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Applied Surface Science 284 (2013) 772–779

Contents lists available at ScienceDirect

Applied Surface Science


journal homepage: www.elsevier.com/locate/apsusc

Optimized Ti polishing techniques for enhanced order in


TiO2 NT arrays
K.F. Albertin a,∗ , A. Tavares b , I. Pereyra b
a
CECS, Universidade Federal do ABC – UFABC, CEP 09.210-170 Santo André, SP, Brazil
b
Universidade de São Paulo – LME/PSI/EPUSP, CEP 05508-900 São Paulo, SP, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: A study of chemical and electrochemical polishing, with and without 2 step anodization, intending to
Received 21 February 2013 evaluate the effect of the surface roughness on TiO2 nanotube arrays formation and in dye-sensitized
Received in revised form 30 June 2013 solar cells performance is performed.
Accepted 1 August 2013
Titanium foil substrates were chemically polished (CP) and electrochemically polished (EL) prior to the
Available online 12 August 2013
anodization process for nanotube growth. The effect of the polishing treatments on the nanotube arrays
morphology was analyzed by Scanning Electron Microscopy (SEM) characterization.
Keywords:
Dye sensitized solar cells (DSSCs) were fabricated, with the produced nanotube arrays, and character-
Ti polishing
TiO2 nanotubes
ized intending to evaluate the effect of the Ti foil substrate surface polishing treatment on the device
DSSCs conversion efficiency. Photocurrent density–voltage characteristics (J–V curves) were measured under
AM1 illumination at room temperature and the devices photocurrent density (Jsc ), open circuit voltage
(Voc ), fill factor (FF), efficiency (%) and parallel resistance (RSH ) values were extracted.
The best results are obtained for the chemical polishing process where nanotube arrays without bundles
and without “nanograss” presence were obtained promoting higher DSSCs photocurrent density values.
These results emphasize the importance of a plane and smooth titanium substrate surface for nanotubes
synthesis and further device processing.
© 2013 Elsevier B.V. All rights reserved.

1. Introduction high-aspect ratio structures with walls oriented perpendicular to


the substrate can be obtained. Many studies indicate that TiO2
Titanium dioxide is a versatile and promising material, due nanotubes produce a significant improve in sensing, photoelectrol-
to its particular properties as high refractive index, photo catal- ysis and photovoltaic devices when compared with any other form
ysis, biocompatibility and high dielectric constant, which allow of this material [3,4].
applications in optical devices, photo-splitting of water, waste Dye sensitized solar cells fabricated with highly ordered TiO2
degradation, photovoltaic devices and gas sensing devices among nanotubes present higher conversion efficiency values than the fab-
others [1–4]. TiO2 presents three crystalline phases: rutile (tetrago- ricated with TiO2 nanoparticles, due to its structure, that promotes
nal), anatase (tetragonal) and brookite (orthorhombic). Generally an electron direct path, consequently, a lower charge recombina-
brookite phase is unstable and does not present much inter- tion rate and a higher charge transfer efficiency [3,4,6].
est. Anatase has been considered the most important phase for Titanium dioxide nanotubes can be obtained through sev-
dye sensitized solar cells applications and for pollutant degra- eral processes: the sol–gel technique, geminated growth and
dation in waste water treatment because of its photocatalytical hydrothermal processes. However, anodization of metallic Ti in
efficiency [4]. However recent studies indicate mixed phase fluorinated solutions has demonstrated to lead to highly ordered,
TiO2 nanotubes as having enhanced photocatalytical properties high aspect ratio structures with a well-defined and controllable
[5]. pore size, wall thickness and tube length [3,7]. However the growth
TiO2 nanotubes arrays have generated much interest because of 110–120 ␮m long nanotubes by Ti foil anodization in ethylene
of the enhanced surface area and improved charge transport when glycol based solutions requires extended processing time which
compared with TiO2 films and nanoparticles, since highly ordered, without Ti pre-anodization precautions leads to some disordered
morphology in the array top as “nanograss” or collapsed or bundled
nanotubes, phenomena attributed to the permanent thinning of
∗ Corresponding author. Tel.: +55 11989521071; fax: +55 1130915585. the tube walls in the anodization electrolyte [8,9]. These problems
E-mail addresses: katia.albertin@gmail.com, katia.torres@ufabc.edu.br should be avoided in order to improve photoconversion efficiency
(K.F. Albertin), alopes@lme.usp.br (A. Tavares), ipereyra@lme.usp.br (I. Pereyra). in dye-sensitized solar cells [8,10,11].

