Beruflich Dokumente
Kultur Dokumente
REPORT
DESIGN CALCULATIONS
HELICOPTERS 4 SEATS
ADVISOR: PHD VU NGOC ANH
STUDENTS:
1. NGUYEN THANH PHONG G1002398
2. DINH MINH TUNG G1003867
3. PHAM TIEN HOANG G1001131
4. HOANG TIEN DAT G1000610
PART 01
Phase 2 Part deployement: here you can see, there is a matrix between Design
Req & Part Quality Characteristics. This matrix answers the question, what parts of the
product deliver the quality characteristics our customers want? Critical quality
characteristics are showed into parts and their characteristics.
characteristics are showed into manufacturing steps and parameters. So this is where
the "voice of the customer," translated into critical process steps and
parameters, reaches the factory floor.
Phase IV, Production Planning: This matrix answers the question, what
should the production plans, procedures, and inputs be for the process parameters to
produce the key parts to satisfy the customer? So now the "voice of the customer" has
reached the machine operators, and it determines the settings on the production
machinery.
2. APPLICATION
2.1 Level 1
Affinity Diagram
- What happen if our helicopter does not Safe, Reliable, Fast, Affordable
etc….? This is really the requirement of our customer. The more you hear voice of
customer, the more you can gather much more informations.
“How can I satisfy the Customer?” ,all of the results is showed by the figure
below:
- You also know “What is the interaction, the relation” between each of
components, identified by correlation matrix.
- By using Excel, you will obtain the result of Relative Weight used for
Weighted Decision.
(unit: %)
2.2 Level 2 & Level 3:
- Like what we have done in Level 1, the Level 2 will continue the QFD
process, but the ECs (How’s) in Level 1 replaced by new place of What’s position in
Level 2.
- The most important after 3 level is to define “What is the prefer direction for
the selection of design” by calculating Relative Weight & apply it for the Weighted
Decision showed after the Pugh Matrix.
- You will obtain my detail information about Level 2 & Level 3 in my Excel
file named “QFD process H2.xlsx”
II. EVALUATION
1.1 Hub
Teetering Hub:
- A teetering rotor has two blades that are hinged at the rotational axis.
- The teetering design has the advantage of being mechanically simple with a
low parts count & it is easy to maintain. One disadvantage of the design is that it can
have a relatively high parasitic drag in forward flight, in part because of the stabilizer
bar.
Articulated Hub:
- In a fully articulated rotor system, each rotor blade is attached to the rotor hub
through a series of hinges, which allow the blade to move independently of the others.
Bearingless Hub:
Beacause Bearingless Hub is modern than Teetering & Articulated, with more
powerful, so we can consider that the Tip speed & Disk Loading is better than
Datum. With traditional design, Teetering Hub, vice versa.
But the Cost for design, manufacture etc…. of Bearingless is more expensive
than Datum, because it is complex. The cost of Teetering is cheaper than Datum,
because it is simple.
Teetering Hub with a few parts & components is lighter than Datum, and it’s
also for Bearingless.
The noise level depend on vibration, the more technology develop advanced, the
less vibration on hub design, because it’s balanced by special mechanism.
After the result of total + , - , =, we see that Bearingless Hub is not really better
than Articulated Hub in some cases.
Type 1
Type 2
Type 3
- My group choose Type 1 as a Datum, next step, we compare it with the 2 others:
Follow Hiller book named “Preliminary of a Light Observation Helicopter”
p.B- 7, we can easily define that the Weight of Type 1 is better than the 2 others. The
Cost of Datum is similar with Type 2 & more expensive than Type 3.
Because the contact surface on the ground is the same with Type 2, the stability
& operating in multi condition is same, too, so we check =. But when one helicopter
landing in a smooth aera, it may be glide with typ3, so we check - .
- The tail rotor is a smaller rotor mounted so that it rotates vertically or near-
vertically at the end of the tail of a traditional single- rotor helicopter. Tail rotors are
simpler than main rotors since they require only collective changes in pitch to vary
thrust. The pitch of the tail rotor blades is adjustable by the pilot via the anti- torque
pedals, which also provide directional control by allowing the pilot to rotate the
helicopter around its vertical axis.
Fenestron:
- A Fenestron (or fantail, sometimes called "fan- in- fin") is a protected tail
rotor of a helicopter operating like aducted fan. Placing the fan within a duct reduces
tip vortex losses, shields the tail rotor from damage, is much quieter than a conventional
tail rotor, and shields ground crews from the hazard of a spinning rotor.
