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02Z030115 M, WEKA Industrie Medien GmbH, Dresdner Straße 45, 1200 Wien, Retouren an Postfach 100, 1350 Wien SEPTEMBER–OCTOBER 2017
Special Edition
Official Publication of:
RECYCLING
Euro 12,–
Rise of the
Machines
With Advances
in AI, the Robots
are Coming
THE CONTRASTING
WORLD OF WASTE
From Robots to Waste Pickers
R ecycling may not sit at the top of the waste hierarchy, but in
the throw-away world in which we live it plays an increasingly
important role in the move to a circular economy.
With consumer demand for packaged goods rising globally, and the “Amazon
Effect” producing an ever growing mound of cardboard and other packing
materials, effectively recycling municipal waste is more important than ever.
The good news is, while there is still a long way to go, globally we’re getting
better at it. Over the past few weeks, I’ve been fortunate enough to visit two
particularly effective facilities which are at the forefront of the slow march
forward.
After a whirlwind tour of New York City, taking in the iconic sights of the
Statue of Liberty and the Empire State building, we took a scenic drive
through Pennsylvania and its quintessentially American Main Streets. We
wound up at TotalRecycling’s MRF in Allentown.
Once through the door, we were greeted by Joe, the director of the recycling
Ben Messenger Chief Editor division of his family-owned business. He’s quite clear that the future of the
waste industry is as a manufacturer, with MRFs its factories.
The plant he runs is certainly that. With the latest in sorting technology in-
stalled, his mantra is one of quality. It’s a good attitude, and one we’re seeing
more and more of in the recycling industry. For more on how TotalRecycling
“AS INCREDIBLE managed to ramp up production to 100,000 tonnes per year just 18 months
after opening its first MRF, turn to page 30.
AS SOME Fast-forward a couple of weeks and I’m once again on my travel, this time 10 km
OF THIS or so to the somewhat less glamorous destination of Dagenham, East London,
TECHNOLOGY where Veolia were reopening the former Closed Loop Recycling facility.
Having spent £5 million on upgrades, the plant is able to produce virgin
IS, WE MUSTN’T quality recycled HDPE from milk bottles. Already on my previous visit some
FORGET five years ago it was a high-tech plant, now it’s even more impressive. With its
end-to-end control of materials and sorting plants, Veolia is in a position to
PEOPLE. FOR operate it with a different business model to its previous owner. To find out
WASTE PICKERS more about that, turn to page 8.
MAKING A Continuing the theme of sorting, on page 18 we catch up with some old
friends of the robotic variety. With ZenRobotics’s C&D sorting technology
LIVING ON becoming ever more advanced and Sadako teaming up with BHS to roll out
LANDFILLS, Max-Ai, it’s a hot topic.
As incredible as some of this technology is, we mustn’t forget people. For
THERE IS OFTEN waste pickers making a living from landfills, there is often little or no regard
LITTLE OR NO for health and safety. On page 16, we hear about a project being carried out
REGARD FOR by a pair of NGOs to improve the lives of such workers in Mexico.
Enjoy the issue.
HEALTH AND
SAFETY.” Ben Messenger, Chief Editor
CONTENTS
VOLUME 18, ISSUE 5
GUEST
AUTHORS
Cover Story
RISE OF THE
MACHINES
Since our last in depth coverage “We built out this next
of robotic sorting, ZenRobotics mechanical evolution of a
and Sadako, working with BHS, system that accomplished
have made huge strides forward the key task of visual
in the use of AI. recognition.”
Page 18 Thomas Brooks, director of technology
development, BHS Group
Page 18
COMPANIES INDEX
Chief Editor COMPANY PAGE COMPANY PAGE
Ben Messenger
Email: Ben@WMW.News ACI Chemical 38 Komptech 41
Mobile: +44 7917 566259 Addex Group 26 Liebherr 13
Advanced Composites Manufacturing Innovation 14 LINDNER 33
International Advertising Manager
Terry Ash Alliance for Beverage Cartons and the Environment 12 Menart 42
Email: terry.ash@WMW.News Bollegraaf 30 Netherlands’ Embassy in Panama 46
Office: +44 (0)20 3667 3715 Bulk Handling Systems 3, 18 Presona 26
Mobile: +44 (0)7956 491159 Cambridge Consultants 28 Real Alloy 14
Publisher Cross Wrap 11, 26 Redwave 29
WEKA Industrie Medien GmbH DCM Infrastructure 12 Sadako 18
Hans F. Zangerl, General Manager Ecostar 39 Saxlund Internationa 36
Email: zangerl@WMW.News Eggersmann 43 SiKanda 16
Dresdner Straße 45, 1200 Vienna, Austria
ELDAN RECYCLING 26 TERRA TECH 16
www.industriemedien.at
Art Director: Nicole Fleck Explosion Power GmbH 34 Topolytics 25
Graphic Design: Johanna Kellermayr Firstgrade 24 TotalRecycling 3, 30
Forrec 23 Unisan UK 24
Advertising
Editorial/News Contact: Freeland Scientific 26 University of Tennessee 14
Ben@WMW.News Green Eco Technologies 25 Van Dyk Recycling Solutions 30
Editorial Correspondence/Press Releases: HAMMEL 7 Vecoplan 3 5
Please send to Waste Management World at HSM 26 Veolia 3, 8, 13
terry.ash@WMW.News ICM 15 Ward Recycling 13
www.wmw.news International Water Management Institute 40 ZenRobotics 3, 18
VISIT
US!
07.-10. November 2017
Hall A3 - Stand 052
www.hammel.de
MADE IN
DAGENHAM
VEOLIA INJECTS NEW LIFE INTO
PLASTIC RECYCLING PLANT
Having spent millions developing a state of the art plastic
recycling facility, in the summer of 2015 Closed Loop Recycling’s
facility in Dagenham, London, closed its doors. Following an
acquisition by Veolia, on 19 September this year the upgraded
plant was officially reopened. WMW was in attendance.
By Ben Messenger
FACTS
5 MILLION
TONNES
Of plastic used in the UK each year.
65%
London’s recycling target by 2030.
1.4 MILLION
TONNES
Of plastic is recovered each year in
the UK - equivalent to 29%.
300 MILLION
TONNES
Of plastic produced globally
each year.
