Beruflich Dokumente
Kultur Dokumente
[Claim(s)]
[Claim 1]Two or more heat decomposition furnaces.
The 2nd combustion chamber.
A distillation heat exchanger.
A storage tank.
A hazardous-wastes heat decomposition furnace which provides each valve of an operation
which connects two or more oil/mist separators, cooling heat exchangers, vacuum pumps, and
contaminated air disposal equipment for piping, and is different for this piping.
Are the above the incinerator equipment which it had and a heat decomposition furnace of this
plurality, Provide an inner cylinder for pyrolyses freely attachable/detachable inside, make an
outer wall of an inner cylinder for pyrolyses into an internal layer in the state where it loaded
with this inner cylinder for pyrolyses, and an outer wall of a heat decomposition furnace is made
into an outer layer, Have a heat chamber formed of a thermal decomposition chamber which this
internal layer comes to divide, and this internal layer and an outer layer, provide heat circulating
piping in this heat chamber, and to this inner cylinder for pyrolyses, Connect a recovery branch
pipe provided with a recovery valve, and connect an end of this recovery branch pipe to
resources recovery piping, and to this recovery branch pipe, While having an extraction valve, an
end connects in parallel, and an extraction branch pipe linked to extraction piping, and a suction
pipeline which has a suction valve this cooling heat exchanger and a vacuum pump, The
aforementioned extraction piping arranges in series and this extraction piping A cooling heat
exchanger, Connect with resource recycling piping through a vacuum pump, connect this
resource recycling pipe to a gaseous fuel supply head of this 2nd combustion chamber, and this
2nd combustion chamber, A heat supply valve which connects a mass flow rate control valve of
air and fuel oil to the input side, connects transport piping to an exhaust port, and connects this
transport piping to each connection branch pipe which an end connects to said two or more heat
decomposition furnaces, and controls a rate of a mass flow rate of heat to this connection branch
pipe is provided, The aforementioned distillation heat exchanger is connected to a gaseous fuel
supply head of the 2nd combustion chamber by resource recycling piping, A storage tank is
separately connected to this distillation heat exchanger, and an oil/mist separator is further
connected to each storage tank, and two or more aforementioned heat decomposition furnaces, In
a heat chamber formed of an outer layer and an internal layer, respectively, In incinerator
equipment which has a hazardous-wastes heat decomposition furnace which an exhaust air
branch pipe which provided an exhaust valve is connected, an end of this exhaust air branch pipe
is connected to the aforementioned contaminated air disposal equipment, and the aforementioned
contaminated air disposal equipment consists of a washing tower, acid / alkali neutralization
tank, and a chimney, and consists of the above composition,
Fill up the aforementioned inner cylinder for pyrolyses with processed waste, it extracts a gas
from an inner cylinder for pyrolyses with which it was this filled up, and burns in said 2nd
combustion chamber, While feeding into a heat chamber of a heat decomposition furnace a
combustion gas emitted in the 2nd combustion chamber, heating treating material to be
exhausted indirectly and performing a pyrolysis, After this combustion gas's resulting in the
aforementioned contaminated air disposal equipment through an exhaust air branch pipe which
provided an exhaust valve and adding pure processing, a gas which discharges outside and is
generated by pyrolysis The aforementioned recovery branch pipe, While feeding into the
aforementioned distillation heat exchanger through resources recovery piping, feeding into the
2nd combustion chamber a gas which condenses substance evaporating contained in this
distillation heat exchanger, and cannot obtain and condense liquid state fuel oil and liquid state
water through the aforementioned resource recycling piping and burning, Incinerator equipment
the aforementioned vacuum pump's extracting a generation gas which remains in this heat
decomposition furnace, feeding into the aforementioned cooling heat exchanger through the
aforementioned resource recycling piping, feeding into said 2nd combustion chamber further,
and making it burn after a pyrolysis in this heat decomposition furnace is completed and which
has a hazardous-wastes heat decomposition furnace.
The ******(ed) combustion gas results in the connection branch pipe (11) of each heat
decomposition furnace (81-81N) connected in the state in parallel with this transport piping (1)
through transport piping (1) further. To each connection branch pipe (11), the heat supply valve
(gh, m ... gh, m) which controls heat flow rate is provided. For this connection branching, the 2nd
temperature control valve is provided further, and proper cold is made to advance again in order
to readjust the temperature of the combustion gas fed into each heat decomposition furnace (81-
81N).
