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Advances in Cement Research, 1999, 11, No. 4, Oct.

, 189-196

Early strength development and hydration of


alkali-activated blast furnace slag/fly ash blends
C. Shi* and R. L. Dayt

CJS Consulting; University of Calgary

This study concerns the effect of two types of fly ash and the addition of lime on the strength development and
hydration of sodium hydroxide- and sodium silicate-activated slag/fly ash blends which consisted of 50% fly ash
and 50% slag by mass. Performance was compared to that of 100% slag cements. When NaOH was used as an
activator, the slag replacement with ASTM Type F fly ash did not show a significant effect on either the strength
development or hydration; Type C fly ash did not affect the strength development, but affected the hydration
process due to the presence of C3A in the fly ash. Both fly ashes had a significant effect on the hydration and
strength development when Na2Si03 was used as an activator. The addition of a small amount of hydrated lime
significantly increased the early-age strength but slightly decreased the later-age strength of the activated slag/fly
ash blends. Measurement of the heat evolution during hydration indicated that the addition of the hydrated lime
had a slight effect on the hydration during the pre-induction period, but accelerated the hydration thereafter.

Introduction of fly ash. Attempts have been make to replace blast


furnace slag with fly ash in alkali-slag cement to
Granulated blast furnace slag is a latent hydraulic increase the utilization of fly ashes. Different results
cement.1 The traditional way to utilize blast furnace have been reported by different researchers. Smith and
slag is as a partial replacement for Portland cement. Osborne12 and Bijen and Waltje 13 found that water-
Usually, the replacement of Portland cement with slag glass-activated slag/fly ash blends showed very low
decreases the early strength, but increases the later strength, but NaOH activation gave higher strengths. In
strength and improves the durability of concrete. another study, it was found that waterglass was much
The principle of alkaline activation of blast furnace more effective than NaOH. 14 Lu 15 produced water-
slag has been known since the 1940s.2 Recently, a large glass-activated slag/fly ash concrete with a strength of
number of researchers have been attracted to clinkerless 36 MPa at 7 days and 56 MPa at 28 days when cured in
alkali-slag cements because these have advantages of a fog room in the temperature range of 10-20°C.
lower energy cost for manufacture, higher strength, Lime has been added to alkali-slag cements for
denser microstructure and better overall durability com- different purposes. In one study, lime slurry was added
3—8
as a retarder, 6 but in another as an accelerator.17
pared with normal Portland cements. It has also been
The purpose of this study was to investigate the
found that alkali-slag cements are more suitable for
effect of the nature of fly ash, the nature of activator
solidification/stabilization of radioactive or hazardous
and the addition of hydrated lime on the early hydration
wastes than Portland cement. 9-11
and strength development of alkali-activated slag/fly
Rates of slag utilization are much higher than those
ash blends.

* CJS Consulting, 2116 Upland Dr., Burlington, Ontario, Canada,


L7M 2Z2.
t Department of Civil Engineering, The University of Calgary, Experimentation
Alberta, Canada T2N 1N4.
Raw materials
(ACR 323) Paper received 3 November 1998; accepted 11 March A Canadian pelletized blast furnace slag was used.
1999 The chemical composition and some physical proper-
189