8 MILLION
TONNES
Of plastic being dumped
in our oceans annually. of the plastic bottles,” says Kirkman. “The we hope to see more of the supply chain
objective is to use all the white HDPE working together to solve the packaging
30
Permanent jobs created
polymer as food grade but we are selling
some as technical at the moment while
we’re ramping up, and the plastic that
puzzle – and our doors are open to any
manufacturer wishing to discuss how
we can recycle packaging more easily by
at the Dagenham facility. comes out as a mixed colour will go as working together.”
a technical grade as well. The objective However, the latest YouGov research
200 MILLION
Plastic milk bottles collect
is food grade because that’s real circular
economy. You’ve got a food-grade bottle
going back to being food-grade material
reveals a significant recycling gap across
the UK with rates falling from 75% of
British adults ‘always’ recycling in the
by Veolia annually. – there’s no downcycling,” he continues. home to just 20% ‘always’ recycling on-
the-go. The findings were released by
2039
Adults responded to the YouGov
THE SURVEY SAYS…
Speaking at the opening of the facility,
Veolia to coincide with the official open-
ing of its Dagenham Plastics Facility.
Estelle Brachlianoff, senior executive vice The Veolia-YouGov research suggests
survey on 29th & 30th August 2017. president of Veolia UK & Ireland, notes that part of the UK’s recycling setback
that in the UK 44% of all of the plastic may be linked to an inability to recycle
bottles used evade the recycling system. conveniently outside of the home. The
“We use some, but imagine if we col- results show that 88% of consumers said
lected and recycled all of these. This that more convenient recycling facilities
would save approximately 300,000 tonnes on-the-go would encourage them to recy-
of materials and we’d be well on our way cle more outside of the home. The survey
to being a truly sustainable society,” she also reveals that 87% would like clearer
says. “I’m a firm believer that the solution recycling messaging, such as bins clearly
to making all plastics easily recyclable labelled with what can and what cannot
and increasing the percentage of recycled be put in them, while 84% would like to
material in packaging lies in collabora- see the recycling process become more
tion,” she says. straightforward.
“As the public’s awareness of pack- “It’s encouraging to see how engaged
aging and recycling continues to rise, people are with recycling and how willing
RUN
SAFETY
CW DEWIRING
CW Dewiring cuts and separates the wires
automatically and efficiently from any material
bales, such as pet bottles and plastics,
cardboard, pulp and paper or other recyclables.
Automatic dewiring improves safety and
efficiency when coiling the wires into a tight
Following Veolia's £5 million
ball, which is easy to handle further on.
upgrade the former Closed Loop
Recycling Plant in Dagenham
will produce 10,000 tonnes of
recycled HDPE per year.
TO BE BOTH RECYCLABLE
AND MADE FROM
RECYCLED MATERIAL WILL
HELP US LIVE IN A MORE
‘CIRCULAR’ WAY.”
Estelle Brachlianoff
senior executive vice president of Veolia UK & Ireland
GOOD TO KNOW
GLYCOL DE-ICER RECYCLING FACILITY
28
OPENED AT CALGARY INTERNATIONAL AIRPORT
92,000
at YYC Calgary International Airport. During
Calgary winters, ice and snow that has operations for The Calgary Airport Authority.
accumulated on an aircraft needs to be DCM Infrastructure acted as the site-wide
removed for flight safety. The de-icing fluid construction manager and performed all
used is a mix of glycol and water. The new mechanical, structural support, piping, elec-
facility, an integral part of glycol manage- trical, and instrumentation work. Geoffrey
ment at YYC, takes the used de-icing fluid Tauvette, WestJet director of environment Expected to be employed
that has traditionally been handled as waste and fuel, said that the project is a good ex- at the Alang-Sosiya ship
and transforms it into a reusable product, ample of how the airline community at YYC
providing both environmental and eco- collaborated to invest in infrastructure and
recycling yards following
nomic benefits. “Last year, 6 million litres of a Canadian-based technology to ensure its upgrade works, up from
de-icing fluid was applied to aircraft and just operations are environmentally sustainable. the current 50,000.
SPOT ON:
WARD’S LATEST LIEBHERRS RECOUP CEO STUART
FOSTER ON VEOLIA’S
BRUCIE BONUS
In Derbyshire, UK, Ward Recycling has taken delivery of both a cus- Whether in or out of the home, the latest YouGov survey
tomised giraffe material handler and a cheetah wheel loader from is a clear message from consumers that convenience and
manufacturer Liebherr. The two striking vehicles further expand straight-forward, consistent guidance will help everyone
Ward’s 80 strong waste management and recycling fleet, including to engage more effectively with their local plastic recycling
30 machines mainly from Liebherr’s extensive range. The company schemes. Brands and retailers are continuing to improve the
said that it likes to inject a bit of personality and sense of unique- recyclability of their plastics packaging, but consumers also
ness into its fleet. Handling materials including general waste, dry have a vital role in helping us to rescue more plastic that in
and mixed recycling, and scrap metal, the giraffe and cheetah will turn can be sent for recycling at facilities such as Veolia in
facilitate moving, loading and sorting waste materials for recycling Dagenham.
and processing. Ward explained that Liebherr’s fuel efficient LH 30 The research has also provided insight into the general popu-
M ‘giraffe’ material handler and L 538 P ‘cheetah’ wheel loader both lation’s knowledge of plastic recycling with 68% stating they
have dedicated waste and recycling specifications and comfort- understand what can and what cannot be recycled. However,
able, operator-friendly cabs which offer good visibility. “We’ve there’s still room for improvement with almost 1 in 3 (28%)
taken to customising our fleet along the theme of ‘Wild About still unclear of what is recyclable and what is not, and there is
Recycling’ as it livens up heavy industrial equipment, catches confusion over the recyclability of certain plastic items, for in-
people’s attention, and it’s a bit of fun with a serious environmental stance: black plastic (e.g. ready meal packaging) is challenging
message behind it,” explained Donald Ward, head of technical & to recycle, yet 48% of respondents believe it can be recycled,
recycling at Ward Recycling. “Educating people about the benefits and plastic film (e.g. cling film, cellophane, etc.) cannot be
of recycling and minimising waste to landfill has a positive environ- recycled, yet 21% of respondents believe it can be.
mental impact on wildlife for generations to come.” To highlight this, and the fact that if more people took up
recycling, more material would remain in the supply chain,
not the ocean, Veolia has unveiled a 2m Great White sculp-
“IT’S GREAT TO SEE HOW ture - the Great White Shark of Dagenham, named ‘Bruce’. It’s
WARD HAS CUSTOMISED covered nose to tail in diamond shaped scales. Parts of Bruces’
THE MATERIAL HANDLER lifelike ‘denticles’ have been made using the Dagenham Plas-
AND WHEEL LOADER – IT tics Facility’s HDPE which were originally milk bottles.
