Dialog 112

Technical Data

Processor type 68040/25 MHz (Motorola 32 Bit)

Operating voltage 110 V AC

Colour monitor 14"

Floppy disc drive 3 ½" MS-DOS compatible (Option)

18,4 KB Transfer rate
14 ms block working time

Programme memory 236 KByte

Option 472KB, 2 MB

Inputs 40 Inputs 0/24 V

Outputs 16 Outputs 0,5 A

24 Outputs 2 A

Interfaces 2x RS 232 bis 19.200 Baud

Block working time 8 ms

1,6 ms High Speed Mode

Oscilloscope Function Drive signals

Digital drive 5 Axes and Spindle (30 KW)

Probing times 1,7 ms Position

(digitale Regelung) 0,8 ms RPM
0,4 ms Current

Acceleration 180 ms
0 to 30 m/min

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 Dialog 112

Powersupply QX084

110 V » Input

Special fuse
Mains 110 V »

110 V » Output
(Monitor unit)

Power supply ON

24 Volt Error

Battery Error

Cotrol ON/OFF

CNC-Reset

0V
0V
- 12 V
+ 12 V
+ 5V
+ 5V

Battery Test

+ Battery
- Battery
Battery plug

+ 5V
0V
GND

GND
+ 24 V
0V

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 Dialog 112

CPU QX141-1 I/O QX524

Flash-ROM
Module

/ 5 &(6
4; 4;
 
Kern-Software GBI-Software
Mitsubishi PLC-Software

&6+ to operating
panel

S-RAM
GBI-Macros
PLC-Deckel

&6$

&6$ 2x RS 232
EE-PROM

7DVWHU
Machine parameters

6FKDOWHU
&6+

/('*UQ

/('*UQ

Digital output drives

&6+ S-RAM
(Axes/Spindle)
236kB

NC-Programme
Deckel-Macros
&'3

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Digital drives DC 50V Dialog 112 Dialog 112

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 Digital drive DC 50V with A Axis

Netzteil Spindel Z-Achse X/Y-Achse U-Achse A-Achse

MDS-A-CV-300 MDS-A-SP-185 MDS-A-V1-35 MDS-A-V2-3535 MDS-A-V1-10 MDS-A-V1-05

Abschluß-
stecker

DECKEL MAHO GmbH - Service

CN1A CN1B CN1A CN1B CN1A CN1B CN1A CN1B CN1A CN1B

Steuerung
CN4 CN9 CN4 CN9 CN4 CN9 CN4 CN9 CN4 CN9 CN4

Subject to change
CN9 CN5 CN6 CN2 CN3 CN2L CN3L CN2 CN3 CN2 CN3

Dated:
CN7 CN8 CN2M CN3M

!" #"!!
Tacho A-Achse

W16 Tacho Spindel

W14 Tacho Z-Achse
Masstab
W13 Tacho Y-Achse

W12 Tacho X-Achse

Masstab
Masstab
W17 Tacho Wechsler
W

Page 10
Dialog 112
 Dialog 112
Digital drive DC 70/100V Dialog 112

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 Digital drive DC70/100V with A Axis

Netzteil Spindel Z-Achse X/Y-Achse A-Achse

MDS-A-CV-300 MDS-A-SP-185 MDS-A-V1-35 MDS-A-V2-3535 MDS-A-V1-05

Abschluß-
stecker

DECKEL MAHO GmbH - Service

CN1A CN1B CN1A CN1B CN1A CN1B CN1A CN1B

Steuerung
CN4 CN9 CN4 CN9 CN4 CN9 CN4 CN9 CN4

Subject to change
CN9 CN5 CN6 CN2 CN3 CN2L CN3L CN2 CN3

Dated:
CN7 CN8 CN2M CN3M

!" #"!!
Tacho A-Achse
W

W16 Tacho Spindel

W14 Tacho Z-Achse
Masstab
W13 Tacho Y-Achse

W12 Tacho X-Achse

Masstab
Masstab

Page 12
Dialog 112
 Dialog 112

Interface wiring Dialog 112

CNC control Periphery equipment (Computer etc.)

25 pol. Plug 25 pol. Socket
GND 1 ( 1 GND screening
TXD 2 ( 2 TXD
RXD 3 ( 3 RXD
RTS 4 ( 4 RTS
CTS 5 ( 5 CTS
DSR 6 ( 6 DSR
DTR 20 ( 20 DTR
GND 7 ( 7 GND Signal ground

25 pol. Plug 25 pol. Socket

CNC Control Periphery equipment (Computer etc.)