0951-7197 © 1999 Thomas Telford Ltd

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Shi and Day

ties are given in Table 1. X-ray diffraction analysis The chemical composition and some physical proper-
indicated that this slag consisted mainly of a glassy ties of these Portland cements are also given in Table 1.
phase, except for traces of crystalline merwinite
(3Ca0-Mg0-2Si0 2 ). Compressive strength testing
Two fly ashes were used. One (LFA) was a subbitu- The mortar specimens for compressive strength test-
minous ash from Alberta, Canada and the other (HFA) ing were prepared by following ASTM CI09. A water
was a subbituminous ash from Wyoming, USA. Ac- to slag ash ratio of 0-485 was used for all batches.
cording to ASTM C618, the LFA is a Type F ash and After 24 h, all specimens were demoulded and cured in
the HFA is a Type C ash. Chemical compositions and a fog room at 23°C until test ages. Water storage was
some physical properties of these fly ashes are given in avoided, since water curing will leach out alkali
Table 1. X-ray diffraction analysis indicated that LFA activators in the specimens and reduce the activation
consisted of glass phase, quartz, mullite and hematite, effect. Three cubes were taken out for compressive
and HFA consisted of glass phase, quartz, mullite and strength test (ASTM C109) at ages of 1, 3, 7 and 28
r A 18
C3A. days. The strength reported was an average of three
Chemical reagents NaOH and Na 2 Si03-9H 2 0 were specimens.
used as activators. The activator dosage was 6% ( N a 2 0
by mass) based on the mass of slag or slag/fly ash Measurement of the heat of hydration
blends. The notation and mixing proportion of batches The heat evolution during hydration was monitored
are listed in Table 2. Three additional test series were using a Seebeck Isothermal Conduction Calorimeter.
performed where 4% (based on the mass of slag or The cementing materials were weighed and uniformly
slag/fly ash blends) commercial hydrated high-calcium distributed in the stainless steel sample container. The
lime was added to Na 2 Si03-activated slag/fly ash activator solutions were weighed in a syringe. The mass
blends. Blast furnace slag, fly ash and hydrated high- of the cementing materials used was 14 g and a water-
calcium lime were uniformly preblended based on to-slag ratio 0-45 was used. Measurements of heat of
design mixing proportions. Chemical reagents NaOH evolution were performed at a constant temperature of
and Na2Si0 3 -9H 2 0 were first dissolved into the mixing 25 ± 1°C. The sample container with the cementing
water and were then mixed with other materials. materials and the syringe with the activator solution
Commercial ASTM Type I (PC I) and Type III (PC were heated to testing temperatures prior to mixing.
III) Portland cements were used as reference cements. When thermal equilibrium was achieved, the cementing
materials and the activator solution were mixed by
injecting the solution into the cementing materials and
a computer was started to collect data. The details of
Table 1. Chemical composition and some physical properties the calibration of the calorimeter and data processing
of raw materials have been described previously. 18 ' 19
Slag LFA HFA PC I PC III
Etching of fly ash in NaOH solution
Si0 2 35-3 57-8 381 20-7 21-4
AI2O3 9.9 23-0 20-7 3-7 4-6 To understand the etching of fly ash particles in
Fe 2 0 3 0-6 3-5 5-2 3-0 3-0 high-alkaline solutions, fly ash was immersed in a
CaO 34-7 9.9 23-9 62-9 60-8 NaOH solution. The solution had the same concentra-
MgO 14-6 1-5 4-6 4-2 4-2 tion as the mortar mix water, at a water-to-fly ash ratio
so3 40 0-3 1-9 2-6 3-6
of 1. After 1 day of immersion, the fly ash was filtered
Na20 0-3 2-3 1-4 0-1 0-2
K2O 0-4 0-5 0-4 0-6 0-6 and dried to constant mass in a C0 2 -free atmosphere at
LOI 0 0-5 0-4 2-7 1-6 65°C and was examined using a Cambridge Stereoscan
Total 99-8 99-3 96-6 100-5 1000 150 Scanning Electron Microscopy. Photographs were
Density: kg/m 3 2920 2000 2600 3160 3160 taken of areas showing typical morphology for different
Blaine fineness: 600 280 363 425 552
samples at magnifications ranging from 20 to 100000
m 2 /kg
times.

Table 2. Mixing proportions of cementing materials


Test Series Notation Slag: % LFA: % HFA: % NaOH: % N a 2 0 Na 2 Si0 3 : % Na 2 0

1 NH-slag 100 6
2 NH-slag/LFA 50 50 6
3 NH-slag/HFA 50 50 6
4 NS-slag 100 6
5 NS-slag/LFA 50 50 6
6 NS-slag/HFA 50 50 6

190 Advances in Cement Research, 1999, 11, No. 4

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Alkali-activated blast furnace slag/fly ash blends