0169-4332/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apsusc.2013.08.005
K.F. Albertin et al. / Applied Surface Science 284 (2013) 772–779 773

The arrangement of nanotubes can be improved by a 2-step solution in H2 O for 30 s. The second step was performed with 40 V
anodization process, where a first anodization step is performed, for 60 min at room temperature.
the grown nanotubes are removed and in sequence a second Samples were characterized by scanning electron microscopy
anodization step is done, promoting a more ordered array [12]. (SEM) to analyze the morphology of the tubes (diameter and
However, without a Ti pre-polishing process the Ti surface rough- length).
ness causes a nonuniform electric field distribution on the metal
surface during the anodization process resulting in different growth
2.3. Fabrication of dye-sensitized solar cells (DSSCs)
rates and irregular TiO2 nanotubes arrays, in spite of the two step
anodization process. In this way, for the growth of highly regular
DSSCs were fabricated utilizing nanotubes arrays grown in
TiO2 nanotube arrays Ti-pre polishing and two-step anodization
4 different Ti foil substrates: (1) without polishing step; (2)
process are needed [13].
with chemical polishing (CP = 3:1:1) + 2-step anodization; (3) elec-
A few studies regarding the effect of polishing on the growth
trochemical polishing (EL) and (4) electrochemical polishing
of anodic titanium dioxide can be found in the literature, Ti elec-
(EL) + 2-step anodization. Notice that for DSSC fabrication only the
trochemical polishing is among the reported methods, electrolytes
3:1:1 fraction was utilized for the chemical polishing, choice based
based on perchloric acid and hydrofluoric acid have generally been
on the results obtained for the nanotube arrays morphology from
utilized [14]. Due to its toxicity, non-perchloric acid based elec-
the previous experiments.
trolytes have been studied, for example alcohol-based electrolytes
The Titanium foil substrates were initially cleaned in
provide a reasonably safety method [12]. Some works report that
trichloroethylene, acetone and isopropanol at 150 ◦ C for 10 min.
dissolution of the nanotubes array top is suppressed in polished Ti
The nanotube arrays were obtained with 60 V for 60 min at room
substrate anodization due to a rutile phase film formation on top
temperature. In sequence the nanotubes were annealed at 300 ◦ C
of the nanotubes. [8,12].
for 2 h to crystallize in anatase phase, as indicated by the Raman
In this work a study of TiO2 nanotubes growth by anodization of
spectra shown in Fig. 1.
chemically and electrochemically polished Ti foils, with and with-
In sequence the nanotubes were immersed in N3 dye solu-
out 2 step anodization is performed, intending to evaluate the effect
tion [15] during 18 h. The ITO/Pt counter electrode was prepared
of Ti surface preparation on TiO2 nanotube arrays morphology as
by coating an ITO glass substrate with a 5 mM chloroplatinic acid
well as on dye-sensitized solar cells performance.
(H2 PtCl6 ) in isopropanol solution followed by an annealing step in
air at 300 ◦ C for 60 min. DSSCs were mounted by spacing and seal-
2. Materials and methods
ing the electrode and counter-electrode with polydimethylsiloxane
(PDMS). As final step the liquid electrolyte, 0.5 M potassium iodide
2.1. Preparation of TiO2 nanotube arrays
(Kl) and 0.05 M iodine in ethylene glycol solution [16] was injected.
The photocurrent density–voltage (J–V) characteristic curves
The TiO2 nanotube arrays were grown by anodic oxidation of
were measured under AM1 illumination, since AM1 Conditions are
0.5 mm thick titanium foil (99%, Alfa Aesar) in an ethylene glycol
more similar to the solar irradiation at noon in São Paulo, at room
solution containing 0.5 wt.% NH4 F and 2 vol.% H2 O, magnetically
temperature and the devices short circuit photocurrent density
stirred during the process, kept at room temperature. 40 V and
(Jsc ), open circuit voltage (Voc ), fill factor (FF), efficiency (%), parallel
60 V were utilized as anodization voltages and the processing time
resistance (RSH ) and series resistance (Rs ) values were extracted.
was varied in order to control the TiO2 nanotube arrays thickness.
Before anodization the Ti foil was cleaned sequentially with deion-
ized water, isopropanol and trichloroethylene in order to remove 3. Results and discussion
any surface impurities.
3.1. Polishing results
2.2. Chemical and electrochemical polishing procedures
Fig. 2 shows the SEM image of the commercial Ti foil with-
In order to further verify the effect of local substrate morphology out polishing and with the different utilized polishing processes.
on NT growth, the titanium foil substrates were either chemically For the non-polished sample (Fig. 2(a)) many cracks and defects
polished (CP), in nitric acid (HNO3 ), hydro fluoric acid (HF) and in the surface, ranging from several hundred nanometers to some
glacial acetic acid in 4 different fractions (see Table 1 for details), micrometers, are observed. In Fig. 2(b)–(f) the SEM images for the Ti
or electrochemically polished (EL). foil with different CP polishing processes (HNO3 :HF:glacial acetic)
The electrochemical polishing process was performed at 60 V, and with the EL + 2 step polishing process are shown. It is observed
for 10 min at 35 ◦ C with an electrode distance of 8.5 cm [7]. To that for 2:1:1 (b), 6:1:1 (e) and EL + 2 step (f) polishing conditions,
polarize the electrode the same DC source than for the anodization even though the Ti foil presents a smoother surface than for the
experiments was utilized. The two step anodization process non-polished sample it still presents small cracks, of the order of
described above was utilized for both chemically and electro- some nanometers for the CP polished samples and of microme-
chemically polished Ti foil substrates. The first step was performed ters in the case of EL + 2 step samples. On the other hand Ti foil
with 40 V for 30 min and the grown nanotubes removed in HF 1:10 with either CP polishing process 3:1:1 (c) or 4:1:1 (d) shows a very
smooth surface without cracks. For all CP polishing processes is
Table 1 possible to note the presence of some lines in the surface describ-
Summary of the utilized polishing processes. ing regions in the micrometers range and small nanoparticle-like
residues, which are probably unstable TiO2 [13].
Polishing process Chemical solution
In Fig. 3, SEM top view for the nanotubes arrays grown on the
CP1 2 HNO3 :1 HF:1 glacial acetic acid different substrates are shown. As it can be observed in Fig. 3(a)
CP2 3 HNO3 :1 HF:1 glacial acetic acid
CP3 4 HNO3 :1 HF:1 glacial acetic acid
and (b) the cracks present in the non-polished Ti foil lead to a high
CP4 6 HNO3 :1 HF:1 glacial acetic acid degree of surface roughness promoting non-uniform NTs morphol-
EL Ethanol (700 ml/L), isopropanol (300 ml/L), ogy, resulting in cluster and bundle NTs formation. Even more it
aluminum chloride (60 g/L) and zinc chloride is possible to notice that NTs morphology is a fingerprint of the
(250 g/L)
substrate surface and all surface defects are transferred to the NTs
774 K.F. Albertin et al. / Applied Surface Science 284 (2013) 772–779