Bruce is approximately three metres in length, half the usual
CERTAINLY MAKES length of a Great White Shark, and weighs an estimated 30kgs.
THEM STAND OUT.” The artist, Faith Beddington, used over 400 milk bottles in her
creation with each bottle representing forty thousand bottles
Darren Bennet, national accounts
that fail to be recycled each day in Britain.
manager at Liebherr
The Institute for Advanced Composites materials, making the integration of com-
Manufacturing Innovation (IACMI) has posites a feasible and sustainable option
launched a project to develop a robust and for many industries in the future,” said Uday
scalable composite recycling methodology. Vaidya, chief technology officer at IACMI.
The organisation, a 150+ member, Uni-
7
OF TYRES SHIPPED
TO SOUTH KOREA
FOR RECYCLING
In Puerto Rico the Solid Waste Manage-
MILLION
ment Division, under the Department of Coffee cups are used every
Public Works, has shipped 829 tonnes of day in the UK alone.
used tyres to South Korea for recycling. out, which is a huge part of the process.
$2.3
According to Public Works Secretary The landfill is really a precious resource
James Ada, the tyres were processed at a that we strive to protect and reduce further
recently purchased tyre shredder facility impact because it is a limited resource,” said
for heavy equipment tyres. The site also Ada. Governor Ralph DLG Torres added:
has 85 tonnes of cardboard and 40 tonnes “As we’ve seen with the former Puerto Rico
of metal, which will also be shipped for landfill, it is important that we address solid
recycling to free up landfill space. Once
they arrive in South Korea the tyres will be
waste management through available and
affordable methods. Sorting out recyclables
MILLION
used in concrete production. “We want our has been an enormous undertaking, but it Funding to allow for
community to understand that items that plays a significant role in our infrastructure additional capacity at the
go through the transfer station are sorted improvements and waste management.” Marpi landfill in Puerto Rico.
17 th International Electronics
Recycling Congress IERC 2018
January 16 – 19, 2018
Salzburg, Austria
18 th International Automobile
Recycling Congress IARC 2018
March 14 – 16, 2018
Vienna, Austria
A LETTER FROM…
OAXACA, MEXICO
WASTE PICKERS
MARGINALISED AT
THE EDGE OF SOCIETY.
The work of the waste pickers is dangerous. Not only the
heat and the elements, but the waste itself poses a threat.
In Oaxaca, Mexico, SiKanda and TERRA TECH are working
with these marginalised communities to improve people’s
quality of life and improve sanitation.
of PET bottles, Tetra Paks, wooden organic rubbish. For a long time
FACTS frames and a concrete floor. TERRA the organic waste was not used
TECH joined at this stage by raising in any way. But new approaches
interest and funds for the project are going to change that situa-
work in Germany. tion. The secret star of the Worm
Similar building techniques were Action Center Project is the Eisenia
used to update local schools. The Foetida or “Red California Worm”.
Green Schools Project educates With the help of this little hero,
young students in waste man- organic garbage is transformed
agement and recycling, improves into fertile soil. The soil is used to
their reading skills and provides promote food production in family
them with decent learning spaces orchards for self-consumption, re-
in public schools. For this purpose, sulting in increased food security
two new Green Libraries were and autarchy of the marginalised
constructed, a network of Green communities. Up to 2 tonnes of
Libraries was established in five organic waste is transformed to
public schools, teachers were worm compost each month.
trained and 350 books were do- Thanks to vermiculture and com-
MATERIAL PRICES FOR nated. In total 550 students bene- posting, over 1000 people living in
PICKERS IN EURO CENTS fited from the project, with 20,000 landfills are now converting their
PET bottles and 16,000 Tetra Paks domestic waste into rich soil, thus
0.18
PET:
reused in the construction process. reducing focus of infection from
90% to about 50% in the targeted
Cartons: 0.10 THE WORM HAS TURNED
While small achievements give
neighbourhoods. It also increased
the weekly family intake of vege-
0.02
Glass:
reason for hope, 60% of the resi-
dents in both urban and suburban
tables from 2 to 5 pieces a week
thanks to the community orchards.
0.03
Tetra Pak:
rioration due to inadequate waste
management, in particular of the
are planned, the need for assistance
and funding will stay high.
BATTLE OF
THE BOTS
Automation is a hot topic. Some will tell you
the robots are coming, but they’re wrong. The
robots are here! In the waste industry, Finnish
firm ZenRobotics is leading the charge for the
C&D sector, while BHS has teamed up with
Spanish company Sadako to roll out the Max-
AI Quality Control robot for MRFs.
By Matt Clay
topic for a film, especially for the global mechanised body from the US. “There
waste sector. Yet such a ground-breaking
“MAX-AI was a huge amount of mechanical devel-
vision is not as far-fetched as you may TECHNOLOGY opment that went into the system,” says
think. Groups of companies are working WILL SOON Thomas Brooks, director of technology
towards creating an “autonomous MRF.” development, BHS Group.
Over the years, Waste Management
BECOME THE Speaking to WMW magazine, Brooks
World magazine has covered the devel- ACTIVE BRAIN says the team is pushing for around 65
opments of the robotic sorting industry, OF OUR MRFS, picks per minute with the robot, which
from the versions of Finnish company compares to 14 picks for its predecessor.
