge of this programming software by learning how to knowledge of this program by learning how to import and export
n Discuss various types of laser cutting and machine parameters n Identify different types of punching tools and their characteristics
accurately import and export drawing files, nest parts to maximize drawing files, how to accurately program single parts, and nest parts
n Identify TruTops Boost Laser interface components and their functions n Identify TruTops Boost Punch interface components and their functions
material utilization and machining processes. Upon completion of this to maximize material utilization and machining processes. Upon
n Configure a machine in TruTops Boost Laser n Import different file formats
course, students will be able to create nesting profiles, apply manual completion of this course, students will be able to work with various
n Import various file formats n Modify material and sheet thickness
and/or automatic nesters, apply appropriate cutting technologies and macros, nest with TruTops manual and automatic nesters, apply
n Utilize the Boost button feature n Apply the Nesting function
logical processing, and generate NC codes suitable for production. appropriate cutting technologies and logical processing, and generate
n Create nested sheets with auto-nesting and/or free-geometry n Apply manual and automatic processings
NC codes suitable for production.
functionality n Modify tool paths and interactions
TARGET AUDIENCE
n Preset automatic Boost parameters n Program oversized sheets with “Repositioning”
Personnel with programming responsibility TARGET AUDIENCE
n Apply various processing options n Apply proper technology parameters to drawn parts
Personnel with programming responsibility
n Modify approaches and contour sizes n Create and apply “Processing samples”
PREREQUISITES
n Apply the common line cutting technique n Apply and modify “Macros”
TruTops Boost HomeZone PREREQUISITES
n Create and apply various rules n Apply program options such as tapping and roller tools
TruTops Boost HomeZone
n Apply the MicroWeld and MicroJoint functions n Create part orders and apply the automatic “BOOST” function
n Maximize sheet utilization n Generate setup plan, NC code, production plan and release
n Create and mange raw sheets programs
n Create a production plan

n Overview of laser cutting concepts and processes n Demonstrate different ways to apply processing options n Overview of punching concepts and theories: n Discuss different techniques for working with tool path:
n Overview various types of laser cutting and machine parameters n Discuss how to modify contour sizes - cut-to-break ratio - optimize tool path
n Overview of TruTops Boost Laser interface components: n Demonstrate and practice how to apply common line cutting - machine tonnage and punching force - modify tool path
- tool bars, menus, buttons, navigation technique n Discuss tooling: n Overivew of “macros”: apply and modify “macros”
n Discuss various file formats: n Overview of tech tables: select and modify - standard tools, special tools n Demonstrate and practice working with “processing samples”
- DXF, GEO, SCDOC, SLDPRT n Overview of working with rules: create and select various rules n Overview of TruTops Boost Punch interface: n Demonstrate and practice how to apply common line cutting
- import/load, export, convert different file formats n Demonstrate how to to activate the MicroWeld and MicroJoint - tool bars, menus, buttons, navigation technique
n Discuss how to configure a machine function n Overview of various file formats: n Demonstrate and practice working with “repositioning”
n Demonstrate and practice how to utilize automatic Boost button n Demonstrate how to to utilize scraps/remainder of the sheet/ - DXF, GEO, SCDOC, SLDPRT n Discuss different “part removal” options
feature workpiece - import/load, export, convert different file formats n Overview of processing blanks:
n Overview of nesting functions: n Discuss material management: create a raw material sheet and n Discuss how to configure a machine - slitting, skeleton-free processing possibilities
- create a nesting job size n Demonstrate and practice how to utilize the automatic Boost n Discuss various program results:
- apply free geometry layout n Demonstrate and practice how to create a production plan button feature - create setup plans, generate NC code, create production plan
n Review of creating processings: n Overview of nesting functions: n Overview of machine options customization:
- for single and sectional sheet layout - create sheet layout - create standard tools, multi-tools, special/forming tools
n Discuss how to preset automatic boost parameters - apply compulsory sequences - modify machine parameters