Fig. 1. Raman spectra for nanotubes grown with 60 V: (a) before and (b) after annealing at 300 ◦ C in air.

array. These results indicate that a smooth surface substrate is cru- In samples obtained from CP polished substrates the reproduction
cial for a highly ordered NTs array formation. of these lines in the TiO2 NTs arrays is clearly observed. It is also
It is also observed that the lines present in al CP substrates are observed in Fig. 3(d), (f), (h) and (j) that smooth nanotubes arrays
still evident after the Ti anodization process, Fig. 3(c) and (e)–(g). are obtained for CP polished Ti substrates, in the case of EL + 2

Fig. 2. SEM images of the (a) commercial Ti foil without polishing, (b–f) with different CP polishing process (HNO3:HF:glacial acetic) – (b) 2:1:1, (c) 3:1:1, (d) 4:1:1, (e) 6:1:1
and (f) with EL + 2 step polishing process.
K.F. Albertin et al. / Applied Surface Science 284 (2013) 772–779 775

step substrate, in Fig. 3(k) and (l), bundle TiO2 NTs, cracked and Fig. 3(c) and (i) a thin layer in the NTs top for CP polished sam-
with nanograss presence are seen, probably due to the presence of ples is observed, which is not observed in the non-polished and EL
cracks, in the micrometers range, in the EL + 2 step Ti surface. polished samples (Fig. 3(a) and (k)).
According to some authors if the anodization process is car- In Fig. 4, SEM images for the lateral and bottom view of the
ried out with Ti samples that have been sufficiently polished, a nanotube arrays obtained on the different substrates are shown.
thin rutile layer forms in the early anodization stage [8,17]. In For the EL + 2 step polished Ti substrate (Fig. 4(a) and (b)) it can be