- Advantages:
+ Increased safety for people on the ground, the enclosure provides peripheral
protection;
+ Greatly reduced noise and vibration, due to the enclosure of the blade tips
and the greater number of blades;
- Disadvantages:
+ An increase in weight and air resistance brought by the enclosure;
Notar:
- Notar is the name of a helicopter anti- torque system which replaces the use
of a tail rotor. Developed by McDonnell Douglas Helicopter Systems (through their
acquisition of Hughes Helicopters), the name is an acronym derived from the phrase no
tail rotor.
- The boundary layer changes the direction of airflow around the tailboom,
creating thrust opposite the motion imparted to the fuselage by the torque effect of the
main rotor.
+ The cost of Datum is cheaper, because we don’t have to pay much money for
design, manufacture etc….
+ But like the Hub design, Datum will have more vibration than the 2 others,
so it is less stability & it will make noise.
Cruise Cost
Payload Noise Stability Total WF
Speed factor
Cruise
0,1 0,0345 0,0455 0,3529 0,0746 0,6075 0,1215
Speed
Payload 0,4 0,1379 0,0455 0,1176 0,1493 0,8503 0,1701
Cost
0,2 0,2759 0,0909 0,0882 0,0299 0,6849 0,1370
factor
Noise 0,1 0,4138 0,3636 0,3529 0,5970 1,8274 0,3655
Stability 0,2 0,1379 0,4545 0,0882 0,1493 1,0300 0,2060
Total 1 1 1 1 1 5 1
Teetering Articulated
Design Criterion WF Bearingless Hub
Hub Hub
Cruise Speed 0,1215 0,3333 0,2857 0,3810
Payload 0,1701 0,3810 0,3810 0,2381
Cost factor 0,1370 0,4000 0,3500 0,2500
Noise 0,3655 0,4211 0,3158 0,2632
Stability 0,2060 0,3684 0,4211 0,2105
Total 1,0000 1,9038 1,7535 1,3427
Non dimensional
The choosen design is Articulated Hub because the total value of this design is
the largest value (0.4096).
Operating
Cost Material &
Stability in multi- Total WF
factor Structure
conditions
Cost factor 0,0625 0,0310 0,0980 0,0303 0,2218 0,0555
Stability 0,3125 0,1550 0,1176 0,4848 1,0700 0,2675
Operating
in multi- 0,3750 0,7752 0,5882 0,3636 2,1021 0,5255
conditions
Material &
0,2500 0,0388 0,1961 0,1212 0,6061 0,1515
Structure
Total 1 1 1 1 4 1
Non dimensional
The choosen design is Type 1 because the total value of this design is the largest
value (0.3738).
Non dimensional
The choosen design is Normal tail rotor because the total value of this design is
the largest value (0.3547).
PART 2
PART 2: AERODYNAMIC
I. MOMENTUM METHOD
The hovering helicopter must obey the basic laws of the physics. One of these
laws was stated by Newton:
Force = (Mass)(acceleration)
2. INDUCED VELOCITIES
In that figure, the three regions of interest have been numbered 0 for the region
high above the rotor, 1 for the plane of the rotor, and 2 for the region far below the
rotor in the fully developed rotor wake.The mass flow per second in the plane of the
rotor is:
m1 v1 Aslugs
0.00237 20.5061 2185 106.1898s 1
sec sec
Where:
1
q2 v22
2
It is often convinient to express the vertical drag as a fraction of the gross weight:
The rotor thrust required to support a hovering helicopter and its vertical drag is:
Dv
T (1 ) GW 1 0.0195 4450 4536.775 lb
GW
Since 550 ft lb/sec is the equivalent of one horsepower, the ideal power is:
T DL 140233.5 2
HPi 5218.949
38 38
Figure of Merit that can be experted in pratice is 0.75 to 0.8, so we can choose
FM=0.8
The actual power is the induced power divided by the Figure of Merit:
D.L 2
T 140233.5
HPi 2 2 0.0763 1153.711
HPact
FM 550 FM 550 0.8
T D.L 140233.5 2
HPact 6523.686
38 F .M 38 0.8
T 38FM 38 0.8
21.4961
HPact DL 2
We have
b: Number of blades
The velocity is zero at the center of rotation and increases linearly to the tip. To
express this velocity, it is convnient to use the rotational speed in terms of radians per
second, Ω.