ZenRobotics’ C&D waste picking ma- CONTROLLING “A human will typically pick, when
chines, through to the rise of Spanish VARIOUS they’re motivated and focused, on average
firm Sadako. It’s one area of the industry ROBOTIC, between 35 and 40 picks per minute.”
that, like the picking pace of the robotic He adds: “The grasping has also been a
arms, moves at lightning pace. OPTICAL, major development for our team. That’s
AND OTHER what BHS brought to the equation. We
BULKING UP SORTING built out this next mechanical evolution
Since our last in-depth coverage, there of a system that accomplished the key task
have been some developments of note. EQUIPMENT.” of visual recognition. It’s built around the
Sadako has teamed up with US-firm Bulk fundamental design concept of replicated
Handling Systems (BHS) to bring out the human behaviour – to see, to think and to
Max-AI system. By definition, Max-AI (Max act.” The first commercial installation of
for short) “employs both multi-layered neu- Max was to the Athens Services’ Materials
ral networks and a vision system to see and Recovery Facility (MRF) in Sun Valley,
identify objects similar to the way a person California. Already in operation, Max is
does”. Many will remember how Sadako’s complementing advanced screen, air and
Wall-B early robot sorting systems looked: has been integrated with existing NRT
individual arms with suction cups. optical sorters to provide a “fully auto-
Well, now imagine Wall-B has had an nomous PET sorting solution”.
extreme make-over. He’s been to the gym, A revenue sharing model is in place
bulked up and is now wearing a shiny new between Sadako and BHS, although nei-
suit to emerge as Max-AI – it’s like a “be- ther party would provide more detail
fore and after” robot picture. Watching when pressed.
the video, Max moves in an arachnid fash- Belén Garnica, co-founder of Sadako
ion; the grabs bolstered with supporting and CFO, said the company is retiring the
struts moving at a phenomenal pace. The two Wall-B robots previously in operation
evolved bot essentially combines the best Thomas Brooks
in Spain and are working on finalising
from each side of the Atlantic: the AI de- BHS Director of Technology Max-AI for other applications. “It made
veloped in Spain but the new beefed up, Development no sense to dedicate further effort to
ZenRobotics' automated
those two robots,” she tells WMW. “They sorting system for C&D waste
have little capability now compared to the has tuned is Carl F’s business
“upside down” in Malmoe,
next gen AI. Max-AI is nearly three times Sweden.
faster than the Wall-B. They haven’t been
dismantled yet but we are planning to.”
She says Sadako is now looking at how
AI can disrupt other sectors. “AI will come
and there will be a big revolution in other
industries,” she says. “This could include
health applications, for example. We still
have plenty of opportunities out there.”
FIRST
up small objects.” So does this mean the seded and even replaced by machines?
Finnish team will be looking to start fish- Mieskonen tells an interesting story.
The first available machine ing from the ‘other pond’, namely munic- For one installation, ZenRobotics
utilising Max-AI technology is ipal recyclables such as bottles and cans? thought the manual sorters may in fact
an Autonomous Quality Control
unit that sorts container streams “It’s a no-brainer: we will roll out other sabotage the robots for taking their jobs.
following optical sorting. systems for lighter materials as well,” he Instead, it was quite the contrary. The em-
says. “The main focus has been and re- ployees put pictures on Instagram, shared
ATHENS
The first commercial Autono-
mains the heavy picker. That’s a more in-
teresting flow from our point of view.”
with their families and were proud to
work alongside them.
mous QC unit entered service at
“People actually like working alongside
Athens Services’ MRF in Sun Valley, SWEDISH HOUSE MATH the systems because they can leave the heavy
California. Carl F Jonsson is the head of operations lifting to the robots and they can focus
at Carl F in Malmoe, Sweden. His father on the complex materials, like untangling
MILLIONS
Max-AI learns to classify objects
is the CEO of the family’s construction
waste sorting business which has been in
wrapped plastics for example. We advertise
that the robots can lift up to 30kg but when
it’s never seen before by through operation for 27 years now. It was six years people see one lift a block that can weigh
millions of interactions. ago that ZenRobotics caught the compa- 100kg, then everybody realises their job is
not one for people to begin “LABOUR IS A bot development, it seemed a distant vi-
with.” Meanwhile Brooks sion that they would ever be competing
believes it’s only the “dull, SIGNIFICANT with humans. This was especially the case
dirty and dangerous” posi- CHALLENGE as the development just focused on heavy
tions in which machines are FOR MRF construction waste. Fast forward to today
“starting to take over”. and the vision is now a fully autonomous
“It’s a point of discussion OPERATORS.” MRF, sorting municipal recyclables. The
for us. If you look at many of the speed in which ZenRobotics is delivering
locations where we have recycling fa- systems globally, and with which Sadako
cilities, they are typically city-run or state- and BHS have teamed up and turned
run where they want to create jobs.” He be- Wall-B into Max is impressive, if a little
lieves that eventually Max-AI will become scary.
the “brain” of an MRF, as it becomes a Every industry is being disrupted by
fully autonomous facility. “Our objective technology. Whether it’s the iPhone for
is to apply that to a facility and reach the mobiles, Netflix for movie rentals, Airbnb
point of having an autonomous system for hotels or Uber for taxis; change is
that doesn’t have people touching waste sometimes needed to drive the competi-
anywhere, and has the ability to cross tion and market forward.
communicate between all machine centres Waste handling may still not feature
and operate itself,” he says. “There would as the core topic of summer movies, yet
be still be some level of maintenance Steve Miller the way a handful of companies are dis-
staff.” When WMW first covered the ro- BHS Chief Executive Officer rupting waste handling certainly has the
makings for a blockbuster.
RECYCLING AT RWM
In Birmingham, UK, at this year’s RWM trade show
hundreds of companies, both large and small, flocked
to the NEC to show off their wares. Amongst the
equipment on show were many new and improved Rapid emptying and re-lining
products covering all aspects of the recycling industry. means improved productivity and
reduced downtime.
WMW brings you the highlights.
#2 CUTTING BACK
UPDATE FOR THE
NEVER ENDING
#1 FIRSTGRADE BINLINER
DEBUTS DISC SCREEN Over on the UnisanUK stand, the hy-
Suffolk, UK-based equipment manufac- giene and recycling consumables man-
turer Firstgrade took the opportunity to ufacturer launched the next generation
debut its new Disc Screen for the removal of its Longopac continuous bin liner sys-
of oversize items, typically over 100mm, tem. Following feedback from its clients
from a waste stream prior to further UnisanUK says that it has made further
processing. “Screening at a large hole product developments. The Longopac
size can be difficult using conventional system now comes with the option of a
screens,” explains Alan Valentine, man- safety cutter securely fitted to the struc-
aging director at Firstgrade. “Large items ture. Whilst not an issue for the majority
easily block or peg in large holes, while of its customers, the company explains
long, thin items can pass through.” The that it took on board concerns some had
“SOMETIMES,
new screen features six rotating shafts. with the provision of scissors, which are IT’S THE
Oversize material rides over the top of secured to the Longopac bin system via SMALLEST
the flower-shaped discs, while undersize a heavy-duty lanyard. The continuous
items pass between the discs onto a con- bin liner system is already being used
THINGS THAT
veyor below. According to the manufac- by a number of major brands including MAKE THE
turer, the Disc Screen has a relatively high McDonalds and Coca-Cola. The com- GREATEST
volume throughput for its small foot- pany claims that its variable size bags,
print and power requirements. Also on which are always 100% full, mean no bag DIFFERENCE,
show was be the company’s T254 static wastage and reduce bag usage by six to SO ALL
trommel screen, which features a 2.5m seven times. However, the manual cut- FEEDBACK
diameter x 7.2m long barrel. “The T254 is ting of the bags with scissors placed re-
built for the heaviest duties, with 80mm strictions on its use within the food in- IS TAKEN ON
bearings, 500mm diameter wheels and dustry, hospitals and airports. The new BOARD.”