[0013]The heat decomposition furnace (81-81N) of this plurality provides a pyrolysis internal-
cylinders object (80) freely attachable/detachable inside, In the state where it loaded with this
inner cylinder for pyrolyses (80), make the outer wall of a pyrolysis internal-cylinders object
(80) into an internal layer (C2), and the outer wall of a heat decomposition furnace is made into
an outer layer (C1), It has a heat chamber formed of the thermal decomposition chamber which
this internal layer (C2) comes to divide, and this internal layer (C2) and an outer layer (C1), and
indirect heating of as opposed to the processed waste in a thermal decomposition chamber for
heat circulating piping is promptly performed in this heat chamber. The recovery branch pipe
(21) connected to a pyrolysis internal-cylinders object (80) at this is provided, and this recovery
branching official is connected to resources recovery piping (2). To resources recovery piping (2)
and a recovery branch pipe (21), a recovery valve (g(1) c...g (n) c) is provided, respectively. While
connecting to a recovery branch pipe (21) the extraction branch pipe (31) which has an
extraction valve (P1 (1) ... P1(n) ), and an end connects to extraction piping (3) by a parallel state,
The inhalation-of-air branch pipe (32) which has a suction valve (a2 (1) ... a2(n) ) is connected to this
recovery branch pipe (21) at a parallel state. It connects with a cooling heat exchanger (72) and a
vacuum pump (71) by a serial state, and connects with collection piping (5), and this extraction
piping (3) is connected to the gaseous fuel supply head of the 2nd combustion chamber (7).
[0014]The exhaust air branch pipe (41) which provided the exhaust valve (g(1) h, e ... g(n) h, e) is
connected to the heat chamber of each heat decomposition furnace (81-81N), and the end of this
exhaust air branch pipe (41) is connected to contaminated air disposal equipment.
[0015]In this working example, two or more distillation Nechi exchangers are provided,
distillation coagulation of the gas of a different composition component is carried out one by one
based on the characteristic of the condensation temperature from which the various gases
generated in a pyrolysis differ, respectively, and harmful pollutants, such as oily liquid fuel of a
further different component and a chloride, are collected. Namely, a distillation heat
exchanger (61-61N) is connected to the end of resources recovery piping (2), It is connected
in series and each distillation heat exchanger (61-81N) connects a storage tank (62-62N) to
each distillation heat exchanger (61-81N), Furthermore an oil/mist separator (63-63N) is
connected to each storage tank (62-62N), and the end of the distillation heat exchanger (61N) of
the last set is connected to the gaseous fuel supply head of the 2nd combustion
chamber (7) using collection piping (5). This gaseous fuel supply HETSU
[0016]Contaminated air disposal equipment (90) is constituted by a washing tower (91), and a
ventilation fan (92) and the amount measurement equipment of exhaust air composition (94).
[ acid / alkali neutralization tank (9), and ] A washing tower (91), and acid / alkali neutralization
tank (9) and a ventilation fan (92) are based on the Prior art by which normal use is carried out
among them. The amount measurement equipment of exhaust air composition (94) is provided
by the discharge port of exhaust air, measures the component of exhaust air, transmits the data
signal acquired by measurement to the 2nd combustion chamber, and in order to make it
optimize based on this so that the degree of contamination of exhaust air may carry out a code to
regulation, it adjusts the combustion temperature of the 2nd combustion chamber.
[0017]Resources recovery piping (2), and a rinsing pipe line (3) and discharge piping (4) are
clearly connected by disclosure of the connecting relation of each unit by the parallel state above.