Fig. 3. SEM images of TiO2 nanotubes obtained by titanium foil anodization (a, b) without polishing process; with CP polishing process (HNO3:HF:glacial acetic) (c, d) 2:1:1;
(e, f) 3:1:1; (g, h) 4:1:1; (i, j) 6:1:1 and (k, l) with EL + 2 step polishing process.
776 K.F. Albertin et al. / Applied Surface Science 284 (2013) 772–779

Fig. 3. (Continued ).

observed that even though the bottom is smooth the top is irregular (EL + 2-step), under AM1 irradiation (100 mW/cm2 ) at room tem-
with some nanograss and does not present the thin layer mentioned perature, are depicted in Fig. 6.
before, this result indicates that this top layer prevents the etching A pronounced decrease of the shunt resistance (RSH ) effect,
of the tubes tops by the anodization solution and highly aligned when compared with the non-polished substrate DSSC, is observed
TiO2 NTs arrays are obtained. This can be observed in Fig. 4(c) image for all cases. It is also observed an increase in short circuit cur-
of the NTs top obtained on Ti foil with CP (3:1:1) polishing pro- rent (Jsc ) and open circuit voltage (Voc ) for the El + 2-step case
cess in this case, the presence of the initial layer and organized and further increase for the CP + 2 step case however, increased
NTs arrays underneath it is clear. It is possible to note that this top shunt resistance effect is obtained for the last case. As the DSSC
layer also contains tube openings – although somewhat smaller fabricated with the CP + 2 step Ti substrate showed better results,
than the tubes underneath it. In Fig. 4(d)–(f) SEM images of NTs related to Voc and Jsc , a new device was fabricated with the same
arrays obtained on Ti foil with CP (4:1:1) and (6:1:1) polishing pro- substrate but increasing the anodization time to 240 min. In this
cess, respectively, are shown. Smooth bottom and top NTs were way longer nanotubes (∼40 ␮m), compared to the fabricated with
obtained with approximately 4 ␮m length and 80 nm diameter. 60 min (∼15 ␮m), are obtained, as shown in Fig. 7, and thus further
enhancement of DSSC current density could be expected.
In Fig. 8, the current density vs. voltage characteristic curves
3.2. DSSCs results (J–V) for DSSCs obtained in Ti foil substrates prepared with the
CP + 2 step with 60 min and 240 min are shown. A much higher
In Fig. 5, the photocurrent density–voltage (J–V) characteris- current density is observed for the 240 min device; however, a
tic curves, for the DSSCs fabricated with nanotubes obtained with decrease in Voc and FF, accompanied by increasing shunt resistance
60 V, for 45 min and 240 min, in non-polished titanium foil sub- effect is also observed. The decrease in FF is due to the lower RSH ,
strates, under AM1 irradiation (100 mW/cm2 ) at room temperature result attributed to cracks that can arise after the heat treatment,
are shown. performed to promote crystallization in anatase phase, due to the
It is observed that both DSSCs present shunt (RSH ) resistance, the enhanced length of the tubes and consequent increased stress. The
effect being much more pronounced for the device fabricated with increase in Jsc is due in part to the increase in NT length, but cer-
longer NT (240 min). The shunt resistance is attributed to the pres- tainly this is not the main effect since the increased length should
ence of nanotubes bundles and cracks, creating direct leakage paths increase the current just by a factor of 2. In this way it is clear that
for the electrolyte to the titanium foil substrate. For longer tubes there is another major effect affecting the device current. In order to
the stress with the Ti substrate increases enhancing the cracks. In facilitate the analysis the DSSCs results are summarized in Table 2
order to avoid or decrease this effect the titanium foil polishing where the extracted parameters for the devices obtained on the
processes, described in Section 2, were performed. different substrates are shown.
The characteristic curves (J–V) for the DSSCs fabricated onto Comparing devices with the same tube length, and thus with
Ti foil substrates polished with 3 different processes (a) chem- the same surface area, it is noticed that the short circuit current
ical polishing (3:1:1) with 2-step anodization (CP + 2 step), (b) density exhibits different values for each device, varying by almost
electropolishing (EL) without and (c) with 2-step anodization a factor 4. We believe this effect is due to poor adherence of the
K.F. Albertin et al. / Applied Surface Science 284 (2013) 772–779 777

Fig. 4. TiO2 nanotubes typically SEM images obtained by titanium foil anodization (a, b) with EL + 2 step polishing process; (c–e) with CP polishing process (HNO3:HF:glacial
acetic), (c) 3:1:1; (d, e) 4:1:1; and (f) 6:1:1.