replaceable punched plate screens,” says feature removes those safety and security Wyn Dormer, key account manager
Valentine. concerns. at UnisanUK.
“WE BELIEVE
THAT APPLYING
GEOGRAPHI- #3 START UP
CAL DISCIPLINE TOPOLYTICS’
TO WASTE, WASTEASRESOURCE
EMISSIONS AND VISUAL MAPPING TOOL
RESOURCES Waste analytics start-up, Topolytics is ternationally with waste producers in the
CAN PROVIDE showing off its WasteasResource tool, an food, packaging, primary manufacture
interactive dashboard aimed at allowing and financial services sectors. It is also
ACTIONABLE waste and environmental managers un- monitoring waste and emissions in the
INSIGHTS AND derstand the trade-off between the dis- UK, US and China – analysing and vis-
ENHANCE posal cost and the value attached to their ualising data from networks of real-time
inert waste streams. The tool provides the sensors.
TRANS- user with a snapshot of the market value
PARENCY.” of waste compared to disposal costs, and
Topolytics founder, highlights how changing recycling rates #4 GREEN ECO
Dr Michael Groves can impact on value and carbon emis-
sions. “WasteasResource is designed as
TECHNOLOGIES
a very simple means to generate fresh LAUNCHES
thinking about resource efficiency,” says WASTEMASTER
Topolytics founder, Dr Michael Groves.
“It also links into our core platform – a Green Eco Technologies (GET), used the
user friendly, engaging and growing me- event to launch its WasteMaster range of
ta-map of the world’s industrial and com- on-site food waste processing systems.
mercial waste.” According to the com- The company claims that its proprie-
pany, using big data, mapping and geo- tary WasteMaster technology reduces
spatial analytics, the Topolytics platform the weight and volume of food waste by
underpins circular economy business up to 80%, producing an odourless com-
models through location intelligence – post-like residual material which can be
identifying granular, high quality data on re-purposed for fuel, animal feed or fer-
the generation, storage, movement, dis- tiliser, depending on the composition of
posal, recycling and re-use of industrial the waste loaded into the system. The
Topolytics is being used by RBS to and commercial waste. WasteMaster range includes options for
visualise and share information on the The ‘maps’ are created by and for com- users with medium to high-volume food
environmental processes at Gogarburn,
its global headquarters on the outskirts mercial waste producers and city author- waste disposal requirements such as ho-
of Edinburgh. ities. Groves explains that they show the tels, hospitals, hospitality and catering
‘truth’ about waste volumes and move- suppliers. It offers an on-site solution to
ments of waste from the source to the the cost and hygiene-related issues associ-
receptor. This helps them to effect effi- ated with food waste disposal. According
ciencies, reduce risks, identify opportuni- to GET, the system can be easily installed
ties for revenue generation and economic on site as there is no requirement for
development. The maps are also used by piped water or sewerage services – just an
recyclers and remanufacturers to identify electrical connection and an air outlet.
and predict sources of waste that can be No harmful emissions or odours are re-
transformed into high-quality materi- leased and no additives are used during
als and products. Topolytics says that it the process. WasteMaster is supplied as
is also working with real time data from a managed service which is tailored to
sensors that may be linked to waste prod- specific client needs and includes instal-
ucts, bins and skips or monitoring efflu- lation, servicing, and 24-hour support.
ent and air emissions. The company says “The ability to efficiently process on site
that it is enabling materials trading and resolves many of the issues associated
Food waste is treated industrial symbiosis through its geospa- with the need to dispose of quantities of
within the WasteMaster system
using oxidation to speed up the tial and predictive analytics capabilities. food waste,” says Jason Hoen, managing
natural decomposition process. It is already working in the UK and in- director of Green Eco Technologies.
#7 GLADIATOR TAKES
ON THE STICKY ISSUE #8 BIG NEW
OF GUM BALER FROM HSM
The issue of carelessly discarded chewing German recycling equipment manu-
gum is a sticky one. At this year’s RWM, facturer HSM has added a new channel “Well worth the wait, finally a
gum machine that works. We now
Addex Group was keen to show off its baling press suitable for larger applica- have a solution and can plan our
solution – the MaxVac, for which it is the tions and a wide range of materials in- deep cleaning programme around
sole UK distributor. The removal of gum cluding cardboard, paper and film, as the Gladiator,” Kensington & Chelsea
Royal Borough Council.
from pavements can be a big headache. well as DSD goods and PET bottles. The
According to the company, whilst there company says that the HSM VK 6215 is
are machines out there that can remove particularly suitable for waste manage-
one piece of gum at a time, a quicker solu- ment facilities or larger industrial ap-
tion has been hard to find. Most methods plications. Offering an extremely high
today are jet washing and spot steaming. pressing force of 620 kN, the HSM VK
However, Addex says that jet washing 6215 is suitable for a wide range of mate-
sprays water, which can damage grout, rials such as cardboard, paper and film,
and the diluted residue simply drains into as well as DSD goods and PET bottles.
the gutter where it creates another prob- Thanks to the 1500 x 970 mm opening,
lem. Spot steaming meanwhile can clean the baler is able to cope with bulky ma-
stubborn gum deposits, but it can’t han- terials. The bottom of the compaction
dle high densities of gum. The MV700 chamber, as well as the bottom and side
Gladiator is built specifically to provide panels of the baling chamber are made
the best solution to the gum problem but of high wear-resistant steel. Depending
also achieves a deep clean. Addex claims on the material being processed, bales
that it removes gum without causing any reach a weight of up to 550 kg, have di- The HSM VK 6215 is available
with a frequency-controlled drive
damage to the surface, uses 83% less water mensions of 1100 x 750 x 1200 mm and as an option which offers up to 40%
than a typical pressure washer, and leaves are held together by fully automatic, reduction in energy use.
the surface completely dirt free. 5-fold wire strapping.