25 pol. Plug 9 pol. Socket
GND 1 ( 1 DCD
TXD 2 ( 2 RXD
RXD 3 ( 3 TXD
RTS 4 ( 7 RTS
CTS 5 ( 8 CTS
DSR 6 ( 6 DSR
DTR 20 ( 4 DTR
GND 7 ( 5 GND Signal ground

9 pol. Socket
25 pol. Plug

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 Dialog 112

Reading In and Out of NC-Programmes and Machine Parameters

!! Important !!
Set machine and channel (Interface) correct
For interface wiring see page 11

Channel 1 = X110 (left socket on control cabinet)

Channel 2 = X164 (right socket on control cabinet)

#1 and ALL Reading out of all NC-Programmes

#1 and <ENTER> Reading In of all NC-Programmes

#2 Tool-Data

#3 Machinen parameters

#99 and ALL2 Reading Out of all tool data

#99 and <ENTER> Reading In all tool data
(Before Reading In or Out, switch PLC to "stop" see page 25)

I/O DEVICE PARAMETER 9600 Baud, 7 Bit, 1 Stop-Bit, Even Parity IN/OUT 6. 2/3

# <0> <1> <2> <3> <4> # <0> <1> <2> <3> <4>
1 DEVICE NAME PC 16 TITLE FEED OUT 0 0 0 0 0
2 BAUD RATE 1 0 0 0 0 17 FEED CHR. 0 0 0 0 0
3 STOP BIT 1 0 0 0 0 18 PARITY V 0 0 0 0 0
4 PARITY EFFECTIVE 0 0 0 0 0 19 TIME-OUT SET 0 0 0 0 0
5 EVEN PARITY 1 0 0 0 0 20 RST IGNORE 0 0 0 0 0

6 CHR. LENGTH 3 0 0 0 0 21 EIA CODE [ 00 00 00 00 00

7 TERMINATOR TYPE 0 0 0 0 0 22 ] 00 00 00 00 00
8 CODE 1 00 00 00 00 00 23 # 00 00 00 00 00
9 CODE 2 00 00 00 00 00 24 * 00 00 00 00 00
10 REWIND CODE 00 00 00 00 00 25 = 00 00 00 00 00

11 HAND SHAKE 1 0 0 0 0 26 : 00 00 00 00 00
12 DC CODE PARITY 0 0 0 0 0 27
13 DC2/DC4 OUTPUT 0 0 0 0 0 28
14 CR OUTPUT 1 0 0 0 0 29
15 EIA OUTPUT 0 0 0 0 0 30 PRINTER TYPE 0 0 0 0 0

Configuration on PC Programme header V24 Programme header

Floppy
9600 Baud % oder 1 Blank line % oder 1 Blank line
7 Data bit O200 (Remarks) O200 (Remarks)
1 Stop bit N1 X . . . N1 X . . .
EVEN Parity N2 G0 . . . N2 G0 . . .
RTS ON N100 M30 N100 M30
CTS ON % %

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 Dialog 112

Interface description

1 DEVICE Name of Interface. z.B. PC, PLT max. 3 Characters

NAME

2 BAUD Input of Baudrate 0 =19200 bps

RATE 1 = 9600 bps
2 = 4800 bps
3 = 2400 bps
4 = 1200 bps
5 = 600 bps
6 = 300 bps
7 = 110 bps

3 STOP Stop Bits 1 = 1 bit

BIT 2 = 1.5 bit
3 = 2 bit

4 PARITY Parity checking 0 = no parity bit

EFFEC- I = parity bit
TIVE

5 EVEN Parity checking 0 = odd

PARITY 1 = even

6 CHR. Length of a character 0 = 5 (Bit)

LENGTH 1 =6
2 =7
3 =8

7 TERMI- Last character for termination of

NATOR Data Read in 0 = no termination chatacter
TYPE 1 = EOB or EOR
2 = EOB
3 = EOR
4 = any character
5 = any 2 characters

8 Code 1 Setting the character 1 , if the character 0 to FF (hex)

4 or 5 is entered in # 7

9 Code 2 Setting the character 2 , if the character 0 to FF (hex)

5 is entered in # 7

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 Dialog 112

Interface description

10 REWIND Should be used compatible to the Tape 0 to FF (hex)

CODE reader .Will not be rewound with „0“
PARITY

11 HAND RS-232-C Communiations Interface is 1 = RTS/CTS System

SHAKE is being configuriert 2 = No Handshake
3 = DC Code System
(XON / XOFF Protokoll)

12 DC Valid only if 3 has been selected in #11 0 = No parity

CODE ist 1 = With even parity
PARITY

13 DC2 When the data is sent from the NC- 0 = without DC2 and DC4
DC4 System to the Output and the unit is 1 = with DC2, without DC4
OUTPUT started through DC Code 2 = without DC2, with DC4
3 = with DC2, with DC4

14 CR By selecting, a < CR > will be inserted 0 = no

OUTPUT before the < LF > 1 = insert

15 EIA Output in ISO or EIA Code. 0 = ISO Code Output

OUTPUT Code is automatically identified on 1 = EIA Code Output
input

16 TITLE Gives the titel (Programme number and 0 = no

FEED remarks) at the beginning. Specially for 1 = give title
OUT punched tape

17 FEED Forward character. 0 bis 999 characters

CHR. Amount of empty characters at the
beginning of the punched tape

18 PARITY Whether parity is evaluated within block 0 = no

V 1 = valid

19 TIME- Time-out for the verification of the 0 to 999 (0,1 sec)

OUT transmission. Error message if the
SET transmission of a block or 250 characters
exceeds this time. Time may have to be
changed if the Baud rate is changed.