26.4
Vl r ft / sec 24.6212 32.5
2
VT 650
VT R ft / sec 650 ft / sec 24.6212 (rpm)
R 26.4
Note that
2 R
R rpm Rotor circumference rps
60
1 1
q r 0.0763 3252 4030.333 (lb/ft 2 )
2
2 2
PART 3
PERFORMANCE ANALYSIS
Hover Performance Calculation is a procedure that find out how much the rotor
can lift and how many power required to drive the rotor in hover condition.
+ Cut-out: 15%
+ Height: S.L.
2. Using the blade element theory to solve the problem, they divide blade into
small parts. Recommended to be divied into 10 to 15 parts. In ours case, we have 15
elements.
4. With a pre-chosen collective pitch, the actual pitch at these boudary is:
o Lo
6. Angle of attack:
7. Find the lift and drag at each element with the combination of angle of attack
and local Mach number. Base on the NACA0012 charateristic, we can get lift and drag
coefficient:
+ Lift curve:
Those K1, K2 is the coefficient taken from experiments and at the result, we
have
Drag coefficient:
+ Compressible limit
When angle of attack greater than the compressible limit angle, drag coefficient
become:
In operation, the angle of attack can varies to 360 degree, so they estimate the
lift - drag charateristics for all over 360 degrees angle of attack.
9. Intergrate thrust loading from cut-out position to the tip of the blade, we have
thrust coeffiction without tip-loss:
12. Compute : due to the rotation of the wake using Figure 1.29:
13. Diskloading:
14. Calculate:
With several different Main Rotor Radius, we can see the ability of rotor in
hover performance
With solidity = 0.085, Twist angle = -10 degre, collective pitch vary from 10 –
30 degrees we have:
R=10 ft
The maximum thust that the rotor can create is about 4500lb
R=15 ft
The maximum thust that the rotor can create is about 10000lb
R=20 ft
The maximum thust that the rotor can create is about 18000lb
Althoght we have already figure out the main rotor radius of our helicopter
about 22ft at very low disk loading (about 2.5 lb/ft2). The helicopter gross weight GW
=4000lb , It seem quite in excesss and limit the collective pitch of the blade. So we
modify it to be about 12.5 ft where the maximum thrust can create is about 7000lb
seem more reliable.
So, the Horsepower the main rotor required to lift the Helicopter 4000lb at sea
level is about 450hp
Vertical performance
Induce velocity:
To find the induce velocity of the rotor we calculate the local velocity at each
element and intergrate to get the averate induce velocity
So if we wish the Helicopter have the maximum vertical rate of climb about
3000 lf/min, then the power increment required about 270hp.
PART 4
REFERENCE
PART 4: REFERENCE
I. EBOOK REFERENCE
[1] Prouty Raymon - Helicopter Performance, Stability and Control - 2002
[2] Leishman J.G, Principles of Helicopter Aerodynamics, (Cambridge Aerospace
Series), 2006
[3] Bill, R.C, Advanced Rotorcraft Transmission Program, NASA-TM-103276,
Washington D.C, 1990
[4] Hiller Aircraft Company, Preliminary Design of a Light Observation Helicopter.
[5] www.wikipedia.com-Key word: Teetering, Bearingless, Articulated Hub,
Fenestron, Notar.
[6] George F.Dieter, Engineering Design, 4th edition
II. CODE MATLAB
1. HELICOPTER CHARATERISTIC
%%% Helicopter Charateritics
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
%%% Tail Rotor Charateristic %%%%%
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
tail.b=3 ; % number of blade
tail.R= 6.5 ; % Rotor radius in ft
tail.c=1 ; % Chord in ft
tail.cutout = 15/100 ;