Equipment for
HIGHLY
PROFITABLE
RECYCLING
of e.g. tyres,
cable and
e-waste.
IN BRIEF
‘SMARTER RECYCLING’
An in-house
development project
from product design
W hen it comes to on-
the-go recycling, peo-
ple are not always as
diligent as they would be at home. As high-
lighted by the recent survey conducted by
YouGov for Veolia (see page 8), often this
consumer of finding out what the pro-
duct is and where it goes.”
Currently at the demonstrator stage,
the system combines machine vision with
machine learning through a neural net-
work and can be trained to recognise new
and R&D firm, is simply down to being unaware of what items over time.
Cambridge Consultants materials to dispose of in which bin. The company says that it can learn po-
In a bid to tackle the issue, product tentially challenging tasks such as detect-
could provide a design and development firm Cambridge ing the difference between a recyclable
solution to the tricky Consultants has developed a concept cup and a compostable cup. It then indi-
issue of getting the which uses off-the-shelf cameras as part cates which section of the waste disposal
right recyclable product of an optical recognition system to iden- unit the item should be placed in.
tify the type of waste a consumer wants to Speaking to WMW, Wimalaratne ex-
into the right recycling dispose of and tell them where to put it. plains: “You have to show the item to the
bin. A combination “What we wanted to do was see how tech- camera around 30 times and the neural net-
of consumer rewards nology could improve the situation,” says work learns what it is. It’s a training element
Sajith Wimalaratne, food and beverage com- where you teach it – this is a PET bottle, this
and data collection has mercial manager at Cambridge Consultants. is a coffee cup. It’s a training element.”
got it noticed by some “We created a concept which uses two
major brands. low-cost cameras which take an image of TARGET MARKET
the item being thrown away and identify Wimalaratne’s vision is for the system to
By Ben Messenger the product. It takes out the hassle for the be used in fast food restaurants, coffee
shops and supermarkets where it would “THE SMARTER “Consumer brands are coming under in-
be able to add brand value, both by pro- creasing pressure from the government,
moting the company’s environmental RECYCLING lobby groups, and consumers like you and
credentials and through loyalty reward SYSTEM GIVES me, to take responsibility for the end-of-
schemes.
Through a connected phone app, the
A BRAND A life of their products." adds Wimalaratne.
www.redwave.com
REDWAVE Headquarters Austria: 8200 Gleisdorf | Subsidiaries: Germany, US, China, Singapore
ZERO TO 100,000
IN 18 MONTHS
80
J. P. Mascaro & Sons
ual quality control station. At this stage,
flat containers are returned to the con-
tainer line for further sorting. Material
out of the way, the material begins its
ascent towards a TOMRA AUTOSORT
4, where any remaining fibre is removed
collects recyclables for which is not recovered by the final screen before the rest of the material is sent to
over 80 municipalities. is sent for optical sorting to remove any the container line. The fibre recovered at
remaining fibres. this stage is sent back to the mixed paper
$25 “It's the combination of the OCC and
ONP screens that delivers the higher
quality control line.
Any material left now joins the con-
MILLION throughput” explains Trevor Smart of tainer line, where an additional three
Value of a new waste & Bollegraaf. The ONP Screens supplied AUTOSORT 4s target PET, HDPE and
recycling contract with
Southwest Bucks Solid
to J.P. Mascaro are the 3.6m wide ONP PP containers – each of which has its own
Waste Committee in screens which have a throughout of 37- manual quality control station. An over-
Pennsylvania. 40 tph and, based on their infeed ma- band magnet is then used to recover all
ferrous containers from the stream ready we can store material, so if I think a com-
for baling. The remainder passes a manual modity is priced too low, I’ll hold it. For
container sort line to remove the last of the example, last year I was offered $200 per
containers, and an eddy current separator tonne, so I just stored it down the road
to recover aluminium cans, which are sent and sold it for $500 per tonne.”
to a quality control system. The residual However, the key to getting top dollar
waste passes a single operative to manually for recycled materials is always quality, and
recover any final recyclables. that’s something Mascaro is keen to stress.
“What I’ve learned in my short time in
FINAL THOUGHTS doing this is that the sky is always falling
Back in Mascaro’s office after the tour, in on this industry. The way I look at it
he’s certainly pleased with the results of is I’m going to make sure I’m holding
the first 18 months of operations - and the best umbrella. People are going to say
the new opportunities it’s opened up for they can’t take the material or that they’re
his company. For example, the dozens overstocked on inventory. It’s purely sup-
and dozens of aluminium bales we’ve just ply and demand. When demand is low
When it comes to angling the screen up seen in the storage area, which he’s hold- you only buy the quality,” he says.
for optimal performance, Turis explains
that there’s a number of factors which ing until the price is right. “What hap- “When you have the best equipment,
come into play - material characteristics pens here is that we’re not beholden to you can always stay ahead of the game,
can change each day, the moisture
content changes, and as the stars wear,
any markets,” he explains. “We also have you can always be proactive,” concludes
you lose grip. 50,000 square feet down the road where Mascaro.
URRACO
Mobile Shredding – Made by Lindner
Meet us at:
07th – 10th November,
Rimini, Italy
Hall A1, Booth 041
www.l-rt.com
SHOCKING
CNIM BIOMASS PLANT
BENEFITTING FROM
ONLINE BOILER CLEANING
production waste
FACTS
residual waste
FUEL HANDLING
FOR WASTE TO
ENERGY PLANTS 101
When it comes to waste to energy, there’s plenty of hype
about emissions, finance and regulations, but somewhat less
about the actual operation of a plant. To find out more about
on-site fuel handling, WMW speaks to Matt Drew.
