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REVISION SHEET
TABLE OF CONTENTS
1.GENERAL.............................................................................................................................. 8
1.1 SCOPE .................................................................................................................................. 8
1.2 APPLICABLE CODES, STANDARDS AND SPECIFICATIONS ................................... 8
1.3 DEFINITIONS ..................................................................................................................... 8
2. MAJOR CIVIL MATERIAL .............................................................................................. 9
2.1 CEMENT .............................................................................................................................. 9
2.2 REINFORCEMENT ............................................................................................................. 9
2.3 STRUCTURAL STEEL ..................................................................................................... 10
2.4 CONNECTION BOLT AND MINIMUM BOLT SIZE .................................................... 10
2.5 FLOORING MATERIAL .................................................................................................. 10
2.6 FLOORING CLASSIFICATION ....................................................................................... 10
2.7 WELDING ELECTRODE ................................................................................................. 11
2.8 ANCHOR BOLT ................................................................................................................ 11
2.9 PAINTING SYSTEM ......................................................................................................... 11
2.10 EXPANSION JOINT FOR CONCRETE PAVING......................................................... 11
2.11 GROUTING ..................................................................................................................... 11
2.12 VAPOR BARRIER (POLYTHYLENE SHEET) FOR CONCRETE PAVING ............. 11
2.13 WATER STOP ................................................................................................................. 11
2.14 PC PILES .......................................................................................................................... 12
2.15 STEEL SHEET PILES ..................................................................................................... 12
2.16 UNDERGROUND PIPE FOR SEWER AND DRAINAGE ........................................... 12
3.DESIGN LOADS AND EXTERNAL FORCES ............................................................... 12
3.1 GENERAL .......................................................................................................................... 12
3.2 DEAD LOAD ..................................................................................................................... 13
3.2.1 DEAD LOAD EQUIPMENT (Dq.) ................................................................................. 1
3.2.2 DEAD LOAD OF STRUCTURE PROPER (Dp.) ......................................................... 13
3.3 OPERATING LOAD (E) ................................................................................................... 13
3.4 LIVE LOAD (L) ................................................................................................................. 13
3.5 BUNDLE PULLING FORCE (Lb) .................................................................................... 14
3.6 THERMAL FORCE (Th) ................................................................................................... 14
SPECIFICATION
1. GENERAL
Scope
This specification covers the requirements for the detail design specification for civil ,
structural engineering for “Jasa Pembangunan Tanki LPG, Piping dan Instrument Di Depot
Dumai Kap. 2 x 3000 MT – Dumai” for PT. PERTAMINA (PERSERO).
Project specifications
Project standard drawings
ACI318-2002 American Concrete Institute
AISC 9th Edition (ASD) American Institute of Steel Construction
AASHTO American Association of State Highway and
Transportation Officials
UBC 97 Uniform Building Code
ASTM American Society for Testing and Materials
JIS Japan Industrial Standard
SNI-03-1726-2012 Tata Cara Perencanaan Ketahanan Gempa untuk
Struktur Bangunan Gedung & Non Gedung
SNI-03-1727-1989 Pedoman Perencanaan Pembebanan untuk Rumah dan
Gedung
Definitions Of Terms
The following definition are to be used on this specification:
COMPANY : PT. PERTAMINA (PERSERO) / PTM
CONTRACTOR : PT. Bangun Bejana Baja
VENDOR :The Client to be selected to supply the equipment and service
detailed in this specification
SPECIFICATION
Cement
Cement : ASTM C150 cement Type I.
Concrete Strength
Concrete design shall be strength desgin method using the appropriate load factors and load
combination of ACI 318.
Materials:
Solid pre-cast pre –stressed f’c = 41.5 MPa (K-500) minimum strength
concrete pile
f’c = 49.8 Mpa (K-600) minimum strength
Hollow sectionpre –stressed
concrete pile
Structural Concrete strength f’c = 18.675 MPa (K-225) for sleeper and drainage,
Compressive Strength at 28 Day electrical, duct encasement.
f’c = 22.825 MPa (K-275) for structural member and
equipment foundation.
f’c = 25 MPa (K-300) for culvert, road and pavement
Structural Concrete Strength for f’c = 35 MPa (K-430) minimum strength
Jetty
Plain Concrete f’c = 12.45 MPa (K-150) for lean concrete, etc&non
Compressive Strength at 28 Day structural
Reinforcing Steel ASTM A615 Deformed bar Grade 60
≥13 mm Ø with minimum yield strength 400 MPa
Reinforcement
Deformed high yield steel bar
SNI-07-2052-2002 Grade BJTS 40 or equivalent
Wire fabric
ASTM A185, SNI 07-0663-1995 or equivalent.