tail.twist=-5 ; % from root of blade in degree
tail.tipspeed = 650 ; % ft/sec
tail.collectivepitch = 12.5 ; % degree
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
[mainCtsigma(i),mainCQsigma(i),mainthrust(i),mainhp(i)]=HoverPerfomance(main.b,m
ain.R,main.c,main.cutout,main.collectivepitch,main.twist,main.tipspeed,temperatu
re,rho);
[tailCt(i),tailCQ(i),tail.thrust(i),tailhp(i)]=HoverPerfomance(tail.b,tail.R,tai
l.c,tail.cutout,tail.collectivepitch,tail.twist,tail.tipspeed,temperature,rho);
end
%VC=0:100:4000;
%for i = 1: length(VC)
%[deltahp(i)]=VerticalFlight(VC(i),GW,main.thrust,main.b,main.R,main.c,main.cuto
ut,main.tipspeed,main.collectivepitch,main.twist,tail.thrust,lT,rho,temperature)
%end
%plot(VC,deltahp)
2. HOVER PERFOMANCE
%%%%%%%% Hovering Perfomance %%%%%%%%%
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
clear all;
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
%%% Rotor Charateristic %%%%%
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
b=4 ; % number of blade
R= 30 ; % Rotor radius in ft
c=2.001 ; % Chord in ft
cutout = 15/100 ;
twist=-8.5 ; % degree
tipspeed = 650 ; % ft/sec
collectivepitch = 16 ; % degree
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
temperature = 15; % Celcius
height = 0 ;% ft
rho = 68.18 *exp(-((height- -7.646e+04)/7.436e+04)^2)*10^-4; % slug/ft3 ref:
http://www.engineeringtoolbox.com/standard-atmosphere-d_604.html
Vsound = (331.3+0.606*temperature)*3.28084; % ft/sec
% Divide blade into (n-1) section
n=15;
for i=1:n
rR(i)= cutout + (1-cutout)/(n-1)*(i-1);
cR(i)=c/R;
localMach(i)=rR(i)*tipspeed/Vsound;
pitch(i) = collectivepitch + twist*((rR(i)-cutout)/(1-cutout));
a(i) = .1/sqrt(1-localMach(i)^2)-.01*localMach(i);
vOmegar(i)=a(i)/pi*180*b*cR(i)/(16*pi*rR(i))*(-
1+sqrt(1+(32*pi*(pitch(i)*pi/180)*rR(i))/(a(i)/pi*180*b*cR(i))));
alpha(i)=pitch(i)-atan(vOmegar(i))*180/pi;
[cl(i),cd(i)]=NACA0012(localMach(i),alpha(i));
dCtdrR(i)=b*rR(i)^2*cR(i)*cl(i)/2/pi;
dCQ0drR(i)=(b*rR(i)^3*cR(i)*cd(i))/2/pi;
dCQidrR(i)=b*rR(i)^3*cR(i)*cl(i)*vOmegar(i)/2/pi;
end
Ctnotiploss=trapz(rR,dCtdrR);
CQ0=trapz(rR,dCQ0drR);
CQi=trapz(rR,dCQidrR);
%calculate tiploss
if Ctnotiploss<0.006
B=1-0.06/b;
else
B=1-sqrt(2.27*Ctnotiploss-0.01)/b;
end
cRB=c/R;
localMachB=B*tipspeed/Vsound;
Ct=Ctnotiploss-trapz([B,1],[dCtdB,dCtdrR(n)])
plot(rR,pitch,rR,10*cl,rR,alpha,rR,100*cd,rR,a*180/pi,rR,10*localMach,rR,atan(vO
megar)*180/pi,rR,10000*dCQ0drR,rR,1000*dCtdrR,rR,10000*dCQidrR)
3. NACA 0012
function[cl,cd]=NACA0012(Mach, alpha)
if alpha <20
cl = slope*alpha - (0.0233+0.342*Mach^7.15)*(alpha-15+16*Mach)^(2.05-
0.95*Mach);
cd=0.0081+(-350*alpha+396*alpha^2-63.3*alpha^3+3.66*alpha^4)*10^-6 +
0.00066*(alpha-17+23.4*Mach)^2.54;
if alpha <15-16*Mach
cl=slope*alpha;
end
end;
if alpha<17-23.4*Mach
cd=0.0081+(-350*alpha+396*alpha^2-63.3*alpha^3+3.66*alpha^4)*10^-6;
end
4. VERTICAL FLIGHT
%%%%%%%% Vertical Flight Perfomance %%%%%%%%%
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
function[deltahp]=VerticalFlight(VC,GW,thrust,b,R,c,cutout,tipspeed,collectivepi
tch,twist,thrusttail,lT,rho,temperature)
%GW = 20000
DVGWhov=0.025
deltaAZCD=0.5
%lT= 20
VCa=VC/60
%rho=0.0024
%R=main.R
%=main.c
%cutout=main.cutout
%tipspeed=main.tipspeed
%b=main.b
%collectivepitch=main.collectivepitch
%twist = main.twist
vi=trapz(rR*R,vidrR)/(R^2*pi-(cutout*R)^2*pi);
deltahp=1/550*((GW*(viC+VCa)+4*DVGWhov*rho/2*(viC+VCa)^3*R^2*pi+deltaAZCD*rho/2*
VCa^3)-
(GW*vihover+4*DVGWhov*rho/2*vihover^3*R^2*pi))*(1+vihovertail*R/tipspeed/lT)