[ the transport piping (1) linked to each heat decomposition furnace, and ] Therefore, each of
each heat decomposition furnace can be operated and controlled separately. Independent
operation of each heat decomposition furnace is disclosed in the next. Namely, close each valve
linked to a heat decomposition furnace (81), take out the inner cylinder for pyrolyses (80) of a
heat decomposition furnace (81), and this inner cylinder for pyrolyses (80) is filled up, It loads
with a proper quantity of processed waste into a heat decomposition furnace, a furnace is closed,
an extraction valve (P1) is opened wide, the vacuum pump 71 is started, a gas is extracted from
the inside of the inner cylinder for pyrolyses (80) of a heat decomposition furnace (81), and it is
made a vacua. Extracted mind
After extracting from the inner cylinder for pyrolyses (80) and making it a vacua, an extraction
valve (P1 (1) ) is closed and a recovery valve (gc (1) ) is opened. in this case, a recovery valve (gc (1) )
-- in addition, a recovery valve (gc(2) --gc (n) ) communicates mutually. Therefore, the gas generated
by the pyrolysis flows on the average from a recovery valve (gc (1) ) in the inner cylinder for
pyrolyses (80) of the 1st heat decomposition furnace (81). Further In this case, a thermal energy
supply valve (gh, in(1) ), An exhaust valve (gh, e(1) ) is opened wide, it flows into the heat circulating
piping of the heat chamber formed of the outer layer (C1) of a heat decomposition furnace (81),
and the heat combustion gas generated by combustion of the 2nd combustion chamber is
indirectly heated to the waste in the inner cylinder for pyrolyses (80). After the combustion gas
after heating flows out of an exhaust valve (gh, e(1) ) and are collected through discharge piping
(4), it advances into a washing tower (91) and removes a toxic substance by filtration with
extracting processing. In this case, the toxic substance of a liquid state is neutralized in acid /
alkali neutralization tank (9), and a gas is guided and emitted to a chimney (93) by a ventilation
fan (92). The contaminated air equipment from this washing tower (91) to a chimney (93) applies
and provides a Prior art. However, the amount measurement equipment of exhaust air
composition measures in organization the gas emitted from a chimney for 24 hours, and
measures the quantity and concentration of a composition component of exhaust air which are
emitted. For this reason, a relation with the operating condition of the component of a toxic
substance, a heat decomposition furnace, and the 2nd combustion chamber used as the main
sources of air pollution can be known. It can be proved that the composition component of the
pollution source which the exhaust air emitted by the system of this invention contains is the
least concentration.
[0018]After being heated indirectly, the processed waste in the inner cylinder for pyrolyses (80)
of a heat decomposition furnace (81) starts, melting of the pyrolysis is carried out and it
evaporates it. the gas generated should pass a recovery valve (gc (1) ) -- it being discharged and
being collected by resources recovery piping (2) -- The 1st distillation heat exchanger (61) -- it
advances into the Nth distillation heat exchanger (61N). In this case, based on the condensation
temperature from which the various gases collected differ, the range of condensation temperature
is set up separately and a liquid state combustion oil different, respectively and liquid state water
are obtained. A steam is removed in order to make perfect combustion attain the pyrolysis gas
(what is called gas) which is not distilled in the 2nd combustion chamber (7). An oil/mist
separator separates and this liquid state combustion oil and liquid state water are collected,
respectively. Eventually, through collection piping (5), this gas advances into the 2nd combustion
chamber (7), and is burned. The quality of the liquid state fuel oil which advances in the 2nd
combustion chamber (7), and air
It controls within limits which have a high destructive extraction ratio to quality, and most exact
adjustment is performed so that the combustion temperature of the 2nd combustion chamber (7)
may become the optimal based on the gaseous component and the data of concentration which
were measured with the amount measurement equipment of abandonment composition (94) and
to emit.
[0019]In order to perform the pyrolysis of a different temperature to the waste in which each heat
decomposition furnaces differ, and time, the 1st temperature control valve (gp) which
supplements the position close to the discharge port of the 2nd combustion chamber (7) with air,
and adjusts the temperature of heat combustion gas to it is provided. In this case, the rate of a
mass flow rate of the air to fill up is calculated, and it controls correctly to become the
temperature of the heat combustion gas of proper within the limits. The temperature of the heat
combustion gas which provides the 2nd temperature control valve (a1(1) --a1 (n) ) which makes cold
advance, respectively and readjusts temperature independently for the branch piping (11) which
feeds a combustion gas into each heat decomposition furnace, and each heat decomposition
furnace needs for it is provided.