The following sizes may be considered available for the project:
150 x 150 x 6 mm diameter for concrete paving and open ditch.
Structural Steel
JIS G3101 Gr. SS400, ASTM A36 or equivalent with fy min = 235 Mpa.
Flooring Material
Grating : ASTM A569, (25 mm x 5 mm) thk bearing bars at 30mm pitches, serrated
top, with 6 mm x 6 mm twisted cross bars at 100mm pitches, hot-dip
galvanized to ASTM A123.
Grating Clips : Manufacture’s standard saddle type clip or welded bolt type clip where
Flooring Classification
Generally grating shall be used for walkway and maintenance platform
SPECIFICATION
Welding Electrode
Welding electrodes shall comply with AWS D1.1 Section 3.3 including Table 3.1, and
have minimum 400 MPa yield strength and 480 MPa tensile strength, or equivalent.
Anchor Bolt
ASTM A307 Gr. B or equivalent of Carbon Steel Bolts to be used for general service,
ASTM A193, Gr.B7 or equivalent of High strength alloy steel bolts to be used for vibration
machinery.
Painting System
Hot-dip galvanizing to ASTM A123M shall apply to structural steel, grating and checkered
plates.
Hot-dip galvanizing to ASTM A153M class C shall apply to high strength and mild steel
bolts, nuts and washers.
Grouting
Non-shrink Grout
35 MPa of compressive strength at 28 days
Minimum Thickness
Water Stop
PVC Water-stop shall be used. (minimum width 150 mm unless noted otherwise).
SPECIFICATION
PC Piles
PC spun Pile to be used for on land piles. PC Piles shall be 300 and 500 diameter and
conform to JIS A 5335 or equivalent.
Carbon Steel Pipe : ASTM A53 Gr. B, API 5L Gr. B, JIS G3454 or equivalent.
General
The following loads and forces shall be considered in structural and foundation design:
Dead Load -D
Operating load -E
Live load -L
Thermal load -T
Test load -F
Impact load -I
Dynamic load or Vibratory load -J
Vehicle load -R
Earth, water pressure -H
Wind Load -W
Seismic load -S
SPECIFICATION
Dead Load
materials.
Note :
(1) Special load during maintenance, if any, shall be separately considered, that is,
the weight of small pipes and valves are included in this figure.
(2) Live load may be reduce in accordance with UBC 97 edition
This force shall be deemed as a permanent load when the temperature corresponds to the
normal operating condition.
Piping load on sleepers or on pipe racks, subjected to the hydrostatic tests shall be
considered in the design assuming that the hydrostatic test will be conducted separately
for each piece of pipe.
Equipment mounted structures that hold more than one vessel shall be assumed to take a
hydrostatic test for one vessel at a time if hydrostatic test is required.
SPECIFICATION
Wind load is subjected to consider for buildings and shelters design only due to seismic
load expected be governed for other structure.
Design wind pressures for buildings and shelter therein shall be determined for any height
in accordance with the following formula:
SPECIFICATION
W= Ce Cq qs Iw A
Where
W = Design wind pressure (kN/m2)
Ce = Combined height, exposure and gust factor coefficient for Exposure C (Ref.
UBC1997 Chapter 16 Table 16-G)
Ce = Combined height, exposure and gust factor coefficient for Exposure C (Ref.