Experimental results development, 4% hydrated high-calcium lime was


added to the Na2Si03-activated slag or slag/fly ash
Strength development of NaOH-activated slag/fly ash
blends.
mortar
Figure 3 shows the effect of the addition of hydrated
Figure 1 shows the strength development of NaOH- high-calcium lime on the strength development of
activated slag/fly ash mortars. For the purpose of com- Na2Si03-activated slag or slag/fly ash mortars relative
parison, the strength development of PC III, PC I, NH- to those mortars without lime. The addition of lime to
slag and NS-slag mortars is also presented. NS-slag the NS-slag mortars did not show any effect on the
mortars gave a higher strength than Type III Portland strengths at 1 day, but decreased the strength by
cement mortars from 1 to 28 days; this improvement approximately 28% from 1 to 7 days, and no further
was very pronounced after 1 day. NH-slag mortars gave strength decrease was observed thereafter.
strengths much lower than Type I Portland cement The addition of lime almost doubled the strength of
mortars. No noticeable difference in strength develop- NS-slag/LFA mortars at 1 day, but the effect decreased
ment could be observed among the three series made drastically thereafter. The relative strength was only
with sodium hydroxide activator. 95% at 3 days and 88% at 28 days compared with the
mortars without lime. The addition of lime to NS-slag/
Strength development of Na2SiO}-activated slag/fly HFA mortars resulted in a relative strength of 140% at
ash mortars 1 day, but the relative strength decreased almost
Figure 2 shows the strength development of linearly to 98% at 7 days and then to 92% at 28 days.
Na2Si03-activated slag/fly ash mortars. NS-slag/LFA Thus, the addition of lime was very effective in increas-
mortars exhibited strengths lower than NS-slag mortars. ing the early strength of Na2Si03-activated slag/fly ash
The much lower strengths at 1 day are particularly blends. The strength of NS-slag/LFA with lime was
significant when compared with the PC III and the NS- actually higher than that of PC I from early to later
slag results. The relative strength reduction diminishes ages.
with time. The strengths of NS-slag/LFA mortars was
33% at 1 day and 90% at 28 days of the NS-slag Heat evolution of hydration
mortars. NS-slag/LFA had a strength lower than PC I at The early hydration of alkali-slag cements activated
1 day, but higher than PC III at 3 days and thereafter. by different activators was systematically investigated
The strength of NS-slag/HFA mortars was even lower in previous work. 18 ' 19 To understand the effect of fly
than that of NS-slag/LFA mortars, and was 25% at 1 ash and the lime addition on the hydration of alkali-
day and 60% at 28 days of the strength of NS-slag activated slag/fly ash blends, the early heat evolution
mortars. rates were monitored by using an isothermal conduction
calorimeter.
Effect of the lime addition on the strength development Heat evolution rates of NaOH-activated slag/fly ash
Experimental results in Figs 1 and 2 indicated that blends are shown in Fig. 4. The definitions of the
the replacement of slag with fly ash in Na2Si03- hydration peaks and the hydration periods used here are
activated cementing materials significantly decreased the same as in previous work.1 ' 19 The initial heat
the early strength. To improve the early strength evolution peak of NH-slag/LFA was four times greater

- + - P C III
-•-PCI
-B-NH-slag
••—NS-slag
H-slag/LFA
-NH-slag/HFA

« 50 -

Fig. 1. Strength development of NaOH-activated slag/LFA mortars


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Shi and Day

PC III
PCI
NH-slag
NS-slag
NS-slag/LFA
NS-slag/HFA

Fig. 2. Strength development of NaSiOs-activated slag/HFA mortars

200
NS-slag
180 NS-slag/LFA

NS-slag/HFA
|> 160
£>
to
| 140
'co I
CO I
£
| 120 .1.

oo
§
£® 100 "T-
-
®
T
IE 1~
80
-a
60
10 15 20 25 30
Age: days

Fig. 3. Effect of the addition of 4% lime on the strength development of Na2SiO}-activated slag/fly ash mortars compared to
those without lime

0-8 10 5
Hydration time: h

Fig. 4. Heat evolution rates of NaOH-activated slag/fly ash blends at 25°C


192 Advances in Cement Research, 1999, 11, No. 4

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Alkali-activated blast furnace slag/fly ash blends

than that of NH-slag; this may be explained by the of alkali-slag cement. Malolepszy found that
rapid dissolution of fly ash in such a high-alkaline Na2CC>3 is especially suitable for slags rich in C 2 MS,
environment. Partial replacement with LFA did not and NaOH is a good activator for slags rich in C2AS.
affect the initiation time of the accelerated hydration In a previous publication, the selection of alkaline
peak, but reduced the height of this accelerated hydra- activators for the activation of slags was discussed from
tion peak by approximately 50%. the perspective of hydration products and microstruc-
With HFA, the initial peak increased from 5 to ture development.24 The results described above indi-
85 kJ/kg.h, but there was also a retarded, lower and cate that Na2Si03 is the most effective activator for the
more diffuse accelerated hydration peak. The process Canadian slag.
of hydration of the activated slag was significantly
modified due to the presence of HFA. NaOH activated slag/fly ash blends
Figure 5 shows the heat evolution rates of Na2SiC>3- The strength measurements indicated that the LFA
activated slag/fly ash blends. For the NS-slag there was replacement only slightly decreased the strength at 1
a smalll precursory peak and an initial peak during the and 3 days. This meant that LFA did contribute to the
pre-induction period; this was followed by a large and strength development, although it was not regarded as
broad accelerated hydration peak after the induction having cementitious properties. Fig. 6 is the SEM
period. Partial replacement with LFA significantly en- observation of LFA particles before and after the
hanced the precursory peak, reduced the initial peak, immersion in a NaOH solution. The fly ash particles
prolonged the induction period, and weakened the are completely reacted or severely etched after 24 h of
accelerated hydration peak. With NS-slag, the acceler- immersion. Clearly, the dissolved fly ash and etched
ated hydration peak ended at approximately 20 h, while surface could interact with components dissolved from
with NS-slag/LFA this continued beyond the end of the the slag and form hydration products that may con-
test (24 h). tribute to the strength of mortars.
NS-slag/HFA exhibited only one strong initial peak A strong initial heat evolution peak from the hydra-
during the pre-induction period due to the hydration of tion of NaOH-slag/LFA indicates that parts of the fly
C3A in the HFA. With HFA, no significant heat- ash dissolve very quickly when the fly ash comes into
evolution event occurred during the period from 1 to contact with strong NaOH solution. However, the meas-
24 h. urement of heat evolution also indicates that the inter-
The addition of 4% hydrated high-calcium lime to action between the fly ash and the slag does not
NS-slag/LFA strengthened the precursory peak, and significantly affect heat evolution from the hydration of
slightly weakened the initial peak. It shortened the the slag.
induction period and increased the accelerated hydra- The presence of HFA did not show a noticeable
tion peak. The addition of lime to NS-slag/HFA did not effect on the strength. The hydration of C3A in HFA
result in a significant effect on the initial hydration resulted in a very strong initial peak. C 3 A hydrates very
peak, but shortened the induction period and appears to quickly and releases a large amount of heat when it
enhance hydration in the period after 10 h. comes into contact with water. A layer of precipitated
hydration products has been observed after 10 min of
Discussion hydration of C 3 A in water.25
25 26
Selectivity of activators Spierings and Stein ' have investigated the effect
of alkalis on the hydration of C3A, and indicate that a
The nature of slag and activators and the dosage of high concentration of Na20 ( > 0-4 M) increases the
activators play a crucial role in determining the strength early heat evolution of C 3 A. 24 Fig. 7 is a SEM