WMW: Matt, you’ve been involved in be quite large. Unlike coal it can’t be stored
many different waste to energy pro- outside, it has to be stored inside.
jects over the years. What are the key For this particular project it was a sig-
considerations for fuel handling and nificant amount of waste, so what we de-
storage? cided was that the best thing to do would
Matt: You need to use the right technol- be to have a big crane hall. We don’t do
ogy in the right circumstances. Waste cranes, but it was the best thing for the
fuels are not like coal. You need to make client. After the crane hall, the waste is
sure you rotate it, that you don’t have processed with shredding equipment and
hang-ups – you need to be very careful metal removal and so on, and then it goes
and consider this when you’re designing into a day store, which is a push floor
the project. which gives 12 to 24 hours of storage –
Every project is different, but one pro- and that feeds the gasifier.
ject we started developing recently has You have to sit down with the customer
three gasifiers that need to be fed and the and try and understand what limitations
client will be using a lower quality waste they’ve got – budget considerations, op-
because they get a better gate fee for it. erational considerations, concerns over
What we did was sit down with a clean redundancy on the system.
sheet of paper and say, ‘OK, what are you
trying to achieve on the front end? How WMW: How much of a consideration
many trucks are you planning to bring in?’ is the type of waste-derived fuel that
Generally, you can take trucks 10 or 12 will be processed at the plant?
hours a day, but not over the weekend, so Matt: We’re doing a lot of projects at the
Matt Drew
the investors will say, ‘OK, we need three or moment with either SRF or waste wood.
Managing Director for Saxlund International four days of storage on-site’. Once you’ve For a lot of these projects there are very
got that much storage for waste, it tends to large amounts of waste, so you end up
Matt: Yes. Starting from first principles, tion with the material once it leaves the
you need to find out whether the client is recycling system – and it’s fully enclosed. FACTS
trying to achieve a fully automatic system We’ve also just secured a contract
or a semi-automatic system – and that’s where walking floor trailers discharge
a CAPEX/OPEX question. Some people
don’t really want to invest a lot of money
at the beginning and will be happy with a
into a docking station, an above ground
hopper which feeds a push floor bunker,
which feeds a gasifier.
80%
Lower carbon emissions from
BioSNG than natural gas.
system which is basically just a shed with
a front-end loader and trucks tipping on WMW: All equipment needs to be
10,000
the ground. We’re building four of those properly maintained. What should a
at the moment to feed gasifiers with typical maintenance routine comprise
waste wood or SRF materials.
Others want everything to be fully auto-
for a typical fuel handling system?
Matt: It’s one of the things which clients
TONNES
Of household waste per annum
matic with no human interaction with the are beginning to understand more, there’s producing at the Marston Gate
material. We’ve got one project in the west more of a maturity in the market now. In plant.
of London where Eggersmann have put the past, a lot of people would just run
in a complete recycling line where resid- the conveyer until there was a failure.
ual material is shredded and collected on
a conveyer and taken to a large push floor
Preventative maintenance needs to
take place and daily checks need to take 22 GWh
Of BioSNG to be produced -
in the corner of the building and fed into place. We use a lot of chain conveyers in enough to heat 1500 homes or
a hopper on a gasifier. The system is fully our designs over belt conveyers because fuel 75 heavy goods vehicles
automated, so there’s no human interac- they are inherently enclosed, so dust each year.
VISIT US AT
certification
ISO9001
7 - 10 november 2016 MADEINITALY
Rimini – Italy
Hall A3 - Stand 114 All the Ecostar performance, now in mobile version.
2 OR 3 FRACTIONS
MAKING MONEY
FROM WASTE
22 BUSINESS MODELS FOR
RESOURCE RECOVERY
R
Where there’s muck,
there’s brass, as ecently, some crazy scien- tion and produce 50% of global waste. In
the age-old saying tists in Bristol, UK, have most countries, especially low- and mid-
goes. At the recent discovered how to charge dle-income nations, the waste manage-
their smartphones with their own pee. ment systems currently used to collect,
World Water Week By using micro-organisms which feed process and recycle this waste are insuffi-
in Stockholm, the off their urine and generate electrons as cient and cannot meet demand.
International Water a by-product, they have managed to pro- Untreated rubbish is already having
Management Institute duce enough electricity to charge a phone terrible effects on the environment and
or power some lights. human health, and if not properly con-
launched 22 teasers Although we can question the utility of tained, could lead to a global disaster
offering an insight this technology, considering the very small with people literally drowning in their
into its research into amount of energy produced, there may still own garbage. The global community is
be method to these scientists’ ‘madness’. realising the urgency of this problem, with
successful business People generate millions of tonnes of waste many of the Sustainable Development
models for turning every day, and with rapid urbanisation and Goals supporting waste and water reuse.
wastes into money. population growth, this will only increase. The recent World Water Week in
Urban areas already account for 75% Stockholm focused on “Water and waste:
By Justin Dupré-Harbord of the world’s natural resource consump- reduce and reuse.” Technologies and ap-
proaches that productively reuse urine or “ALTHOUGH product. This gas is then used as biogas
other waste will be crucial in determin- for the cooking facilities; excess could
ing our capacity to achieve sustainable DEVELOPING also be sold to households or business as
growth in the future. COUNTRIES a cheap source of energy.
ALREADY This project has improved sanitation
RECOVERING ENERGY, NUTRIENTS in Kibera while changing people’s atti-
AND WATER SPEND $46 tude towards reusing human waste, and
In fact, there are many practical waste re- BILLION is now being replicated in other areas
use projects already being implemented ANNUALLY in Kenya. Rubbish can also be reused to
all around the world. For example, in grow food.
Nairobi, Kenya, a community-based ON WASTE In Bangalore, India, the company Terra
organsation in the city’s biggest slum, MANAGEMENT, Firma uses a variety of approaches to
Kibera, is using poo to generate energy in produce compost from municipal solid
the form of biogas.