UBC1997 Chapter 16 Table 16-G)
Table 1: Combined height, exposure and gust factor coefficient (Ce) for Exposure C
H (m) 0-4.6 6.1 7.6 9.1 12.2 18.3 24.4 30.5 36.6 48.8 61.0 91.4 121.9
Ce 1.06 1.13 1.19 1.23 1.31 1.43 1.53 1.61 1.67 1.79 1.87 2.05 2.19
Cq = Pressure coefficient for the structure or portion of structure (Ref. UBC1997 Chapter
16 Table 16-H)
qs = Wind stagnation pressure at the standard height of 10m. For Basic Wind speed Is
SPECIFICATION
Front
Front View
View Dependonon
Depend
theslope
the slope 0.7
0.7
Windward
Windward
Wind
Wind 0.8
0.8 Leeward
Leeward
0.5
0.5
0.7
0.7
Top
Top View
View
Windward
Windward
Wind
Wind
0.8
0.8 Leeward
Leeward
0.5
0.5
0.7
0.7
Front
Front View
View
0.7
0.7
Windward
Windward Leeward
Leeward
Wind
Wind 0.8
0.8 0.5
0.5
Top View
Top View
Leeward
Leeward
Windward
Windward
Wind
Wind 0.5
0.5
0.8
0.8
2
For 1 second period : 𝑆𝐷1 = 3 𝑆𝑀1 = 0.277
𝑆𝐷1
𝑇0 = 0.2 = 0.211
𝑆𝐷𝑆
𝑆𝐷1
𝑇𝑠 = = 1.057
𝑆𝐷𝑆
i). T < T0
𝑇 𝑇
𝑆𝑎 = 𝑆𝐷𝑆 (0.4 + 0.6 ) = 0.35 (0.4 + 0.6 )
𝑇0 0.211
ii). T0 ≤ T ≤ TS
𝑆𝑎 = 𝑆𝐷𝑆 = 0.35
iii). TS ≤ T
𝑆𝐷1 0.37
𝑆𝑎 = =
𝑇 𝑇
SPECIFICATION
The following Occupancy Category and Importance Factors shall apply to the structures
and equipment in accordance with Table 1 and Table 2
Table 1 - Occupancy Category and Importance Factors
7 Buildings II 1.00
For all structures and foundations, Seismic Design Category D shall apply.
Table 2 – Seismic design category based on short period response acceleration parameters
Table 3 - Seismic design category based on 1-second period response acceleration parameter
For any column or wall, if it forms part of two or more intersecting seismic force-resisting
systems and is subjected to axial load due to seismic forces acting along either principal
plan axis equaling or exceeding 20% of the axial design strength of the column or wall,
one of the procedures shall apply.
SPECIFICATION
The combination requiring the maximum component strength, Em1 or Em2, shall be
used.
Where,
The structure shall be analyzed using linear response history procedure, or nonlinear
response history procedure, with orthogonal pairs of ground motion acceleration
histories applied simultaneously.
Where,
W = the effective seismic weight of the structure, including the total dead load and
other loads listed in this specification.
The seismic response coefficient, Cs, shall be determined in accordance with the
following equation:
𝑆𝐷𝑆
𝐶𝑠 = 𝑅
[ ]
𝐼𝑒
Where,
R = the response modification factor from SNI 03-1726-2012 Table 9, Table 20,
or Table 21
The value of the seismic response coefficient, Cs, computed in accordance with (SNI
03-1726-2012 Eq. (23)) need not exceed the following:
𝑆𝐷1
𝐶𝑠 = 𝑅
𝑇[ ]
𝐼𝑒
Where,
hn = the height (m) above the base to the highest level of the building or structure
𝑇𝑎 = 01 ∗ 𝑁
Where,
N = number of stories
However, T shall not exceed the product Cu from SNI 03-1726-2012 Table 14 and
Ta,
𝑇 ≤ 𝐶𝑢 ∗ 𝑇𝑎
SPECIFICATION
𝐶𝑢 = 1.4
𝑤𝑥 ℎ𝑥 𝑘
𝐶𝑣𝑥 = 𝑘 (SNI 03-1726-2012 Eq. (31))
∑𝑛
𝑖=1 𝑤𝑖 ℎ𝑖
𝑤𝑖 and 𝑤𝑥 = the portion of the total effective seismic weight of the structure (W)
located or assigned to level i of x
LOAD COMBINATIONS
General
Structures, buildings and foundations shall be designed to have design strengths at least
equal to the required strength calculated for the following loading combinations.
For member design of concrete structures, a load factor design method in ACI shall be
used. The factored loading combinations as stated in 4.4 shall be used.
For stability check of concrete foundations and for steel structures design unfactored load
combination shall be used in accordance with UBC 97.