-0,4
Non-polished CP + 2 step
-0,15 EL + 2 step
EL
-0,3 240 min
45 min

-0,10
-0,2
J (mA/cm )
2
J (mA/cm )
2

-0,1 -0,05

0,0
0,00

0,1
-0,2 -0,1 0,0 0,1 0,2 0,3 0,4 0,5
0,0 0,1 0,2 0,3 0,4
Voltage (V)
Voltage (volts)
Fig. 6. Characteristic (J–V) curves for the DSSCs fabricated onto titanium foil
Fig. 5. Characteristic (J–V) curves for the DSSCs fabricated onto non-polished tita- substrates with chemical polishing (3:1:1), with 2-step anodization (CP + 2-step),
nium foil substrates. electropolishing (EL) without and with 2-step anodization (EL + 2-step).
778 K.F. Albertin et al. / Applied Surface Science 284 (2013) 772–779

Fig. 7. NT arrays obtained on CP + 2 step Ti substrates with (a) 60 V/60 min and (b) 60 V/240 min.

Table 2
Voc , Jsc , FF, efficiency () and RSH for the DSSCs obtained on non-polished, CP, CP + 2 step, EL and EL + 2 step polished Ti substrates.

DSSC Voc (V) Jsc (mA/cm2 ) FF  (%) RSH (k cm2 )

Non-polished – 60 V/45 min 0.43 0.070 0.42 0.01 1.1


Non-polished – 60 V/240 min 0.31 0.316 0.39 0.04 0.3
EP – 60 V/60 min 0.47 0.035 0.55 0.01 3.6
EP + 2 step – 60 V/60 min 0.46 0.071 0.54 0.02 1.5
CP + 2 step – 60 V/60 min 0.48 0.128 0.5 0.02 1.4
CP + 2 step – 60 V/240 min 0.41 1.320 0.37 0.2 1.0

NT to the titanium substrate, decreasing in this way the effective increased one order of magnitude and higher photocurrent density
DSSC area. The FF and Voc are directly related to RSH , the device pre- (0.316–1.32 mA/cm2 ) were obtained. However for longer tubes it is
senting the highest RSH shows also the maximum FF. The data also observed in the polished and non-polished case an increase in the
indicate r that Ti foil surface polishing promotes an increase in open RSH effect, which is attributed to enhanced stress.
circuit voltage (Voc ) and fill factor (FF). This result is attributed to
an increase in parallel resistance with the polishing processes due
4. Conclusions
to the enhance order of the nanotube arrays, exhibiting no bun-
dles neither “nanograss” nor cracks, preventing or diminishing the
A study of chemical and electrochemical polishing, with and
leakage current, observed in the non-polished case, due to direct
without 2 step anodization, intending to evaluate the effect of the
contact of the electrolyte to the titanium foil. It is important to
surface preparation on TiO2 nanotube arrays formation and in dye-
emphasize that the DSSCs fabricated with nanotubes obtained with
sensitized solar cells performance was presented.
60 V for 240 min presents higher current density and efficiency val-
It is observed that smooth nanotubes arrays are obtained for CP
ues due in part to the higher nanotube length (∼40 ␮m) and thus
polished Ti substrates, in the case of EL + 2 step substrate bundle
higher active surface area, indicating that recombination remains
TiO2 NTs, cracked and with nanograss presence are seen, probably
low for this tube length. Also comparison with the DSSCs fabri-
due to the presence of cracks in the micrometers range in the EL + 2
cated with 60 V for 240 min on non-polished titanium foil substrate
step Ti surface. Smooth bottom and top NT arrays were obtained
clearly demonstrates the polishing effect, since efficiency values
with approximately 4 ␮m length and 80 nm diameter. Ti foil sur-
face polishing promotes an increase in open circuit voltage (Voc )
and fill factor (FF) probably due to an increase in parallel resis-
CP + 2 step
-1,5 tance with the polishing processes due to the enhance order of the
240 min nanotube arrays. The best result is obtained for the CP + 2 step pol-
60 min ishing process where nanotube arrays without bundles and without
“nanograss” presence where obtained promoting higher DSSCs effi-
-1,0
ciency values. These results emphasize the importance of a plane
J (mA/cm )

and smooth titanium substrate surface for ordered nanotube arrays


2

synthesis and further DSSC processing.


-0,5
Acknowledgments

The authors are grateful to CNPq for financial support, to Central


0,0
Multiusuário – CEM of UFABC for the SEM measurements and to
Thiago Marques Fraga for the DSSCs measurements.
-0,2 0,0 0,2 0,4

Voltage (V) References

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