IT IS waste, including windrow composting,
With the assistance of an NGO, the or- ESTIMATED where waste is kept in piles to decompose
gansation has set up a toilet complex that THEY NEED and then sieved. The company then sells
not only serves as loos for about 1000 this compost to farmers, who use it as or-
people every day, but also provides show-
ANOTHER ganic fertiliser in their fields.
ers, a meeting hall, business spaces and $40 BILLION.” Along with a variety of other activities,
cooking facilities for local vendors. Using including selling recyclables and provid-
bio-digesters, the poo collected is decom- ing consultancy services to other firms,
posed and fermented, creating a gas by- Justin Dupré-Harbord, IWMI this has allowed Terra Firma to construct
www.komptech.com
BIOWASTE
a sustainable business from waste reuse, farmers with a secure supply of water for
SIX OF THE BEST as well as reduce Bangalore’s waste man- irrigation while reducing the costs of the
BUSINESS MODELS agement costs and human exposure to treatment plant.
hazardous garbage. Finally, the hot topic
• PRODUCING BRIQUETTES
of this year is reusing wastewater. THE IMPORTANCE OF BUSINESS
from municipal solid waste
• Generating POWER FROM Worldwide, more than 330 cubic kilo- THINKING
MANURE meters of municipal wastewater is gener- So if, as we have seen, reusing waste can
• Generating BIO-ETHANOL ated annually. With urban populations be done in many different settings, what
and CHEMICAL PRODUCTS demanding more and more resources, is stopping these types of initiatives from
from agro-waste and
agro-industrial waste this wastewater could theoretically be being implemented in cities around the
• Producing BIOGAS from used to irrigate 40 million hectares of world? In short, the answer is money.
kitchen waste cropland or to power 130 million house- Although developing countries already
• Generating POWER FROM holds through biogas generation. spend $46 billion annually on waste man-
MUNICIPAL SOLID WASTE
• Generating ON-SITE
In the city of Monastir in Tunisia, agement, it is estimated that they need
COMBINED HEAT and wastewater is being reused to cultivate another $40 billion to adequately cover
POWER from agro-waste food for the local market. For a fee, the service demand.
city wastewater treatment plant transfers This is why, apart from reusing waste,
about a quarter of its reclaimed water to another important factor that links the
tree plantations managed by between 40 three previous examples is their ability
and 56 farmers who grow olives, peaches to partially or fully recover their costs.
and pomegranates. This provides the In Kenya, the toilet complex generates
enough money from user fees to cover Institute (IWMI), and partners have stud-
its operation costs and is set to pay back ied a large set of existing RRR businesses
the investment costs in three years. In and compiled their business models and
Tunisia, the treatment plant recovers 40% relevant case studies in an upcoming
of its operation and maintenance costs book, Resource Recovery from Waste:
from the money it charges plantation Business Models for Energy, Nutrient and
farmers for treated wastewater. Water Reuse in Low- and Middle-Income
In India, Terra Firma has actually been Countries.
making profits almost every year since As a teaser, the authors prepared 22
its inception. These cases are important business model profiles for World Water
examples for how business planning can Week that show examples for the private
relieve the public sector from full subsi- and public sectors to recover costs or even
dy-based operations to attract private fi- make money from reclaiming rubbish.
nance and overcome poor waste manage- Each model explains the value propo- Organic waste is made into piles.
Recyclable inorganic material is sold
ment services in low- and middle-income sition and value chain of the business, the and the non-recyclables are sent to
countries. institutional set up and risks in terms of landfill. Organic material is made
So far, there has been very limited busi- viability and safety, as well as providing a into different piles and turned over
ness thinking in the waste and sanitation case study to showcase how it can be im- periodically for about two months
to aerate the compost and increase
sector, which still mainly relies on inse- plemented.
decomposition.
cure public finances. In this context, there We hope that these models and cases
is great opportunity for entrepreneurs to will give students in business development
apply the concept of resource recovery or engineering inspiration to engage in
and reuse (RRR) in order to create reve- opportunities in the waste and sanitation
nue, while also providing an important sectors, and provide the impetus for a new
service for society and the environment. system in which rubbish becomes an at-
The potential for this new market is very tractive resource for investment.
high; for example, the World Economic The models will also offer an evidence
Forum has estimated the potential global base for governments and businesses to
revenue from the biomass value chain (i.e. work together in providing sustainable
the process of converting organic mate- waste management in support of human
rial to energy) to reach up to USD 295 and environmental health.
billion by 2020. So next time you go to the toilet or
throw something in the bin, take a sec-
BUSINESS MODELS FOR WASTE REUSE ond to think about what you are flushing
To highlight these potential busi- or throwing away, and how that rubbish
ness opportunities, WLE’s lead centre, could have been used to make money in
the International Water Management the supply of energy, food or water.
General Contractor
planning and construction
of recycling plants
Mechanical Treatment
for solid waste
5 COMPETENCES
Biological Treatment
for solid waste
Biological Treatment
for solid waste
Key Machines
for the Recycling process
f-e.de
This year, ISWA’s World Congress joined forces with Wastecon (the annual conference
of our National Member in North America, SWANA) to create the world’s biggest
waste management conference in Baltimore, USA. Over the last 12 months, ISWA has
been working hard on three very exciting emblematic projects - Marine Litter, Close
Dumpsites and Waste Management in the 4th Industrial Revolution. Over the course of
the congress, ISWA announced the initial findings of these three projects, each of which
has the potential to have a significant impact on the sector.
SURVEY
O ver the last year, ISWA surveyed
over 1000 of the waste industry’s leading
sive manner, involving all stakeholders of
the global polity. A failure to do so could
CEOs, scientists, professionals and de- be disastrous for large sections of the in-
cision makers. The results of the survey, dustry: “Those who continue to insist on
DO YOU THINK THAT THE presented in a keynote session by ISWA the traditional model will not be in the
4TH INDUSTRIAL REVOLU- President Antonis Mavropoulos, high- market beyond the next 15 years,” said
TION WILL MAKE CIRCU-
LAR ECONOMY A REALITY
light the real dangers facing the waste ISWA Vice President Carlos Silva Filho.
FOR MOST OF CONSUMER management industry, indicating a broad However, casting a more positive light
GOODS? recognition from all sections that a cohe- on the survey, it also points to substan-
sive and decisive change must take place tial opportunities in emerging and de-
82 % of the participants expect that
the 4th Industrial Revolution will in order to avoid being left behind. veloping economies to develop waste
stimulate, at least somehow, circular It made clear that the industry must management infrastructure which is fit
economy in most consumer goods, respond in an integrated and comprehen- for the future with innumerable invest-
and 18 % are rather pessimistic
about it. Just one fourth of the ment opportunities. “The results also
participants are really optimistic and
expect serious progress in circular
economy. It seems that the linages
57 % highlight the hope that the 4th Industrial
Revolution will deliver solutions to sev-
between the 4th Industrial Revolu- eral challenges related to waste manage-
tions and Circular Economy as well ment, from eco-design to waste preven-
as the potential benefits and risks
involved should be further studied tion and circular economy of plastics,”
and detailed. said Antonis, considering the positives
14 %
was clear: the waste management indus-
try must embrace the changes and ISWA
#CloseDumpsites