No increase in allowable stresses shall be used with these load combinations.
The unfactored loading combinations as stated in 4.3 shall be used.
Earth/water
H 0 0 0 0
pressure,
Wind load, W 0 0* 0*** 0***
Seismic load, S 0 0*
Vehicle load, R 0
* Whichever greater.
** Live load shall be combined with earthquake load but not be included in the calculation of earthquake load.
*** 60% wind load shall be taken into account
Unfactored Loading Combinations for Steel Structure Allowable Stress Design and
Foundation Stability
Steel Structures
Unfactored LC. :
(LC. A1) (Dq+Dp+E+T) + I + J + L + Lr
(LC. A2) (Dq+Dp+E+T) + 0.75 (I + J + L + Lr + W)
(Dq+Dp+E+T) + W
(LC. A3) (Dq+Dp+E+T) + 0.75 (I + J + L + Lr + S/1.4)
0.9 (Dq+Dp+E+T) + S/1.4
(LC. B1) (Dq+Dp) + W
(LC. B2) (Dq+Dp) + 0.75 (S/1.4)
0.9 (Dq+Dp) + S/1.4
(LC. C) (Dq+Dp) + F + L
(Dq+Dp) + F + 0.75 (L + 0.6W)
(Dq+Dp) + F + 0.6W
(LC. D) (Dq+Dp) + L + Lb
(Dq+Dp) + 0.75 (L + Lb + 0.6W)
SPECIFICATION
0.9 (Dq+Dp+E+T) + S
(LC. B1) 1.2 (Dq+Dp) + 0.8 W + 1.6 Lr
1.2 (Dq+Dp) + 1.3 W
0.9 (Dq+Dp) + 1.3 W
(LC. B2) 1.2 (Dq+Dp) + S
0.9 (Dq+Dp) + S
(LC. C) 1.2 (Dq+Dp+F) + 1.6 L + 0.5 Lr
1.2 (Dq+Dp+F) + 1.6 Lr + 0.48 W
1.2 (Dq+Dp+F) + 0.78 W + 0.5 L + 0.5 Lr
0.9 (Dq+Dp+F) + 0.78 W
(LC. D) 1.2 (Dq+Dp) + 1.6 (L + Lb) + 0.5 Lr
1.2 (Dq+Dp) + 0.5 L + Lb + 0.78 W + 0.5 Lr
0.9 (Dq+Dp+E+T) + S
(LC. B1) 1.2 (Dq+Dp) + 0.8 W + 1.6 Lr
1.2 (Dq+Dp) + 1.3 W
0.9 (Dq+Dp) + 1.3 W
(LC. B2) 1.2 (Dq+Dp) + S
0.9 (Dq+Dp) + S
(LC. C) 1.2 (Dq+Dp+F) + 1.6 L + 0.5 Lr
1.2 (Dq+Dp+F) + 1.6 Lr + 0.48 W
1.2 (Dq+Dp+F) + 0.78 W + 0.5 L + 0.5 Lr
0.9 (Dq+Dp+F) + 0.78 W
(LC. D) 1.2 (Dq+Dp) + 1.6 (L + Lb) + 0.5 Lr
1.2 (Dq+Dp) + 0.5 L + Lb + 0.78 W + 0.5 Lr
SPECIFICATION
Basic Strength
(1) Concrete
Concrete Grade Compressive Strength at 28
days
(Cylinder Specimen)
A f’c = 28.0 Mpa
B f’c = 25.0 Mpa
C f’c = 21.0 Mpa
D f’c = 13.5 Mpa
(2) Reinforcing Steel
Material grade Yield Strength
BjTS40 fy = 400 Mpa
STABILITY
Every buildings, structures and foundations shall be designed so that the safety factor shall
not be less than the values mentioned below at any circumstances.
Condition Overturning Sliding Uplift
- Against load combination A1 2.0 2.0 1.2
- Against load combination C 2.0 2.0 1.1
- Against load combinations 1.5 1.5 1.1
A2, A3, B1, B2, D, & E.