[0020]Next, after the pyrolysis of processed waste is completed in the inner cylinder for
pyrolyses (80), Close each valve which connects with a heat decomposition furnace previously,
and only an extraction valve (P1 (1) ) is opened wide, A cooling heat exchanger (72) is passed, and
by suction of a vacuum pump (71), the gas generated by the pyrolysis which remains in the inner
cylinder for pyrolyses (80) is made to flow into the 2nd combustion chamber (7) through
collection piping (5) again, and is burned. After passing through predetermined time, an
extraction valve (P1 (1) ) is closed, a suction valve (a2 (1) ) is opened wide, and fresh cold is made to
advance into the inner cylinder for pyrolyses (80). After cold is full, an extraction valve (P1 (1) ) is
opened wide again, and a suction valve (a2 (1) ) is closed. Subsequently, after extracting air again
and considering it as a vacua, an extraction valve (P1 (1) ) is closed (although it is for this process
cooling the inner cylinder for pyrolyses, the gas generated by the pyrolysis is not directly emitted
into the air), The heat chamber which consists of an outer layer (C1) of a heat decomposition
furnace (81) is opened wide, it loads with another inner cylinder for pyrolyses (80) newly filled
up with waste into a heat chamber, and a pyrolysis is performed. It circulates in this way and
pyrolysis work is done. In addition, the process concerning the pyrolysis work of a heat
decomposition furnace is also the same.
[0021]Finally, in the inner cylinder for pyrolyses (80), metal, a stone, an ash, sand, and useful
carbon black remain. These carbon black is collected and is used as re-resources. That is,
solidification technology is applied and fire prevention building materials are manufactured. The
building materials of such construction material are light, and without moisture permeating, they
isolate heat, and they are provided with the features, such as having high electrical resistance
(Resistance), and let them be the most preferable fire prevention building materials.
[0022]The fundamental theory of the heat decomposition furnace of the hazardous wastes of the
continuous system by this invention and the consistency system of incinerator processing is the
next connoisseur. That is, when the chemical formula of the harmful business waste possessed
currently was made into CxHyOz1CLz2Sz3 and a pyrolysis is performed by Shimo of the conditions
which refused air, the form of the gas generated is as follows.
When T (temperature) differs, composition of the gas generated also differs, respectively, and
concentration also differs relatively, but a perfect pyrolysis can be made to complete reliably. It is
controllable to the most preferable temperature by measuring the composition and concentration
of a gas which are generated by the pyrolysis. The consistency system of this invention can
control the temperature of the heat admission port of each heat decomposition furnace to 300
degrees C - 950 degrees C, or a still higher temperature, and determines this with the heat-
resistant temperature of the valve gate of a heat supply valve and an exhaust valve (ghi, ghe). The
time when the pyrolysis of the waste is carried out into the inner cylinder for pyrolyses is
extensible for 1 hour or more. Therefore, the target of a perfect pyrolysis can be attained as of
sufficient time. A pyrolysis is carried out though harmful gases, such as dioxin, were each
contained in the recovery valve (gc) of a heat decomposition furnace, and resources recovery
piping (2). Therefore, it can set in resources recovery piping (2).
It can do. Rate NT of the total mol numerical value of the cracked gas emitted within a pyrolysis
inner cylinder is obtained by the following formula.
SU of the gas generated by the pyrolysis in Pgc when setting up as a gas of an ideal
It expresses.
[0023]The consistency system by this invention applies a heat exchanger separately using the
principle of distillation, in order to remove composition of the harmful quality of output which is
a pollution source of air. That is, a gas is distilled and a liquid state is generated. The system of
the whole containing this heat exchanger is as disclosing in Fig.1, and is as disclosing in Fig.2
about the portion of a distillation system.the gas by which the first distillation heat exchange
effect is as disclosing in Fig.3, and the pyrolysis was carried out -- being first -- it distills
The temperature of ** is Tg-1 and interposes between Tf and Tf1. Namely, Tf>Tg-1>Tf1
mass flow rate in the case of advancing into the 2nd heat exchanger is mf1. namely
****** -- it can control easily, the temperature of a discharge port reaches not less than 1050
degrees C, and holding time is about 2 seconds. It will have a very high destructive extraction
ratio to composition of a harmful contaminant. The analytical value measured to the composition
component which carries out a pyrolysis beforehand, and its concentration by the component of
waste is used for the distillation heat exchanger of the consistency system by this invention,
Temperature which controls ****** and flow rate and to which a pyrolysis gas advances to each
distillation heat exchanger,