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 Dialog 112

Schnittstellen-Beschreibung

20 Data Enter: whether data for computer link are 0 : ISO

ASCII ISO or ASCII 1 : ASCII

21 EIA The alternative codes for the 6 characters 0 to FFH

22 Code which exist in the ISO format but not in
23 [] # * = : the EIA format are mentioned here.
24 The code entered here should not exist in
25 the EIA format; and it should not equal
26 parity H

30 Printer Enter printer type 0 = No printer

Type 1 = Nada
2 = Epson

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 Dialog 112

Software levels

CNC / PLC
Diagnosis
Softkey F6 (Config)

MAIN
BOAD
FONT
LANG1
LANG2
PLCu = Software level PLC

Machinen parameters
BA Manual
Softkey F9 (Continue)
Softkey F3 (Customer service)
Password „FD“ <ENTER>
Softkey F2 (Configure)
Softkey F9 (Continue)
Softkey F9 (Continue)
Softkey F2 (PLC-Data)
#48 = Software level machine parameters

Axis module X/Y/Z/U

Button Diagnosis
Softkey F3 (Servo)
Turn to page 3 with ">"
SW/VER = Software level axis module

Milling spindle
Button Diagnosis
Softkey F4 (Spindle)
Turn to page 1 with ">"
SW/VER = Software level spindle

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 Dialog 112

Adjustment procedure

Software limitswitch X/Y/Z Axes

BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
F9 (Continue)
F2 (Axis)
#13 OT (- Limitswitch)
#14 OT (+ Limitswitch)

Distance to next grid point X/Y/Z (Reference point)

Button Diagnosis
F3 (Servo)
Net (is distance "Reference point - cam switching point" to next grid point)
Should be between 2 - 6

Reference point shifting Magazine wheel (U-Axis)

BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
F9 (Continue)
F2 (Axis)
F3 (Ref.Pt.)
#13 U-Axis

Adjusting magazine wheel:

• Open magazine loading door (Switch off regulator release)
• Release magazine wheel brake (Bit selection #8 Bit 5) page 32/33
• ! Important ! The calculated value in the display "U-Axis" (Diagnosis)
- write 9.000 in #13 (20 Magazine)
- write 6.000 in #13 (30 Magazine)

Oscilloscope function Example

Ba 1 (Manual) #1 .... 100 (Time deviation)
F3 (Customer service) #2 .... X, Y, Z , U or 1 für Spindle
FD <ENTER> (Password) #3 .... 1 (Current)
F2 (Configuration) #4 .... 200 (Amplitude)
F3 (Process) #5 .... 0 (Zero line shifting)
#44 Set F0 selection to 1
Shift Diagnosis

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 Dialog 112

Grundig-/Mitsubishi-Macros

Grundig-Macros are Boring and Cycles.

Grundig macros
BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
F4 (Load cycles)
<ENTER>

Mitsubishi macros laden

BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
F9 (Continue)
F1 (Base)
> (page 4/7
#38 set fix_p to 1
BA 3 (Programming)
F8 (Data transfer)
F1 (Reading in)
#4 <ENTER>

#38 set fix_p to 0

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 Dialog 112

Reading In and Out of DECKEL macros

These are (9001-9xxx) stored in a protected portion of the memory

Reading out of macros

BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
#40 Unlock edit lock B (Display should be blue)
F9 (Continue)
F1 (Base)
> (Page 4)
#39 Type edlk_c "0"
BA 3 (Programming)
F8 (Data transfer)
F2 (Reading out)
#1 (.....) (.....) Macro numbers (9001-9xxx )
or all Deckel Macros und NC-Programmes will be read out with "ALL"

Reading in macros
BA 1 (Manual)
F3 (Customer service)
FD <ENTER> (Password)
F2 (Configure)
#40 Unlock edit lock B (Display should be blue)
F9 (Continue)
F1 (Base)
> (Page 4)
#39 Type edlk_c "0"
BA 3 (Programming)
F8 (Data transfer)
F1 (Reading in)
#1 (.....) and Macro number (9001-90xx )
or all Deckel Macros und NC-Programmes will be read in with "ENTER"

!!! DO NOT FORGET !!!

Set #39 to "1"

#40 (EdlinB) NC-Prg. 8000 - 9999 protected

#39 (EdlinC) NC-Prg. 9000 - 9999 protected

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