Design Method
All concrete structures and foundations shall be designed in accordance with ACI 318-05
Design Strength
Steel Reinforcement
For Design of reinforced concrete structure, specified yield strength of reinforcement steel
SPECIFICATION
Concrete
The minimum compressive cylinder strength of concrete at 28 days shall be specified for
each type of structures as follows :
The foundations for such rotating equipment shall be designed as follows where no
dynamic analysis is carried out:
Total foundation weight shall be not less than 3 times the equipment weight for centrifugal
type equipment and balanced opposed reciprocating equipment.
Total foundation weight shall be not less than 5 times the equipment weight for
unbalanced, unopposed reciprocating type equipment.
SPECIFICATION
STEEL STRUCTURES
Design Method
In design of steel structures, members shall be designed in accordance with allowable
stress Design Method in AISC specification.
Connections
(1) Shop connections shall normally be welded
- Bearing type joint using high strength bolts with threads included in the shear plane.
- Moment connections shall be field-bolted for shear and field-welded for moment, or
field welded for both of shear and moment, or end plate type joint using high strength
bolts with threads included in the shear plane for both of shear moment.
- Secondary or lightly loaded members, such as joist, girts, purlines, stairs, ladders,
handrails, etc., mild steel bolts shall be used.
Allowable Deflection
Vertical Deflection
1 Crane gantry girders and trolley beams(due span/500 for V 60 m/
to static wheel loads) min
span/500 for V 90 m/
min
span/500 for V 90 m/
min
2 Beams
(due to total of dead and live loads) span/250
(due to live load only) span/360
Horizontal Deflection
Total horizontal displacement of portal frames shall not exceed 1/200 of the height for
equipment supporting structures, 1/150 for other structures except for flare stack.
Expansion Joint
The thermal stressed due to temperature change in structural members caused by climatic
changes shall be diminished by utilizing expansion joints at an appropriate interval. The
interval shall not be more than 60 m for steel pipe rack. When the interval exceed 60 m,
thermal stress due to temperature change in longitudinal direction shall be considered.
Type of Construction
(1) The structures supporting equipment or piping etc. shall be of a braced type in one
direction and of a rigid-frame type in the direction.
(2) In case where braces do not constitute obstacles to the handling, operation and
maintenance of apparatuses, structures shall be of a braced type in both direction.
Concrete Paving
Joint
Contraction Joint
Contraction joint (saw cut) shall be provided max. 6 m apart.
Isolation Joint
Isolation joint shall be provided to separate from all concrete piers by 12 mm thickness
bituminous sealant and filler.
Gravel Paving
A minimum of 50mm thickness of gravel surfacing shall be provided if necessary by the
code where concrete paving is not required.
Concrete Road
Design Life
25 years
Drainage System
Flow scheme of sewer and drainage system will be in accordance with conceptual
drawing attached.
(a) Branch : 4”
(b) Lateral : 6”
(c) Main : 8”
Q
3600
C I A m3
sec
Where,
C : Run-off coefficient
I : Rainfall intensity (mm/hr)
A : Catchments area (m2)
SPECIFICATION
Q=AV
V = 1/ n. R 2/3 .i ½
Where,
n : Roughness coefficient
R=A/P
Where,
Slope
Generally, slope shall be as follow :
Pipe for culvert minimum : 1 % (= 0.01)
SPECIFICATION
Freeboard
The minimum freeboard will have a 100 mm for open ditch.
Combination of discharge
Combination of discharge to determine sizing of pipe will be as follows:
Whichever is greater
Where,
Qp : Process Water
Process water line shall be based on the max. flow from equipments drain.
Qr : Storm Water
Storm water within tank dike area will be neglected for sizing of piping or open
ditch, because of the fact that the tank farm can hold water and the storm water
will be controlled by a valve.
Qf : The volume of firewater for each process unit drainage system shall take into
account the fixed water spray system and monitor protection.
Physical Arrangement
Collection Method
Collection of sewer and drainage will be as follows :
Drainage area
For paved area, the drainage area will be a max. of 400 m2 for a catch basin.
Vent Pipe
(a) In process areas where furnaces are present, adjacent manholes shall be vented to a
safe location.
(d) The terminating point for vent pipe shall be located as follows:
(iii) At least 15m measured horizontally from any fired heater or other source of
ignition.