TruTops Boost TruTops Boost
Bend Design
Programming Online Programming

The TruTops Boost Bend Programming Course is designed for all 4 days The TruTops Boost Design Online Programming Course is designed 12 hours (4 hours per day, Tuesday through Thursday) plus extra
TRUMPF TruBend machines. This course provides programmers for customers who wish to learn Boost Design without having to hours each day for projects and homework assignments
with the knowledge and skills to successfully create part programs OBJECTIVES travel to TRUMPF. The goal of the course is to provide students with
for production. Students will obtain a working knowledge of this n Discuss bend theory and methodologies the core knowledge and skills to successfully draw 2D or 3D parts. OBJECTIVES
software by learning how to import and export files, accurately n Discuss tooling specifications, functionalities, and applications Students will learn a variety of drawing techniques such as “shell” n Identify icons and buttons on the Boost Design user interface
program bending parts, and generate NC codes suitable for n Identify TRUMPF TruBend machines components: controls and axes or “pull,” how to generate and modify sheet drawings, and how to n Navigate through different menus
production. n Import various file formats troubleshoot corrupt drawing files. The students will be given several n Use mouse gestures for various operations
n Apply automatic processings projects that will allow them to practice various techniques they have n Draw 2D (flat) parts with various techniques
TARGET AUDIENCE n Modify bend sequence, tooling setup plan, and bending process just learned. n Draw 3D parts with various techniques
Personnel with programming responsibility manually n Knowledge of bending concept, options, and bend deductions
n Discuss ACB theory and applications TARGET AUDIENCE n Edit/modfiy designs
PREREQUISITES n Customize settings, configurations, and data menus Personnel with programming responsibility n Create sheet drawings
TruTops Boost HomeZone n Manage tool inventory n Identify and dissolve sheet assemblies
n Create custom tool list PREREQUISITES n Troubleshoot corrupt drawing files with various repair techniques
n Create custom tools TruTops Boost TechZone (one of the Boost Laser, Punch, or Bend
n Create a functionally accurate NC program classes) and a valid TruTops Boost license. Dual-monitor workstation
n Create a functionally accurate setup plan is highly recommended.

n Overview of bending concepts, theory, and methods n Overview of machine parameters and pre-settings n Overview of Boost Design interface: n Demonstrate and practice how to create sheet drawings:
n Overview of tooling specifications and applications n Discuss how to generate a customized tool list - icons, elements, and menus - add a new sheet drawing to a design
n Overview of machine axes: n Demonstrate and practice how to create a custom tool: n Discuss 2D design concepts and essentials - add, remove, and edit part views
- all machine axes and backgauge axes - produce segmented tools to use as a default tool n Overview of 2D drawing techniques: - add dimensions, notes, barcodes and other info
- individual axis processing capabilities n Overview of ACB: - draw E-plate with “rectangle” and “line” techniques n Discuss how to manage assemblies in the HomeZone:
n Overview of TruTops Boost Bend interface: - characteristics and function of the ACB - draw L-plate with “pull” technique - import the assembly (HomeZone)
- tool bars, menus, buttons, navigation - apply ACB to automatically correct bend angles - draw sickle plate with “sweep arc” technique - identify assembly components as sheet metal parts
n Discuss various file formats: n Discuss various program results: - draw rotational geometrical parts with “mirror” technique - dissolve assemblies and exit TechZone Design
- DXF, GEO, SCDOC, SLDPRT - create setup plans - draw parts with “pattern” technique n Demonstrate and practice how to troubleshoot corrupted
- import/load, export, convert different file formats - generate NC code n Demonstrate and practice how to edit/modify 2D drawings: geometries:
n Demonstrate and practice how to apply automatic processings - create a production plan - modify 2D parts with “pull” and “move” techniques - discuss functions under the “Repair” and “Prepare” tabs
n Demonstrate and practice how to apply manual modifications: n Discuss 3D design concepts and essentials - delete unnecessary solids and create new solids
- bend sequence n Overview of 3D drawing techniques: - split drawings with “split body” and then combine/merge solids
- tooling setup plan - draw 3D parts with “pull” and “shell” techniques
- bending process - draw 3D parts with “bend” technique