1001—
JiNis-slag_ L i
90 —-
' ] ~ 2 - NjS-slag/LjFA J
- 1 - 6 ' NS-slagrtjFA -+^%Hrrrm -
-J _ NjS-slagft|FA_
1 5 - NS-slag/HFA + 4% lime

00 0-2 0-4 0-6 0-8 1-0 5 10 15 20 25


Hydration time: h

Fig. 5. Heat evolution rates of NaSiOs-activated slag/fly ash blends at 25°C


Advances in Cement Research, 1999, 11, No. 4 193

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Shi and Day

Fig. 6. SEM observation of LFA before and after the immersionin NaOH solution: (a) before immersion; (b) after immersion

Fig. 7. SEM observation of HFA before and after the immersionin NaOH solution: (a) before immersion; (b) after immersion

micrograph of HFA before and after the immersion in formation of 'primary C - S - H ' , which results from the
the NaOH solution. It can be seen that all fly ash reaction between [ S i O J 4 - from Na 2 Si03 and Ca 2+
18—21
particles are dissolved after 1 day of immersion.
dissolved from the surface of slag grains.
The precipitated products from the hydration of C3A
Partial replacement with LFA enhanced the precur-
in the HFA retard the accelerated hydration of the slag
sory peak due to the dissolution of fly ash as stated
for a few hours. The diffuse accelerated hydration peak
above, but restrained the initial peak, or restrained the
indicates that the interaction between the HFA and the
formation of 'primary C - S - H ' . Consequently, it sig-
slag affects the accelerated hydration of the slag.
nificantly retarded and reduced the accelerated hydra-
Because the accelerated hydration of NH-slag/HFA
tion of the slag. NS-slag ended the accelerated
ended before 24 h and the precipitated products from
hydration at about 20 h, while NS-slag/LFA had not
the hydration of C3A in the HFA contributed to the
completed the accelerated hydration even by the end of
strength, this might explain why the HFA replacement
the test period. This might explain why the LFA
did not show a noticeable effect on the strength even at
replacement reduced the early strength so significantly.
1 day compared with those 100% slag mortars.
The rapid hydration of C 3 A in the HFA resulted in a
Na2SiO}-activated slag/fly ash blends very strong initial peak and eliminated the formation of
'primary C - S - H ' . It retarded and reduced the acceler-
Two heat evolution peaks—precursory and initial— ated hydration of the slag more than did LFA. Thus,
during the pre-induction period have been observed NS-slag/HFA exhibited lower strengths than NS-slag/
from the hydration of Na2Si0 3 -activated slags. The LFA.
heat evolution features of alkali-activated slag were
discussed in detail in previous publications. 18 ' 9 The Effect of the lime addition
precursory peak corresponds to the wetting and dissolu- It can be seen from Fig. 5 that the lime addition had
tion of slag grains and adsorption of some ions onto little effect on the heat evolution in the pre-induction
the surface of slag grains. The initial peak is due to the period, but significantly accelerated and increased the
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Alkali-activated blast furnace slag/fly ash blends

accelerated hydration of Na2Si03-activated slag/fly ash 4. GLUHOVSKY V D., ROSTOVKAJA G . S . a n d RUMYNA G . V

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