Materials
Open ditch
Open ditch materials will be used concrete line V-ditch or unlined V-ditch (excavated
only)
Pipe
(a) Oily waterline : C.S.P
Vent Pipe
Vent Pipe will be of carbon steel pipe
Manhole, etc
Manhole, catch basin, valve pit, etc. will be made of reinforced concrete.
SPECIFICATION
PAVING
Type of Paving
The following materials and the thickness shall be used where paving is required.
(1) 150 mm concrete : Area with truck traffic on loading/unloading area (heavy
duty)
(2) 100mm concrete : Area with non-traffic in process/utility area, pump area
(light duty)
(3) 50mm asphalt : Primary road, secondary road, general paving and parking
areas.
Paving Slope
- Maximum 1:25
- Minimum
Fencing serves as a barrier area and safeguards for the Tank LPG, Piping and Instrument in
Depot Dumai inside and outside and the designation / spatial area within the location itself
and other locations such as pipelines, pump houses and manifolds used in accordance with the
site layout plan drawings and Standard drawing that has been approved by the Company.
12.2 Material
SPECIFICATION
The minimum height of harmonica wire network fence is 2.00 meters (without barbed wire)
and equipped with barbed wire at the top of the fence so that it is easy to pass / climb. The
distance of the fence post is a maximum of 2.5 meters and for each distance of a maximum
of 7.5 meters a reinforcing rod is installed which protrudes inside. Installation of a Crossing
Stiffener is placed in the middle. General mesh sizes, types and specifications of materials
Woven (mesh) arrangement of harmonica wire used is a type of hot dipped galvanized. The
factory output harmonica wire network must be 60 mm woven, wire diameter ≥ 4.0 mm.
Top and bottom webbing must be twisted and cut neatly, when finished it is clamped with a
The fence posts are made of L70x70x6 steel elbow and must be galvanized and the
connection between the harmonica wire on the pole is clamped with 3x40 sized strip plate /
bar plate iron. Railing pole should be placed no more than 3 meters as part of the path of the
fence. The foundation of each pole must use a stake with a minimum depth of 50% from the
The fence posts on the corner of the pull pole are made of L70x70x6 angled iron.
The pedestal stand must be in concrete, with the final elevation above the final elevation of
the ground, the class is given a hat / crown to drain the air at the top. Hole sizes vary
Excavation of holes must be deeper than poles to provide thickness for concrete as deep as
SPECIFICATION
a minimum of 100 mm (4 ") below the pole. Each pole for razor wire must draw 5 (five)
The gate must consist of a frame made of pipe of sufficient size and thickness and a proper
anchor (reinforcement) and a good skeletal system to prevent a change that is greater than
the size of the specified door leaf. The locking lock must be standard for all doors.
Bracing must be painted with silver iron paint. Horizontal anchors must be attached to end
poles, gate poles and corner poles. Bracing material must be of iron pipe diameter 2
"(schedule 40).
Bracing must be released safely to the poles using a welding joint and touched after finishing
welding, then the wire must be tied back to the end poles, gates and corners.
Razor wire must consist of 3 (three) strands of wire twisted and galvanized with the diameter
of razor wire must be the same as the diameter of the harmonica wire.
Ground level elevation below the lowest fence must be flat, if it is not flat, it should be in
12.3 Installations
All fence posts are supported by mini pile foundations that are designed or site foundations
are designed to be able to withstand the lateral forces of expanded local soil.
Depth of pile or tread width must be determined based on technical calculations. The fence
that has a finish must look neat on its path, with the poles perpendicular and all the wires
stretching tightly. It must be maintained and changed for the balance of voltage on each
pole. All corners, ends and gate posts must be diagonally reinforced according to the
SPECIFICATION
Poles must be opened before being casted by concrete to ensure that the position is right
and the same. Bracing on all end poles, corners and gates must be placed before the masts
are stretched.
Pull mast holders must be used with unexpected sudden changes in the final surface
elevation.
If the fence lines pass through the channel area, which troughs should be prepared to drain
the air or will pass through the pipeline, then poles (gawangan) must be installed and
installed on the foundation. Harmonica wire must be tied back to the glove tightly.
12.4 Examination
All materials and fencing work must comply with the standard specifications and drawings
approved by the Company. Fencing material must be approved by the Company before use.
Each fencing line must pass the inspection to ensure that it is in accordance with the
specifications.