TruMark and TruMark and
QuickFlow TruTops Mark
Operator and Programming Operator and Programming

The TruMark Operator and QuickFlow Programming Course is 4.5 days The TruMark Operator and TruTops Mark Programming Course is 2.5 days
designed to provide students with essential technical and practical designed to provide students with essential technical and practical
knowledge necessary to become a skilled operator and programmer. OBJECTIVES knowledge necessary to become a skilled operator. Students OBJECTIVES
Students will learn how to operate the machine by creating and n Identify key safety features and follow safety guidelines to will learn how to operate the machine by creating and testing n Identify the key safety features and follow safety guidelines to
testing marking programs using the TruTops Mark and QuickFlow establish a completely safe work environment marking programs using the TruTops Mark software on the TruMark establish a completely safe work environment
software on the TruMark workstation. The course offers hands-on n Discuss laser theory and applications workstation. The course offers hands-on practice guided closely by n Discuss laser theory and applications
practice guided closely by the instructor. Upon completion of the n Identify controls on the TruMark workstation the instructor. Upon completion of the course, students will have the n Identify controls on the TruMark workstation
course, students will have the necessary skills to accurately create and n Identify applications of the TruTops Mark software necessary skills to accurately create and test parts and perform basic n Identify applications of the TruTops Mark software
test parts, and perform basic preventive maintenance. n Correctly load and mark a TruTops Mark program on the TruMark preventive maintenance. n Correctly load and mark a TruTops Mark program on the TruMark
workstation workstation
TARGET AUDIENCE n Create functionally accurate TruTops CAD drawings TARGET AUDIENCE n Create functionally accurate TruTops CAD drawings
Operators or personnel with programming responsibility n Perform operator-level preventive maintenance Operators or personnel with programming responsibility n Perform operator-level preventive maintenance
n State the purpose of QuickFlow
PREREQUISITES n Identify the features and capabilities of QuickFlow PREREQUISITES
A solid understanding of Microsoft Windows OS, including creating n Identify QuickFlow object functions and their structures Operator with basic PC skills. Fundamental drawing skills using a CAD
file directories, installing programs, creating short-cuts, copying, n Create, modify, and test programs using QuickFlow objects package and NC programming knowledge are a plus.
deleting, and saving files, and using NotePad to create text files. n Examine QuickFlow program applications and examples
Prior experiences with reading blueprints, using CAD software, and
programming skills are recommended.

n Discuss TruMark safety features and how to apply safety n Review of features and capabilities of QuickFlow n Discuss TruMark safety features and how to apply safety
guidelines to establish a completely safe work environment n Discuss QuickFlow object functions and their structures guidelines to establish a completely safe work environment
n Discuss of laser theory and principles n Demonstrate how to create, modify, and test programs using n Overview of laser theory and principles
n Overview of controls on the TruMark workstation QuickFlow objects n Overview of controls on the TruMark workstation
n Overview of applications of the TruTops Mark software n Demonstrate ways to examine/access QuickFlow program n Overview of applications of the TruTops Mark software
n Demonstrate how to correctly load and mark a TruTops Mark applications and example results n Demonstrate how to correctly load and mark a TruTops Mark
program on the TruMark workstation program on the TruMark workstation
n Discuss how to create functionally accurate TruTops CAD n Discuss how to create functionally accurate TruTops CAD
drawings: drawings:
- laser parameters - laser parameters
- data objects - data objects
- sequential programs - sequential programs
- graphic marking programs - graphic marking programs
n Review of operator-level preventive maintenance: n Review of operator-level preventive maintenance:
- maintenance tasks/points - maintenance tasks/points
- maintenance schedules - maintenance schedules

Advanced TruMark SheetMetal Design
Applications (customer site only)

The Advanced TruMark Applications Training Course is 2 days The Sheet Metal Design Course is intended for engineers, designers, 3 days
designed to enable users to maximize the capability of their and programmers involved in the designing and/or machining process
TruMark machines with advanced marking techniques and OBJECTIVES of their sheet metal parts who would like to rethink the entire design OBJECTIVES
additional software. The course immediately follows the n Discuss laser cutting concepts and processes process. In this course, students will learn how to streamline the n Overview of traditional design methodologies and explore new
TruMark Operator course, it discusses various laser n Apply advanced application techniques for marking optimization design process and make full use of sheet metal knowledge to design design options
parameters, marking processes, various types of materials, n Differentiate various laser marking processes, including better parts and replace and/or make improvements on current n Discuss various techniques, methodologies, options, and
the TruTops Mark Navigator programming software as well engraving, ablation, foaming, color change, etc. manufacturing processes in a faster and cost-efficient manner. considerations when designing sheet metal parts
as the cylindrical segmentation marking feature. The n Compare power laser parameters in relation to energy density n Identify ways to avoid design mistakes or design flaws
students will learn how to create, test, and analyze marked n Correctly create parts with various materials and optimized TARGET AUDIENCE n Discuss techniques and possible solutions for a successful design
parts to achieve optimum marking results. parameters Engineers, designers, and programmers of a flat pattern
n Correctly apply the TruTops Navigator to produce functionally n Demonstrate step-by-step design process from an idea to a
TARGET AUDIENCE accurate part programs PREREQUISITES finished product
Personnel with operation and/or programming responsibility n Correctly apply the cylindrical and X/Y segmentation feature An interest in learning the latest sheet metal design methodologies n Overview of the design process chain
to produce functionally accurate part programs and techniques to streamline the design processes. Basic knowledge n Discuss methods to streamline the design process
PREREQUISITES n Analyze the quality of marked parts and apply advanced marking of CAD/CAM systems. Past design experience is a plus. n Practice designing various sheet metal parts by applying
TruMark Operator Training Course. The abilities of using TruTops techniques to improve quality appropriate techniques and ideas
Mark software to create functionally accurate CAD drawings and n Adapt special functions and techniques to meet your own n Discuss latest manufacturing technologies
functionally accurate marking part programs are a must. programming needs


n Introduction to advanced marking application theory: n Discuss quality control of marked parts: n Overview of old design methodologies and common design issues n Hands-on workshop practice:
- power density vs. energy density - analyze quality of marked parts n Discuss different ways to avoid design mistakes or flaws - apply newly learned design knowledge and techniques
n Laser parameters and marking with different materials: - apply advanced marking techniques to improve quality n Overview of ideas, techniques, and solutions for designing better to optimize the designs of various parts
- marking metals: ablation, engraving, cleaning, annealing - troubleshoot laser marking problems, such as low contrast sheet metal parts: n Review of latest manufacturing technologies:
- marking plastics: color change, foaming, engraving n Overview of customization: - avoid stress points - TRUMPF laser cutting technology
- marking other synthetic materials - identify programming needs and special marking requirements - determine force path - TRUMPF punching technology
n Introduction to TruTops Navigator: - customization of programming and special functions to reduce - increase stiffness and stability - TRUMPF bending technology
- TruTops Navigator capabilities and functions work time and maximize productivity - reduce parts in weldment n Overview of the design process chain:
- Matrixes - reduce distortion - discuss methods to streamline the design process
- Test files - determine appropriate welding seam positions n Discuss options to optimize sheet metal process:
- Optimization and transferring of laser parameters - reduce grinding - cost considerations
n Demonstrate cylindrical and X/Y segmentation marking: - use positioning aids: pins, tabs, markings, etc. - time
- cylindrical and X/Y segmentation marking functions and - integrate multiple parts - weight optimization
capabilities - prepare radius and corners - production optimization
- cylindrical and X/Y segmentation programming corrections and - create bendable profiles - reduce or eliminate fixturing
optimization n Overview of techniques to create a flat pattern - functionality
- required conditions and parameters for marking cylindrical parts n Demonstration of step-by-step design process from an idea to a - design considerations for sheet metal parts
larger than the marking field or multiple finished product n Customer parts are welcome as class examples to be re-designed

Smart Glasses
COURSE DESCRIPTION OBJECTIVES

The Smart Classes training course is designed to teach the n Introduction to Smart Glasses components and their functions
customers to make the most of the wearable technology. Customers n Switch on the Smart Glasses
will quickly learn the components of the Smart Glasses, how to n Discuss the main menu and interfaces
enable conntections via wi-fi or blue tooth, and how to set up n Discuss main controls
communications with TRUMPF. Customers will also learn how to n Introduction to the Track Pad
work with a TRUMPF Service Technician after properly setting n Demonstrate how to use the Reticle Speed Mouse
up the Smart Glasses, and follow the guidance from the Service n Demonstrate how to set up bluetooth connection
Technician to effectively to repair and restor the machine . n Demonstarte how to set up wi-fi connection
n Demonstrate how to start a sevice session
TARGET AUDIENCE n Demonstrate how to power off the Smart Glasses
Personnel with operation and/or maintenance responsibility
PREREQUISITES
No prior training is required
COURSE DURATION
0.5 day
COURSE AGENDA n Demonstrate how to set up wi-fi connection:

n Identify various accessories in the Smart Glasses boxes - locate the system settings
n Identify the interfaces/components on the Smart Glasses: - locate the wi-fi option
- charging port adapter - how to use on-screen keyboard for entering password, if needed
- LED charging indicator - locate the enter icon
- earbuds and magnetic ports n Demonstrate how to start the service session:
n Demonstrate how to use the Track Pad: - locate the Eye Sight icon
- sweep motion vs. pressing motion to control the main menu - take and send pictures and videos
n Demonstrate how to turn on the Smart Glasses - save and send pictures and videos
n Demonstrate how to use the Reticle Speed Mouse: - receive annoations
- discuss components and their functions on the Reticle Speed - live video transfer
Mouse - live chat with TRUMPF Service Technician
n Demonstrate how to set up blue tooth connection: - practice trouble-shooting scenarios
- locate the system settings n Demonstrate how to turn off the Smart Glasses
- locate the bluetooth option
- locate the ODG speed mouse

TRUMPF Inc. Training Department TRUMPF Inc. Training Center
Our training instructors are certified by accredited training Located in Farmington, Connecticut, the TRUMPF Training Center is
organizations. Together, they represent over 100 years of combined conveniently located off of I-84, just 20 minutes from Hartford and
work experience which we are proud to pass on to our customers to 45 minutes from Bradley International Airport.
make them successful and profitable.
The Training Center encompasses 25,000 square feet of training floor
The TRUMPF Training Department is a training provider authorized by space and resource facilities. Every year, over 2,500 people come to
the International Association for Continuing Education and Training TRUMPF to take advantage of our outstanding training classes. Our
(IACET) to offer CEUs for all of our training programs. We are also courses are conducted using machines designated specifically for
approved by the Connecticut State Approving Agency to train eligible training purposes. Regardless of whether you are here for machine
VA educational beneficiaries. operation, maintenance, or programming training, we do our best to
make sure our students have an enjoyable experience and acquire all
the skills they need.

TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032
Phone: 860 255 2028 · Fax: 860 255 6079
E-mail: training@us.trumpf.com · Homepage: www.us.trumpf.com

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2017/18

Training Course Brochure

2 860-255-6068 / training@us.trumpf.com Release Date: July 2017 860-255-6068 / training@us.trumpf.com 3

*indicates new courses

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Maintenance Courses Course Schedule

Cost Course Schedule

*indicates new courses

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TruMark - Operator & Programming Smart Glasses

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COURSE DESCRIPTION COURSE DURATION COURSE DESCRIPTION 4 days

COURSE AGENDA COURSE AGENDA

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COURSE DESCRIPTION COURSE DURATION COURSE DESCRIPTION COURSE DURATION

COURSE AGENDA n technology tables and processing COURSE AGENDA

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COURSE AGENDA COURSE AGENDA

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COURSE AGENDA COURSE AGENDA

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COURSE DESCRIPTION COURSE DURATION COURSE DESCRIPTION COURSE DURATION

COURSE AGENDA COURSE AGENDA

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